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Meiden Automated Guided Vehicles General Catalog for AGVs We propose the optimal systems for our customers’ sites.
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Page 1: New

MeidenAutomated Guided VehiclesGeneral Catalog for AGVs

We propose the optimal systemsfor our customers’ sites.

PA52-3139.indd 1 10.5.7 2:07:27 PM

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Please entrust the Meiden AGVs with your business activities!

A great solution w ith Meiden AGVs! We propose the optimal syst ems for our customers’ sites.

Is there any higher business efficiency?

Is there any method of reducing man-hours?

Is more effective productivity attainable?

Meiden’s motor-related technologies, accu-mulated for more than one century under the name of “Meiden Motors,” are support-ing the AGV core motors and their control and guidance technologis.

Through the supply of AGVs, our production experience and know-how have supported the Japanese automotive industries for many years. Such a technical accumulation is actively utilized for the development of future AGVs.

From tens of kilograms to tens of tons, our products can cope with a wide range of weights to be transported.A variety of running and guidance systems are available.

Many kinds of useful options are available for system structuring with a wide range of expansibility.We can offer you an optimal AGV system according to your site and purposes.

High technical capabilityfostered for many years

Abundance of productionexperience and know-how

Abundance of productlineups

Customization ofoptimal AGVs

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3ACB 1.5t

1.0t

1.0t

1.0t

2.0t

2.0t 30t800kg

300kg

300kg

800kg

2ACB

2ATB ACBP

2ACB

ACB

MST 3FRS

200300

1020

13APLB 165

m/min 1.0t200m/min

Magneticbars

/ laser

Magnetictapes

High-functional type outstanding in all factors of running performance, stoppage accuracy, and customization flexibility

Driver unit Control unit

Operator switchHeavy class driver unit

Load 800kg

Load 300kg

Load 30 tons

MST1 MST3

Magneticbars

/ laser

Magnetictapes

Magnetictapes

Magnetictapes

Overheadrails

Unilateralrails

Magneticbars

/ laser

Magneticbars

/ laser

Magneticbars

/ laser

Magneticbars

/ laser

Magneticbars

/ laser

Overheadrails

Unilateralrails

Product Lineups

An optimal AGV system can be offered, chosen from abundant product lineups.

AGVs with vehicle sizes and carriers custom-order-designed and manufactured according to the shape and mass to be transported AGVs with vehicle sizes and carriers custom-order-designed and manufactured according to the shape and mass to be transported

Rail-guided trolley most suitable for high-speed transportation

AGVs that can tow the customer’s existing vehicle by creeping through it

Low-price AGVs that permit arbitrary assembly Light-weight lift that can be driven into an elevator

AGVs applicable to any conveyer with different heights AGVs most suitable for trackless transportation of ultra-heavy articles

The newest high-functional AGV

Slip-in unit load vehicle

AGV kit Unattended low-lift

Series

Slip-in unit load vehicle

Series

Series

Standard type 

Series

Partial low-platform type

Series

Overhead traveling rail-guided trolley system

Series

Floor traveling rail-guided trolley system

Series

Ultra-heavy article type

Series

Medium- and large-size work carrier

Series

Running performance Guidance system Max. load

All-directionaltraveling

Optional except forwarding 

Forward, backward

Optional for backward

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3ACBSmart realization of automated transportation

The newest high-functional AGV series

Features

● All-surface low-platform type, vehicle height 190mm

● Cargo transfer lifter installed, a lift of 60mm

● Stoppage accuracy upgraded with an AC servomotor, ±5mm

● Forward・backward, traversing, slantwise, and spin turn possible with 2-wheel differential drive system

● Automatic battery charging

● SS wireless LAN accommodated

Excellent running performance

● Running in all directions is possible, such as forward, backward, right, left, slantwise, and spin turn.

● Efficient operation is possible with a high degree of freedom, making full use of spin-turn performance.

● High-speed and high-accuracy running is possible, thanks to the AC servo driving function adopted.

