New Nanocomposites Based on Syndiotactic Polystyrene and Organo-Modified ZnAl Layered Double Hydroxide Fu-An He, Li-Ming Zhang*, Fan Yang, Li-Shan Chen and Qing Wu Laboratory for Polymer Composite and Functional Materials, Institute of Optoelectronic and Functional Composite Materials, School of Chemistry and Chemical Engineering, Sun Yat-Sen (Zhongshan) University, Guangzhou, 510275, People_s Republic of China (*Author for correspondence; Tel.: +86-20-84112354; Fax: +86-20-84112354; E-mail: [email protected]) Received 6 April 2006; accepted in revised form 27 June 2006; published online 18 August 2006 Key words: syndiotactic polystyrene, layered double hydroxide, nanocomposites, nonisothermal crystallization Abstract New nanocomposites were prepared by mixing syndiotactic polystyrene (sPS) with organo-modified ZnAl layered double hydroxide (O-ZnAl-LDH) in toluene solution. Both wide-angle X-ray diffraction (WXRD) and transmission electron microscopy (TEM) examinations confirmed the nanocomposite formation with exfoliated or intercalated O-ZnAl-LDH distributed in the sPS matrix. Meanwhile, the nonisothermal crystallization behavior of the resulting nanocomposites was studied using differential scanning calorimetry (DSC) technique at various cooling rates. The results indicated that the O-ZnAl-LDH particles in nanometer size might act as nucleating agents and accelerate the overall nonisothermal crystallization process. Introduction Layered double hydroxides (LDHs), also known as anionic or hydrotalcite-like clays, are a class of readily synthesizable layered crystals that can be used as an alternative to the commonly used silicate crystals for the preparation of polymeric nanocomposites. They have a layered structure with aspect ratios similar to or even higher than the ones observed for aluminosilicate clays [1, 2]. In recent years, polymer/LDH nanocomposites have attracted a lot of interest because they exhibit improved physical and performance properties in comparison to pristine polymers and conventional composites [3Y11]. For example, the nanoscale dispersion of LDH into various polymer matrixes such as linear low density polyethylene (LLDPE) [12], polyamide 6 [13], epoxy [14], poly(methyl acrylate) [15], poly(ethylene oxide) (PEO) [16], and poly(vinyl alcohol) (PVA) [17] has been reported. In the present work, we attempt to develop new nano- composites based on syndiotactic polystyrene (sPS) and ZnAl layered double hydroxides (ZnAl-LDH). In order to increase the system compatibility, the organo-modified ZnAl-LDH was firstly synthesized. Described here are the preparation and microstructure characteristics of these nanocomposites and their nonisothermal crystallization behavior. Experimental Materials The syndiotactic polystyrene (sPS) used in this study has a weight-average molecular weight (Mw) of 247,500 and a polydispersity of 1.78. Zn(NO 3 ) 2 I6H 2 O, NaOH, ethanol and oluene were purchased from Guangzhou Chemical Reagent Company in China. Al(NO 3 )I9H 2 O and sodium benzoate were purchased from Tianjing Maoda Chemical Reagent Company in China. Preparation of organo-modified ZnAl-LDH The organo-modified ZnAl-LDH (O-ZnAl-LDH) was prepared by the coprecipitation method. Under stirring vigorously, 0.03 mol of sodium benzoate was dispersed in 100 ml of deionized water. Zn(NO 3 ) 2 I6H 2 O (0.03 mol) and Al(NO 3 )I9H 2 O (0.01 mol) were dissolved in another 100 ml of deionized water. The nitrate solution was then added dropwise to the sodium benzoate solution at room temperature under stirring and the pH of the solution was maintained at 10 by the addition of 1 mol/l NaOH solution. After the addition of the nitrate solution, the mixture was aged for three days at 70 -C under a nitrogen atmosphere. The slurry was then filtered and washed by distilled water. A white O-ZnAl-LDH solid was obtained by drying in a vacuum oven at 60 -C. For a comparison, pure ZnAl-LDH was also prepared. The conditions were similar to the synthesis of the O- ZnAl-LDH in the absence of sodium benzoate. Preparation of sPS/O-ZnAl-LDH nanocomposites The sPS/O-ZnAl-LDH nanocomposites were prepared by refluxing the mixture of desired amounts of O-ZnAl-LDH and sPS in 100 ml of toluene at 140 -C under a nitrogen Journal of Polymer Research (2006) 13: 483Y493 # Springer 2006 DOI:10.1007/s10965-006-9071-9
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New Nanocomposites Based on Syndiotactic Polystyrene and Organo-ModifiedZnAl Layered Double Hydroxide
Fu-An He, Li-Ming Zhang*, Fan Yang, Li-Shan Chen and Qing WuLaboratory for Polymer Composite and Functional Materials, Institute of Optoelectronic and Functional Composite
Materials, School of Chemistry and Chemical Engineering, Sun Yat-Sen (Zhongshan) University, Guangzhou, 510275,
People_s Republic of China
(*Author for correspondence; Tel.: +86-20-84112354; Fax: +86-20-84112354; E-mail: [email protected])
Received 6 April 2006; accepted in revised form 27 June 2006; published online 18 August 2006
Figure 4. The relative degree of crystallinity with temperature for the crystallization of (a) sPS, (b) PSL-1, (c) PSL-2, and (d) PSL-3 at various cooling
rates.
