NFX 380A - Ses3000 · NFX 380A. The high performance YCM FX 380A 5-axis vertical machining center is designed especially for small, complex high-quality parts mainly for ... 35.2

HIGH PERFORMANCE 5-AXIS VERTICAL MACHINING CENTER

201305-E02-2000

NFX 380A

The high performance YCM FX 380A 5-axis vertical machining center is designed especially for small, complex high-quality parts mainly for aerospace, automotive, medical, job shop and die & mold applications. From roughing to finishing, the FX380A enables manufacturers to reduce setup time and overall lead-time while increasing machining quality and improving precision of complex machining processes.

1

NFX 380A

2

FEMFEMFinite Element Analysis

3

AC

High Rigidity Body Structure Design■ Extra wide column and base design to ensure best support and cutting rigidity.■ High quality and rugged MEEHANITE® casting maintains optimum accuracy.

High Accuracy Axial Movement■ Linear guideways adopted for fast and smooth axial movement.■ Pre-tensioned ball screws with direct drive motors achieve high torque and low

backlash.

Unit: mm (inch)

Max. Working Envelope

ø380 (ø14.96”)

ø210 (ø8.27”)

150

(5.9

1”)

220

(8.6

6”)

Accuracy

Feedrate

Table

+30º

-120

º

310 (12.20”)

480

(18.

90”)

70 (2

.8”)

C-axis Rotary 360 °

Positioning (A/C): 10/10 sec.Repeatability (A/C): 6/6 sec.

A-axis: 33.3 rev/min.C-axis: 33.3 rev/min.

Size: 380 mmThru Hole: ø80 mm

Working Envelope

4

Tool Magazine■ 30T storage capacity is standard.■ 40T/60T is servo driven. (opt.)■ ATC tool door design is standard that prevents coolant and chips from entering tool magazine.

ATC Door

Open

Close

YCM In-house A/C-axis Rotary Table■ Rotary table surface leveled at the C-axis center to ensure machining accuracy and

easy programming.■ ø380 mm (ø14.96") table size with ø80 mm (ø3.15") table-through hole design.■ 150˚(+30˚/ -120˚) A-axis tilting angle increases the ability of machining.■ Hydraulic or pneumatic cable preparation.

POWER TORQUE(rpm) POWER TORQUE(rpm)

12,0001,500 3,000 4,0008,000 1,500 15,000

12,000 15,000

5min.

5min.5min.

5min.

1min.

1min.

2min. 2min.

0.89 kgf-m

1.22 kgf-m1.5 kgf-m

0.61 kgf-m

6.44 lb-ft

8.82 lb-ft10.85 lb-ft

4.41 lb-ft0.71kgf-m0.97kgf-m1.20kgf-m1.43kgf-m

0.49kgf-m5.14 lb-ft7.02 lb-ft8.68 lb-ft10.34 lb-ft

3.54 lb-ft

3011.69

9.74

7.14

4.87

70.45

51.64

35.23

84.56

12.98 93.89

11.69

9.74

7.14

4.87

70.5

51.6

35.2

84.6

12.98 93.9

25

20

15

10

22

18.5

15

11

7.5

30

25

20

15

10

22

18.5

15

11

7.5

L H L H

12,000 rpm (std.)

12,000 rpm (std.)

15,000 rpm (opt.)

4

4.875.84

7.34

9.28

12.21

14

2

0

29

3542

53

67

88

101

14.5

0

kgf-m lb-ft kgf-m lb-ft

kgf-m lb-ft kgf-m lb-ft

2422

20

181615

12109.2

7.4

5.5

kW

18.8kW

S6-5%(22.5kW)

S6-10%(18.8kW)

S6-40%(11.3kW)

S6-60%(9kW)cont.(7.5kW)

0 1,500 3,600 10,000

POWER TORQUE(rpm)