Flexible customization

● Parts are assembled into units to improve the customizing characteristics.

● Vehicle size can be changed according to the size of the article to be transported.

● The low-platform body improves the transportation stability.

Outstanding operationability

● Operation is easy with the aid of a simple touch-panel type operator.

● The AGV status is displayed for easy route setup and system structuring.

High-function options

● Round-the-clock operation is possible with an automatic charge-up feature.

● There are abundant options such as wireless LAN, laser guided system, etc.

Type 3ACB M10

Premissible load (Including transfer unit) 1000kg (1500kg)

Guidance system Magnetic guidance

Traveling direction Forward, backward, right, left, and slantwise

Max. travering speed 60m/min

Stopping accuracy ±5mm

Cargo transfer height 400mm

Climbing ability 2% (5m continuous)

Standard working time 8h

Vehicle size W1150〜1450×H420×D1950〜2550mm

Vehicle mass 600kg

Voltage 48V (150AH) Lead shield

Specifications

Specifications

3ACB All-surface low-platform type

Type 3ACB

Premissible load (Including transfer unit) 1000kg (1500kg)

Guidance system Magnetic guidance

Driving steering system 2-wheel differential drive system (both front and rear)

Traveling direction Forward, backward, traverse, slantwise, and spin turn

Max. traveling speed Forward/backward 60m/min, traverse 30m/min

Lift 60mm

Stopping accuracy ±5mm

Climbing ability 2 % (5m continuous)

Vehicle size W700×H190×D2550mm

Vehicle mass 500kg

Voltage 48V (52AH) Enclosed lead battery

Wide type

High-back type

Lengthy type

A vehicle height of only 190mm is realized for a live load of one ton. All-directional traveling is possible.

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Slip-in traction series

2ACB

ACBM

2ACB 

2ATBThis series is most suitable for transporting caster type pallets.

Features

● Ultra-low-platform slim body type with a total height of 170mm and total width of 348mm

● Strong tractive force up to 800kg Max.

● Easy operation and simple setup

● Creeping movement enabled; most suitable as a carrier truck for assembly work

● Abundant optional functions

Specifications

Type High-speed type High-load type

Premissible load 300kg 800kg

Traveling direction Forward

Max. travering speed 60m/min 30m/min

Creepage traveling 5m/min

Stopping accuracy ±15mm

Vehicle size W348×H170×D1357mm

Features

● This is an all-surface ultra-thin type AGV.

● It creeps through the basket vehicle that is towed and transported.

● It is of the three-wheel type and stable traveling is assured. The turning radius is short and the workability is substantially improved.

● 2ATB06 (300kg traction, vehicle height 200mm)

Specifications

Type 2ATB06

Driving, steering system Driving, steering with 1 wheel (front), follower wheel (rear)

Guidance system Magnetic

Traveling direction Forward, backward

Max. traveling speed 60m/min (Ordinary running, forward)

Standard working time 4 hours (Continuous operation by automated battery charge)

Vehicle size W500×H200×D1600mm

Features

● This is a standard AGV of the 3-wheel type vehicle.● The carrier coms in the roller table (2-serial, 3-serial,

and 2-stage type), lifter, and push-pull type, useful in a variety of applications.

● Automatics charging and autonomous radio standard functions are available as options.

● 2ACB2.5 (250kg loading) and 2ACB5 (500kg loading).

Specifications

Type 2ACB2.5 2ACB5

Driving, steering system Front wheel drive, front wheel steering

Traveling driection Forward (Backward: optional)

Max. traveling speed 60m/min

Vehicle size W685×H340×D1600mm W800×H350×D1750mm

Features

● These are two basic models, the standerd vehicle type and the low-platform type.

● 2ACB10 (1000kg loading) and 2ACB20 (2000kg loading).