486 Fu-An He et al.
0.0 0.5 1.0 1.5
0
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a
10oC/min
20oC/min
30oC/min
40oC/min
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%)
Temperature(0C)
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Xt (
%)
Temperature(0C)
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c
10oC/min
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Xt (
%)
Temperature(0C)
0
20
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d
10oC/min
20oC/min
30oC/min
40oC/min
Xt (
%)
Temperature(0C)
Figure 5. The relative degree of crystallinity with time for crystallization of (a) sPS, (b) PSL-1, (c) PSL-2, and (d) PSL-3 at various cooling rates.
492 494 496 498 500 502 504 506 508 510 512
10
15
20
25
30
35
40
Co
olin
g r
ate
(oC
/min
)
Tp(K)
sPS
PSL1
PSL2
PSL3
Figure 6. The plot of cooling rate versus crystallization peak temperature (Tp) for pure sPS and its nanocomposites.
Nanocomposites Based on Syndiotactic Polystyrene and O-ZnAl-LDH 487
5 10 15 20 25 30 35 40 45
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
1/t
1/2(1
/min
)
Cooling rate(oC/min)
sPS
PSL1
PSL2
PSL3
Figure 7. The Plot of 1/t1/2 versus cooling rate for pure sPS and its nanocomposites.
2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8
-7
-6
-5
-4
-3
-2
-1
0
1
2
b
219 C
223 C
227 C
231 C
235 C
239 C
ln(-
ln(1
-XT))
2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8
-6
-5
-4
-3
-2
-1
0
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219 C
223 C
227 C
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239 C
ln(-
ln(1
-XT))
lnB
2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 3.8
-6
-5
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-3
-2
-1
0
1
2lnB
c
a
219 C
223 C
227 C
231 C
235 C
239 C
ln(-
ln(1
-XT))
lnB
2.5 3.0 3.5
-7
-6
-5
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-3
-2
-1
0
1
2
d
223 C
227 C
231 C
235 C
239 C
ln(-
ln(1
-XT))
lnB
Figure 8. Ozawa plots of ln[jln(1 j XT)] against lnb for crystallization of (a) sPS, (b) PSL-1, (c) PSL-2, and (d) PSL-3.
488 Fu-An He et al.
reduced. This may be attributed to higher interfacial area
and adhesion between the sPS matrix and O-ZnAl-LDH
nanoparticles, which would act to reduce the transportation
ability of sPS chains during the crystallization process.
From the DSC curves of melting crystallization, the
values of relative crystallinity at different temperature, XT,
can be calculated according to the following equation:
X T ¼R T
T0dHc=dTð ÞdT
R T1T0
dHc=dTð ÞdTð1Þ
where T0 and T1 are the temperatures at which crystalli-
zation starts and ends, and dHc/dT is the heat flow rate.
Figure 4 shows the relative degree of crystallinity (XT)
versus the temperature (T ) for sPS and its nanocomposites
at various cooling rates.
