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NCR7167TwoStationPOSPrinter
Release1.0
OwnersManual
B005-000-1406
Revision C
November, 2003
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ii
TheproductdescribedinthisbookisalicensedproductofNCRCorporation.
NCRistheregisteredtrademarkofNCRCorporation.Othertrademarksandregisteredtrademarksarethepropertyoftheirrespectiveholders.
ItisthepolicyofNCRCorporation(NCR)toimproveproductsasnewtechnology,components,software,andfirmwarebecomeavailable.NCR,therefore,reservestherighttochangespecificationswithoutpriornotice.
Allfeatures,functions,andoperationsdescribedhereinmaynotbemarketedbyNCRinallpartsoftheworld.Insomeinstances,photographsareofequipmentprototypes.Therefore,beforeusingthisdocument,consultwithyourNCRrepresentativeorNCRofficeforinformationthatisapplicableandcurrent.
Tomaintainthequalityofourpublications,weneedyourcommentsontheaccuracy,clarity,organization,andvalueofthis
book.
Addresscorrespondenceto:
RetailSystemsGroupAtlantaNCRCorporation2651SatelliteBlvd.Duluth,GA 30136
Copyright2003ByNCRCorporationDayton,OhioU.S.A.AllRightsReserved
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i
ImportantInformationtotheUser
InordertoensurecompliancewiththeProductSafety,FCCandCEmarkingrequirements,youmustusethepowersupply,powercord,andinterfacecablewhichwereshippedwiththisproductorwhichmeetthefollowingparameters:
PowerSupply
ULListed(QQGQ),Class2powersupplywithSELV(SecondaryExtraLowVoltage),nonenergyhazardoutput,limitedenergysource,inputrated100240Vac,1.5/0.8A,50/60Hz,outputrated24Vdc,2.3A.or 3.15A
UseofthisproductwithapowersupplyotherthantheNCRpowersupplywillrequireyoutotestthispowersupplyandNCRprinterforFCCandCEmarkcertification.
InterfaceCable
Ashielded(360degree)interfacecablemustbeusedwiththisproduct.TheshieldmustbeconnectedtotheframeorearthgroundconnectionorearthgroundreferenceatEACHendofthecable.
UseofacableotherthandescribedherewillrequirethatyoutestthiscablewiththeNCRprinterandyoursystemforFCCandCEmarkcertification.
PowerCord
AULlisted,detachablepowercordmustbeusedforthisproduct.Forapplicationswherethepowersupplymodulemaybemountedonthefloor,apowercordwithTypeSJTmarkingmustbeused.ForapplicationsoutsidetheUS,powercordswhich
meettheparticularcountryscertificationandapplicationrequirementsshouldbeused.
Useofapowercordotherthandescribedheremayresultinaviolationofsafetycertificationswhichareinforceinthecountryofuse.
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iv
FederalCommunicationsCommission(FCC)
RadioFrequencyInterferenceStatement
Warning:Changesormodificationstothisunitnotexpresslyapprovedbythepartyresponsibleforcompliancecouldvoidtheusersauthoritytooperatetheequipment.
Note:ThisequipmenthasbeentestedandfoundtocomplywiththelimitsforaClassAdigitaldevice,pursuanttoPart15oftheFCCRules.Theselimitsaredesignedtoprovidereasonableprotectionagainstharmfulinterferencewhentheequipmentisoperatedinacommercialenvironment.Thisequipmentgenerates,uses,andcanradiateradiofrequencyenergyand,ifnotinstalledandusedinaccordancewiththeinstructionmanual,maycauseharmfulinterferencetoradiocommunications.Operationofthisequipmentinaresidentialareaislikelytocauseharmfulinterferenceinwhichcasetheuserwillberequiredtocorrecttheinterferenceathisownexpense.
CommunicationCables
ShieldedcommunicationcablesmustbeusedwiththisunittoensurecompliancewiththeClassAFCClimits.
InformationtoUser
Thisequipmentmustbeinstalledandusedinstrictaccordancewiththemanufacturersinstructions.However,thereisnoguaranteethatinterferencetoradiocommunicationswillnotoccurinaparticularcommercialinstallation.Ifthisequipmentdoescauseinterference,whichcanbedeterminedbyturningtheequipmentoffandon,theuserisencouragedtocontactNCRimmediately.
TheNCRcompanyisnotresponsibleforanyradioortelevisioninterferencecausedbyunauthorizedmodificationofthis
equipmentorthesubstitutionorattachmentofconnectingcablesandequipmentotherthanthosespecifiedbyNCR.Thecorrectionofinterferencescausedbysuchunauthorizedmodification,substitutionorattachmentwillbetheresponsibilityoftheuser.
IndustryCanada(IC)
RadioFrequencyInterferenceStatement
ThisClassAdigitalapparatusmeetsallrequirementsoftheCanadianInterferenceCausingEquipmentRegulations.
Cet
appareil
numrique
de
la
classe
A
respecte
toutes
les
exigences
du
Rglement
sur
le
matriel
brouilleur
du
Canada.
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v
Quick ReferenceThisQuickReferencewilldirectyoutokeyareasoftheServiceManual.Foracompletelistingoftopics,consulttheTableofContentsortheIndex.
SettingUpthePrinter .................................................... page9
Basicrequirementsforunpackingandinstallation,connectingtheprinter,turningiton,andrunningtheprinttest.
Diagnostics .................................................................... page53
Proceduresforsettinguptheprinterforitemssuchascommunications,diagnostics, andotherprinteroptions.
PrinterCommands........................................................ page83
Printerfirmwarecommands
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vi
How to Use this Book
Usethisbookasageneralandtechnicalreferencemanualandasaguidewhenreplacingpartsontheprinter.Theserviceguideisintendedasaguideforservicerepresentatives,fieldengineers,andthosewhowillbeinstallingandlearningaboutthe7167printer.Itcanalsobeusedasareferenceforservicecourses.
SeetheQuickReferencepage,theContents,ortheIndexfordetailedlistingsofwhatiscontainedinthisbook.
Who Should Use this Book?
Youmustbeatrainedservicerepresentativetoservicethe7167ThermalReceiptandImpactprinter.
How to Obtain More Information
Formoreinformationseethefollowingdocuments:
7167 Two - Station POS Printer: Service Manual (B005-000-1407)
7167 Two - Station POS Printer: Parts Identification Manual (B005-000-1408)
ForthisandadditionalcopiesoftheOwnersManual,contactyoursalesrepresentative.
Revision RecordIssue Date Remarks
A Mar2003 Firstprinting
B May2003 Updatetoreflectfirstproductionconfiguration.
C November2003 Updatedtoaddthe7167checkscan information.