Specifications

Type 2ACB10 2ACB20S(Standerd type) 2ACB20P(Low-platform type)

Driving, steering system Front wheel drive, front wheel steering

Traveling driection Forward (Backward: optional)

Max. traveling speed 60m/min

Vehicle size W1200×H425×D2200mm W1200×H550×D2400mm W1200×H185×D3000mm

Standard series

Features

● This is an AGV coming in the two-wheel driving and two-wheel steering type.

● Traveling forward/backward, traverse slantwise, and spin turn is possible.

● Travering is possible in a narrow space.● Thanks to the high degree of operational freedom, the

recycle time can be shortened.● ACBM2.5 (250kg loading), ACBM5(500kg loading),

ACBM10 (1000kg loading), and ACBM20 (2000kg loading)

Specifications

Type ACBM2.5 ACBM5 ACBM10 ACBM20

Driving, steering system 2-wheel drive, 2-wheel steering

Traveling function All-direction and spin-turn

Max. traveling speed 60m/min

Vehicle size W755×H360×D1600 m m W950×H400×D2000 m m W1270×H480×D2300 m m W1270×H530×D2300 m m

1357

348

170

1020

U-CART

Max. performance with ultra-low-platform body

This is a compact and high-output vehicle most suitable for the processing of various parts and transportation of parts to the assembly line.

These vehicle are most suitable for the interpro-cess transport of heavy articles at machining and press fabricating factories.

Most suitable for transportation in a narrow space.

Standard type

Medium-andlarge size type

All-directional type

light-duty

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Vertical motion type and heavy duty series Rail-guided trolley system

ACBP MST

3FRS

ACB

APLB

Features

● The load carrying platform of this AGV has an ultra-low floor (105mm).

● The lifter adopted (200〜1000mm) has a roller turntable that can effectively utilize such a low floor level. It is also applicable to conveyer-to-conveyer transportation with a difference in loading height.

● Slip-in transportation is possible under a basket vehicle obtainable at a general market.

● ACBP1.5 (150kg loading) and ACBP2.5 (250kg loading)

Specifications

Type ACBP1.5 ACBP2.5

Driving, steering system Front wheel drive, front wheel steering

Traveling direction Forward (Backward: optional)

Max. traveling speed 60m/min

Vehicle size W660×H105×D1500mm W685×H105×D1900mm

Features

● High-speed transportation as been realized. This is a top class achievement in this field. As a result of the adoption of the autonomous running system, ground control can be carried out simply.

● The MST3 is a semi-custom-order type carriage that can flexibly cope with the shape of a job.

Specifications

Type MST1 MST3

Feeder system Trolley power feeding

Max. cargo mass 100kg 300kg

Traveling speed 165m/min 120m/min

Raise/lower speed 20m/min 10m/min

Raise/lower stroke 4m 4m

Stop accuracy ±5mm ±5mm Specific spec.±1mm

Min. turning radius 1m 1.5m

Features

● This is a rail-guided trolley system that is capable of high-speed transportation at 200m/min.

● It demonstrates its power for high-speed cargo handling work to be done in front of an automated warehouse.

● It uses the realtime consentrated control system by wireless LAN.

● It uses a signal travering rail. Work startup time has been reduced.

● Load transfer height: A low floor level of floor surface +700mm has been realized.

● Turning radius on the rail: A tight turn of 600mm, which is superb!

● Loading mass is one ton.

Specifications

Pallet size W1100×D1100mm

Cargo mass 1000kg

Traveling speed (Max.) 200m/min

Load transfer speed (Max.) 30m/min

Turning radius (on the rail) 600mm

Stopoing accuracy ±5mm

Truck size W1355×H810×D1360mm

Load transfe hight 700mm

Operation control system Concentrated control system by ground control panel

Max.No.of operataion trucks 30

Max.No.of station 100

Features

● This type of AGV can perform a low lift, assuring a lifting height of 800mm.

● Its overall mass has been suppressed below two tons so that it can get into an elevator to accomplish multi-storied duty. As a whole, its cargo handling efficiency can be intensified.