30

27

242120

161312

10

7

1.3 kgf-m1.22 kgf-m0.75 kgf-m0.6 kgf-m0.45 kgf-m

9.4 lb-ft8.82 lb-ft5.42 lb-ft4.34 lb-ft3.25 lb-ft

HP

kWHP kWHP

32

4.87

5.84

7.34

9.28

12

14 20

11.3

8.77.3

6

4

0.73 kgf-m0.56 kgf-m0.47 kgf-m0.39 kgf-m0.26 kgf-m

kW

18.3kWS6-10%(17.5kW)

S6-25%(14.3kW)

S6-40%(11.3kW)

S6-60%(9kW)

cont.(7.5kW)4.26

4.343.88

3.072.442.03

3.48

2.752.191.83

0 1,500 3,600 10,000

35

42

53

67

86.8

101.3

0 0 0 0

POWER TORQUE(rpm)

15

12108

5

5.28 lb-ft4.05 lb-ft3.4 lb-ft2.82 lb-ft1.88 lb-ft

HP27

15,000 rpm (opt.)

L H L H

POWER TORQUE(rpm) POWER TORQUE(rpm)

12,0001,500 3,000 4,0008,000 1,500 15,000

12,000 15,000

5min.

5min.5min.

5min.

1min.

1min.

2min. 2min.

0.89 kgf-m

1.22 kgf-m1.5 kgf-m

0.61 kgf-m

6.44 lb-ft

8.82 lb-ft10.85 lb-ft

4.41 lb-ft0.71kgf-m0.97kgf-m1.20kgf-m1.43kgf-m

0.49kgf-m5.14 lb-ft7.02 lb-ft8.68 lb-ft10.34 lb-ft

3.54 lb-ft

3011.69

9.74

7.14

4.87

70.45

51.64

35.23

84.56

12.98 93.89

11.69

9.74

7.14

4.87

70.5

51.6

35.2

84.6

12.98 93.9

25

20

15

10

22

18.5

15

11

7.5

30

25

20

15

10

22

18.5

15

11

7.5

L H L H

12,000 rpm (std.)

12,000 rpm (std.)

15,000 rpm (opt.)

4

4.875.84

7.34

9.28

12.21

14

2

0

29

3542

53

67

88

101

14.5

0

kgf-m lb-ft kgf-m lb-ft

kgf-m lb-ft kgf-m lb-ft

2422

20

181615

12109.2

7.4

5.5

kW

18.8kW

S6-5%(22.5kW)

S6-10%(18.8kW)

S6-40%(11.3kW)

S6-60%(9kW)cont.(7.5kW)

0 1,500 3,600 10,000

POWER TORQUE(rpm)

30

27

242120

161312

10

7

1.3 kgf-m1.22 kgf-m0.75 kgf-m0.6 kgf-m0.45 kgf-m

9.4 lb-ft8.82 lb-ft5.42 lb-ft4.34 lb-ft3.25 lb-ft

HP

kWHP kWHP

32

4.87

5.84

7.34

9.28

12

14 20

11.3

8.77.3

6

4

0.73 kgf-m0.56 kgf-m0.47 kgf-m0.39 kgf-m0.26 kgf-m

kW

18.3kWS6-10%(17.5kW)

S6-25%(14.3kW)

S6-40%(11.3kW)

S6-60%(9kW)

cont.(7.5kW)4.26

4.343.88

3.072.442.03

3.48

2.752.191.83

0 1,500 3,600 10,000

35

42

53

67

86.8

101.3

0 0 0 0

POWER TORQUE(rpm)

15

12108

5

5.28 lb-ft4.05 lb-ft3.4 lb-ft2.82 lb-ft1.88 lb-ft

HP27

15,000 rpm (opt.)

L H L H

YCM In-house IDD Spindle

Power Chart

■ YCM self-manufactured IDD spindle.■ Powerful 22 kW, 12,000 rpm spindle for hi-power, hi-speed machining.■ Cooling system design on spindle motor seat, quill, and bearing offers most

reliable machining capability.

HEIDENHAIN

FANUC

5

Max. Speed

12,000 rpm (std.)15,000 rpm (opt.)

