New DATA SHEET FOR PRESSURE SAFETY VALVE - Oil India Limited · 2018. 12. 4. · 9. The pressure relief valve shall meet the requirements of API recommended practice RP 526 ‚Flanged

DATA SHEET FOR PRESSURE SAFETY VALVE

Attachment - 8

Datasheet No.Rev

Code

OIL-100-EK-I-DS-0808 A0 Sht.No:02 of 07

CREATION OF SURFACE PRODUCTION

FACILITIES (GGS) AT EAST KHAGORIJAN

Revision Index


3. Revision Sheet 03 of 07

4. Notes Sheet 04 of 07

TABLE OF CONTENTS

5. DS-1 05 of 07

Description Sheet Number

1. Cover Sheet 01 of 07

2. Index Sheet 02 of 07

6. DS-2 06 of 07

7. DS-3 07 of 07

Datasheet No.Rev

Code

OIL-100-EK-I-DS-0808 A0 Sht.No: 03 of 07

RevTenability for

extra Claim Impact on MTO

A0

REVISION List

HOLD List

Issued for Review

Revision IndexCREATION OF SURFACE PRODUCTION FACILITIES

(GGS) AT EAST KHAGORIJAN


Rev Disc. Reasons

Datasheet No.Rev

Code

OIL-100-EK-I-DS-0808 A0 04 of 07

secured.

3. Nozzle, Seat and Disc for the above tags shall be forged.

4. All stud bolt and nut material shall be ASTM A193 Gr. B7M & Heavy hex nuts shall be ASTM A194 Gr. 2HM.

5. Painting shall be as per Protective Coating specification for Onshore Structures and Facilities.

6. All castings and welding shall be 100% radio graphed.

7. Carbon steel springs with Nickel plating shall be used for temperature services lower than 250 Deg C.

Tungsten alloy springs shall be used for temperatures greater than 250 Deg.C.

8. All relief valves of size 1" and above shall be full nozzle full lift type. Relief valves with size less than 1" shall be modified

nozzle type.

9. The pressure relief valve shall meet the requirements of API recommended practice RP 526 ‚Flanged Steel Safety Relief

Valves and RP 521‚ Pressure Relieving and Anti Pressurizing system and shall be of direct acting angle pattern,

full nozzle entry and high capacity type.



Revision Index


Notes:

1. Documentation required :- Calibration Certificate,Material Certificates to 3.1 as per EN10204,Pressure test procedure/ Report

, NDT procedure / Report, Operating & Maintenance Instructions & Spare Parts List, Hydro Test, Pop test report & Installation

dimension Drawings.

2. All Instruments to be supplied with SS316 name plate with tag no. permanently inscribed. Tags shall be permanently

TITLE ITEM/TAG No. DATA SHEET No.

PRESSURE SAFETY VALVE

PROJECT DESCRIPTION PROJECT No. SHEET REV

CREATION OF SURFACE PRODUCTION FACILITIES (GGS) AT EAST KHAGORIJAN 05 OF 07 A0

MPC CONTRACTOR PURCHASE ORDER No. REQUISITION NO. SPECIFICATION No.

TBA

CLIENT NAME REV No. BY DATE DATE APP. DATE

OIL INDIA LIMITED / TEC LIMITED A0 IMR 28-Nov-18 28-Nov-18 MSR/ VSR 28-Nov-18

CLIENT DOCUMENT No.

-

ORIGINATOR ORIG. DATE

19-Sep-18

UNITS:- Pressure psig kg/cm2 g kPag Flow : Gas MMscfd Sm

3/hr

Temp O C O F Liquid: m3/hr USgpm

1 TAG No.

2 SERVICE

3 VESSEL No.

4 LINE No.

5 P &ID NUMBER

6 FULL NOZZLE/SEMI-NOZZLE

7 SAFETY / RELIEF / SAFETY RELIEF

8 CONV., BELLOWS, PILOT OP.

9 BONNET TYPE

10 SIZE INLET OUTLET 1" 1" 1" 1"

11 FL. RATING INLET 300# 300# 300# 300#

12 FL. FACE INLET OUTLET RF RF RF RF

13 BODY

14 BONNET

15 NOZZLE, SEAT and DISC

16 RESILIENT SEAT SEAL

17 GUIDE AND RINGS

18 SPRING

19 BELLOWS

20 CAP: SCREWED or BOLTED

21 LEVER: OPEN or PACKED

22 TEST GAG

23 CODE

24 BASIS

25 VESSEL SIZE DIA X T/T

26 FLUID STATE HOT OIL HOT OIL LIQUID HOT OIL

27

28 OPERATING S.G MOL. WEIGHT

29 OPER. PRESS SET PRESS ATM ATM 5.5 5.5

30 OPER. TEMP REL. TEMP 27-50 27-50 200 200

31 CONSTANT

32 BACK PRESSURE VARIABLE

33 TOTAL

34 % ALLOWABLE OVER PRESSURE

35 OVER PRESSURE FACTOR

36 COMPRESSIBILITY FACTOR

37 LATENT HEAT OF VAPORIZATION (KJ/Kg)

38 RATIO OF SPECIFIC HEATS Cp / Cv

39 OPERATING VISCOSITY cP

40 VAPOUR GAS MASS FRACTION

41 BAROMETRIC PRESSURE

42 ENVIRONMENTAL FACTOR

43 VESSEL / WETTED

44 RATED CAPACITY

45 CALCULATED AREA inch2

46 SELECTED AREA inch2

47 ORIFICE DESIGNATION

48 MANUFACTURER

49 MODEL No.

50 NOTES:-

51 REFER NOTES SHEET

52

53

54

55

56

57

58

59

* BY VENDOR

GE

NE

RA

LC

ON

NE

CT

ION

MA

TE

RIA

LO

PT

ION

SF

LU

ID D

AT

A

REQUIRED CAPACITY (VAPOUR/LIQUID)

* * * *

* * * *

* *

* * * *

* * * *

* *

12 12 12 12

REQUIRED REQUIRED REQUIRED

TBA TBA TBA TBA

LIQUID LIQUID HOT OIL

API RP 520 API RP 520 API RP 520 API RP 520

THERMAL EXPANSION THERMAL EXPANSION THERMAL EXPANSION THERMAL EXPANSION

LIQUID

SS 316 SS 316 SS 316 SS 316

SCREWED SCREWED SCREWED SCREWED

SS 316

CS with Nickle Plate CS with Nickle Plate CS with Nickle Plate CS with Nickle Plate

SS 316

OUTLET

CS, ASTM A105 CS, ASTM A105 CS, ASTM A105 CS, ASTM A105

CARBON STEEL CARBON STEEL CARBON STEEL CARBON STEEL

Hot Oil Return to Hot Oil

Return Drum

Hot Oil Return to Hot Oil Return Drum

Bypass

Hot oil to Hot Oil Drain Drum

(EK-MBD-3320)

Hot oil to Hot Oil Drain Drum

(EK-MBD-3320) Bypass

- - - -

N/A N/A N/A N/A

REQUIRED

17039-EK-P-DW-0202-13 17039-EK-P-DW-0202-13 17039-EK-P-DW-0203-10 17039-EK-P-DW-0203-10

300#

RF

2"

300#

RF

N/A N/A N/A N/A

SS 316 SS 316 SS 316 SS 316

SS 316 SS 316

IMR

barg MMSCMD kg/hr

kg/hr BLPD

FULL NOZZLE, FULL LIFT FULL NOZZLE, FULL LIFT FULL NOZZLE, FULL LIFT FULL NOZZLE, FULL LIFT

SAFETY RELIEF SAFETY RELIEF SAFETY RELIEF SAFETY RELIEF

CONVENTIONAL CONVENTIONAL CONVENTIONAL CONVENTIONAL

CLOSED BONNET CLOSED BONNET CLOSED BONNET CLOSED BONNET

2"

300#

RF

2"

300#

RF

2"

2"-HM-41-3753-BC01 2"-HM-41-3753A-BC01 2"-HM-41-3734-BC01-1N 2"-HM-41-3734A-BC01-1N

20-PSV-1380A 20-PSV-1380B 41-PSV-3728A 41-PSV-3728B

KIP-17039

- -

REFER BELOW OIL-100-EK-I-DS-0808

CKD DESCRIPTION

MV ISSUED FOR REVIEW






TBA



CLIENT DOCUMENT No.

-


19-Sep-18


3/hr


1 TAG No.

2 SERVICE

3 VESSEL No.

4 LINE No.

5 P &ID NUMBER




9 BONNET TYPE


11 FL. RATING INLET 300# 300# 300# 300#


13 BODY

14 BONNET



17 GUIDE AND RINGS

18 SPRING

19 BELLOWS



22 TEST GAG

23 CODE

24 BASIS



27


29 OPER. PRESS SET PRESS 5.5 5.5 5.5 5.5

30 OPER. TEMP REL. TEMP 200 200 200 200

31 CONSTANT


33 TOTAL










43 VESSEL / WETTED

44 RATED CAPACITY




48 MANUFACTURER

49 MODEL No.

50 NOTES:-


52

53

54

55

56

57

58

59


KIP-17039

- -

IMR

CKD DESCRIPTION


Hot Oil to Hot Oil Drain

DrumHot Oil to Hot Oil Drain Drum Bypass

Hot oil return to Hot Oil Drain Drum

(EK-MBD-3320)


(EK-MBD-3320) Bypass

barg MMSCMD kg/hr

kg/hr BLPD

17039-EK-P-DW-0203-11 17039-EK-P-DW-0203-11 17039-EK-P-DW-0203-14 17039-EK-P-DW-0203-14


- - - -

2"-HM-41-3737-BC01-1N 2"-HM-41-3737A-BC01-1N 2"-HM-41-3671-BC01-1N 2"-HM-41-3671A-BC01-1N

CO

NN

EC

TIO

N 2" 2" 2" 2"

OUTLET



GE

NE

RA

L


300# 300# 300# 300#

RF RF RF RF


SS 316 SS 316 SS 316 SS 316

MA

TE

RIA

L




N/A N/A N/A N/A

SS 316 SS 316 SS 316 SS 316

SS 316 SS 316 SS 316 SS 316

OP

TIO

NS


N/A N/A N/A N/A

REQUIRED


TBA TBA TBA TBA



FL

UID

DA

TA

LIQUID LIQUID HOT OIL LIQUID


12 12 12 12

* * * *

* * * *

* * * *

* BY VENDOR

* * * *

* * * *






TBA



CLIENT DOCUMENT No.

-


19-Sep-18


3/hr


1 TAG No.

2 SERVICE

3 VESSEL No.

4 LINE No.

5 P &ID NUMBER




9 BONNET TYPE

10 SIZE INLET OUTLET 1" 1"

11 FL. RATING INLET 300# 300#

12 FL. FACE INLET OUTLET RF RF

13 BODY

14 BONNET



17 GUIDE AND RINGS

18 SPRING

19 BELLOWS



22 TEST GAG

23 CODE

24 BASIS


26 FLUID STATE HOT OIL HOT OIL

27


29 OPER. PRESS SET PRESS

30 OPER. TEMP REL. TEMP AMB AMB

31 CONSTANT


33 TOTAL










43 VESSEL / WETTED

44 RATED CAPACITY




48 MANUFACTURER

49 MODEL No.

50 NOTES:-


52

53

54

55

56

57

58

59


KIP-17039

- -

IMR

CKD DESCRIPTION


Hot oil retrun to Hot Oil

Drain Tank

Hot oil retrun to Hot Oil Drain Tank

ByPass

barg MMSCMD kg/hr

kg/hr BLPD

17039-EK-P-DW-0206-04 17039-EK-P-DW-0206-04

FULL NOZZLE, FULL LIFT FULL NOZZLE, FULL LIFT

- -

2"-HM-41-6637-BC01-1N 2"-HM-41-6856-BC01-1N

CO

NN

EC

TIO

N 2" 2"

OUTLET

SAFETY RELIEF SAFETY RELIEF

CONVENTIONAL CONVENTIONAL

GE

NE

RA

L

41-PSV-6624A 41-PSV-6624B

300# 300#

RF RF

CLOSED BONNET CLOSED BONNET

SS 316 SS 316

MA

TE

RIA

L

CS, ASTM A105 CS, ASTM A105

CARBON STEEL CARBON STEEL

CS with Nickle Plate CS with Nickle Plate

N/A N/A

SS 316 SS 316

SS 316 SS 316

OP

TIO

NS

SCREWED SCREWED

N/A N/A

REQUIRED

THERMAL EXPANSION THERMAL EXPANSION

TBA TBA

REQUIRED

API RP 520 API RP 520

FL

UID

DA

TA

LIQUID LIQUID


12 12

* *

* *

* *

* BY VENDOR

* *

* *

DATA SHEET FOR ACTUATED ON OFF VALVES

Datasheet NumberRev

Code

OIL-100-EK-I-DS-0814 A0 Sheet No.: 02 of 06

SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DS - SDV

6 SDV- LIST



Revision Index


INDEX SHEET

TITLE

Datasheet NumberRev

Code

OIL-100-EK-I-DS-0814 A0 Sheet No: 03 of 06

REV No. LIST OF PAGES OF UPDATED / MODIFIED SECTIONS, IF ANY

A0 FIRST ISSUE



Revision Index


REVISION RECORD SHEET

PURPOSE

ISSUED FOR REVIEW

Datasheet Number Rev Code


3. Orientation of the actuator will be along the pipe axis.

4. Valve body thickness shall be as per ASME B16.34 plus C.A.

5. All instrument painting shall be as per Painting Specification

6. All fastners including stud-bolts and nuts material shall be ASTM A193 Gr. B7/B7M & Heavy hex nuts shall be ASTM A194 Gr. 2H/2HM

with Zinc coated ( hot dipped ) according to ASME B16.5.

7. Air Filter Regulators shall be provided with manual drainage facility, an integral pressure gauge calibrated in barg. Body material shall be

SS316 and filter element is 5 micron size.

8. Flange finish shall be in accordance with ASNI B16.5, for Raised Face (RF) flanges and shall be smooth finish to 125-250 AARH

9. All actuator valves accessories like solenoid valve, filter regulator, etc. shall be mounted on the valve actuator and tubed by vendor

using bright annealed SS316 (ASTM A269) tubing, tube size shall be 10mm O.D. X 1mm W.T.minimum. All tube fittings shall be imperial

and 316 SS double compression type

10. All components such as air filter regulators, limit switches, solenoid valve shall be factory mounted, tubed / wired in completely assemble

condition and bolted to a SS 316 mounting plate which is fixed to a support with SS316 bolts.

11. Spare cable entry shall be plugged with SS316 Ex'd' certified plug.

12. Actuator to be sized for maximum pressure drop equal to the valve design pressure with minimum instrument air supply pressure (5.5 barg).

13. Actuator shall be sized for 1.5 times the required seating torque of the valve when the valve is closed against maximum differential pressure.

14. Actuator shall be supplied with a pressure relief valve to protect the actuator from overpressure if the actuator design pressure is lower

than the maximum instrument air pressure indicated in the datasheet.

17. The valve stem and linkage mechanism shall be consistance with actuator torque characteristic. The maximum torque developed by actuator shall not exceed that

which can be safely sustained by the valve stem. Valve stem or shaft and its trim shall be of blowout proof design and be capable of withstanding the maximum

actuator torque/thrust.

18. The mounting of the actuator shall be suitable for supporting the actuator without external attachments and shall be capable of

resisting actuator's maximum torque force.

19. Limit switches shall be supplied with hermetically sealed NAMUR Inductive proximity switches.

All valves shall be provided with an integral open/close mechanical position indicator(yellow/black) which shall be clearly visible from all angles.

20. Solenoid valve shall have SS 316 body, trim with viton or equal resilient seat (to be anti-explosion decompression type) and surge

suppression diode integrally mounted in enclosure. Open port of solenoid valve shall fitted with a bug screen.




21. Flying leads termination cable are not acceptable for solenoid valve and limit switches.

23. Hydrotest pressure and seat test pressure shall be as per ASME code requirement.

24. Vendor shall verify all sizing calculations to confirm datasheets, selection and shall conform with his quotation. Vendor is responsible to confirm that the

specified pneumatic ON/OFF valve will operate satisfactorily for the given service conditions.

25. Stroke time should not exceed 3 times body size (inches) in seconds or be less than body size (inches) in seconds. Maximum stroke time of any valve is 30 sec.

26. All electrical components shall be suitable for hazardous area with ingress protection IP 65 (min).

27. All Actuated ON/OFF Valve assemblies (valve, actuator, solenoid valve, air pressure regulator and valve position switches) shall be SIL- 2 certified.

28. The Valves above 25Kgs shall be provided with eye bolts as per the requirements for site handling.

29. Valve actuators assemblies shall be equipped with adjustable controls to regulate their stroking speed.

31. All ball valves over 2” shall incorporate anti-static feature ensuring electrical continuity between ball, stem and body.

32. Actuator colour coding shall be fail open valve-Green and fail close valve-Red.

33. All Casting & Welding shall be 100% Radio graphed.

the required stroke-speed, fail safe action.

36. Other auxiliary devices such as air lock relay, pilot relay, booster relay volume tank etc. shall be provided as parts of the actuating system in order to achieve

35. Stem for ball valves shall be anti-blowout type and for floating ball valves, seat spring shall be provided.

CREATION OF SURFACE PRODUCTION FACILITIES (GGS)

AT EAST KHAGORIJAN

Revision Index


Notes:

1. Documentation required :- Calibration Certificate , Ingress Protection Certificate, Material Certificates to 3.1 as per EN 10204, Hydro test ,

operating & Maintenance Instructions & Spare Parts List.

2. All instruments to be supplied with a SS 316 Name plate with Tag no. permanently inscribed. Tags shall be Permanently secured.



PROJECT DESCRIPTION VME PROJECT No SPECIFICATION No.

CREATION OF SURFACE PRODUCTION FACILITIES (GGS) AT EAST KHAGORIJAN

MPC CONTRACTOR SUPPLIER DOC.NO REQUISITION No. SHEET REV

TBA A0

CLIENT NAME REV No. BY DATE CKD DATE APP. DATE

OIL INDIA LIMITED A0 IMR 28-Nov-18 MV 28-Nov-18 MSR/ VSR 28-Nov-18

CLIENT DOC .No


14-Sep-18

UNITS:- Pressure barg kg/cm2 g kPa g psi g Flow : Gas MMscfd SCMH Sm3/hr kg/hr

Temp 0 C 0 F Liquid: m3/hr kg./hr bpd USgpm

1 55

2 FLUID REFER ANNEXURE-1 56 TYPE

3 LINE No. REFER ANNEXURE-1 57 MFR *

4 P&ID No. REFER ANNEXURE-1 58 SIZE REFER ANNEXURE-1

5 LINE SIZE AND SCHEDULE REFER ANNEXURE-1 59 SPRING ACTION OPEN / CLOSE REFER ANNEXURE-1

6 CORROSION ALLOWANCE REFER ANNEXURE-1 60 MAX ALLOWABLE PRESSURE *

7 61 MIN REQUIRED PRESSURE *

8 FLOW RATE 62 AIR FLUID PRESSURE -

9 OP. PRESSURE / OP. TEMP. ( barg/ OC) 63 AVAILABLE AIR PR. MIN / NOR / MAX. 6 / 8 / 10 barg

10 SPEC. GRAV. 64 BREAK TORQUE RUN TORQUE

11 LIQ. DENSITY AT OP. PR & TEMP (kg/m3) 65 TIME OPEN CLOSE

12 VISCOSITY cP 66 ACTUATOR COLOUR YES

13 DESIGN TEMPERATURE (OC) REFER ANNEXURE-1 67 ACT ORIENTATION PARALLEL TO FLOW

14 DESIGN PRESSURE (barg) REFER ANNEXURE-1 68 HANDWHEEL TYPE -

15 Dp SHUT-OFF PRESSURE (bar) REFER ANNEXURE-1 69 AIR FAILURE VALVE SET AT -

16 70 AIR CONSUMPTION *

17 DESIGN CODE API 6D 71 POSITION INDICATION (LOCAL) YES

18 FIRE-SAFE API-6FA /API 607/ BS 6755 72 POSITION INDICATION (REMOTE) YES - SEE LINES 75~83

19 SEAT LEAKAGE CLASS ANSI FCI 70.2, Class VI or Equal 73 ACCUMULATOR AS REQUIRED BASED ON VALVE TYPE

20 74 PNEUMATIC CONNECTION 1/4" NPTF

21 TYPE BALL VALVE 75

22 SIZE / RATING (in) NB REFER ANNEXURE-1 76 TAG No. REFER ANNEXURE-1

23 FLANGE FACE FINISH REFER ANNEXURE-1 77 TYPE

24 CONFIGURATION REFER ANNEXURE-1 78 MFR & MODEL *

25 MATERIAL BODY 79 CONTACTS / RATING 24VDC @ 2 A

26 BALL 80 ACTUATION POINTS OPEN / CLOSE

27 STEM 81 ENCLOSURE

28 SEAT RING 82 ENCLOSURE MATERIAL SS316

29 SEAT INSERT 83 CABLE ENTRY ISO M20 X 1.5 mm (2 nos)

30 FIRE SEAL 84

31 PACKING 85 TAG No.

32 BOLT / NUT 86 TYPE

33 OTHER SPECIFICATIONS - 87 AIR SUPPLY SIGNAL

34 RUN TORQUE BREAK TORQUE 88 MFR & MODEL

35 BODY TEST PRESSURE 1.5 TIMES OF THE DESIGN PRESSURE 89 MANUAL RESET

36 SEAT TEST PRESSURE 1.1 TIMES OF THE DESIGN PRESSURE 90 MATERIAL BODY/HOUSING

37 LIMIT STOPS NO 91 PILOT ACTION

38 MFR * 92 PILOT CONNECTION

39 MODEL * 93

40 94 MFR & MODEL *

41 a) PNEUMATIC TUBE SIZE ¼” O.D. X 0.035” W.T 95 MATERIAL ENCLOSURE 316 SS IP 65

42 b) ALL CABLE ENTRIES ISO M20 X 1.5 mm 96 INTEGRAL PRESSURE GAUGE YES

43 c) ALL TUBES AND FITTINGS MATERIAL 316 SS, SEE LINES 50 97 DESIGN PRESSURE SET PRESSURE 10 barg *

44 d) AREA CLASSIFICATION ZONE - 2, Gr IIA & IIB, T3 98 PORT SIZE 1/4" NPTF

45 SPEED CONTROLLER LOCAL INDICATOR. 99

46 100 TAG No. REFER ANNEXURE-1

47 101 QTY REFER ANNEXURE-1

48 102 TYPE 3 / 2 -WAY, UNIVERSAL

49 LIMIT SWITCHES SHALL BE PROVIDED WITH INTEGRAL TERMINAL BLOCK 103 POWER SUPPLY 24 VDC, < 6 WATT, H COIL INSULATION

50 ALL TUBE FITTINGS SHALL BE IMPERIAL AND DOUBLE 104 ENCLOSURE TYPE Ex'd' / IP 65

51 FERRULE COMPRESSION TYPE. 105 MFR & MODEL *

52 VENT/EXHAUST CONNECTIONS TO BE PROVIDED WITH BUG SCREEN 106 MANUAL RESET YES

53 107 MATERIAL BODY/HOUSING 316 SS

54 108 PORT SIZE CABLE ENTRY 1/4'' NPTF ISO 1/2" NPT(F) X 1.5 mm

NOTES:- * BY VENDOR

Refer Notes sheet

ZONE - 2, Gr IIA & IIB, T3

ISSUED FOR REVIEW

ACTUATOR (PNEUMATIC)

ANNEXURE-2

FILTER REGULATOR (NOTE-8)

ADDITIONAL INFORMATION

YES YES SOLENOID VALVE (NOTE-20,21)

REFER ANNEXURE-1 VALVE CODE


REFER ANNEXURE-1 VALVE CODE PNEUMATIC PILOT VALVE


REFER ANNEXURE-1

REFER ANNEXURE-1 VALVE CODE Ex'ia' / IP 65

NA REFER ANNEXURE-3

NA REFER ANNEXURE-3

NA

APPLICABLE CODES AND SPECIFICATIONS

VALVE (NOTE-30,31,32)

SWITCHES

INDUCTIVE PROXIMITY SWITCH WITH NAMUR



NA

DESCRIPTION

-

IMR

GENERAL

QUARTER TURN, SPRING RETURN DOUBLE ACTING

PISTON

PROCESS CONDITIONS

NA

REFER ANNEXURE-1 OIL-100-EK-I-DS-0814

KIP-17039 -

- - 05 of 06

A0

S.NO TAG NO P&ID No. LINE N0. FLUID VALVE SIZE (in) CONFIGURATION

LINE SIZE (in) / SCH

or WALL THK. / C.A

(mm)

RATING

FLANGE

FINISH

(AARH)

VALVE CODE

DESIGN

PRESSURE

(kg/cm2g)

DESIGN

TEMP. (OC)

ΔP SHUTOFF

PRESSURE (bar)FAIL POSITION LIMIT SWITCH TAG NO.

