2016 Product Overview Motor Controls • Battery Maintenance • Performance Motors • Accessories & More
2016 Product Overview
FSIPFLIGHT SYSTEMS
INDUSTRIAL PRODUCTS
Motor Controls • Battery M
aintenance • Performance M
otors • Accessories & More
ORDER TODAY • 1-800-333-11941
ChargePlus Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
Club Car Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 3-4
E-Z-GO Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5-6
Yamaha Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7-8
Taylor Dunn Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9
Cushman Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9
GEM/Polaris Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10
Bad Boy Buggy Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10
Columbia Par Car Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 10
Miscellaneous Controls & Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11-12
Solenoids & Contactors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13
Handsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13
Additional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 13
Battery Chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 14
Upgraded Conversion Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15
Performance Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 16
Xtender Battery Regenerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 17
Core Storage Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18
Tech Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18
Flight Systems Industrial Products provides new and remanufactured products for electric vehicles including golf, neighborhood and low-speed vehicles, with a wide array of part numbers.
This Product Overview represents only a portion of the part numbers we offer.
Visit our online catalog at www.fsip.biz for a complete listing.
Store Your Cores With Us For Fast Turnaround!
NEW
NEW
Contents
ORDER TODAY • 1-800-333-1194 2
High Frequency Battery Charger For E-Z-GO, Club Car and Yamaha
Automatic Float • 2 Year Warranty • Volume Discounts Available
*Other connectors available by request
ChargePlus Battery Charger
Vehicle: 36V E-Z-GO 48V E-Z-GO 48V E-Z-GO TXT36V Club Car/Yamaha
G9, G14, G1648V Club Car Yamaha G19, G22 YDRE Yamaha
Charger Kit Part Number:
24-CBHF2-EZ36 24-CBHF2-EZ48 24-CBHF2-EZ48TX 24-CBHF2-CC36 24-CBHF2-CC 24-CBHF2-YAM 24-CBHF2-YDRE
Connection Cable Part Number:
24-EZ36VDC 24-EZ48VDC 24-EZ48VTXTDC 24-CC36DC 24-CCDC 24-YAMDC 24-YDREDC
10.63” x 8” x 5” – L x W x H; 11.25lbs Universal Input: 100-240V AC
• Begin charge cycle with batteries as low as 2 volts
• Float feature allows for batteries to maintain full charge at the end of charge cycle
• Standard SB50 DC Connector or choose cables for various golf carts
• Available in 12, 24, 36 or 48 volts
• User manual with troubleshooting codes
• Set to flooded lead-acid batteries (AGM or Gel settings available by request)
• Light weight and portable with convenient handle
• Easy-to-read red, yellow, green lights indicate charging state
• UL approved
ORDER TODAY • 1-800-333-11943
120524/36/48V, 350-450A (5K-0 or 0-5K)
1515 Excel 48V, 250A MCOR
1515 E.R.I.C.48V, 250A MCOR3
1520 IQ Plus48V, 500A MCOR
IC3645SH4D2 _ _ _ _PDP (Power Drive Plus)48V, 220 to 270A300 & 500 Amp Upgrade AvailableREGEN II
1236 (Carryall LSV) 48V, 400A
1510 IQ 48V, 250A/350A MCORAvailable w/4th Speed Code 400 Amp Upgrade Available
120424/36/48V, 275A MCOR 400 Amp Upgrade At No Additional Cost
White Rodgers Solenoids
PowerDrive Charger 1, 2 & 3
E.R.I.C. Charger ChargePlus Replacement Battery Charger
Speed & Torque Motors
Curtis 1313K Handset with Adapter Cables
Club Car
ORDER TODAY • 1-800-333-1194 4
Upgrade Curtis ControlsController Type Part Number DescriptionSERIES 1204M-5201* 275A 36/48V (0-5K or 5K-0)
SERIES 1205M-5601* 500A 36/48V (0-5K or 5K-0)
IQ 1510AS-5350 350A 48V
EXCEL 1515S-5350 350A 48V
IQ Conversion KitReplaces Club Car IQ Motor Control
Higher current rating • 500 Amps 76-1268-5501CK
Excel Conversion KitReplaces Club Car Excel Motor Control
Higher current rating • 500 Amps76-1268-5501CKX
48V REGEN I Conversion Kit Replaces GE P/N EV4L48XB2
Improved electronics for higher reliability64-CCLB-00 • 220A64-CCLB-01 • 350A
51-FX302G320K • 300A51-FX503G320K • 500A
* FSIP recommends replacing your solenoid when you are replacing the controller in your golf cart. See page 13 for more info.