● Direct put-on pallets can be handled.● It is a motor-powered type for both travering and lifting. These

is on chance of floor contamination by lubricating oil.● APLB3 (300kg loading), 2APLB8 (800kg loading), and

2APLB10 (1000kg loading)

Specifications

Type APLB3 2APLB8・10

Speed 60/30m/min

Max. load 300kg 800/1000kg

Max.lifting heigt 800mm 800/1000mm

Vehicle size(vehicle total length (for length) x vehicle width x unit height head block (mast section) )

W700×H880(1520)×D1800(600)mm W845×H1000(1620) ×D2340 / 2420(770)mm

Standard working time 4 hours (Continuous operation by automated battery charge)

Features

● According to the sizes, shapes, and mass of the cargoes, customized design and production can be offered.

● This is a compact AGV of the truck type where the driving and controlling blocks are concentrated.

● The tight turn property is outstanding due to the useful function of spin turn and program steering.

● Workability and safety are assured and concentrated into a configuration of a low-floor cargo platform.

● ACB200 (20t loading) and ACB300 (30t loading)

Specifications

Type ACB200 ACB300

Driving, steering system Front wheel steering, driving system

Max. traveling speed 30m/min

Standard working time 3h (full-load continuous running)

Platform size W1400×H420×D5200mm W1410×H530×D6300mm

Vehicle size W1505×H1764×D7236mm W1555×H2090×D8461mm

Load 300kg

Load 800/1000kg

Unit (mm)

1355

1360

700

Cargo transfer conveyer

Forward

Caster wheels

Aluminum rail

Drivingwheel

Follower wheel

Unit (mm)

200300

13

The advantage of the low-floor type are expertly utilized. Cargoes can be moved to existing con-veyers with a variety of floor levels.

Partiallow-platform type

Unattended low lift type

This AGV is most suitable for pallet carriage work.

Heavy article type

Most suitable for railless transportation of heavy articles.

Overhead traveling rail-guided trolley system

Spaces in a factory can be effectively utilized, thus most suitable for high-speed transporta-tion.

MST 1

MST 3MST 1 MST 3

Floor travering rail-guided trolley system

Most suitable for sorting and pickup work in front of an automated warehouse.

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Easy to manipulate!● The AGV offered meets arbitrary requirements, from a

basic unit to a completed vehicle.● Start/Stop operetion is simple with a single button.● Since an external I/O circuit is released to be open, any

customer can establish a favorite system.

Flexible interaction possible with layout change!● Stick a magnetic tape to the floor surface-That’s all. By

taking such an easy action, a running route can be easily set up.

● When markers are installed on the floor, operation control for acceleration and deceleration can be accomplished easily.

● Using a simplified back-traveling function, varios running routes can be established.

Expansibility that is attractive!● By connecting the extension terminals, obstacle sensors

can be added or automatic cargo transfer control can be realized.

● Shutter interlock can be provided.● Through the adoption of transportation programs,

sophisticated system structuring is possible.

Specifications

Light weight class Heavy weight class

Standard type

High-speed type

Heavy-load type

High-speed type

Heavy-load type

Guidance system Magnetic guidance system

Traveling direction Forward(Backward:optional)

Rated load*1 250kg 250kg 500kg 500kg 1000kg

Rated speed*2 30m/min 60m/min 30m/min 60m/min 30m/min

Stopping accuracy

Standard ±30mm(±15mm:optional) ±15mm

Climbing ability(5m continuous)

2% (at rated load)3% (at 70% load)

Source voltage DC24V

Operating environment

Ambient temperature:0 〜40℃ Relative humidity: 20 〜80%Course level difference:within 6mm (Speed: 15m/min)Course waviness: within 10mm

*1 Including self-weight*2 Full-charged with empty frame load

Laser radar AGV AGV kitsFeatures

● Distance and angles are measured in conjunction with the reflectors installed on the ground so that the present position and posture can always be identified for safe guidance.