SOLENOID

VALVE TAG NO.

SOLENOID

VALVE QTYACTUATOR SIZE

NACE

REQUIREMENTBOLT / NUT MATERIAL VALVE MODEL NO

LIMIT SWITCH /

SOLENOID VALVE

MODEL NO

ACTUATOR

MODEL

VALVE

SCHEMATICS

NO.

REV

1 41-SDV-3750 17039-EK-P-DW-0202-13 2"-HM-41-3762-BC01-HC HOT OIL 2" GATE VALVE 2"/ XS/ 3 300# RF 125 - 250 GTBC01R FOW+0.07 108 FOW+0.07 FAIL CLOSE 41-ZSL/ZSH-3750 41-SXV-3750 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

2 41-SDV-3727 17039-EK-P-DW-0203-10 4"-HM-41-3725-BC01-1N HOT OIL 3" GATE VALVE 4"/ STD/ 3 300# RF 125 - 250 GTBC01R 12/FV 250 12/FV FAIL CLOSE 41-ZSL/ZSH-3727 41-SXV-3727 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

3 41-SDV-3730 17039-EK-P-DW-0203-11 3"-HM-41-3727-BC01-1N HOT OIL 3" GATE VALVE 3"/ STD/ 3 300# RF 125 - 250 GTBC01R FOW+0.07 90 FOW+0.07 FAIL CLOSE 41-ZSL/ZSH-3730 41-SXV-3730 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

4 41-SDV-3668 17039-EK-P-DW-0203-14 3"-HM-41-8611-BC01-1N HOT OIL 3" GATE VALVE 3"/ STD/ 3 300# RF 125 - 250 GTBC01R FOW+0.07 90 FOW+0.07 FAIL CLOSE 41-ZSL/ZSH-3668 41-SXV-3668 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

5 66-SDV-6643A 17039-EK-P-DW-0206-02 4"-TW-66-6604-AC01CLARIFIED/

TREATED WATER4" GATE VALVE 4"/ STD/ 3 150# RF 125 - 250 GTAC01R FOW+0.07 80 FOW+0.07 FAIL CLOSE 66-ZSL/ZSH-6643A 66-SXV-6643A 1 * Not Required

ASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

6 66-SDV-6643B 17039-EK-P-DW-0206-02 4"-TW-66-6604-AC01CLARIFIED/

TREATED WATER4" GATE VALVE 4"/ STD/ 3 150# RF 125 - 250 GTAC01R FOW+0.07 80 FOW+0.07 FAIL CLOSE 66-ZSL/ZSH-6643B 66-SXV-6643B 1 * Not Required


194 Gr. 2H (ASME B16.5)* * * * A0

7 41-SDV-6623 17039-EK-P-DW-0206-04 2"-HM-41-3674-BC01-1N HOT OIL 2" GATE VALVE 2"/ XS/ 3 300# RF 125 - 250 GTBC01R 15 80 15 FAIL CLOSE 41-ZSL/ZSH-6623 41-SXV-6623 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

8 66-SDV-6640 17039-EK-P-DW-0206-06 4"-WE-66-6605-AC01OFF-SPEC

EFFLUENT WATER4" GATE VALVE 4"/ STD/ 3 150# RF 125 - 250 GTAC01R FOW+0.07 80 FOW+0.07 FAIL CLOSE 66-ZSL/ZSH-6640 66-SXV-6640 1 * Not Required


194 Gr. 2H (ASME B16.5)* * * * A0

9 53-SDV-5516 17039-EK-P-DW-0212-01 4"-WP-53-5504-AC01 WATER 4" FULL BORE/ FLOATING BALL 4"/ STD/ 3 150# RF 125 - 250 BFAC01R 7/FV 80 7/FV FAIL CLOSE 53-ZSL/ZSH-5516 53-SXV-5516 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

10 53-SDV-5636 17039-EK-P-DW-0212-01 4"-WP-53-5508B-AC01 WATER 4" FULL BORE/ FLOATING BALL 4"/ STD/ 3 150# RF 125 - 250 BFAC01R 7/FV 80 7/FV FAIL CLOSE 53-ZSL/ZSH-5636 53-SXV-5636 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

11 53-SDV-5607 17039-EK-P-DW-0212-04 3"-WD-53-5534-AS20FRESH POTABLE

WATER3" FULL BORE/ FLOATING BALL 3"/ STD/ 3 150# RF 125 - 250 BFAS20R FOW+0.07 80 FOW+0.07 FAIL CLOSE 53-ZSL/ZSH-5607 53-SXV-5607 1 * Not Required


194 Gr. 2H (ASME B16.5)* * * * A0

12 53-SDV-5630 17039-EK-P-DW-0212-04 4"-WD-53-5611A-AS20FRESH POTABLE



194 Gr. 2H (ASME B16.5)* * * * A0

13 71-SDV-7101 17039-EK-P-DW-0217-01 4"-WP-71-7101-AC01 WATER 4" GATE VALVE 4"/ STD/ 3 150# RF 125 - 250 GTAC01R FOW 80 FOW FAIL CLOSE 71-ZSL/ZSH-7101 71-SXV-7101 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

14 56-XV-4010 17039-EK-P-DW-0207-01 4"-OW-56-5410-AC01 OILY WATER 4" GATE VALVE 4"/ STD/ 3 150# RF 125 - 250 GTAC01R 11/FV 100 11/FV FAIL CLOSE 56-ZSL/ZSH-4010 56-SXV-4010 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

15 56-XV-4009 17039-EK-P-DW-0207-01 4"-OW-56-4019-AC01 OILY WATER 4" GATE VALVE 4"/ STD/ 3 150# RF 125 - 250 GTAC01R 11/FV 100 11/FV FAIL CLOSE 56-ZSL/ZSH-4009 56-SXV-4009 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

16 71-XV-8008 17039-EK-P-DW-0217-01 2"-WP-53-4639A-AC01 WATER 2" GATE VALVE 2"/ STD/ 3 150# RF 125 - 250 GTAC01R FOW 80 FOW FAIL CLOSE 71-ZSL/ZSH-8008 71-SXV-8008 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

17 71-XV-8009 17039-EK-P-DW-0217-01 2"-WP-53-4639B-AC01 WATER 2" GATE VALVE 2"/ STD/ 3 150# RF 125 - 250 GTAC01R FOW 80 FOW FAIL CLOSE 71-ZSL/ZSH-8009 71-SXV-8009 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

OIL-100-EK-I-DS-0814 Sheet No.: 06 of 06

Document Title


CREATION OF SURFACE PRODUCTION FACILITIES (GGS) AT EAST KHAGORIJAN Document No. Rev.

* To be provided by vendor

REMARKS

DATA SHEET FOR MOTOR OPERATED VALVES

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DATA SHEET - MOTOR OPERATED VALVE

6 MOTOR OPERATED VALVE- LIST

INDEX SHEET

TITLE


FACILITIES (GCS) AT EAST KHAGORIJAN

Revision Index


Datasheet NumberRev

Code



A0 FIRST ISSUE


PURPOSE

ISSUED FOR REVIEW


FACILITIES (GCS) AT EAST KHAGORIJAN

Revision Index



OIL-100-EK-I-DS-0815 A0Sheet No: 04 of 06

15. Spare cable entry shall be plugged with Ex'd' certified plug. All cable glands shall be Nickel-plated Brass.

16. The Valves above 25Kgs shall be provided with eye bolts as per requirement for site handling.

17. All MOV Shall be as per API 6D Ball Valve, split body and Floating Ball fro size upto 4" and Trunnion Mounted Ball for size 6" and above.

18. Vendor shall propose the type of cable between Motor Operated Valve to Local control panel and motor control station to MOV.

19. The switches shall be provided with requisite number of potential-free contacts for valve actuator operation and for indication on remote panels.

20. Cable details for 2-wire communication and cable between LCP to MOV shall be provided by VENDOR.

21. 2-Wire Digital Communication With hardwiring feature shall be provided.

22. The motor shall be designed for valve actuator service with high starting torque and shall be suitable for direct on-line starting.

23. The motor shall be provided with thermostat(s)/ thermister(s)/ embedded in the hot spots of motor winding for protecting the motor.

24. The MOV Actuators shall be provided with ‘K-Mass’ type or equivalent fireproofing and the fireproofing shall be rated be rated for 30 minutes.

25. MOV Push button shall be outside the Dyke Area.

REFERENCE DOCUMENTS:

17039-EK-I-DB-8001_Functional specification for package instruments_Rev C

3. MOV shall be designed to be immune to radio frequency & electromagnetic interference with field strength of 15 volts/meter or

CREATION OF SURFACE PRODUCTION FACILITIES (GCS)

AT EAST KHAGORIJAN

Revision Index


Notes:

1. Documentation required :- Calibration Certificate, Ingress Protection Certificate, Material Certificates to 3.1 as per EN 10204, Hydro test ,



5. The motor shall be able to operate the actuator at 75% of rated voltage.

less over frequency range of 50 hz to 450 mhz.

4. Motor & control system shall be provided with lightning protection circuits (galvanic isolation via transformer) and shall be

designed and manufactured to operate in 100% or above RH environment.

8. Certification for use in Hazardous Area:

6. MOV Actuator operating with AC power supply shall be provided with Phase instantaneous reversal protection.

7. The actuator shall be provided with maximum three adequately sized cable entries viz, one for power cable and two for control cables.

(a) VENDOR / SUPPLIER to submit approval certification from CMRI for items manufactured in India.

(b) Certificates from statutory authorities like FM, CSA, UL, CENELEC & ATEX, etc. for items

9. Manual override and handwheel arrangement shall be provided to manually open and close the valve.

10. The MOV actuator shall have an integral control unit, motor starter, control gear, spring-return open/ close push button.

11. Local status indications shall be provided for MOV Open/Close position. Additionally, contacts shall be provided for remote status indication of MOV

Open/Close position.


13. Cable glands shall be double compression explosion proof type made of nickel plated brass, certified for area classification

ZONE 1, GAS GROUP-IIA / IIB, TEMP.CL T3 in case of hazard area, and have an ingress protection of IP65.

14. Local Control Panel is required for Open & close operation & OFF selector switch on MOV actuator. Pull & Push type is required in LCP for open / close.

26. MOV shall have Open & Close Remote operation from Control room and at Field just outside the Dyke.

17039-CM-M-SP-2001_Piping material specification_Rev D

17039-CM-M-SP-2002_Valve material specificatio_Rev D



PROJECT DESCRIPTION PROJECT NO SHEET REV

05 OF 06 A0

CONTRACTOR CLIENT CONTRACT No. REQUISITION No. SPECIFICATION No.


A VS 28-Nov-18 PG 28-Nov-18 MV 28-Nov-18 ISSUED FOR REVIEW

CLIENT'S REF

-


28-Nov-18

UNITS:- Pressure barg kg/cm2 g Kg/cm2 kPa g psi g Flow : Gas MMscfd SCMH Sm

3/hr kg/hr

Temp 0

C 0 F Liquid: m

3/hr kg./hr KLPD USgpm

1 63

2 FLUID REFER MOV LIST 64

3 SERVICE REFER MOV LIST 65

4 LINE No / P&ID No REFER MOV LIST 66

5 LINE SIZE AND SCHEDULE REFER MOV LIST 67

6 CORROSION ALLOWANCE REFER MOV LIST 68

7 69

8 OP. PRESSURE (kg/cm2g) REFER MOV LIST 70

9 OP. TEMP. ( OC) REFER MOV LIST 71

10 SPEC. GRAV. REFER MOV LIST 72

11 LIQ. DENSITY AT OP. PR & TEMP (kg/m3) REFER MOV LIST 73

12 VISCOSITY (cP) REFER MOV LIST 74

13 DESIGN TEMPERATURE (OC) REFER MOV LIST 75

14 DESIGN PRESSURE (kg/cm2g) REFER MOV LIST 76

15 DP SHUT-OFF PRESSURE (kg/cm2g) REFER MOV LIST 77

16 78

17 79

18 80

19 81

20 82

21 TYPE BALL TYPE, FIRE SAFE & NON RUBBING 83

22 SIZE / RATING (in) REFER MOV LIST 84

23 ON-OFF 85 OPENING / CLOSING TIME

24 VALVE DUTY FULLY OPEN & FULL CLOSE 86 TORQUE / LOAD CURRENT *

25 FLANGE FACE FINISH 125 to 250 in AARH 87

26 MATERIAL : BODY ASTM A216 Gr.WCB 88

27 BONNET ASTM A216 Gr.WCB 89

28 BALL & STEM F316 SS (or) ENP A105 CS & A182 F316 90

29 SEAT / BODY SEAT RING PEEK 91

30 ANSI / FCI LEAKAGE CLASS CLASS IV 92

31 STEM PACKING / GASKET 93

32 BOLT & NUT 94

33 HAND WHEEL MALLEABLE IRON / DUCTILE IRON / CAST STEEL / FAB. ST. 95

34 PORT TYPE FULL PORT 96

35 SPEED OF OPERATION (DESIGN / ACTUAL) * 97

36 BODY TEST PRESSURE 1.5 TIMES OF THE DESIGN PRESSURE 98

37 SEAT TEST PRESSURE 1.1 TIMES OF THE DESIGN PRESSURE 99 INTERNAL VOLT FREE CONTACT

38 TORQUE LIMIT STOPS YES 100

39 MANUFACTURER 101

40 MODEL 102

41 QUANTITY 103

42 104

43 105

44 a) ALL CABLE ENTRIES 106

45 b) AREA CLASSIFICATION 107

46 SPEED CONTROLLER / LOCAL INDICATOR. NA REQUIRED 108

47 109

48 OPERATION - REFER LINES 51 ~ 123 110

49 111

50 112

51 MANUAL OPERATOR YES 113

52 HAND WHEEL TURNS / RATIO * 114

53 LOCKED DECLUTCH LEVER YES 115

54 INPUT SIGNAL YES 116

55 OUTPUT SIGNAL YES 117

56 VALVE POSITION TRANSMITTER YES 118

57 FIRE SAFE REQUIREMENTS YES 119

58 FAIL SAFE CONDITION REFER MOV LIST 120

59 121

60 122

61 123

62 124

63 NOTES:- * - TO BE CONFIRMED BY VENDOR

64 Refer Notes sheet

APPLICABLE CODES AND SPECIFICATION

DESIGN CODE API 6D , API 598

CONTROL SUPPLYPROCESS CONDITIONS

MOTOR THERMAL PROTECTION CLASS

FAILURE ACTION OPEN / CLOSE

HANDWHEEL

SIL CERTIFICATION

CONTROL FEATURES

REFER MOV LISTLOCAL CONTROL PANEL

EMERGENCY PUSH BUTTON YES

SELECTOR SWITCH YES

SELECTOR SWITCH INDICATION OPEN / CLOSE / REMOTE

REMOTE AND LOCAL CONTROL

FAULT RELAY

INTERPOSING RELAY

VALVE POSITION INDICATION

MOTOR TEMPERATURE ALARM

LIMIT SWITCH & TORQUE SWITCH

REFER MOV LIST OIL-100-EK-I-DS-0815

CREATION OF SURFACE PRODUCTION FACILITIES (GCS) AT EAST KHAGORIJAN

GENERAL

17039-EK-I-DB-8001

OIL INDIA LIMITED

VS

ACTUATOR (ELECTRIC)

ELECTRICALLY OPERATED - MULTI TURN,

NON INTRUSIVE & SMARTTYPE

TBA

KIP-17039

- -

DESCRIPTION

FIRE SAFE

*

DUTY RATING

NOT REQUIRED

SEALING TORQUE *

BREAK AWAY TORQUE *

TAG No.

TYPE

GEAR TYPE / GEAR RATIO

VALVE

MECHANICAL BRAKE

API 607 , API 6FA

REFER MOV LIST

*

*

CLOCKWISE TO OPEN

*

TOP

STAY PUT

*

< 60 SEC

-

ELECTRIC FAILURE

SQUIRREL CAGE INDUCTION

REFER MOV LIST

TORQUE RANGE

MAX. THRUST

ROTATION

SPEED

MOUNTING POSITION

ENCLOSURE

RUNNING TORQUE

60 STARTS / HOUR

REVERSING CONTACTOR YES

CONTROL TRANSFORMER YES

OVERLOAD PROTECTION YES

REFER MOV LIST

MOTOR TYPE

MFR & MODEL

SIZE / RATING OF MOTOR

MOTOR STARTER INTEGRAL

24 VDC

CLASS F

CLASS B

REFER MOV LIST

REQUIRED

MOTOR INSULATION

EXPANDED GRAPHITE + GRAPHOIL FILLER

CHARACTERISTIC / CONTRL RANGE

HOT STANDBY MASTER CONTROL

STATION IN CONTROL ROOMREQUIRED

ACTUATOR WIRING FEATURE REFER MOV LIST

S2-15 min.

INTERFACING WITH BPCS REFER MOV LIST

MFR & MODEL REFER MOV LIST

CONTACTS / RATING 1 A at 2V DC

ACTUATION POINTS OPEN / CLOSE

ENCLOSURE

REFER MOV LIST

REFER MOV LIST


1/2" NPT (M) DOUBLE COMPRESSION / NICKEL PLATED BRASS

OPTIONS

CABLE ENTRY / MATERIAL1/2" NPT (M) DOUBLE COMPRESSION /

NICKEL PLATED BRASS

415 VAC ±10% / 50HZ ±3% / 3 PHASE

Ex'd' / IP 65 INBUILT WITH ACTUATOR

ENCLOSURE MATERIAL DIE-CAST ALUMINUM

DUTY RATING

VOLT / FREQ / PH.

YES

MECHANICAL DISPLAY & LCD DISPLAY ON

MOV

YES

NO

YES

-

YES (OPEN / CLOSE)

REFER MOV LIST

CONSTRUCTION FLAME PROOF

FULL CURRENT (AMPS) *

STARTING CURRENT *

NUMBER OF STARTS / HOUR

SWITCHES

Ex'd'

SYSTEM EARTHING SOILDLY EARTHED

CONTACTORS / SELECTOR SWITCH &

PUSH BUTTON MAKE*

ASTM A 193 Gr. B7 / ASME B16.5 &

ASTM A 194 Gr. 2H / ASME B16.5

OTHER ACCESSORIES COMPLETELY ASSEMBLED FOR THE CORRECT AND SATISFACTORY

OPERATION OF MOV

S.NO TAG NO. SERVICE DESCRIPTION FLUID / PHASE INSTRUMENT TYPE AREA CLASSIFICATION P&ID NOLINE NO /

EQUIPMENT NO.

LINE SIZE (in)

/ SCH / C.A

(mm)

PIPE LINE

INSULATION

STEAM

TRACING

PRESSURE

RATING

FAIL

ACTION

LOCAL

CONTROL

PANEL WITH

PUSH

BUTTON

INTERFACING

WITH BPCS

OP.

PRESSURE

(kg/cm2g)

OP.

TEMP.