Spindle Oil Cooling Design

Heat Cooling System

Oil-air lubrication design applied on each bearing, suitable for spindles with the speed of 12,000 rpm and over to ensure prolonged high speed operations.

Contact SurfaceContact Surface

BT Taper BBT Taper

Backlash occurs after contactElastic deformation occurs, no backlash

Dual Surface Contact SpindleSingle Surface Contact Spindle

Contact SurfaceContact Surface

BT Taper BBT Taper

Backlash occurs after contactElastic deformation occurs, no backlash

Dual Surface Contact SpindleSingle Surface Contact Spindle

6

Oil-air Lubrication System

BBT40 Spindle Design ■ Spindle and taper dual surface contact.■ Exceptional cutting rigidity with high accuracy.■ Longer tool life.

Laser Tool Measurement (opt.)

7

Advantages of 5-axis Machining■ Enhance precision, quality and efficiency of 3D surface machining.■ Reduce tool length and increase rigidity to obtain superior machining quality.■ Cutting with the belly and edge of the tool to increase tool life.■ Reduce fixture error and lessen workpiece loading/uploading time.■ Saves manufacturing cost for fixture and electrode costs.■ Reduces machining process, machining cost while improving productivity.

Differences between 3-axis and 5-axis machining

NFX380A

100%

88%

3-axis Machine

12%■ Shorten Process■ Reduce Fixture Cost■ Improve AccuracyIncrease

3-axis machine

Change

fixture

Process

1

Change

fixture

Process

2

Change

fixture

Process

3

Change

fixture

Process

4

NFX380AChange

fixture

Process

1

Process

2

Process

3

Change

fixture

Process

4

Machining Performance

8

Automation Advantages■ Increase productivity through unmanned machining.■ Enhance quality and reliability of products.■ Reduce non-cutting or change waiting time.

OPERATIONOPERATIONSoftware Enhancement Exclusively from

Pre-machining Preparation

Programming

Machining

Instant Message Alert Maintenance

NEWNEWNEWNEW

NEWNEW

NEWNEW

Intelligent Tool Data ManagementComprehensive tool data management function allows operators to monitor and manage all positions in tool magazine

RENISHAW GUI System (Conversational Graphic Operating Interface)

15 sets of machining cycle program Reduces program input and memory timeGraphic interface & conversational command input

Tool measurement & measurement correction

High Performance Machining Mode M300With 5 sets of parameter settings, the users choose the most suitable mode for optimum machining

Pop-up Alarm DisplayInstantly provides troubleshooting procedureQuick response to alarm

Wireless Message NotificationMachine status sent to a designated cellphone number.

Intelligent Maintenance

Counter Function

Provide users with periodic maintenance options and descriptions

Instantly provide users with maintenance notifications

Allow users to keep count of workpieces with the function of overtime cycle alarm provides easy control over machining cycle time

1. Main Counter2. Periodical Counter3. Daily Counter4. Over Cycle Alarm

High Speed Machining Mode M400Increases drilling and tapping speed, reduces machining time for job shop and precision mold machining

Tool Load ManagementInstant tool load monitoring with alarm function

Multi-display FuctionDisplays 4 statuses simultaneously with configurable status display

Tool Life ManagementIndicates tool status of each group with tool life alert

Workpiece measurement

CIRCULAR HOLE PATTERN(G120 P1) Function

RECTANGULAR HOLE PATTERN (G120 P4) Function

GRID HOLE PATTERN (G120 P5) Function

Tool Length MeasurementGraphic measuring interface provides automatic tool length measurement function

Workpiece Coordinate CalculationConversational operating window provides convenient and fast setup of workpiece coordinates