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Contents
Quick Reference........................................................................................................................... vHow to Use this Book.........................................................................................................vi
Who Should Use this Book?...............................................................................................viHow to Obtain More Information.......................................................................................vi
Revision Record..........................................................................................................................viContents .....................................................................................................................................vii
Chapter1:Aboutthe7167Printer ...................................................................................................................................... 1Features and Options....................................................................................................................2
Receipt Station..................................................................................................................... 2Slip Station ..........................................................................................................................2Receipt and Slip Print Stations ............................................................................................3General Features..................................................................................................................3Options ................................................................................................................................ 4
Thermal Print Head......................................................................................................................5
Impact Print Head ........................................................................................................................5Ordering Paper and Supplies........................................................................................................6Ordering Thermal Receipt Paper.........................................................................................6Ordering Ribbon Cassettes.................................................................................................. 7Ordering Other Supplies......................................................................................................8Ordering Documentation..................................................................................................... 8
Cleaning the Printer ..................................................................................................................... 9Cleaning the Cabinet ...........................................................................................................9Cleaning the Thermal Print Head ........................................................................................ 9Cleaning the Scanner Sensor ...............................................................................................9
Chapter 2: Setting Up and Using the Printer ..................................................................................................................... 11What Is in the Box?.................................................................................................................... 11
Removing the Packing Material ........................................................................................ 12Re Packing the Printer ....................................................................................................... 13Choosing a Location .................................................................................................................. 13
c) Wall mounted Power Supply (Option) .......................................................................... 14Setting Switches.........................................................................................................................15
Printer Reset ......................................................................................................................16Using the Printer ........................................................................................................................19Loading and Changing the Receipt Paper .................................................................................. 20
Removing the Paper Roll................................................................................................... 21Loading the Paper Roll ......................................................................................................22Advancing Paper ............................................................................................................... 23
Installing and Changing the Ribbon Cassette ............................................................................23Removing the Ribbon Cassette..........................................................................................23Installing the Ribbon Cassette ...........................................................................................24
Printing on Forms or Checks ..................................................................................................... 25Validating and Verifying Checks...............................................................................................27About the Universal Serial Bus..................................................................................................29
Advantages of USB connections ....................................................................................... 29Advantages of the NCR USB Solution.............................................................................. 29
Checking for USB Support on the Host Computer ....................................................................29Host Configuration............................................................................................................30
Installing the USB Printer Drivers .............................................................................................31Checking the Installation ...........................................................................................................41Configuring Serial Port Number Assignments...........................................................................44
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Running the Edgeport Utility ............................................................................................45Serial Port Configuration Methods.................................................................................... 45Uninstalling the Drivers.....................................................................................................46
Chapter 3: Solving Problems ............................................................................................................................................... 48Green LED Does Not Come On/Printer Will Not Print .............................................................48
Green LED Blinking (Slow) ......................................................................................................49Green LED Blinking (Fast)........................................................................................................ 49Slip or Forms Printing is Light .................................................................................................. 50Receipt Printing is Light or Spotty............................................................................................. 51LED (Slip Table) Does Not Come On ....................................................................................... 51Forms Skew or Catch................................................................................................................. 51MICR Check Reader Not Reading Properly ..............................................................................52Other Serious Problems .............................................................................................................52Contacting a Service Representative..........................................................................................52
Chapter 4: Diagnostics.......................................................................................................................................................... 53Level 0 Diagnostics....................................................................................................................53Level 1 Diagnostics....................................................................................................................54
Printer Configuration......................................................................................................... 54Configuring the Printer......................................................................................................56Communication Interface Modes ...................................................................................... 58Diagnostic Modes..............................................................................................................60Emulation/Software Options .............................................................................................64Hardware Options..............................................................................................................68Default Code Page.............................................................................................................71
Level 2 Diagnostics....................................................................................................................75Level 3 Diagnostics....................................................................................................................76
Chapter 5: Communication..................................................................................................................................................75Communication Overview.........................................................................................................75
Interface.............................................................................................................................75Sending Commands........................................................................................................... 75
RS-232C Interface .....................................................................................................................76Print Speed and Timing..................................................................................................... 76XON/XOFF Protocol.........................................................................................................77DTR/DSR Protocol............................................................................................................77RS-232C Technical Specifications.................................................................................... 78RS-232C 9-Pin to 9-Pin Cable Diagram............................................................................78USB Cable Connector ....................................................................................................... 79Power Cable Connector..................................................................................................... 79Cash Drawer Connector and Pin Assignments ..................................................................80Setting Extra RS-232C Options......................................................................................... 81
Chapter 6: Commands.......................................................................................................................................................... 83Introduction................................................................................................................................ 83
List of Commands and Location................................................................................................83By Command Code ...........................................................................................................84Printer Function Commands.............................................................................................. 90Vertical Positioning and Print............................................................................................91Horizontal Positioning Commands....................................................................................92Print Characteristic Commands .........................................................................................93Graphics Commands .........................................................................................................94Status Commands..............................................................................................................94Real Time Commands .......................................................................................................95Auto Status Back Commands............................................................................................95Bar Code Commands.........................................................................................................95
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Macro Commands .............................................................................................................96MICR Check Reader Commands ...................................................................................... 96MICR Parsing....................................................................................................................96User Data Storage Commands...........................................................................................97Asian Character Commands..............................................................................................97Scanner Function Commands............................................................................................ 98Flash Download Commands..............................................................................................99Printer Function Commands............................................................................................ 103Vertical Positioning and Print Commands.......................................................................118Horizontal Positioning Commands..................................................................................127Print Characteristic Commands ....................................................................................... 134Graphics Commands ....................................................................................................... 154Status Commands............................................................................................................163Real Time Commands ..................................................................................................... 178Auto Status Back Commands..........................................................................................186Page Mode Commands....................................................................................................197Macro Commands ...........................................................................................................205MICR Commands............................................................................................................ 207MICR Parsing..................................................................................................................208Check Flip Command......................................................................................................219User Data Storage Commands......................................................................................... 219Asian Character Commands ............................................................................................228Scanner Function Commands..........................................................................................232Flash Download Commands............................................................................................256
Appendix A: Specifications ................................................................................................................................................ 263Printing Specifications............................................................................................................. 263Power Requirements................................................................................................................ 264Environmental Conditions .......................................................................................................264Reliability.................................................................................................................................265Dimensions and Weight...........................................................................................................265Density of Receipt Print Lines ................................................................................................. 265Duty Cycle Restrictions (Printing Solid Blocks) ..................................................................... 266
Appendix B: Print Characteristics .................................................................................................................................... 267Character Size ..........................................................................................................................267
Receipt Station.................................................................................................................267Slip Station ......................................................................................................................268
Print Zones............................................................................................................................... 271Receipt Station.................................................................................................................271Slip Station ......................................................................................................................272Slip Form Parameters ...................................................................................................... 274Check Size.......................................................................................................................275MICR Media Requirements............................................................................................. 275
Appendix C: Character Sets ............................................................................................................................................. 276
Index.....................................................................................................................................................................................331
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Contents 7167 Owners Manual
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7167 Owners Manual Chapter 1: About the 7167 Printer
November 2003 1
Chapter1:Aboutthe7167Printer
The7167printerisafast,quiet,relativelysmallandveryreliablemultiplefunctionprinter.Itprintsreceipts,validatesandprintschecks,andprintsonavarietyofsingle ormultiplepartforms.Thereisnojournalasitiskeptelectronicallybythehostcomputer.
TheindustrystandardRS232Ccommunicationinterfaceallowsthe7167tobeconnectedtoanyhostcomputerthatusesRS232CorUSBcommunication
interface.
Withthermalprintingtechnologyonthemorefrequentlyusedreceiptstation,thereisnoribboncassettetochangeandpaperloadingisextremelysimple.Printingonsingle ormultiplepartforms,validatingchecks,andprintingchecksisalsoeasyintheaccommodatingslipstation.AnadditionaloptionistheMagneticInkCharacterRecognition(MICR)checkreaderwithparsingwhichreadsaccountnumbersonchecksforeasyverification.AnextendedsliptableisavailableforhandlinglargeformsandisstandardwiththeMICRoption.
Receipt CoverLED
Paper Feed
Button
Receipt
Front Cover
Slip TableLED
Slip or
Check
ExtendedSlip Table
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November 20032
Features and OptionsThe7167printercomeswithseveralfeaturesandoptions.
Receipt StationThermal printing
Standard pitch (host selectable): 15.2 characters per inch, 44 columns
Compressed pitch (host selectable): 19.0 characters per inch, 56 columns
Resident bar codes
Code39
Code93
Code128
UPCA
UPCE
JAN8(EAN)
JAN13(EAN)
Interleaved2of5
Codabar
PDF417
Drop-in paper loading requiring no spindle or threading paper
Paper low indicator
Paper exhaust indicator
Slip StationBi-directional, impact printing
Standard pitch (host selectable): 13.9 characters per inch, 45 columns
Compressed pitch (host selectable): 17.1 characters per inch, 55 columns
Printing of forms up to five plies
Frontinsertionofformswithformsstop
Sideinsertionofformswithoverrideofformsstop
Automaticandmanualinsertionofforms
Form alignment sensors and Slip In LED indicator
Horizontal flat-bed slip table with optional extension (standard with MICR check reader)
Snap-on ribbon cassette
Resident bar codes
Code39
Code93
Code128
UPCA
UPCE
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JAN8(EAN)
JAN13(EAN)
Interleaved2of5
Codabar
Receipt and Slip Print StationsVariety of print modes: double high (receipt station only), double strike (slip station only), doublewide, upside down, and rotated
14 resident character language Code Pages:
PCCodePage437(USEnglish)
PCCodePage850(Multilingual)
PCCodePage852(Slavic)
PCCodePage858(withEuosymbol)
PCCodePage860(Portuguese)
PCCodePage862(Hebrew) PCCodePage863(FrenchCanadian)
PCCodePage864(Arabic)
PCCodePage865(Nordic)
PCCodePage866(Cyrillic)
PCCodePage874(Thai)
PCCodePage1252(WindowsLatin#1)
PCCodePageKatakana
SpacePage
CodePage932*
CodePage936*
CodePage949*
CodePage950*
16K RAM for downloaded character sets or bit-mapped graphics (such as logos)
General FeaturesKnife
Cover open sensors
Industry standard RS-232C and USB communication interface
One cash drawer connector (supports 2 cash drawers)
History EEROM for custom settings
Audible tone (controlled by application)
Note: The 7167 does not have a paper journal. The journal is kept electronically by thehost computer.
*Not supported by model 7167-1035 and 7167-2035.
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OptionsMagnetic Ink Character Recognition (MICR) check reader built into the slip station for verifyingchecks (includes custom MICR field parsing). E13B and CMC-7 is support with auto sensing of the
MICR type provided.Extended slip table for handling large forms (standard with MICR check reader)
Remote power supply
Check Scanning function
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Thermal Print HeadThe7167ReceiptStationusesathermalprintheadforprintingreceipts,andisextremelyfastandquiet.Sinceitusesheattoprintdirectlyonpaper,thereisnocassetteorribbonto
change,eliminatingsoiledfingersandpaperdust.Thereisnoregularlyscheduledmaintenancefortheprintheadanditdoesnotneedtoberegularlycleaned.However,ifitdoesappeardirty,wipeitwithcottonswabsandrubbingalcohol.Ifspottyorlightprintingproblemspersistafterthethermalprintheadhasbeencleaned,seeChapter3:SolvingProblemsformoreinformation.
