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1 New trends in development of modern city buses Zbigniew Palenica Executive Board Member Solaris Bus & Coach S.A.
28

New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

Sep 23, 2020

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Page 1: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

1

New trends in development

of modern city buses

Zbigniew Palenica Executive Board Member Solaris Bus & Coach S.A.

Page 2: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

2

About us

❷ Bus, trolleybus or tram? What market opts for?

❸ Stronger, lighter, more efficient = modern city buses

Zero emission buses – but which one?

Electric buses – available options

Questions and answers

Agenda

Page 3: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

3

• Founded in 1996

• 2,300 employees in Poland, over 300 in international sales and after sales subsidiaries

• Headquarters and four production sites in Greater Poland region

• €375 million turnover (2014)

• Largest independent city bus builder in continental Europe

• Production capacity: 40 buses/week and 1 tram/week

About Solaris

Page 4: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

4

About us

❷ Bus, trolleybus or tram? What market opts for?

❸ Stronger, lighter, more efficient = modern city buses

Zero emission buses – but which one?

Electric buses – available options

Questions and answers

Agenda

Page 5: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

5

Bus, trolleybus or tram?

SYSTEM EFFICIENCY

Page 6: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

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Tramino

2009

Road electric

APU

2003

Electric

2011

Development

path Combustion

engine

Hybrid

Diesel

1999

CNG

2004

Parallel hybrid

2006 Series hybrid

2010

Tramino

GT 2013

Trolley

2001 Bateries

2004

Development of

recuperation

systems

Diesel

1999

Rail electric

Bus, trolleybus or tram?

Page 7: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

7

About us

❷ Bus, trolleybus or tram? What market opts for?

❸ Stronger, lighter, more efficient = modern city buses

Zero emission buses – but which one?

Electric buses – available options

Questions and answers

Agenda

Page 8: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

8 8

• Weight reduction

• Use of new lighter and stronger materials

• Modular construction dedicated for diesel, electric, and other propulsion systems

• Lower energy consumption

• Better comfort for passengers and drivers

• Easier and cheaper maintenance

• Attractive design

New generation of city buses

Page 9: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

9

New Solaris Urbino Solaris Urbino

Number of seats 32+1 32+1

Number of pedestal-free seats

16 10

Total passenger capacity 110 104

Total weight 10 170 kg 10 890 kg

Noise 74.8 dB (A) EURO6 78 dB (A) EURO5

Parameters comparison

New generation of city buses

Page 10: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

10 10

• Thanks to moving air tanks to the front a larger space in the passenger compartment was obtained

• The expanded spacing between main ceiling support profiles (tragers) allows installation of larger monitors than before

New generation of city buses

Page 11: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

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New construction for

added strength at a

reduced weight

Fuel tank located

on front

wheelarch

Lightweight elements of

side panelling screwed

in place

Better weight

distribution with

less weight

on drive axle

Option to move the

second

door 1,4 meter further

to the back

Sharper, more dynamic

lines

USB

Chargers on

the bus

New generation of city buses

Page 12: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

12

Maintenance

access

hatches open

to 170°

Interior height

maintained despite 50

mm lower roof line More pedestal-free

seats (16 / 24)

LED interior and

exterior lighting

Higher

placement of

drivers’ seat

LF and LE buses in

standardised exterior

design

New generation of city buses

Page 13: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

13

About us

❷ Bus, trolleybus or tram? What market opts for?

❸ Stronger, lighter, more efficient = modern city buses

Zero emission buses – but which one?

Electric buses – available options

Questions and answers

Agenda

Page 14: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

14

Electric bus emission free at point of operation

Hybrid bus

Trolleybus Battery bus

Hybrid buses, trolleybuses and battery buses = electric buses

Zero emission operation

Diesel auxiliary power unit

Oil/diesel heater / range extender

with diesel engine

Electric mobility

Page 15: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

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Trendsetter for hybrid buses in Europe

First European city bus with volume-production hybrid technology (2006)

Offer of different diesel-electric hybrid technologies gives operators the choice of suitable hybrid drive systems

Fuel consumption reduced by up to 29%, emissions by up to 78%

Electric mobility

Page 16: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

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Market leader in trolleybuses

Solaris Trollino trolleybuses have provided electric mobility since 2001

Available in four lengths (12, 15, 18 & 18,75 metres)

