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FISHFA RUBBERS LTD. World Leader in Butyl Reclaim Rubber Plot No. G-1357/60, Lodhika GIDC, Metoda-360021, Dist: Rajkot-INDIA. Ph. : +91-2827-287579 Fax : +91-2827-287578 E-mail : [email protected] Web. : www.fishfarubbers.com United Kingdom Germany Czech Slovakia Portugal United States Of America Mexico Ecuador Brazil South Africa Sri Lanka India United Arab Emirates China Thailand Indonesia Philippine Japan South Korea Russia Taiwan Lithuania New Geometry of Rubber
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New Geometry of Rubber - Fishfa Rubbers Limited · FISHFA RUBBERS LTD. World Leader in Butyl Reclaim Rubber Plot No. G-1357/60, Lodhika GIDC, Metoda-360021, Dist: Rajkot-INDIA. Ph.

Apr 14, 2018

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Page 1: New Geometry of Rubber - Fishfa Rubbers Limited · FISHFA RUBBERS LTD. World Leader in Butyl Reclaim Rubber Plot No. G-1357/60, Lodhika GIDC, Metoda-360021, Dist: Rajkot-INDIA. Ph.

FISHFA RUBBERS LTD.World Leader in Butyl Reclaim Rubber

Plot No. G-1357/60, Lodhika GIDC,Metoda-360021, Dist: Rajkot-INDIA.

Ph. : +91-2827-287579Fax : +91-2827-287578

E-mail : [email protected]. : www.fishfarubbers.com

UnitedKingdom

Germany

Czech Slovakia

Portugal

United States OfAmerica

Mexico

Ecuador

Brazil

South Africa

Sri Lanka

IndiaUnited ArabEmirates

China

Thailand

Indonesia

Philippine

JapanSouthKorea

Russia

Taiwan

Lithuania

New Geometry of Rubber

Page 2: New Geometry of Rubber - Fishfa Rubbers Limited · FISHFA RUBBERS LTD. World Leader in Butyl Reclaim Rubber Plot No. G-1357/60, Lodhika GIDC, Metoda-360021, Dist: Rajkot-INDIA. Ph.

Fishfa Rubbers is an undisputed leader in Depolymer - Butyl Rubber Reclaim and enjoys a strong reputation across the globe for being

trustworthy and dependable. Since its inception in 1971, it has seen challenges, found solutions and worked hard to attain leadership level in the

industry. From humble beginning of a small plant of tire retreading, now the company stands tall with its four plants operating in Rajkot, India. Their

expertise and experience leads them to deliver excellent products that make business sense.

With a strong management vision to beat itself in the sector, it has focus on Advance Automated Technology in Production Today, the company is taking

giant strides towards sustainable high volume production. In the event it has and endeavor to research and develop processes that lead to superior

quality of rubber reclaim products.

Company Profile Why Us• More than 45 years experience in rubber industry.

• Global leadership in Reclaim rubber due to expertise of reclamation process.• High capacity to meet huge demands and sustain delivery through our four

state of the art manufacturing facilities.• High tech Infrastructure, well trained and experienced manpower, and well

defined process empower us to manufacture products of global standards.• Supplying products to more than 22 countries across the world.

• Quality certifications that define our ability to produce the best in class reclaim rubber.• REACH certification that permits us to supply goods all over Europe.

• High focus on environmental care and eco friendly approach to manufacturing. • Well developed export procedures and knowledge of documentation enabling

smooth and hassle free buying.• Ability to customize product as per buyer's requirement.

Page 3: New Geometry of Rubber - Fishfa Rubbers Limited · FISHFA RUBBERS LTD. World Leader in Butyl Reclaim Rubber Plot No. G-1357/60, Lodhika GIDC, Metoda-360021, Dist: Rajkot-INDIA. Ph.

NaturalReclaim Rubber

Source: Natural rubber based automotive tubes.

Applications:• Natural rubber tubes for bicycle, 2-3 wheeler, Light moter vehicle, truck etc.• Automobile extruded parts.• Moulded rubber product & Other extruded product.• Adhesives

ButylReclaim Rubber

Source:Butyl Automobile Tubes

Applications:• Butyl Inner Tubes• Tire Inner Liner• Adhesives, Cables• Hoses, Black Coloured Rubber Product.

Particular Unit Standards FRB

Acetone Extract % ASTM D297 6 - 12

Ash % ASTM D297 2 - 8

Carbon Black % ASTM D297 28 min

RHC by Difference % ASTM D297 50 min

Specific Gravity - ASTM D297 1.08 - 1.14

Hardness Shore A ASTM D2240 52 - 62

Tensile Strength kg / cm2 ASTM D412 75 min

Elongation at Break % ASTM D412 470 min

Mooney Viscosity ML(1+4)@100°C ASTM D1646 35 - 55

volatile Matter % 1 max

Curing

20min @ 160°C

Reclaim Rubber 200.00

ZnO 5.00

TMTD 1.00

Sulphur 2.00

MBT 0.50

Particular Unit Standards FRN

Acetone Extract % ASTM D297 9 - 15

Ash % ASTM D297 20 - 30

Carbon Black % ASTM D297 11 - 25

RHC by Difference % ASTM D297 42 min

Specific Gravity - ASTM D297 1.2 -1.3

Hardness Shore A ASTM D2240 55 - 65

Tensile Strength kg / cm2 ASTM D412 30 min

Elongation at Break % ASTM D412 250 min

Mooney Viscosity ML(1+4)@100°C ASTM D1646 25 - 55

volatile Matter % 1 max

Curing

20min @ 155°C

Reclaim Rubber 200.00

ZnO 5.00

Sulphur 3.00

MBT 0.50

Steric Acid 2.00

Dz 0.20

Page 4: New Geometry of Rubber - Fishfa Rubbers Limited · FISHFA RUBBERS LTD. World Leader in Butyl Reclaim Rubber Plot No. G-1357/60, Lodhika GIDC, Metoda-360021, Dist: Rajkot-INDIA. Ph.