Note: Thethermalprintheaddoesnotnormallyrequirecleaningiftherecommendedpaperisused.Ifnonrecommendedpaperhasbeenusedforanextendedperiodoftime,cleaningtheprintheadwithcottonswabsandrubbingalcoholwillnotbeofmuchbenefit.SeeOrderingReceiptPaperonthenextpagefortherecommendedpaper.
Theprintheadisdesignedforaverylonglife,butitmaybereplacedifneeded.Onlya
trained
service
representative
may
replace
the
head.
See
Chapter
3:
Solving
Problemstodetermineiftheprintheadneedstobereplaced.
Impact Print HeadThebidirectional,impactprintheadisdesignedforaverylonglife,butitmaybereplacedifneeded.Onlyatrainedservicetechnicianmayreplacetheimpactprinthead.SeeChapter3:SolvingProblemstodetermineiftheprintheadneedstobereplaced.
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Ordering Paper and SuppliesThermalreceiptpaper,ribboncassettes,andformscanbeordered.Documentationisalsoavailable.
Ordering Thermal Receipt Paper
The7167requiresNCRqualifiedthermalpapertobeusedonthethermalreceiptprintstationtoinsureproperoperationoftheprinter. Inadditionthepaperrollsmustbehavethefollowingdimension.
Diameter Length Width
80mmmax.(3.15in.) 83meters(273ft.) 80mm.5mm(3.15.008in.)
Thepapermustnotbeattachedatthecore.Otherwisethereceiptstationwillbedamagedwhenthepaperisexhausted.
PapergradesavailablefromNCR
PaperStock PaperGradeDescription
856911 Economy(fortextprinting)
856966 StandardSensitivity(fortextandsimplegraphics)
878559 HighSensitivity(fortext,barcodes&detailedgraphics)
856380 For improved archiveability and added resistance toincompatible substances
856461 Red/Black
856458 Blue/Black
Thepapermustnotbeattachedatthecore.Otherwisethereceiptstationwillbedamagedwhenthepaperisexhausted.
Toorderthermalreceiptpaper,contactyoursalesrepresentativeororderfromNCRatthefollowingaddressortollfreenumber:
NCR
MediaProductsDivision9995WashingtonChurchRoadMiamisburg,OH 45342Voice:1(800)5438130(tollfree),orlocallistingof TheNCRMediaProductssalesoffice
Itiscriticalthatonlycertifiedthermalpaperbeusedwiththisprinter,otherwisedamagemayresultcausingpoorprintqualityorcausedamagetotheprinter.
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Ordering Forms
The7167printsonsingle ormultiplepartformsintheslipstation(uptofivepartforms).Formsandslipsmustmeetthefollowingrequirements:
Front insertion (minimum):
51 mm (2.0 inches) wide70 mm (2.75 inches) long
Side insertion (minimum):
203 mm (8.0 inches) wide51 mm (2.0 inches) long
Single-ply forms should be on paper that is greater than 15 pounds
Multiple-part forms (up to five parts) should be no thicker than .406 mm(.016 inches)
If multi-part formare used the cardstock must be the last ply of the form.
Toorderforms,contactyoursalesrepresentativeororderfromNCRatthefollowingaddressortollfreenumber:
NCR
MediaProductsDivision9995WashingtonChurchRoadMiamisburg,OH 45342Voice:1(800)5438130(tollfree),orlocallistingofTheNCRMediaProductssalesoffice
Ordering Ribbon Cassettes
Toorderribboncassettes,contactyoursalesrepresentativeororderfromNCRatthefollowingaddressortollfreenumber:
NCR
MediaProductsDivision9995WashingtonChurchRoadMiamisburg,OH 45342Voice:1(800)5438130(tollfree),orlocallistingofMediaProductssalesoffice
StockNumbers:(purpleribboncassette8millioncharacters)127022(blackribboncassette5millioncharacters) 127035
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Cleaning the Printer
Cleaning the CabinetTheexternalcabinetmaterialsandfinisharedurableandresistanttotheseitems:
Cleaning solutions
Lubricants
Fuels
Cooking oils
Ultraviolet light
Thereisnoscheduledmaintenancerequiredforthe7167.
Cleanthecabinetasneededtoremovedustandfingermarks.Useanyhouseholdcleanerdesignedforplastics,buttestitfirstonasmallunseenarea.Ifthereceiptbucketisdirty,
wipeitwithaclean,dampcloth.
Cleaning the Thermal Print Head
Caution: Donotsprayortrytocleanthethermalprintheadortheinsideoftheprinterwithanykindofcleanerasthismaydamagethethermalprintheadandelectronics.
Ifthethermalprintheadappearsdirty,wipeitwithcottonswabsandisopropylalcohol.
Ifspottyorlightprintingproblemspersistafterthethermalprintheadhasbeencleaned,seeChapter3:SolvingProblemsformoreinformation.
Note: Thethermalprintheaddoesnotnormallyrequirecleaningiftherecommended
paper
grades
are
used.
If
non
recommended
paper
has
been
used
for
an
extended
period
oftime,cleaningtheprintheadwithcottonswabsandrubbingalcoholwillnotbeofmuchbenefit.SeeOrderingPaperandSuppliesearlierinthismanualforrecommendedpaper.
Cleaning the Scanner Sensor
Caution: Donotsprayortrytocleanthethermalprintheadortheinsideoftheprinterwithanykindofcleanerasthismaydamagethescannersensorandelectronics.
Ifthescannersensorappearsdirty,wipeitwithcottonswabsandisopropylalcohol.
Ifspottyorlightprintingproblemspersistafterthescannersensorhasbeencleaned,seeChapter3:SolvingProblemsformoreinformation.
Note: Thescannersensordoesnotnormallyrequirecleaningiftherecommendedpapergradesareused.Ifnonrecommendedpaperhasbeenusedforanextendedperiodoftime,cleaningtheprintheadwithcottonswabsandisopropylalcoholwillnotbeofmuch
benefit.SeeOrderingPaperandSuppliesearlierinthismanualforrecommendedpaper.
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7167 Owners Manual Chapter 2: Setting Up and Using the Printer
November 2003 11
Chapter 2: Setting Up and Using the Printer
What Is in the Box?Thefollowingitemsarepackedintheshippingbox:
Printerenclosedinaplasticbagandfoampack
Ribboncassette
Thermalreceiptpaperroll
Cardboardrestraintforcarriage(behindfrontcover)
TheseitemsmaybeorderedasoptionsfromNCRandwillbeshippedseparately:
Communicationcable(fromhostcomputertoprinter)
DCPowerCable
RemotePowerSupply
USBplusPowerCables
Cashdrawercables(maybeorderedfromotherequipmentsuppliers:seeOrderingOtherSuppliesinchapter1)
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Removing the Packing Material
1. Removetheprinterfromthefoampackandplasticbag.
2. Openthefrontcoverandremovethecarriageholder.
3. Removetheheadgapholderfromthesliptable.
Receipt
Cover
CarriageHolder
HeadGapHolder
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c) Wall mounted Power Supply (Option)
The 75 watt power supply may be mounted on a vertical wall by using the holes on the cover.
Mount the screws on the wall using the following recommended mount dimensions. Use a #8 woodscrew which is to be securely fastened to a wall stud or using Molly fasteners (not provided).
316.20 mm(12.50 in.)
190 mm(7.50 in.)
174 mm6.85 in.)
175mm (6.89 in)
75mm
2.95 in10mm (.39 in)
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Setting SwitchesTheDIPswitches,locatedatthebackoftheprinter,areusedforthreepurposes:
Tosetvariablesforseveralprinterfunctions(seethesectionsforthevariousprinterfunctionsinLevel1DiagnosticsinChapter4:DiagnosticsforSettingUpThePrinter)
Toperformdiagnostictests(seethesectionsforthevariousdiagnostictestsinLevel1DiagnosticsinChapter4:DiagnosticsforSettingUpThePrinter)
Caution: TheDIPswitchesaresettoOFF.
Note: Switch1isshownintheOffpositionforreference.
Useapapercliporotherpointedobjecttosettheswitches.
1. Settheswitchestothedesiredsettingsshowninthetable.
2. Resettheprinter.
Switch1isshowninthe OFF osition
12 ONBottomCover
Back of Printer
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Printer ResetThe printer is reset by disconnecting/reconnecting the DC power or by opening the slip door andclosing the slip door while holding the receipt paper feed button down.
DIP Switch Settings
Switch1Settings Switch2Settings PrinterState
OFF(0) OFF(0) OnlineMode(default)
ON(1) OFF(0) DiagnosticMode
OFF(0) ON(1)* FlashDownloadMode
ON(1) ON(1) VendorAdjustmentMode
It is optional to set this switch to ON when reflashing the IPL firmware.
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Connecting the CablesTherearethreedifferenttypesofcablesthatconnecttotheprinter:
PowersupplycablesupplyingpowerfromthehostPOSterminalorfromaexternalpowersupply
Communicationcable(RS232orUSB)connectingtheprintertothehostcomputer
Cashdrawercableconnectingtheprintertooneortwocashdrawers
Caution: Disconnectthepowerbeforeconnectingthecables.Alwaysconnectthecommunicationcableandcashdrawercablesbeforeconnectingpowertothepowersource. Alwaysdisconnectpowertothepowersourcebeforedisconnectingthecommunicationandcashdrawercables.