YCMWORKPIECESTATUS:COMPLETE

Single Machine Status Browsing SingleMachine Status Browsing

Machine connection, MMS and e-mail settings

Production Status Process Record Production Management Statistics

Machine Status Time Record

Plant Operation Status Monitoring

System Chart

A remote monitoring system

CONTROLby

High Response AC Digital Servo & Spindle Drives with High Definition Absolute Positioning EncodersAICC II High Speed High Accuracy with Auto Switching On/Off Machining FunctionJERK Control Function (opt.)High Rigidity Tapping, Helical InterpolationCustom Marco B and Tool Path GraphicsManual Guide i with large Screen Display. (MXP-200FC, opt.)Program File Management for Easy Program ClassifyingUSB Interface for Easy Parameters & CNC Programs Transfer512KB MemoryHigh Speed Positioning Function (MXP-200FC, opt.)Memory Card Program Edit & Operation (opt.)3D Interference Check (5-axis Control as Standard)NANO Smoothing Function (opt.)400 Pairs Tool Offset, 1,000 Total Registered Programs48 Pairs of Workpiece Coordinate SystemExtended Parts Program Editing (Cut, Copy, and Paste. Max. 4,000 characters)

i_PATTERN

The YCM Production Line Monitoring System i-Direct overcomes the limitations of time and distance. This software provides plant operators with instant production status, including production value, output, standby, alarm time, status display and malfunction records of the machine.These data could be browsed online and printed. When incidents occur, i-Direct will automatically warn plant operators through e-mail or MMS message. With i-Direct Production Line Monitoring System the plant operators can easily keep track of production statuses regardless of time and distance.

9

OPERATIONOPERATIONSoftware Enhancement Exclusively from

Pre-machining Preparation

Programming

Machining

Instant Message Alert Maintenance

NEWNEWNEWNEW

NEWNEW

NEWNEW

Intelligent Tool Data ManagementComprehensive tool data management function allows operators to monitor and manage all positions in tool magazine

RENISHAW GUI System (Conversational Graphic Operating Interface)

15 sets of machining cycle program Reduces program input and memory timeGraphic interface & conversational command input

Tool measurement & measurement correction

High Performance Machining Mode M300With 5 sets of parameter settings, the users choose the most suitable mode for optimum machining

Pop-up Alarm DisplayInstantly provides troubleshooting procedureQuick response to alarm

Wireless Message NotificationMachine status sent to a designated cellphone number.

Intelligent Maintenance

Counter Function

Provide users with periodic maintenance options and descriptions

Instantly provide users with maintenance notifications

Allow users to keep count of workpieces with the function of overtime cycle alarm provides easy control over machining cycle time

1. Main Counter2. Periodical Counter3. Daily Counter4. Over Cycle Alarm

High Speed Machining Mode M400Increases drilling and tapping speed, reduces machining time for job shop and precision mold machining

Tool Load ManagementInstant tool load monitoring with alarm function

Multi-display FuctionDisplays 4 statuses simultaneously with configurable status display

Tool Life ManagementIndicates tool status of each group with tool life alert

Workpiece measurement

CIRCULAR HOLE PATTERN(G120 P1) Function

RECTANGULAR HOLE PATTERN (G120 P4) Function

GRID HOLE PATTERN (G120 P5) Function

Tool Length MeasurementGraphic measuring interface provides automatic tool length measurement function

Workpiece Coordinate CalculationConversational operating window provides convenient and fast setup of workpiece coordinates

YCMWORKPIECESTATUS:COMPLETE

Single Machine Status Browsing SingleMachine Status Browsing

Machine connection, MMS and e-mail settings

Production Status Process Record Production Management Statistics

Machine Status Time Record

Plant Operation Status Monitoring

System Chart

A remote monitoring system

CONTROLby

High Response AC Digital Servo & Spindle Drives with High Definition Absolute Positioning EncodersAICC II High Speed High Accuracy with Auto Switching On/Off Machining FunctionJERK Control Function (opt.)High Rigidity Tapping, Helical InterpolationCustom Marco B and Tool Path GraphicsManual Guide i with large Screen Display. (MXP-200FC, opt.)Program File Management for Easy Program ClassifyingUSB Interface for Easy Parameters & CNC Programs Transfer512KB MemoryHigh Speed Positioning Function (MXP-200FC, opt.)Memory Card Program Edit & Operation (opt.)3D Interference Check (5-axis Control as Standard)NANO Smoothing Function (opt.)400 Pairs Tool Offset, 1,000 Total Registered Programs48 Pairs of Workpiece Coordinate SystemExtended Parts Program Editing (Cut, Copy, and Paste. Max. 4,000 characters)

