NATO ASI Series - Springer978-3-642-60972...NATO ASI Series Advanced Science Institutes Series A series presenting the results of activities sponsored by the NATO Science Committee,
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NATO ASI Series Advanced Science Institutes Series
A series presenting the results of activities sponsored by the NATO Science Committee, which aims at the dissemination of advanced scientific and technological knowledge, with a view to strengthening links between scientific communities.
The Series is published by an international board of publishers in conjunction with the NATO Scientific Affairs Division
A Life Sciences B Physics
C Mathematical and Physical Sciences D Behavioural and Social Sciences E Applied Sciences
F Computer and Systems Sciences G Ecological Sciences H Cell Biology
Global Environmental Change
PARTNERSHIP SUB-SERIES
1. Disarmament Technologies 2. Environment 3. High Technology 4. Science and Technology Policy 5. Computer Networking
Plenum Publishing Corporation London and New York
Kluwer Academic Publishers Dordrecht, Boston and London
Springer-Verlag Berlin Heidelberg New York Barcelona Budapest Hong Kong London Milan Paris Santa Clara Singapore Tokyo
The Partnership Sub-Series incorporates activities undertaken in collaboration with NATO's Cooperation Partners, the countries of the CIS and Central and Eastern Europe, in Priority Areas of concern to those countries.
NA TO-PCO DATABASE
The electronic index to the NATO ASI Series provides full bibliographical references (with keywords and/or abstracts) to about 50000 contributions from international scientists published in all sections of the NATO ASI Series. Access to the NATO-PCO DATABASE compiled by the NATO Publication Coordination Office is possible in two ways:
- via online FILE 128 (NATO-PCO DATABASE) hosted by ESRIN, Via Galileo Galilei, 1-00044 Frascati, Italy.
The CD-ROM can be ordered through any member of the Board of Publishers or
through NATO-PCO, Overijse, Belgium.
Series F: Computer and Systems Sciences, Vol. 143
Springer Berlin Heidelberg New York Barcelona Budapest Hong Kong London Milan Paris Santa Clara Singapore Tokyo
Batch Processing Systems Engineering Fundamentals and Applications for Chemical Engineering
Edited by
Gintaras V. Reklaitis School of Chemical Engineering, Purdue University West Lafayette, IN 47907, USA
Aydin K. Sunol Department of Chemical Engineering, College of Engineering University of South Florida, 4202 East Fowler Avenue, ENG 118 Tampa, FL 33620-5350, USA
David W. T. Rippint Laboratory for Technical Chemistry, Eidgenossische Technische Hochschule (ETH) Zurich, Switzerland
Oner Hortagsu Department of Chemical Engineering, Bogazi<;i University TR-80815 Bebek-Istanbul, Turkey
Springer Published in cooperation with NATO Scientific Affairs Division
Proceedings of the NATO Advanced Study Institute on Batch Processing Systems Engineering: Current Status and Future Directions, held in Antalya, Turkey, May 29 - June 7,1992
Library of Congress Cataloging-in-Publication data applied for
ISBN-13: 978-3-642-64635-5 e-ISBN-13: 978-3-642-60972-5 DO I: 10.1007/978-3-642-60972-5
Springer-Verlag Berlin Heidelberg New York
This work is subject to copyright. All rights are reserved, whether the whole or part of the material is concerned, specifically the rights oftranslation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other way, and storage in data banks. Duplication of this publication or parts thereof is permitted only under the provisions of the German Copyright Law of September 9, 1965, in its current version, and permission for use must always be obtained from Springer-Verlag. Violations are liable for prosecution under the German Copyright Law.
Balsera, Shauna Schullo, Nihat Giirmen, C. Chang, and Burak Ozyurt for assistance with
brochures, program, re-typing, indexing, and correspondence; Dean M. Kovac and Chairman R.
Gilbert of University of South Florida for supplementary financial support; Bogazi~i Turizm Inc.
VIII
and Tamer Tours for local arrangements in Turkey and social programs; IBM Turkey, especially
Mtinire Ankol, for the RISC Station and personal computers; Canan Tamerler and Vildan Din~bR§
(ASI's Angels) for tireless help accompanied by perpetual smiles throughout the AS I; and Falez
Hotel management and staff, especially Filiz Giiney, for making our stay a very pleasant one.