Followthesestepstoconnectthecables.Seetheillustrationonthenextpage.
1. Unplugthepowercablefromitspowersource.
2. Connect
the
power
and
communication
cables
to
their
respective
connectors
under
the
printer
as
shownintheillustration.
ForRS232cable,besuretoscrewthecommunicationcabletothecommunicationconnector.
3. Routethecablesthroughthecablestrainreliefonthebottomoftheprinter,thenthroughthetwoslotsinthecableaccesscoverasshownintheillustration.
4. Connectthecommunicationcabletotheappropriatehostcomputerconnector.
5. Connectthecashdrawercabletotheprinterandcashdrawer.
Theconnectorsisastandardphonejacklocatedattherearoftheprinter.
6. ForHostpoweredinstallationplugtheDCcableintothePOSterminalorplugthepowercordintothepowersupplyforremotepowersupplyinstallation,thenplugthepowersupplyintoanoutlet.
Atthispoint,theprinterreceivespower.IftheOnLineLED(green)ison,theprinterisonline.Otherwise,theprinterisnotreceivingpower. Checktoinsurethatthehostterminalisonorthatthepowersupplyison.
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Bottomoftheprinter
Cash Drawer
Connector
DIP SwitchPowerCable
Communication
Cable
USB Cable
Power
Connector
Communication
Connector
USB
Connector
Cash Drawer
ConnectorDIP SwitchPower Cable
Power
Connector
RS-232 Cable Connection
USB Cable Connection
Cash Drawer
Cable
Cash Drawer
Cable
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Using the Printer
Note: SeeSettingSwitchesearlierinthisbookforinstructionsonsettingtheDIPswitches.
1. Connectthepowersupplycabletotheprinterandturnonthepowersource.
Theprintergoesthroughaselftestroutinetoensureeverythingisworkingproperlythen
beeps.
After
the
printer
has
completed
its
startup
cycle,
it
is
ready
to
receive
data.
IftheLEDblinks,orthehostcomputerindicatesthatthereisaproblem,seeChapter3:SolvingProblemsformoreinformation.
2. ToperformaConfigurationcheck(optional),resettheprinterwhileholdingthePaperFeedButton,oropenthereceiptdoorandwhilepressingthepaperfeedbuttonclosethereceiptdoor,letgoofthePaperFeedButtononcetheprintingbegins.
Note: Theprinterreceivespowerwhenthepowersupplyisoneveniftheprinterisoffline.Tocompletelyremovepower,unplugthepowersupplyfromtheoutlet,orturnthePOSterminaloff.
LED
PaperFeedButton
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Loading and Changing the Receipt PaperAlthoughtheillustrationsshowausedrollbeingremoved,theinstructionsapplytoloadingpaperforthefirsttime.
Changethepaperwheneitherofthefollowingtwoconditionsoccurs:
LEDblinks(slow):thepaperislow
Thereareapproximately1to7meters(525feet)ofpaperremainingontheroll.Changethepaperassoonaspossibletoavoidrunningoutpartwaythroughatransaction.
Dependingontheapplicationprogram,thehostcomputermayalertyouwhenthepaperislow.
LEDblinks(fast):thepaperisout
Changethepaperimmediatelyordatamaybelost.
Caution: Donotoperatetheprinterorhostcomputeriftheprinterrunsoutofpaper.Theprinterwillnotoperatewithoutpaper,butitmaycontinuetoacceptdatafromthehostcomputer.Becausetheprintercannotprintanytransactions,thedatamaybelost.
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Removing the Paper Roll1. Openthereceiptcover.
2. Removetheusedroll.
Receipt
cover
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Loading the Paper RollNote: Tearofftheendofthenewrollsothattheedgeisloose.
1. Placethenewrollinthebinwithalittleextrapaperextendingoverthefront.
Besurethepaperunrollsfromthebottomoftheroll.Otherwisethepaperwillnotbeprintedonbecausethethermalcoatingwillbeonthewrongside.
2. Closethereceiptcover.
3. Removetheexcesspaperbytearingitagainstthetearoffblade.
1
2
3
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Advancing Paper1. PressthePaperFeedbuttonontheoperatorpaneltoadvancethepaper.
Thecovermustbeclosed.Toensureprintqualityandtheproperalignmentofthepaper,advanceabout30cm(12inches)ofpaper.
2. Tearofftheexcesspaperagainstthetearoffblade.
Installing and Changing the Ribbon CassetteChangetheribboncassettewhentheprintistoolightortheribbonisfrayed.
Removing the Ribbon Cassette1. Openthefrontcover.
2. Usethehandleonthecassetteandpullthecassettefromtheprinter.
Front
Cover
Ribbon
Cassette
HandleSlot
Slot
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Printing on Forms or ChecksThereareseveraltypesoftransactionsthatrequireyoutoinsertaformorcheckintotheprinter:
Creditcardtransaction(somecreditcardtransactionsmaybeprintedonthereceiptstationandnotrequireanyforms)
Multiple
part
forms
such
as
credit
transactions
or
merchandise
returns
Electronicfundstransfers
Checkprinting(printingthedate,payee,andamountonthecheckface)
Checkendorsement
Althoughtheillustrationonthefacingpageshowsacheckbeinginsertedintotheprinter,theinstructionsapplytoanytypeofform.The7167canprintonformsuptofivepartsthick.SeeOrderingFormsinchapter1formoreinformationaboutthetypeofformsthatcanbeused.
1. Inserttheformorcheck(checkshownintheillustration)fromthefrontandplaceitonthesliptabletopfirstandwiththeprintsideup.
Iftheformisextralong,youmayneedtoinsertitfromtheside.
2. Slidetheformorchecktotherightuntilitlinesupagainsttheslipguide.
Iftheformisextralong,youneedtoslideitovertheformstoptodisengageit.Inthissituationusethemarkthatislocatedontheslipdoortoaligntheformforprintingintheproperlocationontheform.
3. Slidetheformorchecktowardthebackoftheprinteruntilitcontactstheformstop(itwontbeabletogoanyfurther);
Or,aligntheformorcheckwiththemarkontheslipdoor.
ThegreenLEDonthesliptableturnsonwhentheformorcheckisproperlyinserted(theformhastocovertwosensorsonthesliptable).
4. Followtheinstructionsfromthehostcomputer.
Theprinterbeginsprinting.
5. Removetheformorcheckafterithasbeenfedbackout.
6. Followtheinstructionsfromthehostcomputertofinishthetransaction.
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Guide
ExtendedSlipTable
LED
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Validating and Verifying ChecksNote: IftheMICRcheckreaderfeatureispresent,checksareverifiedthenvalidated.
1. Insertthecheckfromthefrontandplaceitonthesliptablefacedownasshownintheillustrationonthefacingpage.
2. Slide
the
check
to
the
right
until
it
lines
up
against
the
guide
(wall).
3. Slidethechecktowardthebackoftheprinteruntilitcontactstheformstop(itwontbeabletogoanyfurther);
Or,alignthecheckwithanypresetmarkyoumayhavemadeonthesliptable.
ThegreenLEDonthesliptableturnsonwhentheformorcheckisproperlyinserted(ithastocovertwosensorsonthesliptable).
4. Followtheinstructionsfromthehostcomputer.
IftheMICRcheckreaderfeatureispresent,thecheckisfedinandoutwhilethechecknumbersareread.Ifthecheckisverifiedasgood,itisthenvalidated.Ifthecheckisnotverifiedasgood,itisnotvalidated.
Note: DonotholdorkeepthecheckfrommovingduringtheMICRcheckreadertransactionorthechecknumberswillnotbereadaccurately.
5. Removethecheckafterithasbeenfedallthewaybackout.
6. Followtheinstructionsfromthehostcomputertofinishthetransaction.
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LED
Guide
Extended
Slip Table
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About the Universal Serial BusTheUniversalSerialBus(USB)isaperipheralbusforpersonalcomputersthatwasfirstreleasedin
January1996.Sincethattime,virtuallyallIntelArchitecturepersonalcomputershavethehardwaretosupportUSB,andalargenumberofcomputersexistthathaveboththehardwareandsoftwaresupportrequiredtointerfacewithUSBperipherals.
Advantages of USB connect ionsUSBhasanumberofadvantagesoverlegacyconnectionschemes(e.g.,serialRS232).Theseadvantagesinclude:
HighSpeed:upto12MB/secondforhighspeeddevices.
PlugandPlay:Devicesareautomaticallyrecognizedandconfiguredatinstallation.
Hotplug:Bussupportsinstallationandremovalofdeviceswiththepowerapplied.
Upto127devices:Onehostcansupportupto127deviceswiththeuseofhubs.
Freeports:MostPCarchitecturemachinescontaintwoUSBportsinthebasehardware.
TheseadvantageshavebecomeattractivetothePOSindustryforacoupleofreasons.