( OC)

DESIGN

PRESSURE

IN kg/cm2

DESIGN

TEMPERATURE

IN 0C

SPECIFIC

GRAVITY

LIQ. DENSITY

AT OP. PR &

TEMP (kg/m3)

VISCOSITY

(cP)

DP SHUT-

OFF

PRESSURE

(kg/cm2g)

VALVE

MAKE

&

MODEL

NO

LIMIT

SWITCH

MAKE

&

MODEL NO

ACTUATOR

(ELECTRIC)

MAKE

&

MODEL NO

SIZE /

RATING OF

MOTOR

REMARKS

1 20-MOV-0303 Well Fluid from Test Separator Well Fluid/ LiquidMOTOR OPERATED

VALVE

ZONE 1, GAS GROUP-IIA/

IIB, TEMP.CL T3

17039-EK-P-DW-0202-

132"-PT-20-0205-FC01 2"/ XXS/ 3mm NO YES 2500# RTJ

FAIL

LAST

NOT

REQUIREDYES 5-90 27-50 100/FV 100 0.87 870 10.7 100 * * * */ 3-Phase

2 20-MOV-3750Crude Oil from Test Tank To Test Tank

Transformer Pump Crude Oil/ Liquid

MOTOR OPERATED

VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0202-

134"-PL-44-1380-AC01 4"/ STD/ 3mm NO NO 150# RF

FAIL

LAST

NOT

REQUIREDYES ATM 27-50 FOL+0.07 90 0.87 870 10.7 FOL+0.07 * * * */ 3-Phase

3 20-MOV-0979A Crude to Treated Crude Storage Tank Crude Oil/ LiquidMOTOR OPERATED

VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0203-

10

4"-PL-20-0811A-

AC014"/ STD/ 3mm NO NO 150# RF

FAIL

LAST

NOT

REQUIREDYES 10 55 15 90 0.87 870 10.7 15 * * * */ 3-Phase

4 20-MOV-0980 Treated Crude to Crude Charge Pump Crude/ LiquidMOTOR OPERATED

VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0203-

106"-PL-20-0822-AC01 6"/ STD/ 3mm NO YES 150# RF

FAIL

LAST

NOT

REQUIREDYES ATM 55 FOL+0.07 90 0.87 870 10.7 FOL+0.07 * * * */ 3-Phase

5 20-MOV-0978A Crude to Treated Crude Storage Tank Crude/ LiquidMOTOR OPERATED

VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0203-


FAIL

LAST

NOT


6 20-MOV-0978B Treated Crude from crude exchanger Crude/ LiquidMOTOR OPERATED

VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0203-


FAIL

LAST

NOT


7 20-MOV-0979B Crude from crude dispatch pump PSV Crude/ LiquidMOTOR OPERATED

VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0203-

11

4"-PL-20-0811B-

AC014"/ STD/ 3mm NO NO 150# RF

FAIL

CLOSE

NOT


8 20-MOV-0981 Treated Crude to Crude Charge Pump Crude/ LiquidMOTOR OPERATED

VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0203-


FAIL

LAST

NOT


9 20-MOV-1120 Crude to Crude Circulation pumps Crude/ LiquidMOTOR OPERATED

VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0203-

148"-PL-20-0459-AC01 8"/ 20/ 3mm NO YES 150# RF

FAIL

LAST

NOT


10 20-MOV-1119A

Crude from Closed Drain Tfr./ Crude

Exchanger/ Flare Recovery Pumps/ Oil

Tfr. Pumps

Crude Oil/ LiquidMOTOR OPERATED

VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0203-


FAIL

LAST

NOT


11 20-MOV-1119B From Crude circulation pumps Crude Oil/ LiquidMOTOR OPERATED

VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0203-


FAIL

LAST

NOT


12 66-MOV-6612Skim Oil from Effluent treatment

packageSkim Oil/ Liquid

MOTOR OPERATED

VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0206-

042"-PL-66-6603-AC01 2"/ XS/ 3mm NO NO 150# RF

FAIL

LAST

NOT


13 66-MOV-6623 Skim Oil To Skim Oil Transfer Pumps Skim Oil/ LiquidMOTOR OPERATED

VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0206-

042"-PL-66-6635-AC01 2"/ XS/ 3mm NO NO 150# RF

FAIL

LAST

NOT


14 20-MOV-2004 Metering Skid Inlet Crude Oil/ LiquidMOTOR OPERATED

VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0219-


FAIL

CLOSEREQUIRED YES 10 55 15 90 0.87 870 10.7 15 * * * */ 3-Phase

LOCAL CONTROL

PANEL WITH

PUSH BUTTON


VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0219-


FAIL


LOCAL CONTROL

PANEL WITH

PUSH BUTTON


VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0219-


FAIL


LOCAL CONTROL

PANEL WITH

PUSH BUTTON


VALVE


IIB, TEMP.CL T3

17039-EK-P-DW-0219-


FAIL


LOCAL CONTROL

PANEL WITH

PUSH BUTTON

MOTOR OPERATED VALVE LIST

DATA SHEET FOR MOTOR OPERATED VALVES OIL-100-EK-I-DS-0815 A0 Sht.No: 06 of 06

CREATION OF SURFACE PRODUCTION FACILITIES (GCS) AT EAST KHAGORIJAN

Document Title Document No Rev

Page 3 of 5

DATA SHEET FOR FLOAT AND BOARD TYPE LEVEL

INDICATOR

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5

INDEX SHEET

TITLE



Revision Index


INDICATOR

DATA SHEET FOR FLOAT AND BOARD TYPE LEVEL INDICATOR

Datasheet NumberRev

Code



A0 FIRST ISSUE



Revision Index


INDICATOR


PURPOSE

ISSUED FOR REVIEW



4. All weldings & castings (if any) shall be 100% radiographed.

5. Painting shall be Manufacturer standard suitable to all aggressive environment.

6. Sufficent float and guide wire to be supplied on single length to cut at site as per requirement.

7. The pointer is in `TOP POSITION' when tank is `EMPTY' and in `BOTTOM POSITION' when `FULL'. Pointer indicates 'Level'.



Notes:

1. Documentation required :- Calibration Certificate , Material Certificates to 3.1 as per EN 10204, Hydro test ,

Pressure test Procedure/Report , Operating & Maintenance Instructions & Spare Parts List.


3. All stud bolt material shall be ASTM A 193 Gr. B7 & Heavy hex nuts shall be ASTM A194 Gr. 2H.


AT EAST KHAGORIJAN

Revision Index

DATA SHEET FOR FLOAT AND BOARD TYPE LEVEL INDICATOR

8. The gauge board is supplied in 1mtr sections and multiple gauge boards are connected through gauge brackets as per ordered measuring range.

TITLE ITEM/TAG No.

PROJECT DESCRIPTION PROJECT NO. REV

A0

EPC CONTRACTOR PURCHASE ORDER No. SPECIFICATION No.

CLIENT NAME REV No. BY DATE CKD DATE APP. DATE DESCRIPTION

A0 VS 29-Nov-18 PGN 29-Nov-18 MV 29-Nov-18 ISSUED FOR REVIEW

CLIENT DOC NO

UNITS:- Pressure barg kg/cm2 g kPa g psig Level: mm

Temp °C

1 TAG No.

2 TYPE

3 P&ID No.

4 SERVICE

GENERAL 5 VESSEL No.

6 TANK ROOF TYPE

7 TANK HEIGHT mm

8 NOZZLE HEIGHT mm 150 (FROM TOP OF TANK) 150 (FROM TOP OF TANK)

9 FLUID STATE

10 PRESS MAX. NOR.

PROCESS 11 TEMP. MAX. NOR.

CONDITIONS 12 SPEC. GR.

13 VISCOSITY cP

14 TYPE

15 QUANTITY

16 SCALE RANGE mm

17 LOCAL INDICATION

GAUGE BOARD 18 MOUNTING

19 TEST PRESSURE

20

21 ENCLOSURE PROTECTION

22 SPRING ASSEMBLY

23 DRIVE BUSHING

24 TAG NO.

25 SWITCH CONTACTS

SWITCHES 26 CONTACT RATING

27 CABLE ENTRIES

28 ENCLOSURE PROTECTION

29 AREA CLASSIFICATION

30 LEVEL GAUGE / GAUGE HEAD

31 PIPE MOUNTING PARTS

32 TOP ANCHOR ASSEMBLY

33 ELBOW

MATERIAL 34 FLOAT & PULLEY

35 GUIDE WIRE KNOB

36 TAPE / WIRE

37 BOTTOM ANCHOR ASSEMBLY

PERFORMANCE 38 ACCURACY

39 REPEATABILITY

40

41 NEGATOR CASSETTE

42 CONDUITS ELBOWS

OPTIONS 43 SUPPORT BRACKETS

44 INSPECTION HATCHES

45

OTHERS 46 MANUFACTURER

47 MODEL

NOTES :

REFER NOTES SHEET

17039-EK-I-DB-8001

OIL INDIA LIMITED

DATA SHEET No.

DATA SHEET FOR FLOAT AND BOARD TYPE LEVEL INDICATOR AS BELOW OIL-100-EK-I-DS-0816

SHEET


AT EAST KHAGORIJAN KIP-17039 05 OF 05

-


VS 29-Nov-18

REQUISITION NO.

TBA - -

17039-EK-P-DW-0217-01 17039-EK-P-DW-0217-01

FIRE WATER STORAGE TANK FIRE WATER STORAGE TANK

71-LI-8005 71-LI-8004

FLOAT & BOARD FLOAT & BOARD

10000 10000

EK-ABJ-3110A EK-ABJ-3110B

VERTICAL CONE ROOF VERTICAL CONE ROOF

FIRE WATER

FOW+0.07 / ATM

80 / 41

1

FOW+0.07 / ATM

80 / 41

1

1 1

FIRE WATER

0 - 10000 0 - 10000

CALIBRATED GAUGE BOARD CALIBRATED GAUGE BOARD

LEVEL INDICATOR LEVEL INDICATOR

1 1

CONN. SIZE :TYPE & RATING 3 No's 1 1/2" 150#RF 3 No's 1 1/2" 150#RF

IP 65 IP 65

SIDE MOUNTED SIDE MOUNTED

- -

- -

- -

SPRING STEEL SPRING STEEL

- -

- -

- -

- -

- -

SS 316 SS 316

CAST ALUMINUM (EPOXY COATED) CAST ALUMINUM (EPOXY COATED)

CAST ALUMINUM (EPOXY COATED) CAST ALUMINUM (EPOXY COATED)

SS 316 SS 316

SS 316 SS 316

SS 316 SS 316

SS 316 SS 316

± 2mm ± 2mm

- -

SS 316 SS 316

YES YES

YES YES

NO NO

* *

* *

NO NO

DATA SHEET FOR FLOW ELEMENT (ORIFICE)

Datasheet NumberRev

Code

OIL-100-EK-I-DS-0817 A0 SHEET 02 OF 05

SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 71-FE-7266



Revision Index

DATASHEET - FLOW ELEMENT (ORIFICE)

TITLE

INDEX SHEET

Datasheet NumberRev

Code



A0 FIRST ISSUE



Revision Index



PURPOSE

ISSUED FOR REVIEW

Datasheet NumberRev

Code


1 Documentation required :- Calibration Certificate,Material Certificates to 3.1 as per EN10204, weather proof certificate, Pressure test

procedure/Report, NDT Procedure/ report, Operating & Maintenance Instructions & Spare Parts List.

1 The upstream side of the orifice plate tab handle shall be permanently marked “UPSTREAM”.

2 The downstream side of the orifice plate tab handle shall be permanently marked Instrument tag number,Orifice bore diameter in mm,

Line size ( in mm ) and flange rating( in ANSI ),Plate material.

3 Orifice Flanges shall be in accordance with ANSI B 16.36 & ANSI class 300 rated as minimum.

4 The beta ratio (d/D) shall be kept in between 0.2 and 0.7.

5 Normal flow rates shall be calculated in such a way that its value is approximately 70% to 80% of design flow.

6 Orifice plate for ring-type joint flanges shall be supplied with plate carrying holders.

7 Orifice plates shall be bored for the maximum flow that will give an even meter factor or Meter max.

8 Each flange shall have two pressure taps to facilitate ease of installation. One of the pressure taps shall be provided with 1/2" NPTM plug.

9 The given minimum flowrate is based on 30% turndown of normal flowrate.

10 Design life of all instruments shall be 20 years.

11 Minimum, normal and maximum ambient temperaures are 8°C, 28°C & 38°C.

12 Flow element sizing calculation shall be as per ISO 5167. For gas measurements, the sizing and Installation shall beAGA 3 /AGA 8 report.

13 Orifice assembly shall include supply of plates, flanges, stud, bolts, nuts, jack screw, gasket / plate, holder & plugs.

14 All stud bolt material shall be Zinc coated (hot dipped) according to ASTM A153.

HOLD:

1 Design pressure & design temperature.



Revision Index


NOTES SHEET

ITEM/TAG No. DATA SHEET No.

VME PROJECT No

REQUISITION No. REV

A0

REV No. BY DATE CKD DATE APP. DATE

A0 IMR 29-Nov-18 MV 29-Nov-18 MSR/ VSR 29-Nov-18

UNITS: Pressure: kg/cm2 g Temp: Flow: Gas: - Liquid:

1 10

2 TYPE CONCENTRIC OTHER SQUARE EDGE PADDLE 11 TAPS FLANGE CORNER

3 STANDARD ISO 5167 OTHER (AGA REPORT 3) 12 PIPE OTHER

4 BORE MAXIMUM RATE NEAREST 1/8 in. 13 TAP SIZE 1/2"NPTF OTHER

5 MATERIAL SS 304 SS 316 OTHER 14 TYPE WELD NECK FLANGENECK

6 RING MATERIAL SS316 15 SLIP-ON THREADED

7 16 MATERIAL CARBON STEEL

8 17 FLANGES INCLUDED BY OTHERS

9 18 RATING 300# RF

10 TAG NO.

11SERVICE

12 P & ID No.

13 LINE No.

14 LINE SIZE/SCH

15 LINE INSULATION

16 NACE

17 FLUID TYPE

18 SUSPENDED SOLIDS

19 PRESSURE (MAX. / NORM. / MIN. ) - -

20 TEMPERATURE (MAX. / NORM. / MIN.) - -

21 DESIGN (PRESS / TEMP.)

22 SPECIFIC GRAVITY BASE | OPERATING

23 BASE PRESSURE

24 BASE TEMPERATURE

25 ALLOWABLE PRESS. DROP ACROSS METER (kg/cm2)

26 FLUID VISCOSITY cP

27 DENSITY kg/m3 MOLECULAR WEIGHT

28- -

29 PERMANENT PRESSURE LOSS

30 FLOW (MIN / NORMAL / MAX) -

31 VELOCITY (MIN / NOR / MAX) -

32 SPECIFIC HEAT RATIO (Cp/Cv)

33 COMPRESSIBILITY FACTOR (Z)

34 CORROSIVE COMPONENT (MOLE FRACTION)

35 TYPE OF METER

36 DIFF. RANGE-DRY ( mbar)

37 SEAL SP. GR AT 60 deg F

38 STATIC PRESSURE RANGE

39 CHART or SCALE RANGE

40 CHART MULTIPLIER

41 METER MAX. m3/hr

42 BETA =d/D

43 ORIFICE BORE DIAMETER mm

44 LINE I.D mm

45 FLANGE RATING

46 FLANGE MATERIAL

47 PLATE THICKNESS (mm)

48 STUD & BOLT MATERIAL ASTM A 193 Gr. B7 / ASME B16.5 (Hot dip galvanized)

49 GASKET MATERIAL

50 RING TYPE & NO.

51 STRAIGHT LENGTH

52 FLOW COMPUTER

53 FLOW STRAIGHTENER

54 MODEL NO. FOR PLATE

55 MANUFACTURER

56 NOTES: * BY VENDOR


58

ATM

41

FOW 80

- 0.541

995.4

-

*

Not Required

LIQUID

N/A

DIFFERENTIAL PRESSURE

*

206.37

-

ASTM A105, CS hot dip Galvanized

*

SP.WND SS316 + CNAF

-

-

-

0 - 450

*

300# RF

-

-

-

0.64

1.116 psia

410 m3/hr

-

NO

-

OT

HE

R

OP

TIO

NS

ME

TE

RP

LA

TE

& F

LA

NG

E

° C

GE

NE

RA

LS

ER

VIC

E C

ON

DIT

ION

S

VAPOUR PRESSURE / PULSAION / STEADY FLOW

ORIFICE PLATES ORIFICE FLANGES

m3/hr

71-FE-7266

FIRE WATER FR.FW PUMP DISCAHRGE (TEST

LINE)

17039-EK-P-DW-0217-01

8"-WF-71-7108-AG01

8" / HVY

*

-

0-250

-

CREATION OF SURFACE PRODUCTION FACILITIES (GGS) AT EAST KHAGORIJAN KIP-17039

TBA -

EPC CONTRACTOR

TITLE

DATASHEET - FLOW ELEMENT (ORIFICE) REFER BELOW

PROJECT DESCRIPTION

OIL-100-EK-I-DS-0817

SPECIFICATION No.

05 of 05

-

SHEET

CLIENT NAME DESCRIPTION

OIL INDIA LIMITED ISSUED FOR REVIEW

IMR 17-Sep-18

CLIENT DOC .No

-

ORIGINATOR ORIG.DATE

DATA SHEET FOR DP TYPE LEVEL TRANSMITTER

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DATA SHEET FOR DP TYPE LEVEL TRANSMITTER

INDEX SHEET

TITLE



Revision Index


Datasheet NumberRev

Code



A0 FIRST ISSUE



Revision Index



PURPOSE

ISSUED FOR REVIEW





5. All field transmitters shall be" SMART" type, 2-wire 24VDC loop powered communicating on 4-20mA signal mode with superimposed

CREATION OF SURFACE PRODUCTION FACILITIES (GGS) AT

EAST KHAGORIJAN

Revision Index


Notes:

1. Documentation required :- Calibration Certificate , Ingress Protection Certificate, Material Certificates to 3.1 as per EN 10204, Hydro test , Explosion proof & weather

proof certificate, Pressure test Procedure/Report , Operating & Maintenance Instructions & Spare Parts List.


3. All transmitters shall be provided with integral indicator (LCD type) with engineering unit indicating total level in mm & %.

4. Instrumentation shall meet the Electromagnetic interference requirements according to EN 50081-2 and EN 50082-2.

HART digital transmission signal for remote calibration and diagnostics from HART maintenance system.

6. Flange finish shall be in accordance with ANSI B16.5, for Raised Face (RF) flanges and shall be smooth finish to 125-250 AARH and 63 AARH for Ring type joint (RTJ) .

7. The housing of all transmitters shall be SS 316 minimum and suitable for aggressive offshore environment.

8. Certified plug shall be provided for spare cable entry.

9. All Transmitters shall be provided with SIL-2 (min) certification.

10. The over-range/static pressure protection of the transmitter shall be 130% of range.

11. Painting shall be Manufacturer standard suitable to all aggressive environment.

12. The design of electronic instruments shall be in compliance with the electromagnetic compatibility requirements as per IEC-61000-4.



PROJECT DESCRIPTION PROJECT NO REV

05 05 A0

CONTRACTOR REQUISITION No. SPECIFICATION No.

TBA


A0 VS 29-Nov-18 MV 29-Nov-18 PG 29-Nov-18 ISSUED FOR REVIEW

CLIENT'S REF

-


29-Nov-18

UNITS: Pressure: kg/cm2 g Temp:

1. Mounting Remote (2" Pipe Mounted) 8. Zero Suppression Required

2. Accuracy ± 0.25% of Span 9. Zero Elevation Required

3. Over Pressure Limit * 10. Zero Adjust Location External

4. Ambient Temp. Limit 8 to 38°C 11. Span Adjust Location External

5. Output 4-20 mAdc, HART Protocol with SMART Tr. 12. Enclosure Rating IP 65

6. Power Supply 24 VDC Loop powered 13. Area Classification Zone 2, Gas Group IIA&IIB, T3

7. Indicating Yes, LCD in engineering unit 14. Equipment Certification Ex 'ia'

1. Service Level 11. Housing Material Polyurethane Coated Aluminum

2. Process connetion 2" Flange, 150# RF ANSI, 316SS 12. Xmtr Diaphragm. Material SS 316

3. Electrical Connection 1/2" NPT(F) 13. O-Ring Material Glass-Filled PTFE

4. Mounting Bracket Yes, For 2" Pipe 14. Sensor Fill Fluid Silicone Oil

5. Process Seal Type Diaphragm 15. Diaphragm Seal Material N/A

6. Hydrotest Req'd Yes 16. Capillary Material N/A

7. Diaphragm Seal No 17. Drain/Vent Material SS 316

8. Capillary Length N/A 18. Flange Bolt Material SS 316

9. Capillary Fill Fluid N/A 19. Bracket Bolt Material SS 316

10. Drain / Vent 20. SIL Compliance SIL-2

21. Manufacturer *

1) Each instrument shall include a SS 316 tag permanently attached to the instrument using SS 316 screws, SS 316 bolts or ss 316 wire.

2) Transmitter un-used conduit entry shall be plugged with certified Ex'd' Plug.

3) Painting shall be Manufacturer standard suitable for Hazardous environment.

4) All Level transmitters (DP type) shall be provided with 5 valve manifold.

5) For General notes refer Notes section.

1 53-LIT-5512 17039-EK-P-DW-0212-01 * 2500 0 - 2500 ATM FOW+0.07 AMB 80 1000 1 * -




* To be Provided By Vendor.


SEE BELOW TABLE OIL-100-EK-I-DS-0818

VS

DESCRIPTION

OIL INDIA LIMITED

- 17039-EK-I-DB-8001

CLIENT CONTRACT No.

-

SHEET

OF

Remarks

° C

GENERAL

C O N S T R U C T I O N

NOTES

P&ID Number

Instrument

Range

in mmH20

specific

gravity

Model

Number

Yes (1/4" Drain connection pipe

plug

supplied with Manifold)

S.No. Tag Number Service DescriptionOperating

Temp. (°C)

Design

Temp.

(°C)

Calibrated

Range

in mm

Potable wate storage tank

(EK-ABJ-3270)

Potable wate storage tank

(EK-ABJ-3270)

Industrial Water Storage Tank (EK-

ABJ-3220)

Industrial Water Storage Tank (EK-

ABJ-3220)

Density

(kg/m3)

Operating

pressure

(Kg/cm2)

C-C

DIST.

(mm)

Design

pressure

(Kg/cm2)

DATA SHEET FOR FLOW INDICATOR (ROTAMETER)

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DS-FI (ROTAMETER)

INDEX SHEET


AT EAST KHAGORIJAN

Revision Index


TITLE

Datasheet NumberRev

Code



FIRST ISSUE



EAST KHAGORIJAN

Revision Index


PURPOSE

A0 ISSUED FOR REVIEW

Datasheet NumberRev

Code

OIL-100-EK-I-DS-0819 A0Sheet No.: 04 of 05


3. The metering tube shall have self-guided floats, with top and bottom float stops.

4. An arrow mark indication of flow shall be marked on the body.

5. All stud bolt material shall be ASTM A 193 Gr. B7 / ASME B16.5 (Hot dip galvanized).

6. Float shall have dimensional stability and shall not respond to variations in viscosity.

7. Indicating scales shall have full length safety glass with shields and gaskets on both sides.

8. Armoured meters shall have a metal tube with magnetically coupled integral indicator.

9. The range of the Rotameter shall be selected such that the normal flow rate is between 50% and 70% of the instrument range.

10. The flow rate shall be indicated by the vertical position of the float or magnetically coupled pointer.

Notes Sheet


EAST KHAGORIJAN

Revision Index


1. Documentation required :- Calibration certificate, Material certificates to 3.1 as per EN10204, weather proof to IP66 certificate by ATEX or Equivalent body, Pressure

test procedure/Report, Hydrostatic Test Report, GAD Wiring diagram, Operating and Maintenance Instructions & Spare Parts List.

TITLE DATA SHEET No.

DATA SHEET FOR FLOW INDICATOR (ROTAMETER) OIL-100-EK-I-DS-0819

PROJECT DESCRIPTION SHEET REV


EPC CONTRACTOR

TBA

REV No. BY DATE CKD DATE APP. DATE DESCRIPTION

OIL INDIA LIMITED A0 IMR 29-Nov-18 MV 29-Nov-18 MSR/VSR 29-Nov-18 Issued For Review

ORIG. DATE

28-Sep-18

UNITS:- Pressure bar g kg/cm2 g kPa g psi g Flow: Liquid LPH m

3/hr USgpm

Temp 0 C

0 F Gas Sm

3/hr SCFM MMscfd

1

2 SERVICE

3 LINE No.

4 P &ID No.

5 LINE SIZE/SCH

6 FUNCTION

GENERAL 7 MOUNTING

8 POWER SUPPLY

9 CONN. SIZE THREADED THREADED

10 INLET DIR. OUTLET DIR. VERTICAL BOTTOM VERTICAL TOP VERTICAL BOTTOM VERTICAL TOP

11 FLANGE/FITTING MATERIAL SS 316 SS 316

12 PACKING or O-RING MATERIAL

13 ENCLOSURE MATERIAL

14 SIZE SS 316 SS 316

15 TUBE MATERIAL SS 316 SS 316

16 METER SCALE: LENGTH & TYPE

METER 17 METER SCALE RANGE m3/hr

18 METER FACTOR

19 RATED ACCURACY

20 ENCL. PROTECTION

21 FLUID

22 COLOUR or TRANSPARENT

23 MAXIMUM FLOW RATE

24 NORMAL FLOW

FLUID 25 OPERATING SG MW

DATA 26 MAX. OPERATING VISCOSITY cP

27 AMB Amb

28 LIQUID DENSITY

29 STD DENSITY

30 MAX. ALLOWABLE PRESS DROP kg/cm2

31 DESIGN PRESSURE/TEMP. kg/cm2 /°C 80 80

EXT 32 EXTENSION WELL MATERIAL

33 STUD, BOLT &GASKET MATERIAL

34 TRANSMITTER OUTPUT

XMTR 35 TRANS. ENCLOSURE CLASS

36 HAZARDOUS AREA

37 LOCAL INDICATION

38 DIAL SIZE

39 NO. OF CONTACTS

ALARM 40 RATING

41 ACTION

42 VALVE SIZE & MATERIAL

43 VALVE LOCATION

44 CONST. DIFF. RELAY MATERIAL

OPTIONS 45 PURGE METER TUBING

46 AIR SET

47 DAMPING DEVICE

48 CABLE CONNECTION

49 IS BARRIER

50 CALIBRATION

51 MANUFACTURER

52

53 NOTES:-

Refer Notes section.