The idea of organizing a NATO ASI on systems engineering goes back to 1988 and was
partially motivated by AKS's desire to do something in this domain at home for Turkey. However,
its realization was accompanied by personal losses and impeded by unanticipated world events.
A week before the proposal was due AKS lost his best friend, mentor, and mother, Mefharet
Sunol. The Institute had to be postponed due to the uncertainties arising from the Gulf crisis. A
few months before finalization ofthis volume, our dear friend and esteemed colleague, Prof David
W. T. Rippin passed away. It is fitting that this proceedings volume be dedicated to the memories
of Mefharet Sunol and David Rippin.
Gintaras V. Reklaitis and Aydm K. Sunol
West Lafayette, Indiana and Tampa, Florida
September 1996
List of Contributors and Their Affiliation
Organizing Committee and Director
Dner Horta~su, Chemical Engineering Department, Bogazi~i Universitesi, Istanbul, Turkey
Gintaras. V. Reklaitis, School of Chemical Engineering, Purdue University, USA
David W.T. Rippin, Technical Chemistry Lab, ETH Zurich, Switzerland
Director: Aydm K. Sunol, Chemical Engineering Department, University of South Florida, USA
Main Lecturers and Their Current Affiliation
Michel Lucet, Rhone Poulenc, France
Sandro Macchietto, Imperial College, UK
Rodger Sargent, Imperial College, UK
A1irio Rodriguez, University of Porto, Portugal
John F. MacGregor, McMaster University, Canada
Christos Georgakis, Lehigh University, USA
Arthur W. Westerberg, Carnegie Mellon University, USA
Ignacio E. Grossmann, Carnegie Mellon University, USA
Giresh S. Joglekar, Batch Process Technologies, USA
Jack W. Ponton, University of Edinburgh, UK
Kristian M. Lien, Norwegian Institute of Technology, Norway
Luis Puigjaner, Catalunya University, Spain
Special Lecturers
Mukul Agarwal, ETH Zurich, Switzerland
RIdvan Berber, Ankara Universitesi, Turkey
Cristine Bernot, University of Massachusetts, USA
x
Ali Cmar, lIT, USA
Shinji Hasebe, Kyoto University, Japan
Laszlo Halasz, ETH, Switzerland
Gyula Kortvelyessy, SZEVIKI R&D Institute, Hungary
Joe Pekny, Purdue University, USA
Dag E. Ravemark, ETH, Switzerland
Nilay Shah, Imperial College, University of London, UK
Eva Sorensen, University ofTrondheim, Norway
Venkat Venkatasubramanian, Purdue University, USA
Zentner M. G., Purdue University, USA
Denis L.J. Mignon, Universite Catholique de Louvain, Belgium
Session Chairs (In Addition to Organizers and Lecturers)
Yaman Arkun, Georgia Tech, USA
Tiirker Giirkan, METU, Turkey
lisen Onsan, Bogazi~i Universitesi, Turkey
Canan Ozden, METU, Turkey
L. H. Garcia-Rubio, University of South Florida, USA
Additional Poster Contributors
Bela Csukas, Vezsprem University, Hungary
Bilgin Klsakiirek, METU, Turkey
Table of Contents
Plenary Papers
Current Status and Challenges of Batch Process Systems Engineering David W T. Rippin
Future Directions for Research and Development in Batch Process Systems Engineering ........................................................................................................ 20 Gintaras V Reklaitis
Status of Batch Processing Systems Engineering in the World
Role of Batch Processing in the Chemical Process Industry ........................................... 43 Michel Lucet, Andre Charamel, Alain Chapuis, Gilbert Guido, and Jean Loreau
Present Status of Batch Process Systems Engineering in Japan Shinji Hasebe and 10ri Hashimoto
Batch Processing Systems Engineering in Hungary Gyula K6rlvelyessy
Design of Batch Processes
49
78
Design of Batch Processes ............................................................................................... 86 L. Puigjaner, A. Espuiia, G. Santos, and M Graells
Predesigning a Multiproduct Batch Plant by Mathematical Programming Dag E. Ravemark and D. W T. Rippin
The Influence of Resource Constraints on the Retrofit Design of Multipurpose
114
Batch Chemical Plants ..................................................................................................... 150 Savoula Papageorgaki, Athanasios G. Tsirukis, and Gintaras V Reklaitis
Design of Operation Policies for Batch Distillation Sandro Macchietto and LM Mujtaba
174
Sorption Processes ...................... ... ............... ............. .... ... ......... ........ .......... ...... ... ... ..... .... 216 Alirio E. Rodrigues and Zuping Lu