AdditionalPOSdevices. SomePOSsystemsarerequiredtohostmoreperipheralsthancanbesupportedbytwoRS232portstypicalinaplatform.Withtheadditionofone(ortwo)USBconnectors,theplatformcannowsupporttheadditionaldevicesthathadpreviouslyrequiredaserialportexpandercard.
Higherbandwidths. Newdevicescomingintousehavebandwidthrequirementsthatarehigherthanthebandwidththatcanbesupportedonlegacyinterfaces.Thesedevicesincludeimagescannersandprinters.AsthespeedandcapabilityofPOSprintersincreases,theperformanceoftheprinterinanapplicationcanbecomelimitedbythespeedofthecommunicationsinterface.USBprovidesample
bandwidthtosupportcurrentandfuturePOSprinterrequirements.
Advantages of the NCR USB Solut ionNCRhaseliminatedanycostassociatedwithportingapplicationstoUSBbyimplementingaUSBsolutionthatsimulatesstandardserialcommunicationsinWindows98(SR2),Windows98USBHot
Patch,
ID:
Q236934,
NT
4.0
(Service
Pack
3
or
higher)
and
Windows
2000.
Application
developers
need
onlyredirecttheirsoftwaretothevirtualserialportscreatedbytheNCRUSBsolutiontousetheprinter.
Checking for USB Support on the Host ComputerIftheUSBinterfacecommunicationsisrequired,thehostcomputermustbeequippedandsetupproperly. Ifitisnot,youneedtoinstallaUSBinterfacecard. Withtherequiredhardwareinplace,
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Windows98(SR2),Windows98USBHotPatch,ID:Q236934,NT4.0(ServicePack3orhigher)andWindows2000nativelysupportplugandplayUSBwithabuiltindriver;WindowsNTdoesnot,andtheNCRwindowsNTUSBdriverneedstobeinstalled.
IMPORTANT: YouneedtohaveinternetaccesstodownloadtheUSBdriversfromtheNCRWeb
site://www.NCR.com
Host ConfigurationVerifythattheproperhardwarehasbeeninstalledinthehostterminal.
Windows98:
1. OpentheControlPanel.
2. ClickonSystem(Windows98).
3. ClicktheDeviceManagertab.
4. IntheDeviceManagerwindow,scrolldownthelistofinstalledhardwaredevicesuntilyoufindanentryforUniversalserialbuscontroller.
Ifthisentryexists,yourhostcomputerissetupforUSBoperation.Ifthisentrydoesnotappear:
ConsultyourcomputerdocumentationtoseeifUSBmustbeenabledintheBIOSsetup.
Windows NT:ToseeifyourPOSterminalisUSBcompliant,lookattheback.
IfithasaUSBconnectorport,yourhardwareisallset.
Note: EventhoughthehostmayhaveaUSBport,WindowsNTdoesnotnativelysupportplugandplayUSBbecauseitdoesnothaveabuiltindriver.YouwillneedtoloadtheNCRWindowsNTUSBdriver(seeInstallingtheUSBPrinterDrivers).
Windows2000:
1. OpentheControlPanel.
2. ClickonSystem.
3. ClickonHardware.
4. ClicktheDeviceManagertab.
5. IntheDeviceManagerwindow,scrolldownthelistofinstalledhardwaredevicesuntilyoufindanentryforUniversalserialbuscontroller.
Ifthisentryexists,yourhostcomputerissetupforUSBoperation.Ifthisentrydoesnotappear:
ConsultyourcomputerdocumentationtoseeifUSBmustbeenabledintheBIOSsetup.
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Installing the USB Printer DriversWindowsNTusersneedtorunServicePak3orhigherforasuccessfulinstallationandshouldexitallWindowsprogramsbeforestarting.
1. Verifythattheprinterispluggedinandthepowerison.
2. Theinstallationvariesdependingontheoperatingsystem.
Windows98
Followtheonscreeninstructions. TheprinterbeepswhentheUSBdeviceisrecognized. Gotothelocationwhereyoudownloadedthedriversanddoubleclickthefile.
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Note: Location of the IONetworks files on the CD-ROM may very depending on the version of the CD that is
being used.
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AlsoverifythatyouhavetheWindows98USBHotPatch,ID:Q236934,created:08Jul1999andmodified:10Aug1999installed. Toverifyifthishotpatchisinstalledcheckfilec:\Windows\System32\Drivers\usbhub.sys. Thisfileshouldbedated08/13/99,size36,672,version4.10.22223.
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WindowsNT
TheprinterbeepswhenitispluggedintoshowtheUSBdeviceisrecognized. Clickonthefileyoudownloadedandfollowtheonscreeninstructions.
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Note: Location of the IONetworks files on the CD-ROM may very depending on the version of the CD that is
being used.
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Note: Location of the IONetworks files on the CD-ROM may very depending on the version of the CD that is
being used.
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Checking the InstallationYouneedtoverifythatthedevicedriverswereinstalledcorrectly:
Windows98:
1. OpentheDeviceManagerwindow,asyoudidinCheckingforUSBSupport.
2. ScrolldowntoUniversalserialbuscontrollers.
Thefollowingdevicesshouldbedisplayed:
NCR7167Printer
NCR7167SerialPorts[Port#](wherethe#isthelocationoftheprinter)
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3. ScrollbackuptoPorts.
YoushouldseeaCOMnumberandportdescriptionfortheNCRprinter.
Ifthedevicesaremissingorarenotlistedcorrectly,theinstallationwasntsuccessful.Youwillneedto
reinstallthedrivers.
WindowsNT:
GotheWindowsStartbuttonandselectPrograms>InsideOutNetworksUtilities>EdgeportConfigurationUtility.Awindowopensthatcontainsthenameoftheprinter,andtheportassignment.
Ifthisinformationisnotlisted,thentheinstallationwasnotsuccessful.Youwillneedtoreinstallthedrivers.
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Windows2000:
1. OpentheDeviceManagerwindow,asyoudidinCheckingforUSBSupport.
2. ScrolldowntoUniversalserialbuscontrollers.
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3. ScrollbackuptoPorts.
Ifthedevicesaremissingorarenotlistedcorrectly,theinstallationwasntsuccessful.Youwillneedtoreinstallthedrivers.
Ifthisinformationisnotlisted,thentheinstallationwasnotsuccessful.Youwillneedtoreinstallthedrivers.
Configuring Serial Port Number AssignmentsThissectiondescribedhowtheNCRUSBsolutionassignsserialportnumbers(e.g.,COMx)totheprinter.Theinformationthatdeterminestheassignedportnumberisstoredinthehostcomputerandnotintheprinter.Thisassignmentismadeinoneofthreeways. Thefirstmethodisthedefaultmethodthatautomaticallyassignsaserialportnumbertotheprinter. Theothertwomethodsrequiretheusertospecifyaportnumber.ThesemethodsaredescribedmorefullyinSerialPortConfigurationMethodsonthefollowingpage.
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Running the Edgeport UtilityYoullneedtoruntheEdgeportutilitytocheckwhichserialporthasbeenassignedtotheprinter.Thisutilityqueriesandconfigurestheoperatingsystemanddriverfortheinformationregardingthevirtualserialport.
Windows98
1. OpentheDeviceManagerandmakesureViewDevicesByTypeisselected.
2. ScrolldowntoUniversalserialbuscontroller,andexpandthelistbypressingthe+symbol.YoullseetwoentriesforyourNCRprinter.
3. SelecttheprinternameandclickProperties.
4. SelecttheDetailstab,thenpresstheDetailsbuttontostarttheEdgeportutility.
WindowsNT4.0
FromtheWindowsStartmenu,selectPrograms>InsideOutNetworksUtilities>EdgeportConfigurationUtility.
Windows2000
1. OpentheDeviceManagerandmakesureViewDevicesByTypeisselected.
2. ScrolldowntoUniversalserialbuscontroller,andexpandthelistbypressingthe+symbol.YoullseetwoentriesforyourNCRprinter.
3. SelecttheprinternameandclickProperties.
4. SelecttheDetailstab,thenpresstheDetailsbuttontostarttheEdgeportutility.
Serial Port Configuration MethodsAutomatic(Default).WhentheprinterispluggedintotheUSBportofthehostandthedriversareloaded,theprinterwilldefaulttothenextavailableserialportnumber.Inmanycasesthisisexactlywhatisdesired.YoucanchecktheassignedserialportbyclickingtheGeneraltabintheEdgeportutility.YoullseeanentryfortheNCRprinter.Expandthelisttoseewhichserialporthasbeenassignedtotheprinter.
Assigningaserial
port
to
the
printer. Ifthedefaultassignmentdoesnotmeettherequirementsoftheinstallation,youcanassignadifferentserialporttotheprinter.FromtheGeneraltaboftheEdgeport
utility,selecttheprinterandpressConfigure.Followthedirectionsontheresultingformtoassignanewporttotheprinter.
AssociatingaserialportwithaspecificUSBport. (Windows98andNT)IncertaininstallationsitisdesirabletoassociateaserialportnumberwithaspecificUSBport.Thisisparticularlyimportantif
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multipleidenticalprintersareinstalledononehost.SelecttheAdvancedtabintheEdgeportutility,andfollowtheinstructionsforconfiguringtheserialportnumberbasedonthephysicalUSBport.