i_PATTERN

The YCM Production Line Monitoring System i-Direct overcomes the limitations of time and distance. This software provides plant operators with instant production status, including production value, output, standby, alarm time, status display and malfunction records of the machine.These data could be browsed online and printed. When incidents occur, i-Direct will automatically warn plant operators through e-mail or MMS message. With i-Direct Production Line Monitoring System the plant operators can easily keep track of production statuses regardless of time and distance.

10

11

STCP ( Smooth Tool Center Point )

FANUC 31i-MB5 Control Exclusive Function

3D Interference Simulation■ 3D Interference Simulation function can help to reduce the danger of collision in 5th axis application.

Tilted Working Plane Command■ Program order automatic exchange X-Y-Z coordinates. ■ Easy program edition, easy machining for Tilted Working Plane.

■ Simultaneous 5-axis Machining with tool end / tool side.■ Smooth motion with tool end by compensating tool direction (Angle of rotary axis)■ Smooth machining with tool side by smoothing tool posture

3-Dimensional Cutter Compensation

FANUC MXP-200 FB/FC Control Standard Function (5-axis Control)

With high-speed Smooth TCPTool center point

Tool side

12

Tilted Working Plane CommandThe PLANE function is a powerful function for defining tilted working planes in various manners.

TCPM (Tool Center Point Management)The offset of the tilting axes is compensated so that the tool tip remains on the contour.

Dynamic Collision Monitoring (DCM) Dynamic collision monitoring to protect operators and machine.

HEIDENHAIN TNC 640 HSCI Exclusive Function

Heidenhain TNC 640 HSCI

■ Simultaneous 5-axis control■ TFT color flat-panel display 15-inch■ Storage medium: SSDR solid state disk with 32 GB■ Programming in HEIDENHAIN conversational

format, with SmarT.NC or according to DIN/ISO■ Tool Center Point Management (TCPM)■ Dynamic Collision Monitoring (DCM)■ 0.5 ms Short block processing time

Kinematic Compensation1) Position of the rotary axis in the kinematics model of the control.2) Actual position of the rotary axis.3) Resulting position error during tilting.

Table & Dimensions Unit: mm inch

13

45°

75 2.95"

ø380 ø14.96"

1254.92"

T-SLOTS

80.

31"19

0.75"

12 0.47" 12

0.

47"

H8

45°

75

ø380

125

T型槽

8

19

12

12

H8

30T

40T

129.9"

124 10

4

3,300

Shi

ppin

g 2,

650

Max

. 3,1

50

R675

2,800 110"

26.6"

3,70

03,

050

145.

7"12

0.1"

2,80

025

011

0"9.

8"

3,700 145.7"

3,70

03,

050

145.

7"12

0.1"

2,800 110"

2,80

025

011

0"9.

8"

26.6"

3,700 145.7"

1.4"

124

104

Shi

ppin

g 2,

650

Max

. 3,1

50

30T

40T

3,300

船運

高度

2,6

50最

高高

度 3

,150

Ø11x20深攻PT1/4-19管牙 -2處 (對稱 )

治具孔位置詳圖 治具孔位置詳圖

Ø11x20深攻PT1/4-19管牙 -2處 (對稱 )

35.5

Ø30

35.5

Ø30

R675

2,800

3,70

03,

050

2,80

025

0

3,700

3,70

03,

050

2,800

2,80

025

0

3,700

船運

高度

2,6

50最

高高

度 3

,150

OPTIONAL ACCESSORIES

STANDARD ACCESSORIES

■ CE

■ Foundation Bolts

■ Chip Conveyor

■ Coolant Through Spindle System

(CTS)

■ Heavy Duty Coolant Pump

■ Auto Tool Measurement System

(Blum Laser Mini NT)