Superfine Fine Medium Coarse Fine Medium

FRWSF FRWF FRWM FRW C FRWHTF FRWHTM

Acetone Extract % ASTM D 297 10 - 16 10 - 16 10 - 16 10 - 16 9 - 15 9 - 15

Ash % ASTM D 297 5 - 9 5 - 9 5 - 9 5 - 9 4 - 8 4 - 8

Carbon Black % ASTM D 297 25 - 30 25 - 30 25 - 30 25 - 30 25 - 31 25 - 31

RHC by Difference % ASTM D 297 47 min 47 min 46 min 46 min 48 min 48 min

Specific Gravity - ASTM D 297 1.10 - 1.14 1.10 - 1.14 1.10 - 1.14 1.10 - 1.14 1.11 - 1.15 1.11 - 1.15

Hardness Shore A ASTM D 2240 54 -62 54 -62 54 -62 54 -62 54 -62 54 -62

Tensile Strength kg / cm2 ASTM D 412 40 min 40 min 35 min 25 min 75 min 65 min

Elongation at Break % ASTM D 12 200 min 200 min 180 min 150 min 250 min 250 min

Mooney Viscosity ML(1+4)@100°C ASTM D 1646 25 - 50 25 - 50 25 - 55 25 - 55 35 - 55 35 - 55

volatile Matter % 1 max 1 max 1 max 1 max 1 max 1 max

Curing

20 minutes @140° C

WTR Reclaim 200.00

ZnO 5.00

Steric Acid 2.00

MBT 0.500

DPG 0.200

Sulphur 3.00

Particular Unit Standards

WTR HIGH TENSILE

EPDMReclaim Rubber

Source : Factory Rejects of MicrowaveCured EPDM Profile

Application :• EPDM Based Moulded Products• EPDM Based Extruded Products• Auto Tubes,

Whole TireReclaim Rubber

Source:Whole Tire Scrap

Application :• Tires, Tread Rubber,• Conveyor belts, • Hot Melt Adhesives,• Automobile components, Footwear

Particular Unit Standards FRE

Acetone Extract % ASTM D 297 35 Max

Ash % ASTM D 297 20 Max

Carbon Black % ASTM D 297 20 Min

RHC by Difference % ASTM D 297 30 Min

Specific Gravity - ASTM D 297 1.1 - 1.16

Hardness Shore A ASTM D 2240 50 - 60

Tensile Strength Kg/cm2 ASTM D 412 60 Min

Elongation at Break % ASTM D 12 350 Min

Mooney Viscosity ML(1+4)@100°C ASTM D 1646 25-50

volatile Matter % 1 max

Curing

20 minutes @160° C

EPDM Reclaim 200.00

ZnO 5.00

Steric Acid 1.00

MBT 0.500

TMTD 1.00

Sulphur 2.00

Page 5: New Geometry of Rubber - Fishfa Rubbers Limited · FISHFA RUBBERS LTD. World Leader in Butyl Reclaim Rubber Plot No. G-1357/60, Lodhika GIDC, Metoda-360021, Dist: Rajkot-INDIA. Ph.

Quality

“Quality is not an act but habit. It is a result of intelligent consistent effort. "

The above statement guides our views, beliefs and acts of quality. In a fast paced economy with ever changing demands of the customer, it becomes

imperative for any company to be dynamic with rapid response mechanism inbuilt in the culture. We at Fishfa Rubbers Ltd. have habituated the art of

meeting and beating customer expectations and demands by application of intelligent solutions of our exert technocrats, high end technology that we have

deployed and environment friendly infrastructure that has a quick response capability.

Quality is central to all these elements. People processes and products are the three focal points of our quality perspective and in that order. Our people seek to drive

processes that in turn deliver high quality products. It is no accident that we are global leaders in Butyl reclaim rubber, it is a result of our sustained consistent efforts to improve

at every stage and at all levels.

REACH REGISTRATIONOur Reclaim rubber is a preparation under REACH regulatory Certification for the supply to

European countries.Production Process

Sorting / Cleaning Crumbing Metal Detector De-Polymerization

Pre-Refining Straining Final Refining

Testing Packing DispatchMetal Detector

Page 6: New Geometry of Rubber - Fishfa Rubbers Limited · FISHFA RUBBERS LTD. World Leader in Butyl Reclaim Rubber Plot No. G-1357/60, Lodhika GIDC, Metoda-360021, Dist: Rajkot-INDIA. Ph.

Group of Companies

Fishfa Agri World Ltd;has set up a state of the art peanut processing plant near Rajkot, Saurashtra. The Machinery and Equipment are set up to meet global standards and it is one of plant out of few which makes European Standards of Peanut Processing. It can be ranked among the leading peanut processing plants located in India.

Shreeji Agrois an environmentally conscious manufacturer and exporter of gaur gum powder having ultra-modern machinery equipment and infrastructure with highly skilled personnel. Shreeji Agro emerges as quality supplier for vast array of Industries. Shreeji Agro is ISO 22000:2005 certified company along with HALAL and Kosher certification.

NASCO - Nano Agro Science Co-operative societyis registered under Multistate Co-operative society The main objective of the NASCO is to promote the interest of its members as well as farmers by manufacturing and providing of Bio/Organic fertilizers. NASCO’s vision and mission is “SAVE THE DELICATE WORLD WITH NEW THOUGHT’S FLASH.”

Awards & Certificates“ We appreciate a pat on the back, it keeps us motivated to do more.”