Uninstalling the DriversWindows98:
1. OpentheDeviceManagerandmakesureViewDevicesByTypeisselected.
2. ScrolldowntoUniversalserialbuscontroller,andexpandthelistbypressingthe+symbol.YoullseetwoentriesforyourNCRprinter.
3. SelecttheprinternameandclickProperties.
4. SelecttheDetailstab,thenpresstheDetailsbuttontostarttheEdgeportutility.
5. ClicktheAdvancedtab.
6. ClicktheUninstallbuttonandfollowtheonscreeninstructions.
WindowsNT:
WindowsNTuserswillneedtoruntheEdgeportConfigurationUtilitytouninstallthedrivers.
1. PressWindowsStartMenubutton.
2. ChoosePrograms,thenInsideOutNetworksUtilities.
3. ChooseEdgeportConfigurationUtility.
4. ClicktheAdvancedtab.
5. ClicktheUninstallbuttonandfollowtheonscreeninstructions.
Windows2000:
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1. OpentheDeviceManagerandmakesureViewDevicesByTypeisselected.
2. ScrolldowntoUniversalserialbuscontroller,andexpandthelistbypressingthe+symbol.YoullseetwoentriesforyourNCRprinter.
3. SelecttheprinternameandclickProperties.
4. SelecttheDetailstab,thenpresstheDetailsbuttontostarttheEdgeportutility.
5. ClicktheAdvancedtab.
6. ClicktheUninstallbuttonandfollowtheonscreeninstructions.
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Chapter 3: Solving Problems
The7167printerisasimple,generallytroublefreeprinter,butfromtimetotimeminorproblemsmayoccur.Forexample,thepowersupplymaybeinterruptedorthethermalprintheadmayoverheat.
AgreenLEDontheoperatorpanelsignalsthatsomethingmaybewrong.
Forsomeproblems,theprintercommunicatestheinformationtothehostcomputerandreliesontheapplicationtoindicatewhattheproblemis.
Theinformationonthefollowingpagesdescribessomeproblemsthatyoumayencounter:problemsthatyoucaneasilyfix,andothersthatyouwillneedtocontactaservicerepresentativefor.
You
may
be
able
to
correct
many
of
the
conditions
or
problems
without
calling
for
service.
However,ifaproblempersists,contactaservicerepresentative.SeeContactingaServiceRepresentativeattheendofthischapter.
Green LED Does Not Come On/Printer Will Not Print
Problem What to Do Where to Go
Cablesmaynotbeconnectedproperly
Checkallcableconnections.Checkthatthehostcomputerandpowersupplyarebothon(thepowersupplyisturnedonbypluggingitintoanoutlet).
SeeConnectingtheCablesinchapter2.
Powersupplymaybedefective Ifthepowersupplyispluggedin,butdoesnotcomeon,youwillneedtoorderanewpowersupply.
SeeOrderingOtherSuppliesinchapter1.
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Green LED Blink ing (Slow)
Problem What to Do Where to Go
Receiptpaperislow* Thereareabout4 meters,3meters,(15feet,10feet)ofpaperleft.Changethepaper
soon
to
avoid
running
out
of
paper
part
way
throughatransaction.
SeeLoadingandChangingtheReceipt
Paper
in
chapter
2.
Green LED Blinking (Fast)
Problem What to Do Where to Go
Receiptpaperisout Changethepapernow.Donotrunatransactionwithoutpaperasthedatamaybelost.
SeeLoadingandChangingtheReceiptPaperinchapter2.
Receiptcoverorfrontcoverisopen
Closethecover.Theprinterwillnotoperatewitheitherofthecoversopen.
Knifefailure Openthereceiptcoverandchecktheknife.Clearanyjammedpaperyoucansee.Tearoffanyexcesspaperagainstthetearoffblade.
Contactaservicerepresentativeifthisdoesnotresolvetheproblem.
SeeContactingaServiceRepresentativelaterinthischapter.
Paperjaminslipstation Openthefrontcoverandcheckthesliptableandunderthecarriage.Removeanypaperyousee.
Ifyoucannotseeapaperjamorotherobstruction,contactaservicerepresentative.
SeeContactingaServiceRepresentativelaterinthischapter.
Paperjamincarriage OpenFrontCoverandclearpaperfrompath.
Paperjamduringflip IfvisiblethroughFrontWindow,openaccessdoorandclearpaperjam,ifnot,openFront
Coverandclearjam.
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ACsupplyvoltageisoutofrange
Ifpaperisnotlowandnoconditionsindicatethatthethermalprintheadistoohot,thenitislikelythatthepowersupplyvoltageisoutofrange.
Contactaservicerepresentativeifthisdoes
notresolvetheproblem.SeeContactingaService
Representativelaterinthischapter.
Thermalprintheadtemperatureisoutofrange
Theprintheadmayoverheatwhenprintinginaroomwherethetemperatureisabovetherecommendedoperatingtemperatureorwhenprintinghighdensitygraphicscontinuously,regardlessoftheroomtemperature.Ineithercase,theprinterwillshutoff.
Ifthetemperatureoftheprintheadistoohot,
adjust
the
room
temperature
or
move
the
printertoacoolerlocation.
SeeEnvironmentalConditionsinAppendixAfortherecommendedtemperaturerangeforoperatingtheprinter.
Iftheprintheadisoverheatingbecauseofprintinghighdensitygraphicscontinuously,reducethedemandontheprinter.
Iftheprintercontinuestooverheat,contactaservicerepresentative.
SeeContactingaServiceRepresentativelaterinthischapter.
Powersupplyvoltageisoutofrange
Ifpaperisnotlowandnoconditionsindicatethattheprintheadistoohot,thepower
supplyvoltageisoutofrange.Contactaservicerepresentative.
SeeContactingaServiceRepresentativelaterin
thischapter.
Slip or Forms Printing is L ight
Problem What to Do Where to Go
Ribboncassetteisworn Replacetheribboncassette.
Contactaservicerepresentativeifthisdoesnotresolvetheproblem.
SeePuttingInandChangingtheRibbonCassetteinchapter2.
SeeContactingaServiceRepresentativelaterinthischapter.
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Receipt Printing is Light or Spotty
Problem What to Do Where to Go
Thermalprintheadmaybedirty Openthereceiptcoverandcleanthethermalprintheadwithcottonswabsandisopropyl
alcohol.
Caution:Donotusethealcoholtocleanotherpartsoftheprinter.Damagewilloccur.
Contactaservicerepresentativeifthisdoesnotresolvetheproblem.
SeeCleaningthePrinterinchapter2.
SeeContactingaServiceRepresentativelaterinthischapter.
Note: Thethermalprintheaddoesnotnormallyrequirecleaningiftherecommendedpapergradesareused.Ifnonrecommendedpaperhasbeenusedforanextendedperiodoftime,cleaningtheprintheadwiththealcoholandcottonswabswillnotbeofmuchbenefit.SeeOrderingThermalPaperinchapter1forrecommendedpaper.
LED (Slip Table) Does Not Come On
Problem What to Do Where to Go
Formorchecknotinsertedproperly
Lineuptheformorcheckagainsttheguide(wall)andslideittowardthebackoftheprinteruntilitcontactstheformstopandcantgoanyfurther.Extralongformsmayneedto
beinsertedfromthesidetodisengagetheformstop.
Contactaservicerepresentativeifthisdoesnotresolvetheproblem.
SeePrintingonFormsorChecksorValidatingandVerifyingChecksinchapter2
SeeContactingaServiceRepresentativelaterinthischapter.
Forms Skew or Catch
Problem What to Do Where to Go
Formorcheckskewingorcatchinginslipstationduetoan
obstructionorpaperjam
Openthefrontcoverandcheckforanypaperjamsorobviousobstructionintheslipstation.
Cleartheobstructionorjammedpaper.
Contactaservicerepresentativeifthisdoesnotresolvetheproblem.
SeeContactingaServiceRepresentativelaterinthischapter.
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MICR Check Reader Not Reading Properly
Problem What to Do Where to Go
MICR(MagneticInkCharacterRecognition)checkreaderdoesnotreadormisreadschecks
OpentheslipcoverandcleantheMICRreadheadwithcottonswabsandisopropylalcohol.
SeeAdjustingtheMICRCheckReaderinchapter4.
Other Serious ProblemsThefollowingproblemsallneedtobecorrectedbyaqualifiedservicerepresentative.Seethenextsection,ContactingaServiceRepresentative.
MICR check reader not operating properly
Forms not feeding into the slip/forms area properly
Missing dots in slip or forms printing
Printer will not cycle or stop when requiredIllegible characters
Paper will not feed
Knife will not cycle or cut
Platen will not open or close
Printer will not communicate with Host
Contacting a Service RepresentativeForseriousproblems,suchastheprinternotprinting,notcommunicatingwiththehostcomputer,ornotturningon,contactyourNCRauthorizedserviceorganizationtoarrange
foraservicecall.Inadditiontotheservicemanuallistedbelow,otherservicerelatedmaterialsmaybeavailable.ContactyourNCRauthorizedservicerepresentativetoobtaintheservicemanual.