Upgrade GE ControlsSeries STAR Controls Shunt (SX) Controls
Accelerator 500 Amp 700 AmpV-Glide/MCOR 51-42L500NNVS 51-42L700NNVS
2 Wire/0-5k 51-42L500NN0S 51-42L700NN0S
Cart 300 Amp 500 AmpREGEN I 51-FX302G320K 51-FX503G320K
REGEN II 51-FX302G020K 51-FX503G020K
IQ/Excel 51-FX302G021K 51-FX503G021K• Adjust current limit and acceleration by simply using a screwdriver• One control for 36 or 48V systems• Replaces any series control• Also available for 64 & 72V applications
• 18-20 MPH with new replacement controller on most carts • Plug & play
Complete Conversion Kits
*M Denotes Programmable Throttle Type
Club Car
ORDER TODAY • 1-800-333-11945
120524/36/48V, 350 to 450A(5K-0 or 0-5K) ITS
1206HB -5201 TXT 48V48V, 250A (ITS)
1209B 36/48V, 450A (0-5K)
83A21102A RXV 48V, 230ASpeed Upgrade AvailableModel Years 2008-2012Bleed Circuit Also Available
1206-MX PDS36V, 300A (ITS) 400 Amp Upgrade Available
1205X24/36V, 400A (0-5K)
120424/36/48V, 275A (5K-0 or 0-5K)400 Amp Upgrade At No Additional Cost
1206-SX DCS (9 Pin)36V, 300A (ITS)
1264 PDS II48V, 400A (ITS)
1206 TXT (5 Pin)36V, 300A (ITS) With or without plugging
White Rodgers Solenoids
ChargePlus Replacement Battery Charger
Delta-Q Chargers 36/48 Volt
1206AC-5201 RXV 48V, 235AModel Years 2012-2015
E-Z-GO
Speed & Torque Motors
ORDER TODAY • 1-800-333-1194 6
Upgrade Curtis Controls
Curtis 1313K Handset with Adapter Cables
E-Z-GO RXV Handset *Limited Supply*
Upgrade GE Controls
Complete Conversion Kits
Series STAR Controls Shunt (SX) Controls
PDS Conversion Kit Replaces E-Z-GO PDS Motor Control
Higher current rating • 500 Amps 76-1268-5502EKP
TXT 48V Conversion Kit Replaces E-Z-GO TXT 48V Motor Control
Higher current rating • 500 Amps64-EZHB-CNV
Controller Type Part Number DescriptionSERIES 1204M-5201* 275A 36/48V (0-5K or 5K-0)
SERIES 1205M-5601* 500A 36/48V (0-5K or 5K-0)
SERIES 1205M-5606 500A 36/48V (ITS)
SERIES 1205-117 400A 24/36V (ITS) PMC
TXT 1206-4301 350A 36V W/O PLUG (ITS)
PDS 1206MX-4301 350A 36V (ITS)
Accelerator 500 Amp 700 AmpITS† 51-42L500NNVS 51-42L700NNVS
2 Wire/0-5K 51-42L500NN0S 51-42L700NN0S
Cart 300 Amp 500 AmpDCS 36V 51-FX302GO23K 51-FX503GO23K
DCS 48V 51-FX302G025K 51-FX503G025K
PDS 36V 51-FX302G024K 51-FX503G024K
PDS 48V 51-FX302G026K 51-FX503G026K
• Adjust current limit and acceleration by simply using a screwdriver• One control for 36V or 48V systems• Replaces any series control• Also available for 64 & 72V applications† ITS converter required. P/N 51-EZGO-ITS
• 18-20 MPH with new replacement controller on most carts • Plug & play
*Denotes Programmable Throttle Type
E-Z-GO
* FSIP recommends replacing your solenoid when you are replacing the controller in your golf cart. See page 13 for more info.