-

IMR

TAG NO. 42-FI-3910 42-FI-3912

CLIENT DOC.No:

CLIENT CONTRACT No. REQUISITION No.

ORIGINATOR

SPECIFICATION No.

- - -

CLIENT NAME

17039-EK-P-DW-0206-01 17039-EK-P-DW-0206-01

1/2"/ SCH 160 1/2"/ SCH 160

Water scale inhibitor injection pumps (EK-

PBA-5130A/B) outlet

De-oiler injection pumps

( EK-PBA-5090A/B) Outlet

1/2"-CS-42-3879-GT20 1/2"-CS-42-3900-GT20

TYPE 1/2"NPTF 1/2"NPTF

FLOW MEASUREMENT (LOCAL INDICATION) FLOW MEASUREMENT (LOCAL INDICATION)

INLINE INLINE

- -

MFR STD. MFR STD.

N/A N/A

FLOAT MATL. SS 316 SS 316

DIRECT READING (LINEAR) DIRECT READING (LINEAR

SS 316 SS 316

FLOAT GUIDE 1/2" 1/2"

±2 % OF FULL SCALE READING ±2 % OF FULL SCALE READING

IP 65 IP 65

* *

10 10

MIN FLOW 0.9 lit/hr 1.4 lit/hr

Chemical, Water Scale Inhibitor Chemical, De-Oiler

TRANSPARENT TRANSPARENT

kg/m³ 1000 980

0.1 0.1

OP. PRESS./TEMP. 6.5 6.5

lb/ft3

INDICATORYES YES

MFD STD MFD STD

- -

- -

- -

- -

- -

- -

MODEL No.

- -

Required with Certificates Required with Certificates

ITEM/TAG No.

REFER BELOW

PROJECT NO.

KIP-17039

YES YES

10 10

DATA SHEET FOR DIFFERENTIAL PRESSURE

TRANSMITTER

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DATA SHEET FOR DIFFERENTIAL PRESSURE TRANSMITTER

INDEX SHEET

TITLE



Revision Index


TRANSMITTER

Datasheet NumberRev

Code



A0 FIRST ISSUE


PURPOSE

ISSUED FOR REVIEW



Revision Index


TRANSMITTER





1. Design condition to be confirmed

Hold:


7. The housing of all transmitters shall be SS 316 minimum and suitable for hazardous area.

8. Certified plug shall be provided for spare cable entry.

9. Transmitters in safety loops shall be provided with SIL-2 (min) certification.


11. Painting shall be Manufacturer standard suitablefor hazardous area.

12. The design of electronic instruments shall be in compliance with the electromagnetic compatibility requirements as per IEC-61000-4.

5. All field transmitters shall be" SMART" type, 2-wire 24VDC loop powered communicating on 4-20mA signal HART


EAST KHAGORIJAN

Revision Index

DATA SHEET FOR DIFFERENTIAL PRESSURE TRANSMITTER

Notes:

1. Documentation required :- Calibration Certificate , Ingress Protection Certificate, Material Certificates to 3.1 as per EN 10204, Hydro test , weather



3. All transmitters shall be provided with integral indicator (LCD type) with engineering unit indicating total level in mm & %.



DATA SHEET FOR DIFFERENTIAL PRESSURE TRANSMITTER


05 05 A0

MPC CONTRACTOR REQUISITION No. SPECIFICATION No.

TBA



CLIENT'S REF

-


29-Nov-18

UNITS: Pressure: kg/cm2 g Temp:

1. MOUNTING REMOTE (2" PIPE MOUNTED) 8. ZERO SUPPRESSION REQUIRED

2. ACCURACY ± 0.25% OF SPAN 9. ZERO ELEVATION REQUIRED

3. OVER PRESSURE LIMIT * 10. ZERO ADJUST LOCATION EXTERNAL

4. AMBIENT TEMP. LIMIT 11 TO 34°C 11. SPAN ADJUST LOCATION EXTERNAL

5. OUTPUT 4-20 MADC, HART PROTOCOL WITH SMART TR. 12. ENCLOSURE RATING IP 65

6. POWER SUPPLY 24 VDC LOOP POWERED 13. AREA CLASSIFICATION ZONE 2, GAS GROUP IIA/IIB, T3

7. INDICATING YES, LCD IN ENGINEERING UNIT 14. EQUIPMENT CERTIFICATION EX 'IA'

1. SERVICE PRESSURE 11. HOUSING MATERIAL SS 316

2. PROCESS CONNECTION 1/2" NPT 12. XMTR DIAPHRAGM. MATERIAL N/A

3. ELECTRICAL CONNECTION 1/2" NPT(F) 13. O-RING MATERIAL GLASS-FILLED PTFE

4. MOUNTING BRACKET YES, FOR 2" PIPE 14. SENSOR FILL FLUID SILICONE OIL

5. PROCESS SEAL TYPE N/A 15. DIAPHRAGM SEAL MATERIAL N/A

6. HYDROTEST REQ'D NO 16. CAPILLARY MATERIAL N/A

7. DIAPHRAGM SEAL NO 17. DRAIN/VENT MATERIAL SS 316

8. CAPILLARY LENGTH N/A 18. FLANGE BOLT MATERIAL N/A

9. CAPILLARY FILL FLUID N/A 19. BRACKET BOLT MATERIAL SS 316

10. DRAIN / VENT 20. SIL COMPLIANCE SIL-2

21. MANUFACTURER *

1) EACH INSTRUMENT SHALL INCLUDE A SS 316 TAG PERMANENTLY ATTACHED TO THE INSTRUMENT USING SS 316 SCREWS, SS 316 BOLTS OR SS 316 WIRE.

2) TRANSMITTER UN-USED CONDUIT ENTRY SHALL BE PLUGGED WITH CERTIFIED EX'D' PLUG.

3) PAINTING SHALL BE MANUFACTURER STANDARD SUITABLE FOR HAZARDOUS ENVIRONMENT.

4) DIFFERNTIAL PRESSURE TRANSMITTER SHALL BE PROVIDED WITH 5 VALVE MANIFOLD.

5) FOR GENERAL NOTES REFER NOTES SECTION.

1 20-PDT-2000 17039-EK-P-DW-0219-01 * 10 15 (HOLD) 55 90 (HOLD) 870 0.87 * -





ACROSS BASKET TYPE STRAINER

(3"-PL-20-2402-AC01) / CRUDE

OIL


(3"-PL-20-2403-AC01) / CRUDE

OIL

DENSITY

(KG/M3)

OPERATING

PRESSURE

(KG/CM2)

DESIGN

PRESSURE

(KG/CM2)

CALIBRATED RANGE

IN KG/CM2

0 - 1

0 - 1

0 - 1

0 - 1


(3"-PL-20-2404-AC01) / CRUDE

OIL


(3"-PL-20-2405-AC01) / CRUDE

OIL

REMARKS

° C

GENERAL


NOTES

P&ID NUMBER

INSTRUMENT

RANGE

IN KG/CM2

SPECIFIC

GRAVITY

MODEL

NUMBER

YES (1/4" DRAIN CONNECTION PIPE

PLUG

SUPPLIED WITH MANIFOLD)

S.NO. TAG NUMBER LOCATION / SERVICE

OPERATIN

G TEMP.

(°C)

DESIGN

TEMP.

(°C)



VS

DESCRIPTION

OIL INDIA LIMITED

- 17039-EK-I-DB-8001

CLIENT CONTRACT No.

-

SHEET

OF

DATA SHEET FOR PRESSURE TRANSMITTER

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DS - PT



Revision Index


INDEX SHEET

TITLE

Datasheet NumberRev

Code



A0 FIRST ISSUE



Revision Index



PURPOSE

ISSUED FOR REVIEW



6. The housing of all transmitters shall be SS 316 minimum and suitable for aggressive offshore environment.

7. Transmitter shall be provided with two(2) cable entry of size 1/2" NPT(F). Unused cable entries shall be plugged with ex-proof 316L SS certified plugs.


5. All field transmitters shall be" SMART" type, 2-wire 24VDC loop powered communicating on 4-20mA signal mode with superimposed HART


AT EAST KHAGORIJAN

Revision Index


Notes:


proof certificate, Pressure test Procedure/Report , SIL 2 Certificate, Operating & Maintenance Instructions & Spare Parts List.


3. All transmitters shall be provided with integral indicator (LCD type) with engineering unit indication.



10. Calibration and test certificate to be provided for each instrument.




05 OF 05 A0

MPC CONTRACTOR CLIENT CONTRACT No. REQUISITION No. SPECIFICATION No.


A0 IMR 29-Nov-18 MV 29-Nov-18 MSR/ VSR 29-Nov-18 ISSUED FOR REVIEW

CLIENT'S REF

-


04-Oct-18

UNITS: Pressure: kg/cm2 g Temp: Flow: Gas: MMSCFD Liquid:

1. Mounting Direct/Manifold 9. Zero Suppression N/A

2. Accuracy ± 0.25% of Span or better 10. Zero Elevation N/A

3. Over Pressure Limit * 11. Zero Adjust Location External

4. Ambient Temp. Limit 8 to 38°C 12. Span Adjust Location External

5. Output 4-20 mA DC, 2-wire, HART Protocol with SMART Tr. 13. Enclosure Rating IP 65

6. Power Supply 24 VDC Loop powered 14. Area Classification Zone 2, Gas Group IIA&IIB, Temp. Cl. T3

7. Indicating Yes, LCD in engineering unit 15. Equipment Certification Ex'd'

8. Power consumption * 16. Load Limitation *

1. Service Gauge Pressure Transmitter 11. Housing Material Polyurethane Coated Aluminum

2. Process connetion 1/2" NPT(F) 12. Xmtr Diaphragm. Material SS 316

3. Electrical Connection 1/2" NPT(F) 13. O-Ring Material Glass-Filled PTFE

4. Mounting Bracket Not required 14. Fill Fluid Material N/A

5. Process Seal Type No 15. Diaphragm Seal Material N/A

6. Hydrotest Req'd Yes 16. Capillary Material N/A

7. Diaphragm Seal No 17. Drain/Vent Material SS 316

8. Capillary Length N/A 18. Flange Bolt Material N/A

9. Capillary Fill Fluid N/A 19. Bracket Bolt Material SS 316

10. Drain / Vent 20. Manufacturer *

21. Manifold Model No. *

1) Each instrument shall include a SS tag permanently attached to the instrument using SS screws, SS bolts or ss wire.

2) Painting shall be Manufacturer standard suitable for Hazardous environment.

3) All pressure transmitters shall be provided with 2 valve Manifold and it is to be fitted, tested & supplied along with the Instrument.

4) For General notes refer Notes section.

1 66-PT-6602 17039-EK-P-DW-0206-01 0 - 10 * 2




m3/hr

IMR

DESCRIPTION

OIL INDIA LIMITED

TBA - - -

Remarks

° C

GENERAL


NOTES

P&ID Number

Calibrated

Range

kg/cm2 g

Operating Pressure

(Kg/cm2)g

Design Pressure

(Kg/cm2)g

Model

Number

SIL

Rating

Yes (1/4" Drain connection pipe plug

supplied with Manifold)

Design

Temp.

(°C)

S.No. Tag Number Service Description

Effluent Water Transfer

pump outlet5 10 85

Flange

Size/

Rating

DATA SHEET FOR PRESSURE GAUGE

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DS - PG

INDEX SHEET

TITLE



Revision Index


Datasheet NumberRev

Code



A0 FIRST ISSUE


PURPOSE

ISSUED FOR REVIEW



Revision Index




6. The pressure gauge shall have an over-range protection of at least 130% of maximum working pressure, as minimum.


8. Painting shall be Manufacturer standard suitable for Hazardous environment.

9. All pressure transmitters shall be provided with 2 valve Manifold and it is to be fitted, tested & supplied along with the Instrument.

10. Valve manifold shall have 1/2" NPT(F) connection on process, gauge and 1/4'' NPT(F) Connection on vent/ drain & Material shall be same as the element material.

11. Gauge construction shall ensure no leakage of process fluid to atmosphere.

12. Vendor to select the filling liquid which shall be compatible with the maximum process temperature.

13. Liquid filled damping shall be provided, suitable fluid to be selected according to the process fluid conditions.

14. Gauge shall be provided with Snubber whereever the service specified is pulsating type (i.e, Pump discharge etc.,) and the MOC shall be same as socket material.

5. Dial markings and dial colour shall be as per IS 3624.


AT EAST KHAGORIJAN

Revision Index


Notes:




3. Bourdon tube gauges shall be tested in accordance with of BS EN 837-1.

4. The gauge shall be weather proof to IP 65 as per IEC 60529 / IS 13947, as minimum.




05 OF 05 A0




CLIENT'S REF

-


04-Oct-18


1. Type Local 16. Socket Material SS 316

2. Style Solid Front 17. Liquid Filled Yes

3. Mounting Direct 18. Fill Fluid Glycerin

4. Dial Size 150 mm (Note-6) 19. Process Connection 1/2" NPT(M)

5. Range Units Kg/cm2g 20. Connnection Location Bottom

6. Accuracy ± 1% of range 21. Enclosure Rating IP 65 (Min)

7. Repeatability Included in Accuracy 22. Press. GaugeManufacturer *

8. Hysteresis Included in Accuracy 23. Press. Gauge Model No. Refer Below

9. Ring Type Cam ring (Bayonet type) 24 Manifold Manufacturer *

10. Blowdown Protection Back 25. Manifold Model No. *

11. Element Type Bourdon Tube 26.

12. Diaphragm Seal Not Required 27.

13. Case Material SS 316 28.

14. Lens Material Lamited Safety Glass 29.

15. Element Material SS 316 30.

1) For General notes refer Notes sheet.

1 66-PI-6601 17039-EK-P-DW-0206-01 0 - 16 *

2 71-PI-7266 17039-EK-P-DW-0217-01 0 - 2 (Hold) *


85

Flange

Size/

Rating

5 10

FOW+0.07Atm.+Liquid Head


Effluent Water Storage

Tank (EK-ABJ-3450) outlet

Fire water Storage Tanks

(EK-ABJ-3110A/B) Inlet80

Remarks

° C

GENERAL

NOTES

P&ID Number

Calibrated

Range

Kg/ Cm2 g

Operating Pressure

(Kg/cm2)

Design Pressure

(Kg/cm2)

Model

Number

Notes &

Options

Design

Temp.

(°C)



m3/hr

IMR

DESCRIPTION

OIL INDIA LIMITED

TBA - - -

DATA SHEET FOR TEMPERATURE GAUGE WITH

THERMOWELL

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DS - TG

INDEX SHEET

TITLE



Revision Index


THERMOWELL

Datasheet NumberRev

Code



A0 FIRST ISSUE


PURPOSE

ISSUED FOR REVIEW



Revision Index


THERMOWELL



6. The gauge shall be weatherproof to IP65 as per IEC 60529/ IS 13947 as a minimum.

5. Temperature gauges shall be of the separate socket type suitable for well installation.


AT EAST KHAGORIJAN

Revision Index

DATA SHEET FOR TEMPERATURE GAUGE WITH THERMOWELL

Notes:




3. Vendor shall perform wake frequency calculations (WFC) for all thermowells according to ASME PTC 19.3 and report to be submitted.



DATA SHEET FOR TEMPERATURE GAUGE WITH THERMOWELL

PROJECT NO SHEET REV

05 OF 05 A0

CONTRACTOR CLIENT CONTRACT No. REQUISITION No. SPECIFICATION No.



CLIENT'S REF

-


14-Sep-18


1. Type Bi-Metal 12. Stem Material SS 316

2. Stem Diameter To suit Thermowell dia. 13. Case Material SS 316

3. Dial Size/ Color 150mm/ White with Black Markings 14. Lens Material Shatter-Proof Glass

4. Range Units °C 15. Hermetically Sealed Yes

5. Stem Type Threaded & Union 16. Liquid Filled No

6. Stem/ Union Size 1/2" NPT 17. Capillary Connection N/A

7. External Adjustment Yes 18. Capillary Material N/A

8. Orientation Adjutable, Everyangle 19. Manufacturer *

9. Weather Protection IP 66 (Note-6)

10. Accuracy ± 1% of Span

11. Over range Protection Required, 130% of Max. range

1. Included Yes 7. Bore Diameter 0.26"

2. Material 316 stainless steel 8. Element Connection 1/2" NPT

3. Construction Solid drilled bar-stock 9. Process Connection See below


2) Thermometer & Thermowell assembled together as one unit.

3) Vendor will be responsible for chosing model numbers.

4) Thermowell Tag to be same as Temperature Gauge Tag.

5) "U" Length includes Nozzle projection length.

6) It is Vendor's responsibility to ensure sensor length matches the specified U Dimensions.

120-TI-1388/

20-TW-138817039-EK-P-DW-0202-13 0 - 100

(27-50)/

90FOW+0.07 NA 500 0.1 150 *

220-TI-0989/

20-TW-098917039-EK-P-DW-0203-10 0 - 100 55/ 90 FOW+0.07 NA 500 0.1 150 *

320-TI-0997/

20-TW-099717039-EK-P-DW-0203-11 0 - 100 55/ 90 FOW+0.07 NA 500 0.1 150 *

444-TI-8043A/

44-TW-8043A17039-EK-P-DW-0203-21 0 - 100 55/ 90 FOW+0.07 NA 500 0.1 150 *

544-TI-8043B/

44-TW-8043B17039-EK-P-DW-0203-21 0 - 100 55/ 90 FOW+0.07 NA 500 0.1 150 *

620-TI-0430/

20-TW-043017039-EK-P-DW-0203-14 0 - 100 55/ 90 FOW+0.07 NA 500 0.1 150 *

766-TI-3521/

66-TI-352117039-EK-P-DW-0206-01 0 - 100 51/ 85 FOW+0.07 NA 500 0.1 150 *

866-TG-6636A/

66-TG-6636A 17039-EK-P-DW-0206-02 0 - 100 51/ 85 FOW+0.07 NA 500 0.1 150 *

966-TG-6636B/

66-TG-6636B17039-EK-P-DW-0206-02 0 - 100 51/ 85 FOW+0.07 NA 500 0.1 150 *

1066-TI-6620/

66-TI-662017039-EK-P-DW-0206-04 0 - 100 55/ 90 FOW+0.07 NA 500 0.1 150 *

1166-TG-6637/

66-TG-663717039-EK-P-DW-0206-06 0 - 100 51/ 85 FOW+0.07 NA 500 0.1 150 *


Tag Number Service Description

PW Fr. Crude Dehydrator (EK-

MBM-A-1120B)

Treated Crude Storage Tank

(EK-BBJ-1120A)

2"/

150# RF

2"/

150# RF

PW Fr. Crude Dehydrator (EK-

MBM-A-1120A)

2"/

150# RF


(EK-BBJ-1120B)

Crude Oil Test Tank

(EK-BBJ-1111)

2"/

150# RF

Offspec Crude Storage Tank

(EK-BBJ-1120B)

Effluent Water Storage Tank

(EK-ABJ-3454 A/B)

2"/

150# RF

2"/

150# RF

2"/

150# RF

2"/

150# RF

2"/

150# RF

2"/

150# RF

2"/

150# RF

Skim Oil Tank

(EK-ABJ-3452)

Clarified Water Storage Tank

(EK-ABJ-3451B)

Offspec Effluent Water

Storage Tank (EK-ABJ-3453)

Clarified Water Storage Tank

(EK-ABJ-3451A)

Remarks

Design

Pressure

Kg/cm2g

° C

THERMOMETER

NOTES

THERMOWELL

Model

Number

Nozzle

Projetion

Length

(mm)

Line

InsulationP&ID Number

Calibrated

Range

Deg.C

Temp.

(Normal/

Design)

Deg.C

Velocity

(m/s)

T/W

"U"/ Lag.

mm

Flange

Size &

Rating

S.No.



m3/hr

IMR

DESCRIPTION

OIL INDIA LIMITED

TBA - - -

PROJECT DESCRIPTION

DATA SHEET FOR ELECTROMAGNETIC FLOW METER

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DS - FT (Mag.type)

INDEX SHEET

TITLE


FACILITIES (GGS) AT EAST KAHGORIJAN

Revision Index


Datasheet NumberRev

Code



A0 FIRST ISSUE


PURPOSE

ISSUED FOR REVIEW


FACILITIES (GGS) AT EAST KAHGORIJAN

Revision Index






11. The flow direction shall be clearly stamped or cast on the body to avoid polarity errors.

12. Meter shall have forward & reverse measurement functions and reverse flow shall be confirmed by status output / indication.

13. The Electro-Magnetic Meter’s field coils shall be hermetically sealed. Coil insulation shall be class F suitable for high temperature. Suitable grounding type system

and material shall be selected for the meter.

14. Vendor shall indicate the power supply requirements and furnish the power consumption for the meter (sensor, transmitter, display, etc.) along with

the sizing calculations for the selected meter.

15. Standard Signal types and communication protocols shall be offered. Appropriate EMI / RFI protection for the meter shall be considered.

16. Bolted coil housing with rubber or plastic gaskets is not acceptable.

6. All fastners including stud-bolts and nuts material shall be A193Gr.B7M / A194Gr.2HM with Zinc coated (hot dipped) according to ASTM A153.

6. Flange finish shall be in accordance with ANSI B16.5, for Raised Face (RF) flanges and shall be smooth finish to 125-250 AARH.

7. The housing of all transmitters shall be SS 316 minimum.

8. Transmitter shall be provided with two(2) cable entry of size 1/2" NPT(F). Unused cable entries shall be plugged with ex-proof SS certified plugs.

17. Tube liners shall be selected to meet the process requirement and shall be proven for the application.

5. All the electrical cables on the transmitters and sensors terminate to terminal blocks,flying leads are not allowed.


AT EAST KAHGORIJAN

Revision Index


Notes:









CREATION OF SURFACE PRODUCTION FACILITIES (GGS) AT EAST KAHGORIJAN 05 OF 05 A0

MPC CONTRACTOR SUPPLIET DOC.No. PURCHASE ORDER No. SPECIFICATION No.

TBA


OIL INDIA LIMITED A0 IMR 29-11-18 MV 29-11-18 MSR/ VSR 29-11-18

CLIENT DOC.No.:

-


5 October 2018

UNITS:- Pressure bar g kg/cm2 g kPa g psig Flow : Gas MMSCFD MMSCMD Sm

3/hr kg/hr

Temp 0 C

0 F Liquid m

3/hr kg/hr USgpm bpd

1 TAG NO.

2 SERVICE

GENERAL 3 LINE No.