7167 Thermal Receipt and Impact Slip Printer: Service Manual (B005-000-1407)(includes the Troubleshooting Guide and the Preventative Maintenance Guide)
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Chapter 4: Diagnostics
Thefollowingdiagnostictestsareavailableforthe7167:
Level 0 Diagnostics (Startup)Performed during the startup cycle.
Level 1 Diagnostics (Printer Configuration)Allows configuration of the printer using a Configuration Menu that is printed on a receipt.
Level 2 Diagnostics (Runtime)The printer checks the status of these conditions during normal operation.
Level 3 Diagnostics (Remote)The printer keeps track of counters during normal operation.
Vendor AdjustmentPerformed in off-line mode. Allows to change settings for mechanical and perform printer test.Modifications of these settings are to be made by service personnel only.
Level 0 DiagnosticsTheprinterautomaticallyperformslevel0diagnosticswhenitisputonline.Level0diagnosticscomprisethefollowingactions:
Motors are turned off.
Microprocessor timing is checked, CRC check of the firmware ROM is performed, external RAM isread.
ThegreenLEDonthesliptableflashesonceifthisactionsucceeds.
Level0diagnosticsstopifthisactionfails.Failureisindicatedbytheprintergoingdead:knifeandprintheaddonothome,theplatendoesnotopen,LEDsarenotlit,theprinterisunabletocommunicatewiththehostcomputer.
Knifeishomed.Afaultconditioniscausedifthisactionfails.
Slipplatenisopened.
Slipprintheadishomed.Afaultconditioniscausedifthisactionfails.
Thestatusofallsensorsischecked,andthestatusbytesareupdated.
Iftheprinterhasnotbeenturnedonbefore,thedefaultvaluesfortheprinterfunctionswillbeloadedintothenonvolatilememoryduringlevel0.Thesevaluescanbechangedinlevel1diagnostics.SeeLevel1Diagnosticsforthefunctionsandtheirsettings.
Whenthelaststepiscomplete,thePaperFeedbuttonisenabledandtheprinterisreadyfornormaloperation.Informationaboutthetestsisavailabletothecommunicationinterfacethroughthecommands.
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Level 1 DiagnosticsLevel1diagnostics(setupmode)allowyoutochangethesettingsforvariousprinterfunctionsandruncertaintests.
Keepthefollowinginformationinmindwhenchangingthesettings:
The settings can only be changed when the printer is in level 1 diagnostics (setup mode): Switch 1must be set to On and Switch 2 must be set to Off.
The default options are set at the factory and are stored in the history non volatile memory
Once the settings have been changed and stored in the non volatile memory, the diagnostic setupis exited which saves the settings.
Caution: Ifyouarechangingthe printersettings,besuretheyarethecorrectsettingsforthatparticularfunctionortesttoavoidaccidentallychangingthesettingsforanotherfunctionortest.Ifthesettingsareaccidentallychangedyoumustreenterthesetupmodeandreenterthecorrectsettings. Ifyouneedassistance,contactaservicerepresentative.SeeContactingaServiceRepresentativeinchapter3.
Printer ConfigurationPrintersaregenerallyshippedwithallappropriateconfigurationsettingspresetatthefactory.Theonlytimetheusershouldneedtochangetheprinterconfigurationisifanewoptionisinstalledorthefirmwareischanged.ItisalsopossibletheusermayneedtoruncertaintestsusingtheConfigurationMenu.
TheuserconfigurestheprinterusingaconvenientConfigurationMenuthatisprintedonreceiptpaper.TheConfigurationMenuprintsinstructionsandsettingoptionsinteractivelyastheusergoesthroughtheconfigurationprocess.ThefollowingfunctionsandparameterscanbechangedwiththescrollingConfigurationMenu:
Configuring the Printer
Communication InterfaceInterface Type
Baud Rate
Number of Data Bits
Number of Stop Bits
Parity
Flow Control
Data Reception Errors
Receive Buffer
Setting Diagnostic Modes
Off, Normal Mode
Datascope Mode
Slip Test Mode
Receipt Test Mode
MICR Test Mode
Check Flip Test Mode
Print Head Gap Adjust Test Mode
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Setting Emulation/Software Options
Emulation
Printer ID
Default Lines Per Inch
Carriage Return Usage
Asian Mode1
Slip Print Width
Receipt Synchronization
Platen Waiting Time
Setting Hardware Options
Print Density
Maximum Power Option
Paper Low Sensor
Paper WidthKnife Options
MICR Option
Check Flip Option
Color Paper Option
MICR Dual Pass
Scan
Setting Default Code Page
Setting EEPROM to default settings
1Asian Mode isnt supported by model 7167-1035 and 7167-2035.
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Configuring the Printer
UsetheConfigurationMenutoselectfunctionsorchangevarioussettingsasindicatedintheprecedingsections.TheConfigurationMenuprintsinstructionsandsettingoptionsinteractivelyastheusergoesthroughtheconfigurationprocess.
Caution: Beextremelycarefulinchanginganyoftheprintersettingstoavoidchangingsettingsthatmightaffecttheperformanceoftheprinter.
1. SetDIPSwitch2toOff,Switch1toOn.
2. Resettheprinter.
ForresettingtheprinterinstructionseeChapter2page13
Thisconfigurationmenuallowsyoutosetmechanicaladjustmentparametersandselectprintertest.
SubmenusareenteredandselectionsaremadeusingthePaperFeedButton.
- ShortClick:FeedButtonisquicklydepressedandreleased
- Longclick:FeedButtonishelddownmorethan1second
Pressthepaperfeedfortheconfigurationyouwant.
Defaultsaremarkedwithasterisk(*).
********MainMenu***************************************
Select a sub-menu:
- EXIT -> 1 Click- Print Current Configuration -> 2 Clicks- Set Communication Interface -> 3 Clicks- Set Diagnostics Modes -> 4 Clicks- Set Emulation/Software Options -> 5 Clicks- Set Hardware Options -> 6 Clicks- Set Default Code page -> 7 Clicks- Set EEPROM To Default Settings -> 8 Clicks
Enter code, then hold Button DOWNat least 1 second to validate
BottomCover
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Configuration Menuand Print Testsamples (show approximately 60% of size).
7167A991703053
V00.17C525
V03.120EFF
2Mbytes256Kbytes64Kbytes64Kbytes
RS232/USB
9600
81NoneDTR/DSRPrint ?4K Bytes
OFF, Normal Mode
7158 Native Mode7158 Native ID7.52
To enter Diagnostics Mode:1) Flip DIP switch #1 on2) Reset the printer by pressing
and holding the Receipt Feed switchdown while disconnecting andreconnecting the power.
*** Diagnostics Form ***
Model numberSerial number
Boot FirmwareRevisionCRC
Flash FirmwareRevisionCRC
HardwareFlash Memory SizeFlash Logos SizeFlash Fonts SizeFlash User Storage
Communication InterfaceInterface TypeParametersBaud Rate
Data BitsStop BitsParityFlow ControlReception ErrorsReceive Buffer
Diagnostic Mode
Emulation/SoftwarePrinter EmulationPrinter ID ModeDefault LPI
*** Printer Config Menu ***
The config menu allows you to setgeneral printer parameters. Sub-menusare entered and selections are made
using the Paper Feed Button:
- Short Click : Feed Button isquickly depressedthen released.
- Long Click : Feed Button is heldDown more than 1secthen released.
CAUTION !!The settings are predetermined infactory and should generally not bechanged to avoid changing otherfunctions.
**************
************* Main Menu ******************************************************
Select a sub menu:- EXIT 1 Click- Print Current Configuration 2 Clicks- Set Communication Interface 3 Clicks- Set Diagnostics Modes 4 Clicks- Set Emulation/Software 5 Clicks- Set Hardware Options 6 Clicks- Set Default Code Page 7 ClicksSet EEPROM To Default 8 Clicks
Enter code, then hold Button DOWMat least 1 second to validate
Important: Ensure that theconfiguration settings matchyour host computer, if not,enter the Configuration Menuto make changes.
::
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::
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:
:
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:
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4. PressthePaperFeedButtontomaketheselections.
Theinstructionsindicatewhethertoselectsomethingwithashortclick,alongclick,oraseriesofshortclicks.IndicateYeswithalongclick,Nowithashortclick.
Press
and
hold
the
Paper
Feed
Button
for
at
least
one
second
for
a
long
click.
Press
the
PaperFeedButtonquicklyforashortclick.
5. Whenfinished,setDIPSwitch1toOffandresetprinter.
Communication Interface Modes
TheConfigurationMenugivestheusertheoptionofsettingtheprintertouseanRS232Cserialport.(SeeConfiguringthePrinterforinstructionsonhowtoentertheConfigurationMenu.)