Control of Batch Processes
Monitoring Batch Processes ............................................................................................. 242 John F MacGregor and Paul Nomikos
XII
Tendency Models for Estimation, Optimization and Control of Batch Processes ........... 259 Christos Georgakis
Control Strategies for a Combined Batch Reactor / Batch Distillation Process .............. 274 Eva Sr/H"ensen and Sigord Skogestad
A Perspective on Estimation and Prediction for Batch Reactors ..................................... 295 Mukul Agarwal
A Comparative Study of Neural Networks and Nonlinear Time Series Techniques for Dynamic Modeling of Chemical Processes ............................................ 309 A. Raich, X Wu, H F. Lin, and Ali (:mar
Enabling Sciences: Simulation Techniques
Systems of Differential-Algebraic Equations R. W H Sargent
Features of Discrete Event Simulation ............................................................................ . Steven M Clark and Girish S. Joglekar
331
361
Simulation Software for Batch Process Engineering ....................................................... 376 Steven M Clark and Girish S. Joglekar
The Role of Parallel and Distributed Computing Methods in Process Systems Engineering ........................................................................................... 393 Joseph F. Pekny
Mixed-Integer Optimization Techniques for the Design and Scheduling of Batch Processes ................................................................................................................ 451 Ignacio E. Grossmann, Ignacio Quesada, Ramesh Raman, and Vasilios T Voudouris
Recent Developments in the Evaluation and Optimization of Flexible Chemical Processes .......................................................................................................... 495 Ignacio E. Grossmann and David A. Straub
Enabling Sciences: Knowledge Based Systems
Artificial Intelligence Techniques in Batch Process Systems Engineering ..................... 517 Jack W Ponton
Elements of Knowledge Based Systems - Representation and Inference ....................... 530 Kristian M Lien
Selected Topics in Artificial Intelligence for Planning and Scheduling Problems, Knowledge Acquisition, and Machine Learning .............................................................. 595 Aydm K. Sunol, MuzaJfer Kapanoglu, and Praveen Mogili
XIII
Integrating Unsupervised and Supervised Learning in Neural Networks for Fault Diagnosis ................................................................................................................. 631 Venkat Venkatasubramanian and Surya N Kavuri
Scheduling and Planning of Batch Processes
Overview of Scheduling and Planning of Batch Process Operations ....... ...... ....... ...... .... 660 Gintaras V Reklaitis
GanttKit - An Interactive Scheduling Tool ..................................................................... 706 L. Halasz, M Hofmeister, and David W T Rippin
An Integrated System for Batch Processing ..................................................................... 750 S. Macchietto, C. A. Crooks, and K. Kuriyan
An Interval-Based Mathematical Model for the Scheduling of Resource-Constrained Batch Chemical Processes .... ............... ... ........ ............ ....... .......... 779 M G. Zentner and Gintaras V Reklaitis
Applications of Batch Processing in Various Chemical Processing Industries
Batch Processing in Textile and Leather Industry ............................................................ 808 L. Puigjaner, A. Espufza, G. Santos, and M Graells
Baker's Yeast Plant Scheduling for Wastewater Equalization ........................................ 821 Neyyire (Renda) Tilmsen, S. Giray Velioglu, and Oner Hortar;su
Simple Model Predictive Control Studies on a Batch Polymerization Reactor ............... 838 Ali Karaduman and Ridvan Berber
Retrofit Design and Energy Integration of Brewery Operations .. ............. ....... ................ 851 Denis J Mignon
List of Participants 863
Index ................................................................................................................................ 867