In nonisothermal crystallization, the time t is related
to the temperature T according to the following equation:
t ¼ T0 � Tð Þ=� ð2Þ
where T is the temperature at crystallization time t, T0 is
the temperature at which crystallization begins (t = 0) and
b is the cooling rate. According to Equation (2), the value
of T on the x-axis in Figure 4 can be transformed into the
crystallization time t, as shown in Figure 5. The half
crystallization time (t1/2) of sPS and its nanocomposites
can be determined from Figure 5, and the results are listed
in Table 2. It is apparent that the t1/2 values of the
nanocomposites at various cooling rates are lower than
those of neat sPS. Moreover, the t1/2 values appear to
decrease with the increase of O-ZnAl-LDH loading
amount. These results indicate that the O-ZnAl-LDH
particles could act as heterogeneous nucleating agents to
facilitate the crystallization.
The nonisothermal crystallization rates of sPS and its
nanocomposites were estimated by the crystallization rate
coefficient (CRC) proposed by Khanna [19] and crystalli-
zation rate parameter (CRP) proposed by Zhang et al. [20].
The CRC can be obtained from the plot of cooling rate
against crystallization peak temperature (Figure 6) and the
CRP can be obtained from the plot of the reciprocal of t1/2
against the cooling rate (Figure 7). Table 2 lists the
obtained the CRP and CRC values for all samples
investigated. It is found that the CRC values and CRP
values for the nanocomposites are both higher than those
for neat sPS. This suggests that the addition of nanoscale
O-ZnAl-LDH particles could accelerate obviously the
crystallization rate of sPS.
In order to understand better the evolution of crystal-
linity during the nonisothermal crystallization, the Ozawa,
Avrami, and modified AvramiYOzawa methods were
-2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0
-1.5
-1.0
-0.5
0.0
0.5
1.0
ln(t/min)
10 C/min
20 C/min
30 C/min
40 C/min
a
(ln
[-ln
(1-X
)])
ln(t/min)-2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0
-1.5
-1.0
-0.5
0.0
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1.0
10 C/min
20 C/min
30 C/min
40 C/min
b
(ln
[-ln
(1-X
)])
-2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0
-1.5
-1.0
-0.5
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1.0
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20 C/min
30 C/min
40 C/min
c
(ln
[-ln
(1-X
)])
ln(t/min)
-2.0 -1.5 -1.0 -0.5 0.0 0.5 1.0
-1.5
-1.0
-0.5
0.0
0.5
1.0
10 C/min
20 C/min
30 C/min
40 C/min
d
(ln
[-ln
(1-X
)])
ln(t/min)
Figure 9. Avrami plots of ln[jln(1 j XT)] against lnt for crystallization of (a) sPS, (b) PSL-1, (c) PSL-2, and (d) PSL-3.
Nanocomposites Based on Syndiotactic Polystyrene and O-ZnAl-LDH 489
employed to analyze the nonisothermal crystallization
kinetics of sPS and its nanocomposites.
Assuming that the polymer melt was cooled at a
constant rate and the mathematical derivation of Evans
was valid, Ozawa [21] extended the Avrami equation to the
nonisothermal condition:
X T ¼ 1� exp �K Tð Þ=�mð Þ ð3Þ
where XT is the relative degree of crystallinity at tem-
perature T; K is the Ozawa crystallization rate constant; m
is the Ozawa exponent and b is the cooling rate. The
double natural logarithm of the Ozawa equation gives the
following relationship:
ln � ln 1� X Tð Þ½ � ¼ ln K Tð Þ � m ln� ð4Þ
A plot of ln[jln(1 j XT)] against lnb at a given
temperature should result in a straight line if the Ozawa
method is valid. Thus, K(T ) and m can be obtained from the
intercept and the slope of the lines, respectively. For the sPS
and its nanocomposites, the Ozawa plots of ln[jln(1 j XT)]
against lnb are shown in Figure 8. However, the obvious
curvature in the plot indicated that the Ozawa method could
not fit well the crystalline behavior of the sPS and its
nanocomposites. This is probably due to the factors such as
secondary crystallization of sPS, the dependence of lamellar
thickness on crystallization temperature and the constant value
of cooling function over the entire crystallization process [22].