● No guidance by magnets and electromagnetic means is needed.

● Route information can be downloaded and uploaded by radio. ● Layout design and modification can be done by off-line work

with a personal computer.

Specifications

Category Item Contents Data

Performance

Laser radar

Position detection period 8Hz

Reflector detection angle resolution O.1deg

Reflected detection angle range 360deg

Reflected beam detection distance 30m

Laser output class Class1 (essentially safe)

Laser wavelength 905nm(infrared domain)

AGVConstant position stop accuracy ±10mm

Guiding system Laser radar

Functions

Coarse setting Coarse editor AutoCAD

Safety function Failure in reflector detection Emergency stop after self-travering

Reflector unit Measuring method Auto-telemetry

Error unit Provided

Self diagnostic function Provided

Examples of AGV SystemAGV system for assembly parts vehicles

AGV system for flexible containers in an agricultural warehouse

AGV system for film rolls

AGV system for forging lines

● This is an AGV system that transports cargoes to the machine assembly Iines, by towing the castor-attached parts carrying vehicles.

● Since no parts are stocked on the assembly Iines, the assembly spaces can be efficiently utilized.

● According to a request for transportation, real vehicles are supplied realtime and vacant vehicles are recovered.

● This is an AGV system that automatically transfers one ton of rice packed in a flexible container from the measuring machine bay to the Iow-temperature warehouse.

● Autonomous radio unit is installed to avoid collision.

● This is an AGV system that carries film rolls and film roll hubs between the ground floor and the second floor.

● To get on board the elevator, the mass of the AGV unit and the Ioad transfer machine has been reduced. In addition, according to the in ternal dimensions of the elevator, the load platform has been made slim.

● This is an AGV system that controls automatic in-process core transportation on the core forming lines for forging processes.

● Six AGV units are used. Automated transportation is efficiently maintained among 23 stations.

Drive unit

Operating switchControl unit

Basic unit

Setting of options 4 types available according to applications● Batteries● Battery charger● Battery voltmeter● Setter on vehicle: Type A/ Type B● Laminate pilot lamp● Pipe-fabricated bumper● Tape bumper

● Obstacle sensor● Traveling melody unit● Magnetic tape marker● Urethane tire● Manual operation pendant● Magnetic brake● Back-traveling function

Pipe carrying vehicle typeCustomers can easily change the body.

Dual mode (manual & AGV) handle cart typeThis cart is equipped with a handle cart type frame.

Sheet metal carrying vehicle typeThis vehicle is suitable for carrying heavy articles.

Flat vehicle typeThis vehicle has a flat top surface where no embossed parts are located.

Vehicle with a towing hook typeThis is an exclusive vehicle equ-ipped with a traction hook.

Laser radar AGV Inexpensive AGV permitting arbitrary reassembly series

No guide wires are required and the working lay-out can be freely changed. Utilization is possible irrespective of AGV types.(MCAT & U-CART excluded)

Wouldn’t you like to gave such an AGV?Anyone can use it. This is an open interface AGV that permits easy system structuring.

Laser radar

Laser radar

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Table of specifications

Standerd AGV All-directional AGV Low-platform AGV Low lift

Items 2ACB1.5

2ACB2.5

2ACB5

2ACB10

ACBM2.5

ACBM5

ACBM10

ACBM20

3ACBM10

ACBP1.5

ACBP2.5

2ACBP10

2ACBP20

2ATB06 U-CART APLB

32APLB8・10

Per

form

ance

Premissible load

(Including transfer unit)

kg 150(250)

250(400)

500(750)

1000(1500)

250(400)

500(750)

1000(1500)

2000(3000)

1000(1500)

150(250)

250(400)

1000(1500)

2000(3000)

Tractinon300

Tractinon800 300 800/

1000

Guidance system Magnetic Magnetic  Magnetic Magnetic

Driving, steering system

Front wheel driving,front wheel steering

2-wheel diagonaldrive and steering

4WDoperation

Front wheel driving,front wheel steering

Front wheel driving,

front wheel steering

Travelingdirection Forward (Backward : optional) Forward, backward, traverse, diagonal