■ CNC Control: FANUC MXP-200FC

■ CNC Control: FANUC 31i-MB5

■ CNC Control: HEIDENHAIN TNC640

■ Tool Kit

■ Work Lamp

■ Pilot Lamp

■ Spindle Air Blast

■ Spindle Air Seal

■ Cutting Air Blast

■ Spindle Cooling System

■ Guideway Cover (X, Y, Z)

■ Oil Skimmer

■ Coolant Gun

■ Coolant System

■ Central Lubrication System

■ Hydraulic Unit (for 4th and 5th Axes)

■ Complete Chip Enclosure (With Top

Cover)

■ Leveling Bolts and Pads

■ Heat Exchanger for Electrical Cabinet

■ Mechanical, Maintenance, Electrical

and Operating Manuals

■ Safety Door

■ CNC Control: FANUC MXP-200FB

Specifications

380A SPINDLESpindle Speed/Power (std.)FANUC controller

12,000 rpm 7.5/11/15/18.5/22 kW 10/15/20/25/30 HP (cont./30min./10min./5min./1min.)

Spindle Speed/Power (opt.1)FANUC controller

15,000 rpm 7.5/11/15/18.5/22 kW 10/15/20/25/30 HP (cont./30min./10min./5min./2min.)

Spindle Speed/Power (opt.2)HEIDENHAIN controller

12,000 rpm 7.5/9/11.3/18.8/22.5 kW 10/12/15/25/30 HP (cont./S6-60%/S6-40%/S6-10%/S6-5%)

Spindle Speed/Power (opt.3)HEIDENHAIN controller

15,000 rpm 7.5/9/11.3/14.3/17.5 kW 10/12/15/19/23 HP(cont./S6-60%/S6-40%/S6-25%/S6-10%)

Spindle Taper BBT40

TRAVEL

X-axis Travel 700 mm 27.56"

Y-axis Travel 520 mm 20.47"

Z-axis Travel 480 mm 18.90"

TABLE

Table Size/T-Slots ø380 mm / 12 mm ø14.96" / 0.47" Radial

Max. Load on Table (Vertical) 200 kg 441 lb

Max. Load on Table (Horizontal) 200 kg 441 lb

Available Torque on Table 30 kg-m 217 lb-ft

A/C AXIS

A-axis 150˚ (+30˚/ -120˚)

C-axis 360˚

A/C Axis Feedrate 33.3 rev/min.

A/C Axis Positioning Accuracy 10 sec.A/C Axis Repeatability Accuracy(A-axis Optical Scales is standard) 6 sec.

FEEDRATE

X/Y/Z Rapid Feedrate 36 / 36 / 24 m/min 1,417 / 1,417 / 944 ipm

Cutting Feedrate 1~10,000 mm/min 0.04~393.7 ipm

ACCURACY ISO 10791-4 YCM*

Axial Travel Full Length

Positioning (X/Y/Z) A 0.025/0.025/0.022 mm 0.00098"/0.00098"/0.00086"

0.010/0.010/0.010 mm 0.00039"/0.00039"/0.00039"

Repeatability (X/Y/Z) R 0.015/0.015/0.012 mm 0.00059"/0.00059"/0.0005"

0.007/0.007/0.007 mm 0.00028"/0.00028"/0.00028"

*All values shown above are measured for the machine in good air-conditioned environment.

ATC

Tool Magazine Capacity(opt.) 30T (40 / 60T)

Max. Tool Weight 6 kg 13.2 lb

Max. Tool Length ø76 x 280 mm ø3" x 11.02"

GENERAL

Pneumatic Supplier 5.5 kg/cm2

Power Consumption (Transformer) FANUC: 34 kVA (40 kVA)HEIDENHAIN: 54 kVA (65 kVA)

Machine Weight 6,200 kg 13,669 lbNote: Above specifications may vary depending on the machine and the surrounding environment.The manufacturer reserves the right to modify the design, specifications, mechanisms, etc., to improve the performance of the machine without notice.The test data provided in this catalog is performed under specific test procedures and environmental conditions.

14

201305-E02-2000