ORDER TODAY • 1-800-333-11947
JN4-86510-_ _ G14/G16 36V, 290A
IC3645SH4R303Y1 G1948V, 300A/30A
IC3645SH4V262Y1 G22E48V, 260A/20A
IC3645SR4A403Y1 G23 48V, 400A/30A
IC3645SH4D352Y2 G1948V, 350A/20A 500 Amp Upgrade Available
Yamaha Chargers & Boards
ChargePlus Replacement Battery Charger
Speed & Torque Motors
DPI Chargers & Boards
White Rodgers Solenoids
Yamaha
ORDER TODAY • 1-800-333-1194 8
YDRE/G22 Moric Control Conversion KitReplaces the Stock Yamaha Moric Control
300A/500ASee 51-FX_ _ _ _ _ _ _ above
YDRE Moric Control Conversion Kit Replaces the Stock Yamaha Moric Control
500A 76-1268-5501YK
Upgrade GE Controls
Complete Conversion Kits
Series STAR Controls
Shunt (SX) Controls
Cart 500 Amp 700 AmpG8/9 * 51-42L500NNVSY2 51-42L700NNVSY2
G14/16 51-42L500NNVSY1 51-42L700NNVSY1
Cart 300 Amp 500 AmpG19/G22 51-FX302GO22 51-FX503G022
G22 w/Moric Control 51-FX302G022 51-FX503G022
G22 w/Moric Control & Hitachi Motor
51-FX302G027 51-FX503G027
YDRE/G29 51-FX302G027K 51-FX503G027K
• Adjust current limit and acceleration by simply using a screwdriver
* Requires harness from original control
• 18-20 MPH with new replacement controller on most carts • Plug & Play
1234 36/48V, 275A
Yamaha
* FSIP recommends replacing your solenoid when you are replacing the controller in your golf cart. See page 13 for more info.
ORDER TODAY • 1-800-333-11949
1204 24/36/48V, 275A/400A (5K-0 or 0-5K)
120524/36/48V, 350-450A (5K-0 or 0-5K)
1205X24/36V, 500A (6-11V)
120948/72V, 400A (6-11V)
121536/48V, 500A (5K-0)
1209B24V to 120V, 100A to 500A (Can be programmed to many different accelerators)
120724/36V, 250A (0-5V)
121936/48V, 600A (5K-0)
123172/120V, 550A (6-11V)
632S45602 632S45617Sevcon Powerpak24-48V, 500A
122172/120V, 400A (6-11V) 36/48V, 550A (0-5K)
Taylor Dunn
Cushman
ORDER TODAY • 1-800-333-1194 10
IC3645SH7R353T1 (8 Pin)IC3645SH7R353T2 (12 Pin) 72/80V, 350A/30A
IC3645SR7A353T3IC3645SR7A353T472/80V, 350A/30A 450A Upgrade Available
IC3645SR7T405T572/80V, 400A/50A
09ASAC-5K Linemaster Foot Pedal
633T45312633T45320Sevcon Millipak 48V, 500A
DSE1000Navitas Traction Control24/48V, 500A
120524/36/48V, 350 to 450A (5K-0 or 0-5K)
120424/36/48V, 275A (5K-0 or 0-5K)400 Amp Upgrade At No Additional Cost
633T45312633T45320Sevcon Millipak 48V, 500A
GEM/Polaris
Bad Boy Buggies
Columbia Par Car
ORDER TODAY • 1-800-333-119411
Complete Conversion Kits
Stealth 4x4 - Replaces the 800A Logisystems Control- 700A Direct Replacement GE Motor Control- 51-60L700NNVSS2
Fairplay - Replaces Kinetek P/N KCCA0004 - 275A Curtis Motor Control- 64-FRPL-CNV
American Sportworks • Bombardier • Fairplay/Evergreen • Garia • John
124436/48V, 400A (5K-0)
126848V, 400A
1234 36/48V, 275A
1266 48V, 250A
1264 48V, 400A
IC3645SH4V262TB148V, 260A/20A PLUG
IC3645SR4A403TB1 48V, 400A/30A REGEN
Miscellaneous Controls & Conversions
ORDER TODAY • 1-800-333-1194 12
Complete Conversion Kits