The isothermal crystallization process of polymers can
be analyzed in terms of the Avrami equation [23]:
Xt ¼ 1� exp �Zttnð Þ ð5Þ
While the Avrami equation was developed to describe
isothermal crystallization kinetics, it has also been used to
describe the nonisothermal process. The double natural
logarithm of the Avrami equation gives the following
relationship:
ln � ln 1� Xtð Þ½ � ¼ ln Zt þ n ln t ð6Þ
where t is the crystallization time, Xt is the relative degree
of crystallinity at time t, the exponent n is a mechanism
constant with a value depending on the type of nucleation
-1.5 -1.2 -0.9 -0.6 -0.3 0.0 0.3 0.6
2.2
2.4
2.6
2.8
3.0
3.2
3.4
3.6
3.8 a
Xt=0.2
Xt=0.4
Xt=0.6
Xt=0.8
lnB
ln(t/min)
-1.5 -1.2 -0.9 -0.6 -0.3 0.0 0.3
2.2
2.4
2.6
2.8
3.0
3.2
3.4
3.6
3.8
b
Xt=0.2
Xt=0.4
Xt=0.6
Xt=0.8
lnB
ln(t/min)
-1.8 -1.5 -1.2 -0.9 -0.6 -0.3 0.0 0.3
2.2
2.4
2.6
2.8
3.0
3.2
3.4
3.6
3.8
c
Xt=0.2
Xt=0.4
Xt=0.6
Xt=0.8
lnB
ln(t/min)
-1.8 -1.5 -1.2 -0.9 -0.6 -0.3 0.0 0.3
2.2
2.4
2.6
2.8
3.0
3.2
3.4
3.6
3.8
d
X =0.2
X =0.4
X =0.6
X =0.8
lnB
ln(t/min)
Figure 10. Modified AvramiYOzawa plots of lnb against lnt for crystallization of (a) sPS, (b) PSL-1, (c) PSL-2, and (d) PSL-3.
490 Fu-An He et al.
and the growth process, and the parameter Zt is a growth
rate constant involving both nucleation and growth rate
parameters. Since the rate of nonisothermal crystallization
depends on the cooling rate, Jeziory [24] suggested that the
rate parameter Zt should be corrected for the influence b of
cooling rate of the polymer. The parameter characterizing
the kinetics of nonisothermal crystallization was given as
follows:
log Zc ¼log Zt
�ð7Þ
The Avrami plots of ln[jln(1 j Xt)] vs ln t for sPS and
its nanocomposites are shown in Figure 9. The values of
Avrami parameters n, Zt and Zc are given in Table 2. The
exponent n values for the sPS/O-ZnAl-LDH nanocompo-
sites are higher than that for pure sPS at every cooling rate,
indicating that the nanoscale O-ZnAl-LDH layers act as the
nucleating agents for the sPS matrix. The Zc values of the
sPS/O-ZnAl-LDH nanocomposites are, as expected, higher
than that of the pure sPS at the same cooling rate, showing
that sPS/LDHs nanocomposites could crystallize at a
quicker rate than pure sPS. These results are similar to
those reported for the sPS/clay systems [25Y27].
Many researchers have shown that the kinetics equation
combining Avrami and Ozawa equation, which was
proposed by Liu et al. [28], is applicable in many
nanocomposites systems such as polyamide 6/clay nano-
composites [29], PE/copper nanocomposites [30] and
POM/clay nanocomposites [31]. Therefore, the combined
Avrami and Ozawa equation was used to study the
nonisothermal crystallization kinetics of the sPS/O-ZnAl-
LDH nanocomposites. As the degree of crystallinity was
related to the cooling rate b and the crystallization time t
(or temperature T ), the relation between b and t could be
defined for a given degree of crystallinity. Consequently,
using Equation (2) and combining Equations (4) and (6),
the following equation can be obtained under a certain
crystallinity degree:
ln k þ n ln t ¼ ln K Tð Þ � m ln� ð8Þ
and by rearrangement
log � ¼ ln F Tð Þ � � ln t ð9Þ
where F(T ) = [K(T )/k]1/m, which refers to the cooling rate
that must be selected within a unit of crystallization time
when the measured system reaches a certain degree of
crystallinity, and a is the ratio of the Avrami exponent (n)
to the Ozawa exponent (m), that is n/m. It can be seen that
F(T ) has a definite physical and practical meaning.
According to Equation (9), at a given degree of crystallin-
ity, plotting lnb vs lnt should yield a linear relationship.
The kinetic parameter F(T ) and a are determined from the