4 P & ID No.

5 LINE SIZE / SCH

6

7 FLUID

8

9 FLOW.: MIN. NORM. MAX. 1108 KPD

10 TEMP.: MIN. NORM. MAX. 51

FLUID DATA 11 PRESS.: MIN. NORM. MAX.

12

13 VACCUM POSSIBILITY

14 TEMP 85

15

16 VISCOSITY (cP)

17 PRESSURE DROP

18 METER RANGE

19 METER SIZE

20 TUBE MATERIAL

21 LINER MATERIAL

22 ELECTRODE TYPE

23 ELECTRODE MATERIAL

METER 24 METER CASING

25 POWER SUPPLY

26 GROUNDING,TYPE & MATERIAL

27 ENCLOSURE CLASS

28 CONNECTION

29 MATERIAL

30

31 ACCURACY ±0.1%

32 RANGEABILITY

33 FUNCTION

34 MOUNTING

35 ENCLOSUER CLASS

36 LENGTH SIGNAL CABLE

TRANSMITTER 37 SPAN ADJUSTMENT

38 POWER SUPPLY

39 TRANSMITTER OUTPUT

40 DISPLAY

41 INTEGRATOR

42

43 -

44 RATING

45 ACTION

46 MANUFACTURER

OPTIONS 47 METER MODEL No.

48 TRANSMITTER MODEL No.

NOTES:-

REFER NOTES SHEET

*

* TO BE SUPPLIED BY THE SCOPE OF VENDOR.

*

*

-

-

ELECTRICAL CONNECTION ISO M20 X 1.5 (2 No's)

ALARM

FORM -

LOCAL LCD DISPLAY

-

24 VDC, External

4-20 mA -ISOLATED OUTPUT (HART)

-

-

INTEGRAL WITH METER

IEC Ex'ia' / IP 65

-

TRANSMISSION & INDICATION

AREA CLASSIFICATION Zone 2, Gas Group IIA&IIB, Temp. Cl. T3

REPEATABILITY ± 0.5% OF FLOW

TYPE FLANGED / 150# RF

ASTM CS, A-105

2-RING's & SS316

Ex'ia' / IP 65

SS 316

24 VDC, External

STD, 2 No's MEASUREMENT ELECTRODE

(Note-12&13)

SS 316

SS 316

PTFE

TBA

4" *

0.54

MINIMUM

DESIGN: PRESS. 10

DENSITY/SPEC.GRAV (kg/m3) 1000

MIN.FLUID CONDUCTIVITY (S m-1)

MAX. VELOCITY ( m/sec) 1

LINE MATERIAL ASTM A 106 Gr.B

OFF-SPEC EFFLUENT WATER

17039-EK-P-DW-0206-06

4"/ Sch. STD

4"-WE-66-6659-AC01

66-FT-6635

IMR

DESCRIPTION

ISSUED FOR REVIEW

Off-Spec Effluent water Transfer Pumps

(EK-PBA-3456 A/B) Discharge

AS BELOW OIL-100-EK-I-DS-0824

KIP-17039

- - -

DATA SHEET FOR DP TYPE FLOW INDICATORS

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DATA SHEET FOR DP TYPE FLOW INDICATORS

INDEX SHEET

TITLE



Revision Index


Datasheet NumberRev

Code



A0 FIRST ISSUE


PURPOSE

ISSUED FOR REVIEW



Revision Index




6. THE DIAL COVER SHALL BE MADE OUT OF SHATTER PROOF GLASS SHEET OF THICKNESS WITH MINIMUM 3.0 MM.

7. VALVE MANIFOLD SHALL HAVE 1/2" NPT(F) CONNECTION ON PROCESS, GAUGE AND 1/4'' NPT(F) CONNECTION ON VENT/ DRAIN & MATERIAL SHALL BE SAME AS

THE ELEMENT MATERIAL.

8. GAUGE CONSTRUCTION SHALL ENSURE NO LEAKAGE OF PROCESS FLUID TO ATMOSPHERE.

9. VENDOR TO SELECT THE FILLING LIQUID WHICH SHALL BE COMPATIBLE WITH THE MAXIMUM PROCESS TEMPERATURE.

5. DIAL MARKINGS AND DIAL COLOUR SHALL BE AS PER IS 3624.

CREATION OF SURFACE PRODUCTION FACILITIES (GGS) AT EAST

KHAGORIJAN

Revision Index


NOTES:

1. DOCUMENTATION REQUIRED :- CALIBRATION CERTIFICATE, INGRESS PROTECTION CERTIFICATE, MATERIAL CERTIFICATES TO 3.1 AS PER EN 10204,

HYDRO TEST, WEATHER PROOF CERTIFICATE, PRESSURE TEST PROCEDURE/REPORT, OPERATING & MAINTENANCE INSTRUCTIONS & SPARE PARTS LIST.

2. ALL INSTRUMENTS TO BE SUPPLIED WITH A SS 316 NAME PLATE WITH TAG NO. PERMANENTLY INSCRIBED. TAGS SHALL BE PERMANENTLY SECURED.

3. DP TYPE FLOW INDICATOR SHALL BE PROVIDED WITH A VISIBLE POINTER STOP TO RESTRICT THE UPPER LIMIT OF THE POINTER TRAVEL.

4. THE GAUGE SHALL BE WEATHER PROOF TO IP 65 AS PER IEC 60529 / IS 13947, AS MINIMUM.




05 OF 05 A0

MPC CONTRACTOR REQUISITION No. SPECIFICATION No.



CLIENT'S REF

-


29-Nov-18

UNITS: PRESSURE: kg/cm2 g TEMP :

1. TYPE DIRECT READING 16. PRESS. ELEMENT DIAPHRAGM

2. MOUNTING SURFACE 17. MOVEMENT MATL. SS316

3. DIAL SIZE DIAMETER: 150mm 18. ELEMENT MATL. SS316

4. COLOUR WHITE WITH BLACK LETTERS 19. SOCKET MATL. SS316

5. CASE SS316 20. CONNECTION: 1/2" NPTM

6. RING SCREWED TYPE 21. OVER RANGE PROTECTION 130% OF MAX PRESS RANGE

7. SAFETY BLOW-OUT BACK 22. ACCURACY ±1% OF FSD

8. PROTECTION SOLID FRONT 23. MANIFOLD MANUFACTURER *

9. LENS SHATTER PROOF GLASS 24 MANIFOLD MODEL NO *

10. MANIFOLD TYPE 5 - VALVE MANIFOLD MATERIAL SS 316 25.

11. MOUNTING BRACKET YOKE MOUNTING BRACKET, SS 316 FOR 2"NB PIPE STAND 26.

12. LQUID FILLED YES 27.

13. FILL FLUID SILICONE FILLED 28.

14. WEATHER PROTECTION IP 65 29.

15. MANUFACTURER * 30.

1) For General notes refer Notes sheet.

1 71-FI-7266 17039-EK-P-DW-0217-01 * 0-450 0 - 250 41 -


80FOW

Operating

Temp. (°C)

ATM

8"-WF-71-7108-AG01 /FIRE

WATER FROM FIRE WATER

DISCHARGE PUMP TO FIRE

WATER STORAGE TANK

Remarks

° C

GENERAL

NOTES

P&ID Number

Instrument

Range

kg/cm2

Operating Pressure

(Kg/cm2)

Design

Pressure

(Kg/cm2)

Design Temp.

(°C)

Flow Range

m3/hr

Calibrated

Range

mbar

S.No. Tag Number Line Number / Service



VS

DESCRIPTION

OIL INDIA LIMITED

- -

CLIENT CONTRACT No.

TBA -

SHEET

DATA SHEET FOR RADAR TYPE LEVEL

TRANSMITTER

Datasheet NumberRev

Code


SHEET No. TITLE

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DATA SHEET FOR RADAR TYPE LEVEL TRANSMITTER




INDEX SHEET

CREATION OF SURFACE PRODUCTION FACILITIES


Revision Index

DATA SHEET FOR RADAR TYPE LEVEL TRANSMITTER

Datasheet NumberRev

Code



FIRST ISSUE

PURPOSE

A0 ISSUED FOR REVIEW




Revision Index


Datasheet NumberRev

Code

OIL-100-EK-I-DS-0826 A0Sheet No.: 04 of 10

1.

2. Radar type level transmitter shall be provided with 1 mm thick, 30mm x 75mm SS 316 tag plate, inscribed with tag number engraved or

embossed in 5mm high and 0.3mm deep bold characters and black paint filled. The tags shall be mounted on or adjacent to the associated

instrument and either fixed with stainless steel screws or attached with stainless steel wire.


4. Transmitter shall be provided with dual cable entries. Unused cable entries shall be provided with explosion proof plugs of SS 316.

5. All weldings and castings (if any) shall be 100% radiographed.

6. Transmitters shall employ intelligent digital signal processingtechniques to filter out false echo signals.

7. Flange finish shall be in accordance with ANSI B16.5, For raised face (RF) flanges and shall be smooth finish to 125-250AARH

8. Instruments shall meet electromagnetic compatibility requirements according to IEC 61000.

9.

Hold 1:

1.



Documentation required :- Calibration certificate, Hydro test report, Material certificates to 3.1 as per EN10204, weather proof to

All instrumentation must be certified by a recognised european certification authority such as ATEX/FM/UL/BASEEFA/CMRI/PTB

Pressure data shall be updated later.

IP65 certificate by ATEX or Equivalent body, Pressure test procedure/Report, NDT procedure / Report, GAD Wiring diagram, Operating and

Maintenance Instructions & Spare Parts List.

Notes Sheet



Revision Index

DATA SHEET FOR RADAR TYPE LEVEL

TRANSMITTER

TITLE


PROJECT DESCRIPTION

CREATION OF SURFACE PRODUCTION FACILITIES (GGS) AT EAST KHAGORIJAN 05 OF 10

EPC CONTRACTOR

TBA


OIL INDIA LIMITED A0 VS 30-Nov-18 PG 30-Nov-18 MV 30-Nov-18

ORIG. DATE

30-Nov-18

UNITS:- Pressure bar g kg/cm2 g kPa g psig LEVEL : mm

Temp 0 C

0 F

1TAG NO.

20-LIT-1382 20-LT-0986A

2SERVICE

CRUDE OIL TEST TANK CRUDE OIL TEST TANK TREATED CRUDE STORAGE TANK

3P&ID NO.

17039-EK-P-DW-0202-13 17039-EK-P-DW-0202-13 17039-EK-P-DW-0203-10

4VESSEL SIZE

6000 (I/D) X 8000 (H) 6000 (I/D) X 8000 (H) 9600 (I/D) X 14000 (H)

5

VESSEL MATERIAL

6AREA CLASSIFICATION

ZONE - 2, Gr IIA & IIB, T3 ZONE - 2, Gr IIA & IIB, T3 ZONE - 2, Gr IIA & IIB, T3

7TANK NO

EK-BBJ-1111 EK-BBJ-1111 EK-BBJ-1120A

8 UPPER FLUID / PHASE CRUDE OIL / LIQUID CRUDE OIL / LIQUID CRUDE OIL / LIQUID

9 LOWER FLUID / PHASE

10 INTERFACE

11 SUSPENDED SOLIDS

12PRESSURE (MAX. / NORM. / MIN. )

13TEMPERATURE (MAX. / NORM. / MIN.)

14DESIGN (PRESSURE / TEMPERATURE)

15 SPECIFIC GRAVITY

16 DENSITY UPPER LOWER Kg/m3

17 FLUID VISCOSITY UPPER LOWER cP

18 DIELECTRIC CONSTANT UPPER/LOWER

19 W/m-K

20 INTERNAL / EXTERNAL

21 CAGE MATERIAL

22 OVER ALL C-C C-C1

23 CONNECTION SIZE AND RATING

24 CAGE ORIENTATION / ROTATABLE HEAD

25 CAGE TO HEAD FLANGE SIZE & RATING

26 CAGE TO HEAD GASKET / BOLTING

27 DRAIN / VENT CONN. SIZE & RATING

28 COOLING EXTENSION

29 ELECTRICAL HEAT TRACING

30 STAND PIPE

31TYPE / MODEL Encapsulated Horn / * Encapsulated Horn / * Encapsulated Horn / *

32PROCESS CONNECTION

33MOC SS 316 SS 316 SS 316

34ANTENNA LENGTH DIAMETER

35MOUNTING POSITION / MOUNTING LOCATION

40 TYPE / PRINCIPLE

41 MOUNTING Direct on vessel Direct on vessel Direct on vessel

42 ACCURACY / INTER FACE ACCURACY ± 0.03% of measured distance / * ± 0.03% of measured distance / * ± 0.03% of measured distance / *

43 REPEATABILITY ± 1mm ± 1mm ± 1mm

44 PROTECTION CLASS/ENCLOSURE IP 65/ Ex'ia' IP 65/ Ex'ia' IP 65/ Ex'ia'

45 POWER SUPPLY 24VDC loop powered with HART 24VDC loop powered with HART 24VDC loop powered with HART

46 OUTPUT 4 - 20 mA 4 - 20 mA 4 - 20 mA

47 PROCESS CONNECTION AND RATING(MOC) 8", 150# RF, SS 316 8", 150# RF, SS 316 8", 150# RF, SS 316

48 CALIBRATION RANGE MIN. / MAX. (%)

49 INSTRUMENT RANGE MIN. / MAX. mm(%)

50 CABLE ENTRY | CABLE GLAND WITH PLUG SIDE ENTRY 1/2" NPT(F) w/ PLUG SIDE ENTRY 1/2" NPT(F) w/ PLUG SIDE ENTRY 1/2" NPT(F) w/ PLUG

51 LOCAL INDICATION / DISPLAY ENGG. UNIT LCD mm (%) LCD LCD

52 SIL CERTIFICATION SIL-2 SIL-2 SIL-2

53 MEASURING RANGE (FROM TANK BOTTOM) YES YES YES

54 MODEL NO. FOR SENSOR * * *

55 MODEL NO. FOR TRANSMITTTER * * *

56 MANUFACTURER * * *

57NOTES:- REFER NOTES SHEET. * To be Furnished by Vendor.

mm (%)

DESCRIPTION

20-ILT-1383

mm (%)

VESSEL TOP

*

Non Contact Type /

Pulse-burst radar technology

0-100%

0-8000mm (0-100)%

*

Non Contact Type /


0-100%

0-14000 mm (0-100)%

**

VERTICALVERTICAL VESSEL TOP

***

VESSEL TOP

0-8000mm (0-100)%

0-100%



-

PROJECT NO.

KIP-17039

SHEET REV

A0

17039-EK-I-DB-8001

SPECIFICATION No.CLIENT CONTRACT No. REQUISITION No.

-

VS

ORIGINATOR

CLIENT NAME

Client Document No.

-

Issued For Review

CA

GE

C-C2

GEN

ER

AL

SER

VIC

E C

ON

DITIO

NS

THERMAL CONDUCTIVITY LIQUID

(UPPER / LOWER)

937.2 - 940.7

15.714 - 22.05

1.4

0.248 - 0.643

OTH

ER

SA

NTEN

NA

*

Non Contact Type /


TR

AN

SM

ITTER

VERTICAL

*

15.714 - 22.05

1.4

0.248 - 0.643

ATM

AMB

FOL+0.07 / 90

ATM

AMB

FOL+0.07 / 90

3.85

1.4

0.12

ATM

AMB

FOL+0.07 / 90

SHELL / BOTTOM :CARBON STEEL + 3mm

CA,

ROOF (CS + 1.5mm)

SHELL / BOTTOM :CARBON STEEL +

3mm CA,

ROOF (CS + 1.5mm)

SHELL / BOTTOM :CARBON STEEL +

3mm CA,

ROOF (CS + 1.5mm)

899.8937.2 - 940.7

TITLE


PROJECT DESCRIPTION


EPC CONTRACTOR

TBA



ORIG. DATE

30-Nov-18

UNITS:- Pressure bar g kg/cm2 g kPa g psig level: mm

Temp 0 C

0 F

1TAG NO.

20-LT-0988A 20-LT-0988B

2SERVICE

TREATED CRUDE STORAGE TANK TREATED CRUDE STORAGE TANK TREATED CRUDE STORAGE TANK

3P&ID NO.


4VESSEL SIZE

9600 (I/D) X 14000 (H) 9600 (I/D) X 14000 (H) 9600 (I/D) X 14000 (H)

5VESSEL MATERIAL

CARBON STEEL + 3mm CA CARBON STEEL + 3mm CA CARBON STEEL + 3mm CA



7TANK NO

EK-BBJ-1120A EK-BBJ-1120B EK-BBJ-1120B

8 UPPER FLUID / PHASE CRUDE OIL / LIQUID CRUDE OIL / LIQUID CRUDE OIL / LIQUID

9 LOWER FLUID / PHASE

10 INTERFACE

11 SUSPENDED SOLIDS




15 SPECIFIC GRAVITY




19 W/m-K


21 CAGE MATERIAL









30 STAND PIPE



33MOC SS 316 SS 316 SS 316



40 TYPE / PRINCIPLE






46 OUTPUT 4 - 20 mA 4 - 20 mA 4 - 20 mA





51 LOCAL INDICATION / DISPLAY ENGG. UNIT LCD LCD LCD







0-100% 0-100% 0-100%

OTH

ER

S

mm (%)

TR

AN

SM

ITTER

Non Contact Type /


0-14000 mm (0-100)% 0-14000 mm (0-100)% 0-14000 mm (0-100)%

mm (%) mm (%)

VESSEL TOP

Non Contact Type /


Non Contact Type /


AN

TEN

NA

* * *

**

**

**

VERTICAL VESSEL TOP VERTICAL VESSEL TOP VERTICAL

GEN

ER

AL

20-LT-0986B

SER

VIC

E C

ON

DITIO

NS

THERMAL CONDUCTIVITY LIQUID (UPPER /

LOWER)

1.4

0.12

ATM

AMB

FOL+0.07 / 90

899.8

3.85

1.4

CA

GE

C-C2

ORIGINATOR

VS

ATM

AMB

FOL+0.07 / 90

899.8

3.85

CLIENT NAME

Issued For Review

Client Document No.

-

DESCRIPTION

- - 17039-EK-I-DB-8001



PROJECT NO. SHEET REV

KIP-17039 A0

CLIENT CONTRACT No. REQUISITION No. SPECIFICATION No.

0.12

ATM

AMB

FOL+0.07 / 90

899.8

3.85

1.4

0.12

TITLE


PROJECT DESCRIPTION


EPC CONTRACTOR

TBA



ORIG. DATE

30-Nov-18

UNITS:- Pressure bar g kg/cm2 g kPa g psig Level: mm

Temp 0 C

0 F

1TAG NO.

20-LT-0423 20-LT-0424 66-LIT-3510

2SERVICE

OFFSPEC CRUDE STORAGE TANK OFFSPEC CRUDE STORAGE TANK EFFLUENT WATER

3P&ID NO.


4VESSEL SIZE

8300 (I/D) X 12000 (H) 8300 (I/D) X 12000 (H) 20000 (I/D) X 18000(W) X 4000 (H)

5VESSEL MATERIAL




7TANK NO

EK-BBJ-1090 EK-BBJ-1090 EK-ABJ-3450

8 UPPER FLUID / PHASE OFF SPE CRUDE OIL / LIQUID OFF SPE CRUDE OIL / LIQUID EFFLUENT WATER / LIQUID

9 LOWER FLUID / PHASE OFF SPE CRUDE OIL / LIQUID OFF SPE CRUDE OIL / LIQUID EFFLUENT WATER / LIQUID

10 INTERFACE

11 SUSPENDED SOLIDS




15 SPECIFIC GRAVITY




19 W/m-K


21 CAGE MATERIAL









30 STAND PIPE



33MOC SS 316 SS 316 SS 316



40 TYPE / PRINCIPLE






46 OUTPUT 4 - 20 mA 4 - 20 mA 4 - 20 mA












0-100% 0-100% 0-100%

OTH

ER

S

mm (%)

TR

AN

SM

ITTER

Non Contact Type /


0-12000 mm (0-100)% 0-12000 mm (0-100)% 0-4000 mm (0-100)%

mm (%) mm (%)

VESSEL TOP

Non Contact Type /


Non Contact Type /


AN

TEN

NA

* * *

**

**

**


GEN

ER

AL

SER

VIC

E C

ON

DITIO

NS


LOWER)

CA

GE

C-C2

-

-

ATM

55

FOL+0.07 / 90

0.87

870

1

1.4

120

ORIGINATOR

VS

CLIENT NAME

Issued For Review

Client Document No.

-

DESCRIPTION

- - 17039-EK-I-DB-8001




KIP-17039 A0


-

-

ATM

55

FOL+0.07 / 90

0.87

870

1

1.4

120

-

-

HOLD 1

51

HOLD 1 / 85

0.87

870

1

1.4

120

TITLE


PROJECT DESCRIPTION


EPC CONTRACTOR

TBA



ORIG. DATE

30-Nov-18

UNITS:- Pressure bar g kg/cm2 g kPa g psig level : mm

Temp 0 C

0 F

1TAG NO.

66-LT-6603A 66-LT-6603B 66-LT-6614

2SERVICE

CLARIFIED WATER CLARIFIED WATER (EK-ABJ--3451A) SKIM OIL

3P&ID NO.


4VESSEL SIZE

8500 (I/D) X 12000 (H) 8500 (I/D) X 12000 (H) 5800 (I/D) X 8000 (H)

5VESSEL MATERIAL




7TANK NO

EK-ABJ-3451A EK-ABJ-3451B EK-ABJ-3452

8 UPPER FLUID / PHASE CLARIFIED WATER / LIQUID CLARIFIED WATER / LIQUID SKIM OIL / LIQUID

9 LOWER FLUID / PHASE - - -

10 INTERFACE

11 SUSPENDED SOLIDS




15 SPECIFIC GRAVITY




19 W/m-K


21 CAGE MATERIAL









30 STAND PIPE



33MOC SS 316 SS 316 SS 316



40 TYPE / PRINCIPLE






46 OUTPUT 4 - 20 mA 4 - 20 mA 4 - 20 mA





51 LOCAL INDICATION / DISPLAY ENGG. UNIT LCD mm (%) LCD mm

(%)LCD







mm (%)

OTH

ER

S

DESCRIPTION

TR

AN

SM

ITTER

Non Contact Type /


Non Contact Type /


Non Contact Type /


0-100% 0-100% 0-100%

0-12000mm (0-100)% 0-12000mm (0-100)% 0-8000 mm (0-100)%

VERTICAL VESSEL TOP VERTICAL VESSEL TOP VERTICAL VESSEL TOP

AN

TEN

NA

* * *

**

**

**

GEN

ER

AL

SER

VIC

E C

ON

DITIO

NS


LOWER)

CA

GE

C-C2

-

-

ATM

51

FOL+0.07 / 85

1

1000

0.54

1

-

ORIGINATOR

VS

CLIENT NAME

Issued For Review

Client Document No.

-

- - 17039-EK-I-DB-8001




KIP-17039 A0


-

-

ATM

51

FOL+0.07 / 85

1

1000

0.54

1

-

-

-

ATM

55

FOL+0.07 / 90

0.8998

899.8

3.85

1.4

-

TITLE


PROJECT DESCRIPTION


EPC CONTRACTOR

TBA



ORIG. DATE

30-Nov-18


Temp 0 C

0 F

1TAG NO.