Fairplay - Replaces Kinetek P/N KCCA0038- 600A Curtis Motor Control- 64-HOSS-CNV
Fairplay - Replaces Alltrax DCX Controller - 600A Curtis Motor Control - 64-FRPLAT-CNV
Deere • Motrec • Ruff & Tuff • Solorider •Star • Stealth • Tomberlin
1243 24/36V, 300A (5K-0)
Zapi SemZero FS301636V, 200A
Navitas TSX72V, 500A
Himen 48V, 600A
1509 72V, 300A
Himen36/48V, 650A
Miscellaneous Controls & Conversions
ORDER TODAY • 1-800-333-119413
Curtis Model 1313K Handset
White Rodgers Albright
Foot Pedals Throttle Assemblies DC/DC Converters
Sevcon Calibrators
Zapi Handsets GE LX Handset GEME-Z-GO RXV Handset*Limited Supply*
New Handset Cables Club Car & E-Z-GO Adapter Cables Navitas ProBit Handset
36V, 350A Upgrade ContactorFSIP P/N: 102-SU280-1409P
48V, 350A Upgrade Contactor FSIP P/N: 102-SU280-1410P
36V, 4-Terminal Solenoid FSIP P/N: 100-586117111Replaces: • E-Z-GO 20468-G1 • Club Car 1016072 • Yamaha JF3-H1950-00
48V, 4-Terminal SolenoidFSIP P/N: 100-586120111 Replaces: • E-Z-GO 73231-G01 • Club Car 1018836-01 • Yamaha JR1-H1950-00
Suppression diode required. FSIP P/N 328A1736G2.
Solenoids & Contactors
Handsets
Additional Accessories
FSIP recommends replacing your solenoid when you are replacing the controller in your golf cart. The controller and solenoid work hand-in-hand to ensure a smooth start in your cart. A problem with one can cause a problem with the other, so to ensure an easy installation experience, replace both at the same time.
ORDER TODAY • 1-800-333-1194 14
83A21102A RXV 48V, 230ASpeed Upgrade AvailableModel Years 2008-2012Bleed Circuit Also Available
DPI Chargers & Boards
• For 36-80 Volt Electric Vehicles• Voltage reducer limits strain on batteries• In-line fuse for surge protection• 2.1 amp output charges most devices
• Easy installation for clean, professional look• Weather resistant port protects from the elements • Backed by a one year warranty
Yamaha Chargers & Boards Zivan Chargers
Signet Chargers
ElCon ChargersLester Chargers
PowerDrive 1, 2 & 3
Delta-Q Chargers
PowerWise QE QuiqE.R.I.C
PowerWise Chargers
Refurbished Charger Cables
ChargePlus Universal Replacement Charger
USB Mobile Device Charger Kit
Battery Chargers
10.63” x 8” x 5” – L x W x H; 11.25lbs Universal Input: 100-240V AC
• Begin charge cycle with batteries as low as 2 volts• Float feature allows for batteries to maintain full charge at the end of charge cycle • Standard SB50 DC Connector or choose cables for various golf carts• Available in 12, 24, 36 or 48 volts • User manual with troubleshooting codes
• Set to flooded lead-acid batteries (AGM or Gel settings available by request)• Light weight and portable with convenient handle• Easy-to-read red, yellow, green lights indicate charging state• 2 Year Warranty • UL approved
ORDER TODAY • 1-800-333-119415
1268 500 Amp Conversion Kits
Pair For The
• Increased Torque & Speed• Custom Programmed for Your Cart• Easy Installation• One Year Warranty