Choice of four traction equipment suppliers (Škoda, Medcom, Cegelec, Vossloh Kiepe)

EU & EFTA market leader with 40% market share

Electric mobility

Page 17: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

17

Hybrid trolleybus with batteries and supercaps

Demonstrator in Eberswalde as part of EU-funded TROLLEY project

Battery (72 kWh) for 4 km independent operation per 18 km round trip

Fits into existing space on the bus

Other battery sizes are possible

Energy cost per km for hybrid trolleybus is 32% lower than for reference vehicles (fitted with diesel auxiliary units and supercaps)

New possibilities for electric bus systems

Route extension without infrastructure cost

New networks with infrastructure only on highly-used main sections

Electric mobility

Page 18: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

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Eye-catching MetroStyle design option

All Solaris electric buses can be specified with the eye-catching MetroStyle design option for Bus Rapid Transit operation

Electric mobility

Page 19: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

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Electric drivetrain is at the heart of all electric buses

Energy supply

Energy generation

Energy storage

Battery

Supercapacitors

Fast charging

Overhead line

Cable & plug

Conductive Inductive

Traction electrics

Generator Fuel cell

Diesel engine Gas engine

Elec

tric

mo

tor

Dri

ve a

xle

Electric mobility

Page 20: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

20

Electric buses are energy-efficient

4,48

3,55

2,52

1,28 Electric bus (ideal conditions)

Electric bus (difficult conditions)

Diesel-electric hybrid

Diesel

Energy requirement in kWh/km Cost savings

0%

22%

42%

71%

Data for 12-metre standard bus, according to SORT 2 (without heating), own measurements Cost of 1 litre diesel 5.52 PLN, cost of 1 kWh electricity 0.56 PLN

Electric mobility

Page 21: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

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Limited range is main obstacle

Data for 12-metre standard bus, according to SORT 2 (without heating), own measurements

350 km

450 kWh

5430 kg

–78

185 km

240 kWh

2800 kg

–41

60 km

80 kWh

960 kg

–15

Electric mobility

Page 22: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

22

About us

❷ Bus, trolleybus or tram? What market opts for?

❸ Stronger, lighter, more efficient = modern city buses

Zero emission buses – but which one?

Electric buses – available options

Questions and answers

Agenda

Page 23: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

23

Available battery sizes

High Power1 High Energy2

kWh Bombardier

80 120 160 200 240 60 90

Cable & plug

Pantograph

Induction

1 Lithium-titanite (Li4Ti5O12): warranty for 10,000 cycles within 5 years 2 Lithium-iron-phosphate (LiFePO4): warranty for 3,300 cycles within 5 years

Batteries

Page 24: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

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Choice of charging technologies

Cable & plug

16–200 kW charging power

Pantograph

Up to 450 kW charging power

Choice of two systems

Solaris (with Eko Energetyka)

Schunk Smart Charging

Induction

200 kW charging power

Bombardier Primove system

Charging technologies

Page 25: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

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International projects

ZeEUS

• ZeEUS project focus on the today's challenge in the electrification of bus system, the extension of the fully-electric solution to a wider part of the urban network.

• This goes through the development of electric vehicles of large capacity, and the creation of an infrastructure capable of providing the required charging energy, operated according to non-disruptive and grid-balancing principles.

• The ZeEUS project will cover innovative electric bus solutions with different types of electrical power-train systems.

Page 26: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

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International projects

Emerald

Project purpose: EMERALD focuses on energy use optimisation and on the seamless integration of the FEV into the transport and energy infrastructure, by delivering clear advances over the state-of-the-art. EMERALD will introduce Integrated in-vehicle energy management, comprising: Dynamic energy-driven management of FEV auxiliaries, Energy-efficient long-range route planning and optimisation, Performance-centric machine learning for consumption prediction, User-centric charge and discharge management, Solaris contribution to the Project concerns primarily participation in testing EMERALD functional system

Page 27: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

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What next ?

Page 28: New trends in development of modern city buses · Ti 5 O 12): warranty for 10,000 cycles within 5 years 2 Lithium -iron phosphate (LiFePO 4): warranty for 3,300 cycles within 5 years

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Thank you for your attention!

Zbigniew Palenica Executive Board Member Solaris Bus & Coach S.A.