66-LT-6615 71-LT-8008

2SERVICE

SKIM OIL OFF-SPEC EFFLUENT WATER FIRE WATER

3P&ID NO.


4VESSEL SIZE

5800 (I/D) X 8000 (H) 8500 (I/D) X12000 (H) 8300 (I/D) X 10000 (H)

5VESSEL MATERIAL




7TANK NO

EK-ABJ-3452 EK-ABJ-3453 EK-ABJ-3110A

8 UPPER FLUID / PHASE SKIM OIL / LIQUID - -

9 LOWER FLUID / PHASE - OFF-SPEC EFFLUENT WATER / LIQUID FIRE WATER / LIQUID

10 INTERFACE - -

11 SUSPENDED SOLIDS - -




15 SPECIFIC GRAVITY




19 W/m-K


21 CAGE MATERIAL









30 STAND PIPE



33MOC SS 316 SS 316 SS 316



40 TYPE / PRINCIPLE






46 OUTPUT 4 - 20 mA 4 - 20 mA 4 - 20 mA












0-100% 0-100% 0-100%

OTH

ER

S

mm (%)

TR

AN

SM

ITTER

Non Contact Type /


0-8000 mm (0-100)% 0-12000mm (0-100)% 0-10000 mm (0-100)%

mm (%) mm (%)

VESSEL TOP

Non Contact Type /


Non Contact Type /


AN

TEN

NA

* * *

**

**

**


GEN

ER

AL

66-LT-6631

SER

VIC

E C

ON

DITIO

NS


LOWER)

1.4

-

ATM

51

FOL+0.07 / 85

1

1000

1

0.5

-

ATM

CA

GE

C-C2

ORIGINATOR

VS

-

-

ATM

55

FOL+0.07 / 90

0.8998

899.8

3.85

CLIENT NAME

Issued For Review

Client Document No.

-

DESCRIPTION

- - 17039-EK-I-DB-8001




KIP-17039 A0


0.6

-

41

FOL+0.07 / 80

1

1000

1

TITLE


PROJECT DESCRIPTION


EPC CONTRACTOR

TBA



ORIG. DATE

30-Nov-18


Temp 0 C

0 F

1TAG NO.

71-LT-8009

2SERVICE

FIRE WATER

3P&ID NO.

17039-EK-P-DW-0217-01

4VESSEL SIZE

8300 (I/D) X 10000 (H)

5VESSEL MATERIAL

CARBON STEEL + 3mm CA


ZONE - 2, Gr IIA & IIB, T3

7TANK NO

EK-ABJ-3110B

8 UPPER FLUID / PHASE -

9 LOWER FLUID / PHASE FIRE WATER / LIQUID

10 INTERFACE -

11 SUSPENDED SOLIDS -




15 SPECIFIC GRAVITY




19 W/m-K


21 CAGE MATERIAL









30 STAND PIPE

31TYPE / MODEL Encapsulated Horn / *


33MOC SS 316



40 TYPE / PRINCIPLE

41 MOUNTING Direct on vessel

42 ACCURACY / INTER FACE ACCURACY ± 0.03% of measured distance / *

43 REPEATABILITY ± 1mm

44 PROTECTION CLASS/ENCLOSURE IP 65/ Ex'ia'

45 POWER SUPPLY 24VDC loop powered with HART

46 OUTPUT 4 - 20 mA

47 PROCESS CONNECTION AND RATING(MOC) 8", 150# RF, SS 316



50 CABLE ENTRY | CABLE GLAND WITH PLUG SIDE ENTRY 1/2" NPT(F) w/ PLUG

51 LOCAL INDICATION / DISPLAY ENGG. UNIT LCD

52 SIL CERTIFICATION SIL-2

53 MEASURING RANGE (FROM TANK BOTTOM) YES

54 MODEL NO. FOR SENSOR *

55 MODEL NO. FOR TRANSMITTTER *

56 MANUFACTURER *


OTH

ER

STR

AN

SM

ITTER

Non Contact Type /


mm (%)

0-100%

0-10000 mm (0-100)%

AN

TEN

NA

*

**

VERTICAL VESSEL TOP

GEN

ER

AL

SER

VIC

E C

ON

DITIO

NS


LOWER)

CA

GE

C-C2

ATM

41

FOL+0.07 / 80

1

1000

1

0.6

-

ORIGINATOR

VS

CLIENT NAME

Issued For Review

Client Document No.

-

DESCRIPTION

- - 17039-EK-I-DB-8001




KIP-17039 A0


DATA SHEET FOR LEVEL GAUGE (REFLEX TYPE)

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DS - LG (Reflex.Type)

INDEX SHEET

TITLE



Revision Index


Datasheet NumberRev

Code



A0 FIRST ISSUE


PURPOSE

ISSUED FOR REVIEW



Revision Index




6. Flange connection shall be in accordance with ASME B16.5

7. The external chamber shall be designed and constructed to ASME B31.3

8. All chambers shall be weld-necked type, flanges with raise face and gasket surface finishes shall be in accordance with ASME B16.5.

9. All Level Gauges shall be supplied complete with stainless steel 316 nameplate affixed to the body. Tags shall be Permanently secured. The following information shall be

shown on the name plates as a minimum:manufacturers name & trade mark, type, model no & serial no, Instrument Tag.No, moc, service/ fluid, c-c distance and visible length,

pressure and temperature rating of pressurized parts.



AT EAST KHAGORIJAN

Revision Index


Notes:

1. Documentation required :- Calibration Certificate , Material Certificates to 3.1 as per EN 10204, Hydro test ,

Pressure test Procedure/Report , Operating & Maintenance Instructions & Spare Parts List.

2. Vendor shall supply spare parts for start-up and commissioning, a list of recommended spare parts for 2 years operation & performance warranty.

3. Level Gauges shall be Hydrotested to 1.5 times the process design pressure by the manufacturer prior to shipment.





05 OF 05 A0




CLIENT'S REF

-


03-Oct-18

UNITS: Pressure: kg/cm2 g Temp: Flow: Gas: Liquid:

Level: mm

1. Tag Number Refer below Table 20. Mica Shield No

2. Service Refer below Table 21. Illuminator Power Supply NA NA

3. Vessel No. Refer below Table 22. Enclosure Class Cable Entry NA NA

4. Trim No. AC01 23. Power Isolation Switch NA

5. P&ID Number (Sheet No.) Refer below Table 24. Jacket or Internal Tracer NA

6. Area Classification Zone 2, Gas Gr.IIA & IIB, T3 25. Frost Extension Length NA NA

7. Measurement Local Level Measurement 26. Calibrated Scale Yes

8. Vessel Material Carbon Steel + 3mm CA 27.

9. Type Reflex Type 28. Type Offset Type

10. Sections Required 320 x 1 29. Body Material SS316

11. Connection Size Rating 30. Trim Material SS316

12. Connection Arrangement Side - Side Right 31. Packing Material NA

13. Chamber Material SS316 32. Ball Check Yes

14. Cover Material SS316 33. Vessel Connection Size Rating 2" 150#RF

15. Glass Material Toughened Borosilicate Glass 34. Vessel Connection Arrangement Side - Side

16. Bolts & Nuts Material 35. Gauge Connection Size Rating 3/4" NPT -

36. Drain :- Size Rating 3/4" 150#RF

17. Gasket Material 37. Vent :- Size Rating 3/4" 150#RF

38. Bonnet - Integral / Union / Bolted Union

39. Closing - Plain / Quick Quick

40. Renewable Seats Yes

18. Flange Material CS, ASTM A-105

19. Manufacturer *

1. For Notes refer Notes section.

Press. Temp. Press.

kg/cm2g °C kg/cm2g

1 53-LG-5505 17039-EK-P-DW-0212-01 *0 - 2500

(Hold)Atm. Amb. FOW+0.07 0.99

2"/

150# RF*

2 53-LG-5509 17039-EK-P-DW-0212-01 *0 - 2500


2"/

150# RF*

3 53-LG-5544 17039-EK-P-DW-0212-04 *0 - 2500


2"/

150# RF*

4 53-LG-5535 17039-EK-P-DW-0212-04 *0 - 2500


2"/

150# RF*

* BY VENDOR

Industrial Water Storage

Tank (EK-ABJ-3220)

Industrial Water Storage

Tank (EK-ABJ-3220)

Operating

80

80

Design

Temp.

°C

Service Description

Potable Water Storage Tank

(EK-ABJ-3270)

Potable Water Storage Tank

(EK-ABJ-3270)

80

80

S.No.

NOTES

Tag Number Remarks

GENERAL

Model

Number

Size/

Rating/

Facing

P&ID Number

Visible

Length

(mm)

C-C

Distance

(mm)

Liquid

S.G

ASTM A 193 Gr. B7/ ASTM A 194 Gr. 2H as

per ASME B16.5

150# SPWND Gasket 4.5mm THK TO

ASME B 16.20: Windings - SS316, Filler-

CNAF, Inner Ring -SS316, Outer Ring- CS

GAUGE

OPTIONS

COCKS



m3/hr

IMR

DESCRIPTION

OIL INDIA LIMITED

TBA - - -

° C

DATA SHEET FOR TEMPERATURE TRANSMITTERS

WITH THERMOWELL

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DS - TT

6 DS - TT

7 DS - TT

INDEX SHEET

TITLE



Revision Index


WITH THERMOWELL

Datasheet NumberRev

Code



A0 FIRST ISSUE


PURPOSE

ISSUED FOR REVIEW



Revision Index


WITH THERMOWELL



signal for remote calibration and diagnostics from HART maintenance system.


7. The housing of all transmitters shall be SS 316 minimum.

8. The element head shall have 2 cable entries, one of which shall be fitted with a certified plug.



5. All field transmitters shall be" SMART" type, 2-wire 24VDC loop powered communicating on 4-20mA signal mode with superimposed HART digital transmission


AT EAST KHAGORIJAN

Revision Index

DATA SHEET FOR TEMPERATURE TRANSMITTERS WITH

THERMOWELL

Notes:







DATA SHEET FOR TEMPERATURE TRANSMITTERS WITH THERMOWELL


05 OF 07 A0




CLIENT'S REF

-


14-Sep-18

UNITS: Pressure: kg/cm2 g Temp: Flow: Gas:MMSCFD Liquid:

1. Mounting Direct Mounted 8. Housing Material Polyurethane Coated Aluminum

2. Accuracy ± 0.1% of FSD 9. Bracket & Bolt Material NA

3. Temp. Limit 8°C to 45°C 10. Enclosure Rating IP 65

4. Output 4-20 mAdc, HART Protocol with SMART Tr. 11. Area Classification Zone 1, Gas Group IIA&IIB, Temp. Cl T3

5. Power Supply 24 VDC Loop powered 12. Equipment Certification IEC EEx'd'

6. Indicating Yes. LCD in engineering unit 13. Manufacturer *

7. Electrical Connection 1/2" NPT(F) 14. Model Number Note-3

1. Element Type 3-Wire, pt-100, 100Ω at 0 deg.C, RTD, IEC 751, Class A 7. Head Material NA

2. Number of Element Single (a = 0.00385) 8. Terminal Block Yes

3. Sensor Diameter 1/4" 9. Screw Cap & Chain NA

4. Sheath Material SS 316 10. Electrical Connection NA

5. Spring Loaded Yes 11. Manufacturer *

6. Extension Type / Length NA



3. Construction Solid drilled & Tapered 9. Process Connection See below


2) Transmitter, Temperature Sensor & Thermowell shall be assembled and tagged individually.

3) Temperature Transmitter Model Number: *

Temperature Element Model Number: *

Thermowell Model Number: *

141-TT-3751/

41-TE-3751/

41-TW-3751

17039-EK-P-DW-0202-13 0 - 10090/

(27-50)FOW+0.07 NA 500 0.1 150

2

20-TT-1387A/

20-TE-1387A/

20-TW-1387A

17039-EK-P-DW-0202-20 0 - 10090/

(27-50)FOW+0.07 NA 500 0.1 150

3

20-TT-1387B/

20-TE-1387B/

20-TW-1387B

17039-EK-P-DW-0202-20 0 - 10090/

(27-50)FOW+0.07 NA 500 0.1 150

4

20-TT-1387C/

20-TE-1387C/

20-TW-1387C

17039-EK-P-DW-0202-20 0 - 10090/

(27-50)FOW+0.07 NA 500 0.1 150

5

20-TT-0991/

20-TE-0991/

20-TE-0991

17039-EK-P-DW-0203-10 0 - 100 90/ 55 FOW+0.07 NA 500 0.1 150

6

20-TT-0990A/

20-TE-0990A/

20-TW-0990A

17039-EK-P-DW-0203-10 0 - 100 90/ 55 FOW+0.07 NA 500 0.1 150

7

20-TT-0990B/

20-TE-0990B/

20-TW-0990B

17039-EK-P-DW-0203-10 0 - 100 90/ 55 FOW+0.07 NA 500 0.1 150

8

20-TT-0990C/

20-TE-0990C/

20-TW-0990C

17039-EK-P-DW-0203-10 0 - 100 90/ 55 FOW+0.07 NA 500 0.1 150

9

20-TT-0992/

20-TE-0992/

20-TW-0992

17039-EK-P-DW-0203-11 0 - 100 90/ 55 FOW+0.07 NA 500 0.1 150

10

20-TT-0998A/

20-TE-0998A/

20-TW-0998A

17039-EK-P-DW-0203-11 0 - 100 90/ 55 FOW+0.07 NA 500 0.1 150

11

20-TT-0998B/

20-TE-0998B/

20-TW-0998B

17039-EK-P-DW-0203-11 0 - 100 90/ 55 FOW+0.07 NA 500 0.1 150


Crude Oil Test Tank

Crude Oil Test Tank

Hot Oil return header TCV

Temp. Control


(ND-BBJ-1120A)



Temp. Control

Crude Oil Test Tank

2"/

150# RF

Velocity

(m/s)

T/W

"U"/ Lag.

mm

Flange

Size &

Rating

2"/

150# RF

2"/

150# RF

2"/

150# RF

2"/

150# RF

2"/

150# RF

2"/

150# RF

2"/

150# RF

2"/

150# RF

2"/

150# RF

2"/

150# RF


(ND-BBJ-1120A)


(ND-BBJ-1120A)


(ND-BBJ-1120B)


Temp. Control


(ND-BBJ-1120B)

Remarks

Design

Pressure

Kg/cm2g

° C

TEMPERATURE TRANSMITTER

TEMPERATURE ELEMENT

NOTES

THERMOWELL

Model

Number

Nozzle

Projetion

Length

(mm)

Line

InsulationP&ID Number

Calibrated

Range

Deg.C

Temp.

(Design/

Normal)

Deg.C



m3/hr

IMR

DESCRIPTION

OIL INDIA LIMITED

TBA - - -




06 OF 07 A0




CLIENT'S REF

-


14-Sep-18























12

20-TT-0998C/

20-TE-0998C/

20-TW-0998C

17039-EK-P-DW-0203-11 0-100 90/ 55 FOW+0.07 NA 500 0.1 150

13 20-TIT-0431 17039-EK-P-DW-0203-14 0-100 90/ 55 FOW+0.07 NA 500 0.1 150

14

20-TT-0428A/

20-TE-0428A/

20-TW-0428A

17039-EK-P-DW-0203-14 0-100 90/ 55 FOW+0.07 NA 500 0.1 150

15

20-TT-0428B/

20-TE-0428B/

20-TW-0428B

17039-EK-P-DW-0203-14 0-100 90/ 55 FOW+0.07 NA 500 0.1 150

16

20-TT-0428C/

20-TE-0428C/

20-TW-0428C

17039-EK-P-DW-0203-14 0-100 90/ 55 FOW+0.07 NA 500 0.1 150

17

66-TIT-6622

66-TE-6622/

66-TW-6622

17039-EK-P-DW-0206-04 0-100 90 / 55 FOL+0.07 NA 500 0.1 150

18

66-TT-6620/

66-TE-6620/

66-TW-6620

17039-EK-P-DW-0206-04 0-100 90 / 55 FOL+0.07 NA 500 0.1 150


Off Spec crude storage Tank

(ND-BBJ-1090)

2"/

150# RF


Temp. Control

2"/

150# RF

Skim Oil Tank

(ND-ABJ-3452)

2"/

150# RF


Temp. Control

2"/

150# RF


(ND-BBJ-1090)

2"/

150# RF


(ND-BBJ-1090)

2"/

150# RF


(ND-BBJ-1120B)

2"/

150# RF

RemarksLine

Insulation

T/W

"U"/ Lag.

mm

Flange

Size &

Rating

Velocity

(m/s)

Nozzle

Projetion

Length

(mm)

Model

Number

TEMPERATURE ELEMENT

THERMOWELL

NOTES

S.No. Tag Number Service Description P&ID Number

Calibrated

Range

Deg.C

Temp.

(Design/

Normal)

Deg.C

Design

Pressure

Kg/cm2g




TBA - - -

DESCRIPTION

OIL INDIA LIMITED

IMR

° C m3/hr




07 OF 07 A0




CLIENT'S REF

-


14-Sep-18























19 44-TT-8044 17039-EK-P-DW-0203-21 0-100 90/55 FOW+0.07 NA 230 150

20 44-TT-8045 17039-EK-P-DW-0203-21 0-100 90/55 FOW+0.07 NA 230 150

21 44-TT-8044B 17039-EK-P-DW-0203-22 0-100 90/55 FOW+0.07 NA 230 150

22 44-TT-8045B 17039-EK-P-DW-0203-22 0-100 90/55 FOW+0.07 NA 230 150


Eff.Water to Eff.Water

Storage Tank

11/2"*&

150#RF


Storage Tank

11/2"*&

150#RF

Line

Insulation

T/W

"U"/ Lag.

mm

Flange

Size &

Rating


Storage Tank

11/2"*&

150#RF


Storage Tank

11/2"*&

150#RF

TEMPERATURE ELEMENT

THERMOWELL

NOTES

S.No. Tag Number Service Description P&ID Number

Calibrated

Range

Deg.C

Temp.

(Design/

Normal)

Deg.C

Design

Pressure

Kg/cm2g

RemarksVelocity

(m/s)

Nozzle

Projetion

Length

(mm)

Model

Number




TBA - - -

DESCRIPTION

OIL INDIA LIMITED

IMR

° C m3/hr

DATA SHEET FOR CORIOLIS FLOW METER

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DS-CORIOLIS FLOWMETER (FISCAL FLOW METER)

INDEX SHEET

TITLE


AT EAST KHAGORIJAN

Revision Index


Datasheet NumberRev

Code



FIRST ISSUE


PURPOSE

ISSUED FOR REVIEWA0


AT EAST KHAGORIJAN

Revision Index


Datasheet NumberRev

Code


2. Coriolis flow meter shall be provided with 1 mm thick, 30mm x 75mm SS 316 tag plate, inscribed with tag number engraved or embossed

in 5mm high and 0.3mm deep bold characters and black paint filled. The tags shall be mounted on or adjacent to the associated

instrument and either fixed with stainless steel screws or attached with stainless steel wire.

3. Coriolis meters shall be designed to ISO 10790.


5. The Coriolis Meter shall be provided with a local LCD display with Engineering unit indication.

6. Instrument shall meet the Electromagnetic Interference requirements to EN50082-2 / IEC 60533.

7. All weldings and castings (if any) shall be 100% radiographed.

8. Any special cable between the sensor transmitter & receiver electronics to be provided by flow meter vendor.

9. Transmitter shall be provided with dual cable entries. Unused cable entries shall be provided with explosion proof plugs of SS 316.

10. Coriolis meter shall be Ex"ia" in accordance with IEC 60079. In the event of Ex"ia" is not available or cannot be used then Ex"d" type of

11.

12. Coriolis Mass Flow Meter shall be of in-line mounting design with flow direction clearly marked on the flow tube body to ensure

proper installation.

13.

14.

Documentation required :- Calibration certificate,Material certificates to 3.1 as per EN10204, weather proof to IP65 certificate by ATEX or Equivalent body,

Pressure test procedure/Report, NDT procedure / Report, Operating and Maintenance Instructions & Spare Parts List. 1.

Meter body shall be hydrostatically tested as per requirement specified in relevant clause of ASME F 423.

protection shall be used and notified to the buyer for approval.

Mass flow meters shall be of Coriolis - two tube design.

Flanged end connection and Flange face finish of the Coriolis Mass Flow Meter shall be as per ASME B 16.5.

Notes Sheet


EAST KHAGORIJAN

Revision Index


TITLE


PROJECT DESCRIPTION REV


MPC CONTRACTOR

TBA -


OIL INDIA LIMITED A0 IMR 28-Nov-18 MV 28-Nov-18 MSR/VSR 28-Nov-18

ORIG. DATE

13-Sep-18

UNITS:- Pressure bar g kg/cm2 g kPa g psig Flow : Gas MMSCFD Sm3/hr kg/hr

Temp 0 C 0 F Liquid m3/hr kg/hr lit / hr

1 TAG NO.

2 QUANTITY

3 LINE No.

4 P & ID No.

5 LINE SIZE/SCH

6 LINE INSULATION

7 SERVICE

8 AREA CLASSIFICATION

9 ENCLOSURE

10 SIZE 150#RF 150#RF

11 125 - 250 AARH 125 - 250 AARH

12

13

14

15

16

17

18

19

20

21 MEASURING RANGE (CALIBRATED FLOW)

22

23

24

25 REPEATABILITY 100:1 100:1

26

27

28

29

30 TEMPERATURE: OPERATING / DESIGN 90 (Hold) 90 (Hold)

31 15 (Hold) 15 (Hold)

32 ALLOWABLE PRESS. DROP ACROSS METER

33

34 DENSITY kg/m3 @ OT °C - -

35 FLOW (MIN / NORMAL / MAX) m3/day - - 600 (Hold) - - 600 (Hold)

36 WATER CONTENT: (m3/day) MAXIMUM

37 NORMAL

38 MINIMUM

39

40

41

42 MODEL NO. FOR TRANSMITTTER

43

NOTES:-

REFER SHEET 4

KIP-17039


-



PROJECT NO.