(all directions) Forward (Backward : optional) Forward / Backward

Forward (Backward : optional) Forward/Backward

Max.travering speed

m/min 60 Forward / Backward 60.

traversing 30 60 Forward 60Backward 30

30High-Speed

type 60Counter-fork direction 60

/ Fork direction 30

Elevationspeed ㎜/s − − − 75 150

Minimum turningradius

(Forward: 30m/min)㎜ 700 850 900 1000 1000 1250 1400 1000 800 1200 1600 700 525 1000 1400/

1470

Stopping accuracy(Speed before stop: 8m/min)

㎜ ±10 ±10 ±5 ±10 ±10 ±10 ±15Traveling elevation

±10

Climbing ability

(5m continuous)% 2 2 2 2

Standardworking time h 8 8 6※1 8 8

Continuous(Auto-charge

only)3 8

Maj

or d

imen

sion

s

Vehicle length /( ) Spec.

for backward㎜ 1350

(1400)1550

(1600)1655

(1750)2080

(2200) 1600 2000 2300 1950〜2550 1500 1900 2800 3000 1600 1357 1800

2340/

2420

Vehiclewidth ㎜ 685 800 1200 755 950 1270 1150〜

1450 660 685 1200 500 348 700 845

Vehicleheight ㎜ 340 350 425 360 400 480 530 420 550 800 900 1050 200 170 1760 900

Load-carringplatform height

㎜ 340 350 425 360 400 480 530 400 105 105 160 185 200 170 45〜845

31〜831

Min.ground height

㎜ 25 30 35 25 30 30 25 35 20 20 30

Self-mass kg 190 220 360 770 290 490 990 1200 600 160 250 800 1200 200 200 800 1350/1570

Stra

ge b

atte

ries Type Open type lead batteries Open type lead batteries

Closed type lead

batteriesOpen type lead batteries

Closed type lead

batteries

Open type lead batteries

Open type lead batteries

Voltage V 24 48 24 48 48 24 48 24 24 48

Capacity AH/5HR 65 100 200 100 200 150 65 100 200 238 40 20 65 140/

200

Guidancesystem Magnetic ○ ○ ○ ○ ○ ○ ○

(Embedded)○

(Embedded)

Travelingdirection

Backward Optinal ○ ○ Optinal ○ Optinal ○

All-direction − ○ ○ − − Optinal −

Spin turn ○ ○ ○ ○ ○ Optinal ○

Auto-charge Optinal Optinal Optinal Optinal ○ Optinal Optinal

SS radio,radio LAN Optinal(LAN) Optinal(LAN) Optinal Optinal(SS) Optinal

(LAN)Optinal(LAN)

Optinal(SS)

Optinal(LAN)

3ACB M10

U-CART2ACBP10

1950

1770

1135

1080

400

1357

700 60

348

170

185

unit(mm)

・All product and company name mentioned in this paper are the trademarks and / or service marks of their respective owners.・U-CART and MCAT are the registered trademarks in Japan.

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Specifications in this catalog are subject to change without notice.

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MEIDEN EUROPE LTD.NYK Complex, Bradbourne Drive, Tilbrook, Milton Keynes MK7 8BN,England, U.K.Phone: 44-1908-276000 Facsimile: 44-1908-276010

MEIDEN AMERICA, INC.15800 Centennial Drive, Northville Township, MI 48168, U.S.A.Phone: 1-734-656-1400 Facsimile: 1-734-459-1863

MEIDEN TECHNICAL CENTER NORTH AMERICA LLC15800 Centennial Drive, Northville Township, MI 48168, U.S.A.Phone: 1-734-656-1400 Facsimile: 1-734-459-1863

PA52-3139 As of May, 20102010-5ME 0.5L

PA52-3139.indd 16 10.5.7 2:08:15 PM