Speed Upgrades
Torque Upgrades
Cart Type FSIP Motor P/N 1268 Kit P/N MPH Versus Stock Torque Versus StockE-Z-GO PDS 221-36VSPEEDEZ 76-1268-5502EKP 22 +3 MPH 497 lbf dbp -20%E-Z-GO TXT 48V 221-48VSPEEDEY 64-EZHB-CNV 25 +6 MPH 701 lbf dbp +17%Yamaha Drive 221-48VSPEEDEY 76-1268-5501YK 25 +11 MPH 701 lbf dbp +10%
Club Car IQ Club Car Excel 221-48VSPEEDCC 76-1268-5501CK
76-1268-5501CKX 25 +11 MPH 702 lbf dbp +10%
Cart Type FSIP Motor P/N 1268 Kit P/N MPH Versus Stock Torque Versus StockE-Z-GO PDS 221-36VTORQUEEZ 76-1268-5502EKP 15 +0 MPH 1330 lbf dbp +121%E-Z-GO TXT 48V 221-48VTORQUEEY 64-EZHB-CNV 19 +0 MPH 1527 lbf dbp +155%Yamaha Drive 221-48VTORQUEEY 76-1268-5501YK 19 +5 MPH 1527 lbf dbp +140%
Club Car IQ Club Car Excel 221-48VTORQUECC 76-1268-5501CK
76-1268-5501CKX 19 +5 MPH 1492 lbf dbp +135%
* Approximate MPH values calculated from measured RPM. Stock vehicles using approximate gear ratio of 12:1 and 17” diameter tires. Field map parameters set to motor manufacturer specified limit. Results may vary depending on tire size, gear ratio and battery health.
ORDER TODAY • 1-800-333-1194 16
Performance Motors• Designed & Tested by FSIP for Optimum Performance• Increased Torque for Rugged Terrain, Hunting or Towing • Up to 40% Increases in Speed• One Year Warranty
Ultimate Upgrade!FSIP 1268 500 amp conversion kits pair perfectly with the FSIP performance motors to provide the ultimate upgrade for speed or torque.
1-800-333-1194 or [email protected]
Xtender Battery Regenerator
• Automated Discharge & Restore• Simple Touch Screen Programming• Monitor Process Remotely• Optional Battery Monitoring Sensors• Generates Capacity Reports
Analyze • Desulfate • Restore • MaintainBatteries lose capacity and efficiency due to accumulation of extremely hard lead sulfate crystals. The standard charging method will not reverse this process. The Xtender will restore and prolong the life of your batteries and save you money.
Call us today for a demo and ask how you can save on battery purchases AND offer a regeneration service to your customers!
Find Out More! 1-800-333-1194 18
Store Your Cores With Us For Fast Turnaround! • Reduce time • Lower shipping costs• Open up space at your facility• Receive bimonthly reports on your inventory• Designated area reserved for your cores 1-800-333-1194 or [email protected]
Live Chat With Quality Techs
Technical Manuals
Online Technical Forum
Troubleshooting Guides
Installation Instructions & More Visit www.fsip.biz today!
Core Storage Program
FSIP Offers Tech Support
1015 Harrisburg Pike Carlisle, PA 170131-800-333-1194 or 717-254-3747
www.fsip.biz • fax 717-254-3778 • [email protected]
FSIP is ISO Certified - Ensuring a quality remanufactured product with fast and efficient turn around times. No other
repair facility or remanufacturer exhibits FSIP’s level of confidence and quality.