-

ORIGINATOR

CLIENT NAME DESCRIPTION

Issued for Review

CLIENT DOC .No

ONE ONE

3"-PL-20-2402-AC01

IMR

KLPD

3" / STD 3" / STD

NO NO

3"-PL-20-2403-AC01

17039-ND-P-DW-0219-01 17039-ND-P-DW-0219-01

METER TYPE &

MATERIAL

RATING 3" 3"

END CONNECTION & FACE FINISH FLANGED

CRUDE OIL CRUDE OIL

ZONE-2, Gr IIA & IIB, T3 ZONE-2, Gr IIA & IIB, T3

GENERAL

20-FT-2008 20-FT-2009

FLANGED

END CONNECTION FLANGE MATERIAL CARBON STEEL A216 WCB CARBON STEEL A216 WCB

IP 65, Ex 'ia' IP 65, Ex 'ia'

OTHER WETTED PARTS MATERIAL SS 316 SS 316

ENCLOSURE MATERIAL SS 316 SS 316

SENSOR SPOOL PIECE MATERIAL CARBON STEEL A216 WCB CARBON STEEL A216 WCB

SENSOR MATERIAL SS 316 SS 316

ZONE-2, Gr IIA & IIB, T3 ZONE-2, Gr IIA & IIB, T3

ENCLOSURE MATERIAL SS 316 SS 316

TRANSMITTER

SUPPLY & SIGNAL

POWER SUPPLY 230 VAC / 60 Hz 230 VAC / 60 Hz

OUTPUT

4-20mA, DC, SMART type with HART

Protocol4-20mA, DC, SMART type with HART Protocol

AREA CLASSIFICATION

+/- 0.1 %

SENSITIVITY - -FLOW METER

DATA

* *

ADJUSTABLE RANGE - -

ACCURACY +/- 0.1 %

MINIMUM DETECTION LIMIT - -

CABLE ENTRY CONNECTION ISO M20 (METRIC) ISO M20 (METRIC)

RANGEABILITY - -

EFFECT OF TEMPERATURE

AUTOMATIC TEMPERATURE

COMPENSATIONAUTOMATIC TEMPERATURE COMPENSATION

SERVICE

CONDITIONS

FLUID AND STATE CRUDE OIL / LIQUID CRUDE OIL / LIQUID

55 55

PRESSURE: OPERATING / DESIGN 10 10

0.3 (Hold) 0.3 (Hold)

OPERATING VISCOSITY (Cp) 3.8 (Hold) 3.8 (Hold)

- -

- -

MOLECULAR WEIGHT 900 900

3.1 (Hold) 3.1 (Hold)

SHEET

MANUFACTURER * *

* *

* *

SALINITY - -

OTHERS

LOCAL DISPLAY YES YES

MODEL NO. FOR SENSOR

DATA SHEET FOR CONTROL VALVES

Datasheet NumberRev

Code


SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 41-TV-3751

6 41-TV-0991

7 41-TV-0992

8 41-TV-0431

9 66-TV-6622

10 66-TV-6635

INDEX SHEET

TITLE



Revision Index

DATASHEET FOR CONTROL VALVES

Datasheet NumberRev

Code



A0 FIRST ISSUEISSUED FOR REVIEW


PURPOSE



Revision Index


Datasheet NumberRev

Code


1 Documentation required :- Calibration Certificate, Material Certificates to 3.1 as per EN10204, weather proof certificate, Pressure test procedure/Report,

NDT Procedure/ report, Certified by CMRI, Operating & Maintenance Instructions & Spare Parts List.

2 All control valves to be supplied with SS 316 Name plate with Tag no. and details engraved .The tag plate shall be permanently secured.

3 Control valve sizing shall be as per ISA-75.01.

4 Flange finish shall be in accordance with relevant piping class and ANSI B16.5, for Raised Face (RF) flanges and shall be smooth finish to 125-250AARH .

5 Valve positioner shall be" SMART" type, 2-wire 24VDC loop powered communicating on 4-20mA signal mode with superimposed HART digital transmission signal.

6 The air filter regulator shall be provided with manual drainage facility, an integral pressure gauage and suitable for the design pressure, materials of construction

for body, spring case and bowl shall be SS316.

7 All Casting valve body and bonnet shall be 100% Radio graphed.

8 Valve bonnet shall have fully retained gasket.

9 The direction of flow through a valve shall be permanently marked on the body in the form of a casting stamping or permanently fixed “arrow” plate.

10 The Valves above 25Kgs shall be provided with eye bolts as per requirement for site handling.

11 The size of control valve shall be calculated from the rates of flow and pressure drops under design conditions.

12 All positioners shall be capable of both direct and reverse action and the design shall allow easy reversal in the field.

13 All positioner shall be supplied with two Pressure gauges for air supply pressure indication and regulator signal pressure indication.

14 The control valve shall be suitable for installation in horizondal as well in vertical lines.

15 Vendor shall examine each control valve for noise generation posibilities. The noise level shall be calculated as per ISA 75.17 or any other equivalent standard

16 Control valves shall meet design pressure and temperature ratings as indicated in the manual valve data sheet.

17

18

19

20 The valve actuator colour shall be Fail close valve - Red RAL colour 3000 and Fail open valve – Green RAL colour 6002.

21 Valve packing containing asbestos in any form is strictly prohibited

22 Actuator housing material shall be steel or anodised aluminium.

23 All brackets, fixings and fittings shall be constructed from 316 SS.

24 All valves shall be subject to NDE/NDT in accordance with ASME B16.34

25 Design life shall be 20 years.

26 Minimum, normal and maximum ambient temperature are 20°C, 26°C and 30°C.

27 Painting shall be as per Protective Coating specification for Onshore Structures and Facilities.



17039-CM-M-SP-2001_Piping material specification_Rev D

17039-CM-M-SP-2002_Valve material specificatio_Rev D

Actuator spring shall be corrosion reistant and shall be cadmium or nickel plated. Alternately vendor standard coating shall also be acceptable These shall be of the

enclosed type. The compression of the springs shall be adjustable.

Valve stem position indicator shall be provided for every control valve. The position indicator scale shall be marked from 0 to 100% in steps of 10%.

The hand wheel actuator shall be sized to provide the required thrust for valve positioning with 178N force applied to the hand wheel.

NOTES SHEET



Revision Index





5 OF 10 A0

MPC CONTRACTOR PURCHASE ORDER No. REQUISITION No. SPECIFICATION No.



CLIENT DOCUMENT No.

-


27-Nov-18

UNITS:- Pressure barg Kg/cm2(g) bara psi g Flow : Gas: MMSCFD Sm3/hr m

3/hr kg/hr

Temp 0 C

0 F Liquid: m

3/hr kg/hr USGPM KLPD

1

2 ΔP SIZING

3

4 INLET PRESSURE

5 OUTLET PRESSURE

6 INLET TEMPERATURE

7 SPEC WT/SPEC GRAV/MOL WT

8 VISCOSITY/SPEC HEAT RATIO cP

9 VAPOUR PRESSURE Pv

10 REQUIRED Cv (Cg)

11

12


14 P&ID No & LINE No: 56

15 PIPE LINE SIZE IN / OUT 2"/ 2" 57 TYPE SPRING RETURN DIAPHRAGM

16 SCHEDULE mm XS 58 MFR & MODEL *

17 PIPE LINE INSULATION / STEAM TRACING 59 SIZE * EFF AREA *

18 DESIGN PRESS. & TEMP. 60 ON/OFF NA MODULATING

19 61

20 62 SPRING ACTION OPEN/CLOSE CLOSE

21 TYPE VALVE SPEC GLOBE GVBC01Z 63 MAX ALLOWABLE PRESSURE *

22 SIZE 1" 64 MIN REQUIRED PRESSURE *

23 MAX. PRESS./TEMP. TO SUIT DESIGN CONDITION 65 AVAILABLE AIR SUPPLY PRESSURE

24 MFR & MODEL * 66 MAX 8.5 NOR - MIN 6.5

25 67 BENCH RANGE *

26 BODY / BONNET MATERIAL CARBON STEEL A105 68 ACT ORIENTATION TOP

27 PTFE / 3mm 69 HANDWHEEL TYPE HEAVY DUTY

28 END CONNECTION IN : * / 300# RF 70 AIR FAILURE VALVE CLOSE

29 OUT : * / 300# RF 71 PNEUMATIC CONNECTION 1/4"

30 FLANGE FACE FINISH 125 - 250 AARH 72

31 BONNET TYPE BOLTED 73

32 FLOW DIRECTION OVER 74 TYPE : ELECTRO-PNEUMATIC (SMART)

33 LUB & ISOLATION VALVE NA 75 MFR & MODEL

34 PACKING MATERIAL EXPANDED GRAPHITE 76 ON INCR SIGNAL OUTPUT INCR/DECR INCR

35 PACKING TYPE GRAFOIL 77 GAUGES

36 78 CAM CHARACTERISTIC *

37 79 HOUSING PROTECTION / MATERIAL

38 TYPE 80 PORT CONNECTION 1/4" NPT

39 SIZE RATED TRAVEL 81

40 CHARACTERISTIC EQUAL % 82 MFR & MODEL *

41 BALANCED/UNBALANCED UNBALANCED 83 SET PRESSURE (ADJUSTABLE)

42 RATED Cv * 84 FILTER ELEMENT

43 PLUG MATERIAL A182 F316, STELLITED 85 FILTER SIZE 5 MICRON

44 SEAT MATERIAL A182 F316, STELLITED 86 AIRSET & FILTER MATERIAL SS 316

45 CAGE/GUIDE MATERIAL A182 F316, STELLITED 87 PNEUMATIC CONNECTION 1/4" NPT

46 STEM MATERIAL A182 F316, STELLITED 88

47 89

48 HAZARDOUS AREA CLASSIFICATION ZONE - 2, Gr IIA & IIB, T3 90 HYDRO TEST/ PRESSURE YES / 1.5 TIMES OF DESIGN PRESSURE

49 ENCLOSURE PROTECTION IP 65 91 ANSI/FCI LEAKAGE CLASS

50 GAUGES SHALL BE IN 'Kg/cm2(g)' UNITS YES 92 CV / DEAD BAND TEST NA

51 CABLE ENTRY 93 NA

52 STUD,BOLT, NUTS & GASKETS 94 NA

53 TUBING: 1/4" 95 NA

54 TUBE FITTING: 0.035" THICKNESS SS 316 96 REQUIRED

55 97

NOTES:- * - BY VENDOR

REFER NOTES SHEET.

VS

FLUID CRUDE OIL TYPE NON-CORROSIVE CRIT. PRESS : 14.5 kg/cm2

FLOW RATE KLPD 27 23 20

UNITS MAXIMUM FLOW NORMAL FLOW MINIMUM FLOW ΔP SHUTOFF

41-TV-3751 OIL-100-EK-I-DS-0807


- - 17039-EK-I-DB-8001 TBA

OIL INDIA LIMITED

DESCRIPTION

Kg/cm2(g) 4.5

Kg/cm2(g) 4.0

O C 100 27 - 50 27 - 50

0.839

2.887

Kg/cm2(g) 0.0133

1" HEAT CONSERVATION / NA

TRAVEL %


ALLOWABLE dBA ≤ 85 ≤ 85 ≤ 85

17039-EK-P-DW-0202-13/

2"-HM-41-3752-BC01-HC

IBR CERTIFICATE REQUIRED, FORM IIIC

CALIBRATION AND HYSTERESIS TEST

PERFORMANCE TEST

FUNCTIONAL TEST FOR ALL ACCESSORIES

1/2" NPTF

IP 65, Ex "ia" / SS 316


300# SPWND Gasket 4.5mm THK TO ASME B

16.20: Windings - SS316, Filler- CNAF, Inner

Ring -SS316, Outer Ring- CS

Kg/cm2(g)

ANSI FCI 70.2 (LATEST REVISION) / Class IV

* *

GAUGES SINTERED BRONZE YES

BOLT ADJUSTMENT SET POINT *

ACCESSORIES TESTS

ACTUATOR LEAKAGE TEST

TRIM

STANDARD

AIRSET

DIAPHGRAM MATERIAL *

POSITIONER (41-TY-3751)

*

BYPASS YES NO

12 & 250 YES

MAX. STROKING TIME *

VALVE BODY/BONNET

*

LINER MATERIAL/CORR. ALLOWANCE

Kg/cm2(g)SERIAL NUMBER




6 OF 10 A0




CLIENT DOCUMENT No.

-


27-Nov-18


3/hr kg/hr

Temp 0 C

0 F Liquid: m


1

2 ΔP SIZING

3

4 INLET PRESSURE

5 OUTLET PRESSURE

6 INLET TEMPERATURE




10 REQUIRED Cv (Cg)

11

12




16 SCHEDULE mm STD 58 MFR & MODEL *



19 61


21 TYPE VALVE SPEC GLOBE GVBC01R 63 MAX ALLOWABLE PRESSURE *




25 67 BENCH RANGE *

26 BODY / BONNET MATERIAL CARBON STEEL A105 / A216 WCB 68 ACT ORIENTATION TOP








34 PACKING MATERIAL EXPANDED GRAPHITE 76 ON INCR SIGNAL OUTPUT INCR/DECR INCR













47 89






53 TUBING: 1/4" 95 NA


55 97


REFER NOTES SHEET.

PERFORMANCE TEST



ACCESSORIES TESTS

1/2" NPTF ACTUATOR LEAKAGE TEST







Kg/cm2(g)



TRIM IP 65, Ex "ia"/ SS 316

STANDARD

* * AIRSET

*


*

BYPASS YES NO

VALVE BODY/BONNET

SERIAL NUMBER * Kg/cm2(g)


DIAPHGRAM MATERIAL

12 & 250 YES


17039-EK-P-DW-0203-10/

3"-HM-41-3729-BC01-1NACTUATOR (PNEUMATIC)

1 1/2" HEAT CONSERVATION / NA


TRAVEL %

2.887

Kg/cm2(g) 0.0133

O C 100 100 100

0.834

Kg/cm2(g) 4.5

Kg/cm2(g) 4.0



DESCRIPTION

OIL INDIA LIMITED

VS


41-TV-0991 OIL-100-EK-I-DS-0807


TBA - - 17039-EK-I-DB-8001




7 OF 10 A0




CLIENT DOCUMENT No.

-


27-Nov-18


3/hr kg/hr

Temp 0 C

0 F Liquid: m


1

2 ΔP SIZING

3

4 INLET PRESSURE

5 OUTLET PRESSURE

6 INLET TEMPERATURE




10 REQUIRED Cv (Cg)

11

12







19 61






25 67 BENCH RANGE *

26 BODY / BONNET MATERIAL CARBON STEEL A216 WCB 68 ACT ORIENTATION TOP








34 PACKING MATERIAL EXPANDED GRAPHITE 76 ON INCR SIGNAL OUTPUT INCR/DECR NOTE-12













47 89






53 TUBING: 1/4" 95 NA


55 97


REFER NOTES SHEET.

PERFORMANCE TEST



ACCESSORIES TESTS








Kg/cm2(g)



TRIM IP 65, Ex "ia" / SS 316

STANDARD

* * AIRSET

*


*

BYPASS YES NO

VALVE BODY/BONNET



DIAPHGRAM MATERIAL

12 & 250 YES


17039-EK-P-DW-0203-11/




TRAVEL %

2.887

Kg/cm2(g) 0.0133

O C 100 100 100

0.834

Kg/cm2(g) 4.5

Kg/cm2(g) 4.0



DESCRIPTION

OIL INDIA LIMITED

VS


41-TV-0992 OIL-100-EK-I-DS-0807


TBA - - 17039-EK-I-DB-8001




8 OF 10 A0




CLIENT DOCUMENT No.

-


27-Nov-18


3/hr kg/hr

Temp 0 C

0 F Liquid: m


1

2 ΔP SIZING

3

4 INLET PRESSURE

5 OUTLET PRESSURE

6 INLET TEMPERATURE




10 REQUIRED Cv (Cg)

11

12







19 61






25 67 BENCH RANGE *


27 PTFE/ 3mm 69 HANDWHEEL TYPE HEAVY DUTY

28 END CONNECTION IN : */ 300# RF 70 AIR FAILURE VALVE CLOSE

29 OUT : */ 300# RF 71 PNEUMATIC CONNECTION 1/4"


















47 89






53 TUBING: 1/4" 95 NA


55 97


REFER NOTES SHEET.

PERFORMANCE TEST



ACCESSORIES TESTS








Kg/cm2(g)




STANDARD

* * AIRSET

*


*

BYPASS YES NO

VALVE BODY/BONNET



DIAPHGRAM MATERIAL

FOL+0.07 & 90 YES


17039-EK-P-DW-0203-14/ 3"-

HM-41-8612-BC01-1NACTUATOR (PNEUMATIC)

1" HEAT CONSERVATION / NA


TRAVEL %

2.887

Kg/cm2(g) 0.0133

O C 100 100 100

0.834

Kg/cm2(g) 4.5

Kg/cm2(g) 4.0



DESCRIPTION

OIL INDIA LIMITED

VS

FLUID OFFSPEC CRUDE OIL TYPE NON-CORROSIVE CRIT. PRESS : 14.5 kg/cm2

41-TV-0431 OIL-100-EK-I-DS-0807


TBA - - 17039-EK-I-DB-8001




9 OF 10 A0




CLIENT DOCUMENT No.

-


27-Nov-18


3/hr kg/hr

Temp 0 C

0 F Liquid: m


1

2 ΔP SIZING

3

4 INLET PRESSURE

5 OUTLET PRESSURE

6 INLET TEMPERATURE




10 REQUIRED Cv (Cg)

11

12




16 SCHEDULE mm XS 58 MFR & MODEL *



19 61


21 TYPE VALVE SPEC GLOBE GVBC01Z 63 MAX ALLOWABLE PRESSURE *




25 67 BENCH RANGE *



28 END CONNECTION IN : */ 300# RF 70 AIR FAILURE VALVE CLOSE



















47 89






53 TUBING: 1/4" 95 NA


55 97


REFER NOTES SHEET.

PERFORMANCE TEST



ACCESSORIES TESTS








Kg/cm2(g)




STANDARD

* * AIRSET

*


*

BYPASS YES NO

VALVE BODY/BONNET



DIAPHGRAM MATERIAL

12 & 250 YES


17039-EK-P-DW-0206-04/




TRAVEL %

2.887

Kg/cm2(g) 0.0133

O C 100 100 100

0.834

Kg/cm2(g) 4.5

Kg/cm2(g) 4.0

FLOW RATE KLPD 8.5 8 4.5


DESCRIPTION

OIL INDIA LIMITED

VS

FLUID SKIM OIL TYPE NON-CORROSIVE CRIT. PRESS : 14.5 kg/cm2

66-TV-6622 OIL-100-EK-I-DS-0807


TBA - - 17039-EK-I-DB-8001




10 OF 10 A0




CLIENT DOCUMENT No.

-


27-Nov-18


3/hr kg/hr

Temp 0 C

0 F Liquid: m


1

2 ΔP SIZING

3

4 INLET PRESSURE

5 OUTLET PRESSURE

6 INLET TEMPERATURE




10 REQUIRED Cv (Cg)

11

12







19 61

20 62 SPRING ACTION OPEN/CLOSE OPEN





25 67 BENCH RANGE *



28 END CONNECTION IN : */ 150# RF 70 AIR FAILURE VALVE OPEN




32 FLOW DIRECTION UNDER 74 TYPE : ELECTRO-PNEUMATIC (SMART)















47 89






53 TUBING: 1/4" 95 NA


55 97


REFER NOTES SHEET.

DESCRIPTION

OIL INDIA LIMITED

VS

FLUID OFF SPEC EFFLUENT WATER TYPE NON-CORROSIVE CRIT. PRESS : 14.5 kg/cm2

66-TV-6635 OIL-100-EK-I-DS-0807


TBA - - 17039-EK-I-DB-8001



Kg/cm2(g) 5

Kg/cm2(g) ATM

O C 55 55 55

4.932

psia 2.472

TRAVEL %

17039-EK-P-DW-0206-06/

3"-WE-66-6661-AC01ACTUATOR (PNEUMATIC)




DIAPHGRAM MATERIAL *

NA

FOW+0.07 & 85 YES


VALVE BODY/BONNET

STANDARD

* * AIRSET

Kg/cm2(g)



*

BYPASS YES NO







PERFORMANCE TEST




ACCESSORIES TESTS




Datasheet No.Rev

Code

OIL-100-ND-I-DS-0808 A0 Sht.No:02 of 07

6. DS-2 06 of 07

7. DS-3 07 of 07

5. DS-1 05 of 07

Description Sheet Number

1. Cover Sheet 01 of 07

2. Index Sheet 02 of 07


FACILITIES (OCS) AT NADUA

Revision Index


3. Revision Sheet 03 of 07

4. Notes Sheet 04 of 07

TABLE OF CONTENTS

Datasheet No.Rev

Code

OIL-100-ND-I-DS-0808 A0 Sht.No: 03 of 07

RevTenability for

extra Claim Impact on MTO

A0

Revision IndexCREATION OF SURFACE PRODUCTION FACILITIES (OCS)

AT NADUA


Rev Disc. Reasons

Issued for Review

REVISION List

HOLD List

Datasheet No.Rev

Code

OIL-100-ND-I-DS-0808 A0 04 of 07

secured.

3. Nozzle,Seat and Disc for the above tags shall be forged.

4. All stud bolt and nut material shall be ASTM A193 Gr. B7M & Heavy hex nuts shall be ASTM A194 Gr. 2HM.


6. All castings and welding shall be 100% radio graphed.

7. Carbon steel springs with Nickel plating shall be used for temperature services lower than 250 Deg C.

Tungsten alloy springs shall be used for temperatures greater than 250 Deg.C.

8. All relief valves of size 1" and above shall be full nozzle full lift type. Relief valves with size less than 1" shall be modified

nozzle type.

9. The pressure relief valve shall meet the requirements of API recommended practice RP 526 ‚Flanged Steel Safety Relief

Valves and RP 521‚ Pressure Relieving and Anti Pressurizing system and shall be of direct acting angle pattern,

full nozzle entry and high capacity type.

Notes:

1. Documentation required :- Calibration Certificate,Material Certificates to 3.1 as per EN10204, Pressure test procedure/ Report,

NDT procedure / Report, Operating & Maintenance Instructions & Spare Parts List, Hydro Test, Pop test report & Installation

dimension Drawings.

2. All Instruments to be supplied with SS316 name plate with tag no. permanently inscribed. Tags shall be permanently



Revision Index





CREATION OF SURFACE PRODUCTION FACILITIES (OCS) AT NADUA 05 OF 07 A0


TBA



CLIENT DOCUMENT No.

-


19-Sep-18


3/hr


1 TAG No.

2 SERVICE

3 VESSEL No.

4 LINE No.

5 P &ID NUMBER




9 BONNET TYPE


11 FL. RATING INLET 300# 300# 300# 300#


13 BODY

14 BONNET



17 GUIDE AND RINGS

18 SPRING

19 BELLOWS



22 TEST GAG

23 CODE

24 BASIS



27


29 OPER. PRESS SET PRESS ATM ATM 5.5 5.5

30 OPER. TEMP REL. TEMP 27-50 27-50 200 200

31 CONSTANT


33 TOTAL










43 VESSEL / WETTED

44 RATED CAPACITY




48 MANUFACTURER

49 MODEL No.

50 NOTES:-


52

53

54

55

56

57

58

59

KIP-17039

- -

REFER BELOW OIL-100-ND-I-DS-0808

CKD DESCRIPTION


2"-HM-41-3753-BC01 2"-HM-41-3753A-BC01 2"-HM-41-3734-BC01-1N 2"-HM-41-3734A-BC01-1N






2"

300#

RF

2"

300#

RF

2"

IMR

barg MMSCMD kg/hr

kg/hr BLPD

N/A N/A N/A N/A

REQUIRED

17039-ND-P-DW-0202-20 17039-ND-P-DW-0202-20 17039-ND-P-DW-0203-10 17039-ND-P-DW-0203-10

300#

RF

2"

300#

RF

N/A N/A N/A N/A

SS 316 SS 316 SS 316 SS 316

SS 316 SS 316

Hot Oil Return to Hot Oil

Return Drum

Hot Oil Return to Hot Oil Return Drum

Bypass

Hot oil to Hot Oil Drain Tank

(ND-MBD-3320)


(ND-MBD-3320) Bypass

- - - -

OUTLET



SS 316 SS 316 SS 316 SS 316


SS 316


SS 316


TBA TBA TBA TBA

LIQUID LIQUID HOT OIL



LIQUID

12 12 12 12

* * * *

* *

* * * *

* * * *

* *

* BY VENDOR

GE

NE

RA

LC

ON

NE

CT

ION

MA

TE

RIA

LO

PT

ION

SF

LU

ID D

AT

A


* * * *






TBA



CLIENT DOCUMENT No.