RS-232C Interface SettingsIftheusersetstheprintertouseanRS232Cserialinterface,theConfigurationMenucan
beusedtosetthefollowingRS232Cspecificsettings:
Set the baud rate to 115200, 57600, 38400, 19200, 9600, 4800, 2400, or 1200 baud
Set the number of data bits to seven or eight
Set the number of stop bits to one or two
Enable or disable parity
Set flow control to software (XON/XOFF) or Hardware (DTR/DSR)
Set the printer to ignore data errors or print a ? upon encountering an error
Thesettingsusedwilldependonthesoftwaretheoperatorisusingandthecapabilitiesof
thehostcomputer.
Pressthepaperfeedbuttonforthecommunicationssettingsyouwant.
Defaultsaremarkedwithasterisks(*).
** SET INTERFACE TYPE ?YES -> Long ClickNO -> Short Click
RS232/USB* -> 1 ClickRS232 -> 2 ClicksUSB -> 3 ClicksEnter code, then hold Button Down
At least 1 second to validate
** SET BAUD RATE ?YES -> Long ClickNO -> Short Click
115200 Baud -> 1 Click57600 Baud -> 2 Clicks
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38400 Baud -> 3 Clicks19200 Baud -> 4 ClicksMore -> 5 Clicks
Enter code, then hold Button DOWNAt least 1 second to validate
9600 Baud* -> 1 Clicks4800 Baud -> 2 Clicks2400 Baud -> 3 Clicks1200 Baud -> 4 clicks
Enter code, then hold Button DOWNAt least 1 second to validate
** SET NUMBER OF DATA BITS ?YES -> Long ClickNO -> Short Click
8 Data Bits* -> Long Click7 Data Bits -> Short Click
** SET NUMBER OF STOP BITS ?YES -> Long ClickNO -> Short Click
1 Stop Bits* -> Long Click2 Stop Bits -> Short Click
** SET PARITY ?YES -> Long ClickNO -> Short Click
No Parity* -> 1 ClickEven Parity -> 2 Clicks
Odd Parity -> 3 ClicksEnter code, then hold Button DOWN
At least 1 second to validate
** SET FLOW CONTROL METHOD ?YES -> Long ClickNO -> Short Click
Software (XON/XOFF) -> Long ClickHardware (DTR/DSR)* -> Short Click
** SET DATA RECEPTION ERRORS OPTION ?YES -> Long Click
NO -> Short Click
Ignore Errors -> Long ClickPrint ?* -> Short Click
Note:Press the Paper Feed Button for at least one second to validate the selection.
Receive Buffer Size Option
Thisfunctionallowstheusertosetthebuffersizetoasingleline ora4Kbuffer.
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Press the Paper Feed Button for the option you want.
** SET RECEIVE BUFFER SIZE ?YES -> Long ClickNO -> Short Click
4K Buffer* -> Long ClickOne Line -> Short Click
Note: Press the Paper Feed Button for at least one second to validate the selection.
Save Parameters
Thisfunctionallowstosavetheselectedcommunicationsettingsorreturntothecommunicationsettingstoselectadditionaloptions.
Press the Paper Feed Button for the option you want.
Save new parameters ?YES -> Long ClickNO, MODIFY -> Short Click
Diagnostic Modes
Thisfunctionallowstheusertoputtheprinterintothefollowingdiagnosticmodes:
OFF, Normal Mode: this is the normal operating mode of the printer.
Datascope Mode: the receipt printer prints incoming commands and data in hexadecimal format.Slip test Mode: the slip printer prints two code pages.
Receipt Test Mode: the receipt printer prints two code pages.
MICR Test Mode: the receipt printer prints all characters recognized by the MICR.
Check Flip Test Mode: the check flip mechanism will flip an inserted check.
Print Head Gap Adjustment Mode: the slip printer prints several lines of rolling ascii even receiptcover is open.
ThediagnosticmodesareenabledordisabledbyusingtheConfigurationMenu.SeeConfigurationthePrinter,forinstructionsonhowtoentertheConfigurationMenu.
Press the Paper Feed Button for the diagnostic mode you want.
** SET DIAGNOSTICS MODE ?YES -> Long ClickNO -> Short Click
OFF, Normal Mode* -> 1 ClickData Scope Mode -> 2 ClicksSlip Test Mode -> 3 ClicksReceipt Test Mode -> 4 Clicks
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More Options -> 7 ClicksEnter code, then hold Button DOWN
At least 1 second to validate
MICR Test mode -> 1 ClickCheck Flip Test mode -> 2 ClicksPrint Head Test Mode -> 3 ClicksEnter code, then hold Button DOWN
At least 1 second to validate
Datascope Mode
DatascopeModeallowstheusertotesttheprinterscommunications.WheninDatascopeModetheprinterreceivesallcommunications,butinsteadofexecutingthecommandsitprintsthemoutonreceiptpaperashexadecimalnumbersintheorderreceived.Forexample,theASCIIcharacterAisprintedasthehexadecimalnumber41ansoon.
ToruntheDatascopeMode:1. EntertheConfigurationMenu.SeeConfiguringthePrinterforinstructiononhowto
entertheConfigurationMenu.
2. AfteryouhaveenabledtheDatascopeModethroughtheConfigurationMenu,exittheConfigurationMenu.
3. Runatransactionfromthehostcomputer.
Allcommandsanddatasentfromthehostcomputerwillbeprintedashexadecimalnumbersasshownintheillustration.
30 31 32 33 34 35 36 37 38 39 40 41 : 0 1 2 3 4 5 6 7 8 9 @ A
41 42 43 44 45 46 47 48 49 50 51 52 : A B C D E F G H I J K L
ToexittheDatascopeMode:
1. EntertheConfigurationMenuagain
2. DisabletheDatascopeMode
3. ExittheConfigurationMenu
TheprinterisinNormalModeandcancommunicatewiththehostcomputer.
Slip Test Mode
ToruntheSlipTestMode:
1. EnabletheSlipTestModethroughtheConfigurationMenu,(SeeConfiguringthePrinter,forinstructionsonhowtoenterConfigurationMenu).ThenexittheConfigurationMenu.
2. Insertaslipintotheslipstation.
3. PushthePaperFeedButton
4. Allcodepageswillbeprinted.
5. Gotostep2againtorepeatthistest.
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ToexittheSlipTestMode:
1. EntertheConfigurationMenuagain.
2. DisabletheSlipTestMode.
3. ExittheConfigurationMenu.
TheprinterisintheNormalModeandcancommunicatewiththehostcomputer.
Receipt Test Mode
ToruntheReceiptTestMode:
1. EnabletheReceiptTestModethroughtheConfigurationMenu.SeeConfiguringthePrinter,forinstructionsonhowtoentertheConfigurationMenu.
2. PushPaperFeedButtonandthereceiptstationwillprintallcodepages.
3. Thetestendswithacut.
4. Gotostep2againtorepeatthistest.
ToexittheReceiptTestMode:
1. EntertheConfigurationMenuagain.
2. DisabletheReceiptTestMode
3. ExittheConfigurationMenu
TheprinterisinNormalModeandcancommunicatewiththehostcomputer.
MICR Test Mode
MICRTestModeallowstheusertotestwhethertheMICRisoperatingcorrectly.WhentheprinterisinthismodetheMICRreadscharactersonachequeasusual,butinsteadof
transmittingthevaluestothesoftwareitprintsonreceiptpaper.
ToruntheMICRTestMode:
1. EntertheConfigurationMenu.SeeConfiguringthePrinter,forinstructionsonhowtoentertheConfigurationMenu.
2. AfterenablingtheMICRTestModethroughtheConfigurationMenu,exittheConfigurationMenu.
3. Insertacheckintotheslipstation.(SeeVerifyingandValidatingCheckssection.)
4. TheprinterwaitsuntilacheckisinsertedanddetectedbeforetheplatenclosesandthecharactersarereadbytheMICRcheckreader.Thedecodeddataisprintedon
receiptpaper,theplatenisopened,andthetestisrestarted.
5. Theprintednumbersshouldmatchthenumbersonthecheck.IftheMICRcheckreadermisreadsacharacter,thetestprintsquestionmark?.IftheMICRcheckreaderisunabletoreadanycharacters,thetestprintsNOMICRDATATODECODE.
*** GOOD READ ***MICR Data:5001234UT33456789T 123 67 5
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ToexittheMICRTestMode:
1. EntertheConfigurationMenuagain.
2. DisabletheMICRTestMode.
3. ExittheConfigurationMenu.
TheprinterisintheNormalModeandcancommunicatewiththehostcomputer.
Check Flip Test Mode
ToruntheCheckFlipTestMode:
1. EnabletheCheckFlipTestModethroughtheConfigurationMenu(SeeConfiguringthePrinter,forinstructiononhowtoentertheConfigurationMenu),thenexittheConfigurationMenu.
2. Insertacheckasifvalidatingthecheck,lengthwiseandfacedownintotheslipstation.(SeeVerifyingandValidatingCheckssectiontoinsertcheck.)
Acheckmustbeusedifanyothersliporformisinsertedtheprinterwillnotconduct.
3. PushPaperFeedButton.
4. Thecheckthengoesthroughthefliproutineonlynoprintingtakesplace.
To
exit
the
Check
Flip
Test
Model:
1. EntertheConfigurationMenuagain.
2. DisabletheCheckFlipTestMode.
3. Ex