-


19-Sep-18


3/hr


1 TAG No.

2 SERVICE

3 VESSEL No.

4 LINE No.

5 P &ID NUMBER




9 BONNET TYPE


11 FL. RATING INLET 300# 300# 300# 300#


13 BODY

14 BONNET



17 GUIDE AND RINGS

18 SPRING

19 BELLOWS



22 TEST GAG

23 CODE

24 BASIS



27


29 OPER. PRESS SET PRESS 5.5 5.5 5.5 5.5

30 OPER. TEMP REL. TEMP 200 200 200 200

31 CONSTANT


33 TOTAL










43 VESSEL / WETTED

44 RATED CAPACITY




48 MANUFACTURER

49 MODEL No.

50 NOTES:-


52

53

54

55

56

57

58

59

* BY VENDOR

* * * *

* * * *

* * * *

* * * *

* * * *

12 12 12 12

API RP 520 API RP 520 API RP 520

FL

UID

DA

TA

LIQUID LIQUID HOT OIL LIQUID


SS 316 SS 316

OP

TIO

NS


N/A N/A N/A N/A

REQUIRED


TBA TBA TBA TBA


API RP 520

MA

TE

RIA

L




N/A N/A N/A N/A

SS 316 SS 316 SS 316 SS 316

SS 316 SS 316

RF RF RF


SS 316 SS 316 SS 316 SS 316

CO

NN

EC

TIO

N 2" 2" 2" 2"

OUTLET



GE

NE

RA

L


300# 300# 300# 300#

RF

17039-ND-P-DW-0203-11 17039-ND-P-DW-0203-11 17039-ND-P-DW-0203-14 17039-ND-P-DW-0203-14


- - - -

2"-HM-41-3737-BC01-1N 2"-HM-41-3737A-BC01-1N 2"-HM-41-3671-BC01-1N 2"-HM-41-3671A-BC01-1N


(ND-MBD-3320)




(ND-MBD-3320)

HotHot oil return to Hot Oil Drain Drum


barg MMSCMD kg/hr

kg/hr BLPD

IMR

CKD DESCRIPTION



KIP-17039

- -






TBA



CLIENT DOCUMENT No.

-


19-Sep-18


3/hr


1 TAG No.

2 SERVICE

3 VESSEL No.

4 LINE No.

5 P &ID NUMBER




9 BONNET TYPE

10 SIZE INLET OUTLET 1" 1"

11 FL. RATING INLET 300# 300#

12 FL. FACE INLET OUTLET RF RF

13 BODY

14 BONNET



17 GUIDE AND RINGS

18 SPRING

19 BELLOWS



22 TEST GAG

23 CODE

24 BASIS


26 FLUID STATE HOT OIL HOT OIL

27


29 OPER. PRESS SET PRESS

30 OPER. TEMP REL. TEMP AMB AMB

31 CONSTANT


33 TOTAL










43 VESSEL / WETTED

44 RATED CAPACITY




48 MANUFACTURER

49 MODEL No.

50 NOTES:-


52

53

54

55

56

57

58

59

* BY VENDOR

* *

* *

* *

* *

* *

12 12

API RP 520

FL

UID

DA

TA

LIQUID LIQUID


OP

TIO

NS

SCREWED SCREWED

N/A N/A

REQUIRED

THERMAL EXPANSION THERMAL EXPANSION

TBA TBA

REQUIRED

API RP 520

MA

TE

RIA

L

CS, ASTM A105 CS, ASTM A105

CARBON STEEL CARBON STEEL

CS with Nickle Plate CS with Nickle Plate

N/A N/A

SS 316 SS 316

SS 316 SS 316

RF

CLOSED BONNET CLOSED BONNET

SS 316 SS 316

CO

NN

EC

TIO

N 2" 2"

OUTLET

SAFETY RELIEF SAFETY RELIEF

CONVENTIONAL CONVENTIONAL

GE

NE

RA

L

41-PSV-6624A 41-PSV-6624B

300# 300#

RF

17039-ND-P-DW-0206-04 17039-ND-P-DW-0206-04

FULL NOZZLE, FULL LIFT FULL NOZZLE, FULL LIFT

- -

2"-HM-41-6637-BC01-1N 2"-HM-41-6856-BC01-1N

Hot oil retrun to Hot Oil Drain

Tank (ND-MBD-3320)

Hot oil retrun to Hot Oil Drain Tank

(ND-MBD-3320) By Pass

barg MMSCMD kg/hr

kg/hr BLPD

IMR

CKD DESCRIPTION



KIP-17039

- -


Datasheet NumberRev

Code

OIL-100-ND-I-DS-0814 A0 Sheet No.: 02 of 06

SHEET No.

1 COVER SHEET

2 INDEX SHEET

3 REVISION SHEET

4 NOTES SHEET

5 DS - SDV

6 SDV- LIST

INDEX SHEET

TITLE



Revision Index


Datasheet NumberRev

Code

OIL-100-ND-I-DS-0814 A0 Sheet No: 03 of 06


A0 FIRST ISSUE


PURPOSE

ISSUED FOR REVIEW



Revision Index



OIL-100-ND-I-DS-0814 A0 Sheet No: 04 of 06

4. Orientation of the actuator will be along the pipe axis.

5. Valve body thickness shall be as per ASME B16.34 plus C.A.

6. All instrument painting shall be as per Painting Specification

7. All fastners including stud-bolts and nuts material shall be ASTM A193 Gr. B7/B7M & Heavy hex nuts shall be ASTM A194 Gr. 2H/2HM

with Zinc coated ( hot dipped ) according to ASME B16.5.

8. Air Filter Regulators shall be provided with manual drainage facility, an integral pressure gauge calibrated in barg. Body material shall be

SS316 and filter element is 5 micron size.

9. Flange finish shall be in accordance with ASNI B16.5, for Raised Face (RF) flanges and shall be smooth finish to 125-250 AARH

10. All actuator valves accessories like solenoid valve, filter regulator, etc. shall be mounted on the valve actuator and tubed by vendor

using bright annealed SS316 (ASTM A269) tubing, tube size shall be 10mm O.D. X 1mm W.T.minimum. All tube fittings shall be imperial

and 316 SS double compression type, SWAGELOK.

11. All components such as air filter regulators, limit switches, solenoid valve shall be factory mounted, tubed / wired in completely assemble

condition and bolted to a SS 316 mounting plate which is fixed to a support with SS316 bolts.

13. Spare cable entry shall be plugged with SS316 Ex'd' certified plug.

14. Actuator to be sized for maximum pressure drop equal to the valve design pressure with minimum instrument air supply pressure (5.5 barg).

15. Actuator shall be sized for 1.5 times the required seating torque of the valve when the valve is closed against maximum differential pressure.

16. Actuator shall be supplied with a pressure relief valve to protect the actuator from overpressure if the actuator design pressure is lower

than the maximum instrument air pressure indicated in the datasheet.

17. The valve stem and linkage mechanism shall be consistance with actuator torque characteristic. The maximum torque developed by actuator shall not exceed that

which can be safely sustained by the valve stem. Valve stem or shaft and its trim shall be of blowout proof design and be capable of withstanding the maximum

actuator torque/thrust.

18. The mounting of the actuator shall be suitable for supporting the actuator without external attachments and shall be capable of

resisting actuator's maximum torque force.

19. Limit switches shall be supplied with hermetically sealed NAMUR Inductive proximity switches.







21. Flying leads termination cable are not acceptable for solenoid valve and limit switches.

23. Hydrotest pressure and seat test pressure shall be as per ASME code requirement.

24. Vendor shall verify all sizing calculations to confirm datasheets, selection and shall conform with his quotation. Vendor is responsible to confirm that the

specified pneumatic ON/OFF valve will operate satisfactorily for the given service conditions.

25. Stroke time should not exceed 3 times body size (inches) in seconds or be less than body size (inches) in seconds. Maximum stroke time of any valve is 30 sec.

26. All electrical components shall be suitable for hazardous area with ingress protection IP 65 (min).

27. All Actuated ON/OFF Valve assemblies (valve, actuator, solenoid valve, air pressure regulator and valve position switches) shall be SIL- 2 certified.

28. The Valves above 25Kgs shall be provided with eye bolts as per the requirements for site handling.

29. Valve actuators assemblies shall be equipped with adjustable controls to regulate their stroking speed.

30. All ball valves over 2” shall incorporate anti-static feature ensuring electrical continuity between ball, stem and body.

31. Actuator colour coding shall be fail open valve-Green and fail close valve-Red.

32. All Casting & Welding shall be 100% Radio graphed.

the required stroke-speed, fail safe action.

35. Other auxiliary devices such as air lock relay, pilot relay, booster relay volume tank etc. shall be provided as parts of the actuating system in order to achieve

34. Stem for ball valves shall be anti-blowout type and for floating ball valves, seat spring shall be provided.

CREATION OF SURFACE PRODUCTION FACILITIES (OCS)

AT NADUA

Revision Index


Notes:

1. Documentation required :- Calibration Certificate , Ingress Protection Certificate, Material Certificates to 3.1 as per EN 10204, Hydro test ,





PROJECT DESCRIPTION VME PROJECT No SPECIFICATION No.

CREATION OF SURFACE PRODUCTION FACILITIES (OCS) AT NADUA

MPC CONTRACTOR SUPPLIER DOC.NO REQUISITION No. SHEET REV

TBA A0


OIL INDIA LIMITED / TEC LIMITED A0 IMR 28-Nov-18 MV 28-Nov-18 MSR/ VSR 28-Nov-18

CLIENT DOC .No


14-Sep-18

UNITS:- Pressure barg kg/cm2 g kPa g psi g Flow : Gas MMscfd SCMH Sm3/hr kg/hr

Temp 0 C 0 F Liquid: m3/hr kg./hr bpd USgpm

1 55

2 FLUID REFER ANNEXURE-1 56 TYPE

3 LINE No. REFER ANNEXURE-1 57 MFR *

4 P&ID No. REFER ANNEXURE-1 58 SIZE REFER ANNEXURE-1

5 LINE SIZE AND SCHEDULE REFER ANNEXURE-1 59 SPRING ACTION OPEN / CLOSE REFER ANNEXURE-1

6 CORROSION ALLOWANCE REFER ANNEXURE-1 60 MAX ALLOWABLE PRESSURE *

7 61 MIN REQUIRED PRESSURE *

8 FLOW RATE 62 AIR FLUID PRESSURE -

9 OP. PRESSURE / OP. TEMP. ( barg/ OC) 63 AVAILABLE AIR PR. MIN / NOR / MAX. 6 / 8 / 10 barg

10 SPEC. GRAV. 64 BREAK TORQUE RUN TORQUE

11 LIQ. DENSITY AT OP. PR & TEMP (kg/m3) 65 TIME OPEN CLOSE

12 VISCOSITY cP 66 ACTUATOR COLOUR YES

13 DESIGN TEMPERATURE (OC) REFER ANNEXURE-1 67 ACT ORIENTATION PARALLEL TO FLOW

14 DESIGN PRESSURE (barg) REFER ANNEXURE-1 68 HANDWHEEL TYPE -

15 Dp SHUT-OFF PRESSURE (bar) REFER ANNEXURE-1 69 AIR FAILURE VALVE SET AT -

16 70 AIR CONSUMPTION *

17 DESIGN CODE API 6D 71 POSITION INDICATION (LOCAL) YES

18 FIRE-SAFE API-6FA /API 607/ BS 6755 72 POSITION INDICATION (REMOTE) YES - SEE LINES 75~83

19 SEAT LEAKAGE CLASS ANSI FCI 70.2, Class VI or Equal 73 ACCUMULATOR NOTE-35

20 74 PNEUMATIC CONNECTION 1/4" NPTF

21 TYPE BALL VALVE 75

22 SIZE / RATING (in) NB REFER ANNEXURE-1 76 TAG No. REFER ANNEXURE-1

23 FLANGE FACE FINISH REFER ANNEXURE-1 77 TYPE

24 CONFIGURATION REFER ANNEXURE-1 78 MFR & MODEL *

25 MATERIAL BODY 79 CONTACTS / RATING 24VDC @ 2 A

26 BALL 80 ACTUATION POINTS OPEN / CLOSE

27 STEM 81 ENCLOSURE

28 SEAT RING 82 ENCLOSURE MATERIAL SS316

29 SEAT INSERT 83 CABLE ENTRY ISO M20 X 1.5 mm (2 nos)

30 FIRE SEAL 84

31 PACKING 85 TAG No.

32 BOLT / NUT 86 TYPE

33 OTHER SPECIFICATIONS - 87 AIR SUPPLY SIGNAL

34 RUN TORQUE BREAK TORQUE 88 MFR & MODEL

35 BODY TEST PRESSURE 1.5 TIMES OF THE DESIGN PRESSURE 89 MANUAL RESET

36 SEAT TEST PRESSURE 1.1 TIMES OF THE DESIGN PRESSURE 90 MATERIAL BODY/HOUSING

37 LIMIT STOPS NO 91 PILOT ACTION

38 MFR * 92 PILOT CONNECTION

39 MODEL * 93

40 94 MFR & MODEL *

41 a) PNEUMATIC TUBE SIZE ¼” O.D. X 0.035” W.T 95 MATERIAL ENCLOSURE 316 SS IP 65

42 b) ALL CABLE ENTRIES ISO M20 X 1.5 mm 96 INTEGRAL PRESSURE GAUGE YES

43 c) ALL TUBES AND FITTINGS MATERIAL 316 SS, SEE LINES 50 97 DESIGN PRESSURE SET PRESSURE 10 barg *

44 d) AREA CLASSIFICATION ZONE 2, GROUP IIA& IIB,TEMP.CL T3 98 PORT SIZE 1/4" NPTF

45 SPEED CONTROLLER LOCAL INDICATOR. 99

46 100 TAG No. REFER ANNEXURE-1

47 101 QTY REFER ANNEXURE-1

48 102 TYPE 3 / 2 -WAY, UNIVERSAL

49 LIMIT SWITCHES SHALL BE PROVIDED WITH INTEGRAL TERMINAL BLOCK 103 POWER SUPPLY 24 VDC, < 6 WATT, H COIL INSULATION

50 ALL TUBE FITTINGS SHALL BE IMPERIAL AND DOUBLE 104 ENCLOSURE TYPE EEx'd' / IP 65

51 FERRULE COMPRESSION TYPE. 105 MFR & MODEL *

52 VENT/EXHAUST CONNECTIONS TO BE PROVIDED WITH BUG SCREEN 106 MANUAL RESET YES

53 107 MATERIAL BODY/HOUSING 316 SS

54 108 PORT SIZE CABLE ENTRY 1/4'' NPTF ISO 1/2" NPT(F) X 1.5 mm

NOTES:- * BY VENDOR

Refer Notes sheet

REFER ANNEXURE-1 OIL-100-ND-I-DS-0814

KIP-17039 -

- - 05 of 06

NA

DESCRIPTION

-

IMR

GENERAL

QUARTER TURN, SPRING RETURN DOUBLE ACTING

PISTON

PROCESS CONDITIONS

NA

REFER ANNEXURE-1 VALVE CODE Ex'ia' / IP 65

NA REFER ANNEXURE-3

NA REFER ANNEXURE-3

NA

APPLICABLE CODES AND SPECIFICATIONS

VALVE (NOTE-30,31,32)

SWITCHES

INDUCTIVE PROXIMITY SWITCH WITH NAMUR



ZONE 2, GROUP IIA& IIB,TEMP.CL T3

ISSUED FOR REVIEW


ANNEXURE-2

FILTER REGULATOR (NOTE-8)


YES YES SOLENOID VALVE (NOTE-20,21)



REFER ANNEXURE-1 VALVE CODE PNEUMATIC PILOT VALVE


REFER ANNEXURE-1

A0

S.NO TAG NO P&ID No. LINE N0. FLUID VALVE SIZE (in) CONFIGURATION

LINE SIZE (in) / SCH

or WALL THK. / C.A

(mm)

RATING

FLANGE

FINISH

(AARH)

VALVE CODE

DESIGN

PRESSURE

(kg/cm2g)

DESIGN

TEMP. (OC)

ΔP SHUTOFF

PRESSURE (bar)FAIL POSITION LIMIT SWITCH TAG NO.

SOLENOID

VALVE TAG NO.

SOLENOID

VALVE QTYACTUATOR SIZE

NACE

REQUIREMENTBOLT / NUT MATERIAL VALVE MODEL NO

LIMIT SWITCH /

SOLENOID VALVE

MODEL NO

ACTUATOR

MODEL

VALVE

SCHEMATICS

NO.

REV

1 41-SDV-3750 17039-ND-P-DW-0202-20 2"-HM-41-3762-BC01-HC-IN HOT OIL 2" GATE VALVE 2"/ XS/ 3 300# RF 125 - 250 GTBC01R FOW+0.07 108 FOW+0.07 FAIL CLOSE 41-ZSL/ZSH-3750 41-SDY-3750 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

2 41-SDV-3727 17039-ND-P-DW-0203-10 4"-HM-41-3725-BC01-1N HOT OIL 3" GATE VALVE 4"/ STD/ 3 300# RF 125 - 250 GTBC01R 12/FV 250 12/FV FAIL CLOSE 41-ZSL/ZSH-3727 41-SXV-3727 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

3 41-SDV-3730 17039-ND-P-DW-0203-11 3"-HM-41-3727-BC01-1N HOT OIL 3" GATE VALVE 3"/ STD/ 3 300# RF 125 - 250 GTBC01R FOW+0.07 90 FOW+0.07 FAIL CLOSE 41-ZSL/ZSH-3730 41-SXV-3730 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

4 41-SDV-3668 17039-ND-P-DW-0203-14 3"-HM-41-8611-BC01-1N HOT OIL 3" GATE VALVE 3"/ STD/ 3 300# RF 125 - 250 GTBC01R FOW+0.07 90 FOW+0.07 FAIL CLOSE 41-ZSL/ZSH-3668 41-SXV-3668 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

5 66-SDV-6643A 17039-ND-P-DW-0206-02 4"-TW-66-6604-AC01CLARIFIED/

TREATED WATER4" GATE VALVE 4"/ STD/ 3 150# RF 125 - 250 GTAC01R FOW+0.07 80 FOW+0.07 FAIL CLOSE 66-ZSL/ZSH-6643A 66-SXV-6643A 1 * Not Required


194 Gr. 2H (ASME B16.5)* * * * A0

6 66-SDV-6643B 17039-ND-P-DW-0206-02 4"-TW-66-6604-AC01CLARIFIED/

TREATED WATER4" GATE VALVE 4"/ STD/ 3 150# RF 125 - 250 GTAC01R FOW+0.07 80 FOW+0.07 FAIL CLOSE 66-ZSL/ZSH-6643B 66-SXV-6643B 1 * Not Required


194 Gr. 2H (ASME B16.5)* * * * A0

7 41-SDV-6623 17039-ND-P-DW-0206-04 2"-HM-41-3674-BC01-1N HOT OIL 2" GATE VALVE 2"/ XS/ 3 300# RF 125 - 250 GTBC01R 15 80 15 FAIL CLOSE 41-ZSL/ZSH-6623 41-SXV-6623 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

8 66-SDV-6640 17039-ND-P-DW-0206-06 4"-WE-66-6605-AC01OFF-SPEC

EFFLUENT WATER4" GATE VALVE 4"/ STD/ 3 150# RF 125 - 250 GTAC01R FOW+0.07 80 FOW+0.07 FAIL CLOSE 66-ZSL/ZSH-6640 66-SXV-6640 1 * Not Required


194 Gr. 2H (ASME B16.5)* * * * A0

9 53-SDV-5516 17039-ND-P-DW-0212-01 4"-WP-53-5504-AC01 WATER 4" FULL BORE/ FLOATING BALL 4"/ STD/ 3 150# RF 125 - 250 BFAC01R 7/FV 80 7/FV FAIL CLOSE 53-ZSL/ZSH-5516 53-SXV-5516 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

10 53-SDV-5636 17039-ND-P-DW-0212-01 4"-WP-53-5508B-AC01 WATER 4" FULL BORE/ FLOATING BALL 4"/ STD/ 3 150# RF 125 - 250 BFAC01R 7/FV 80 7/FV FAIL CLOSE 53-ZSL/ZSH-5636 53-SXV-5636 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

11 53-SDV-5607 17039-ND-P-DW-0212-04 3"-WD-53-5534-AS20FRESH POTABLE



194 Gr. 2H (ASME B16.5)* * * * A0

12 53-SDV-5630 17039-ND-P-DW-0212-04 4"-WD-53-5611B-AS20FRESH POTABLE



194 Gr. 2H (ASME B16.5)* * * * A0

13 71-SDV-7101 17039-ND-P-DW-0217-01 4"-WP-71-7101-AC01 WATER 4" GATE VALVE 4"/ STD/ 3 150# RF 125 - 250 GTAG01R FOW 80 FOW FAIL CLOSE 71-ZSL/ZSH-7101 71-SXV-7101 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

14 56-XV-4010 17039-ND-P-DW-0207-01 4"-OW-56-5410-AC01 OILY WATER 4" GATE VALVE 4"/ STD/ 3 150# RF 125 - 250 GTAC01R 11/FV 100 11/FV FAIL CLOSE 56-ZSL/ZSH-4010 56-SXV-4010 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

15 56-XV-4009 17039-ND-P-DW-0207-01 4"-OW-56-4019-AC01 OILY WATER 4" GATE VALVE 4"/ STD/ 3 150# RF 125 - 250 GTAC01R 11/FV 100 11/FV FAIL CLOSE 56-ZSL/ZSH-4009 56-SXV-4009 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

16 71-XV-8008 17039-ND-P-DW-0217-01 2"-WP-53-4639A-AC01 WATER 2" GATE VALVE 2"/ STD/ 3 150# RF 125 - 250 GTAC01R FOW 80 FOW FAIL CLOSE 71-ZSL/ZSH-8008 71-SXV-8008 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

17 71-XV-8009 17039-ND-P-DW-0217-01 2"-WP-53-4639B-AC01 WATER 2" GATE VALVE 2"/ STD/ 3 150# RF 125 - 250 GTAC01R FOW 80 FOW FAIL CLOSE 71-ZSL/ZSH-8009 71-SXV-8009 1 * Not RequiredASTM A 193 Gr. B7 / ASTM A

194 Gr. 2H (ASME B16.5)* * * * A0

REMARKS

* To be provided by vendor

OIL-100-ND-I-DS-0814 Sheet No.: 06 of 06

Document Title


CREATION OF SURFACE PRODUCTION FACILITIES (OCS) AT NADUA Document No. Rev.

New DATA SHEET FOR PRESSURE SAFETY VALVE - Oil India Limited · 2018. 12. 4. · 9. The pressure relief valve shall meet the requirements of API recommended practice RP 526 ‚Flanged

Documents