Integrated drilling intelligence Drilling Automation
Integrated drilling intelligence
Drilling Automation
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 2
You already own the rig of the future.
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 3
We enable you.
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 4
The driller is the link
Equipment Controls Integration
Drilling Optimization Processes
DRILLER
Machine control
Process control
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 5
DRILLER
CO Man
Comms Method
Verbal Commands
Drawworks Top Drive Mud Pump MPD
Drilling Mechanics
Meas
Formation Evaluation
Survey Meas
Steering Equip
A Bit Meas
The driller is the link
OPERATING SYSTEM
Hoist up
Open IBOP
Open slips
Start pumps
Start rotation
Tag bottom
Stop rotation
Stop pumps
Close slips
Close IBOP
Turn on Auto Driller
Hoist up
How slow should I lower to bottom?
Did I hoist high enough?
Can I start my pumps?
What RPM?
Is my crew safe?
What was survey depth?
Did I forget something?
OPERATING SYSTEM
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 7
Driller as a pilot DRILLER
(observes process)
GEOLOGIST DRILLING ENG
(offsite)
Comms Method
eVolve, 3rd party apps
Drawworks Top Drive Mud Pump MPD
Distributed Sensors
Drilling Mechanics
Meas
Formation Evaluation
Survey Meas
Steering Equip
A Bit Meas
APP for that?
NOVOS
OPERATING SYSTEM
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 8
NOVOS is the link
Equipment Controls Integration
Machine control
Drilling
Optimization
Processes
Process control
DRILLER (Process Supervisor)
NOVOS
OEM 3rd parties
OPERATING SYSTEM
©2016 NOV | Proprietary and confidential. National Oilwell Varco - Investor Presentation | 9
Machine Control – COMPLEX!! Top Drive Inputs & Outputs
©2016 NOV | Proprietary and confidential. National Oilwell Varco - Investor Presentation | 10
Process Control - Simple Top Drive RPM & Torque
NOVOS
Torque RPM
RPM
Torque
Process Inputs
Machine Control
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 11
Integrate
• NOVOS Process Automation Platform
• Integrates NOV Controls (Cyberbase & Amphion)
• SDK – Software Development Kit
• ANYONE can create an APP!
INTEGRATION
AP
MP
HIO
N C
YBER
BA
SE
SDK
Equipment Controls Integration
NOV Drilling
Optimization
Processes
3rd P NOVOS
OPERATING SYSTEM
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 12
NOVOS system overview
Surface Data from Rig Instruments
NOVOS takes aggregated data from surface instrumentation, rig
equipment and 3rd party data sources
NOVOS Integration Kit
Application Server, Interface SBC, Mission Control IPC,
Visualization IPC
NOVOS User Interface and Drillers set up
NOVOS screen replaces one of the driller’s Amphion
Downhole Data
NOVOS takes data from NOV and 3rd party downhole tools,
either by mud pulse or IntelliServ high speed network
OPERATING SYSTEM
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 13
Automate
• Well Plan – creates consistency every well.
• Automate the steps – Mud Pumps On
– Tag Bottom
– AutoDriller
– Off Bottom
– Mud Pumps Off
– Survey
– Etc.
AUTOMATION
TAG
BO
TTOM
SURVEY
FLO
W O
FF
INTEGRATION
AP
MP
HIO
N C
YBER
BA
SE
SDK
Equipment Controls Integration
NOV Drilling
Optimization
Processes
3rd P NOVOS
OPERATING SYSTEM
Cycle 5
Cycle 1
Cycle 2
Cycle 3
Cycle 4
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 14
Driller managing drilling steps
Completed 5 cycles in 20 minutes.
Inconsistent in
• Engaging Auto Driller
• Tagging bottom
• Setting slips
Block Height
Tim
e (m
inu
tes)
OPERATING SYSTEM
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 15
Driller managing the drilling process
Completed 11 cycles in 20 minutes.
Consistent in
• Drilling Process
• Minimizing Variances
• Protecting tools from damage
Up to 120% increase in productivity
Block Height
Tim
e (m
inu
tes)
OPERATING SYSTEM
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 16
Rig Optimization
• Optimize the Automated Steps – Circulating Bottoms Up
– Tag / Off Bottom – Minimum Bit Wear
– True Drill – Consistent Weight AT the Bit
RIG OPTIMIZATION
AUTOMATION
TAG
BO
TTOM
SURVEY
FLO
W O
FF
INTEGRATION
AP
MP
HIO
N C
YBER
BA
SE
SDK
Equipment Controls Integration
NOV Drilling
Optimization
Processes
3rd P NOVOS
OPERATING SYSTEM
©2014 NOV | Proprietary and confidential. Presentation Name - 00/00/00 | 17
Drilling Practices
Transitioning from sliding to rotating zone
During transition upwards of 30 G’s seen by the EMS
RPM variance seen from 0 to +500 RPM while moving pipe off bottom due to static friction
RPM variance seen coming from the high bend angle when rotating
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Burst Analysis HF Data
EMS showing high torsional vibrations, magnitudes seen in burst data below
• Burst data shows Gyro RPM fluctuations from 0-140 RPM’s during this period • Burst dominant frequency 0.28 hz which is the first torsional natural harmonic of
the string • There is also a secondary frequency generated by the high bend angle of the
motor creating a second peak in the Gyro RPM signal
©2014 NOV | Proprietary and confidential. Presentation Name - 00/00/00 | 19
Toolface stability Visualization
©2015 NOV | Proprietary and confidential. Presentation Name - 00/00/00 | 20
Burst – Data Animation – Reverse Rotation during Stick-Slip
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 21
IntelliServ system overview
WIRED DRILL PIPE
DataSwivel
Extracts signal from rotating drillstring
NetCon
Surface network controller and management system
Wired Drillstring
Enables high speed data transmission across drillstring
DataLinks or ASMs
Installed periodically along drillstring to condition and
amplify data signal (Matted to normal R2 or R3 joints of pipe)
MWD Interface Subs Interface between MWD, LWD tools and RSS tools and IntelliServ network
Reliability and Performance
¹Uptime is defined as the percentage of time that the Network is online and transmitting high-speed data. Uptime
% = (Possible Data Hours - Downtime)/ Possible Data Hours
Closed Loop Downhole Automation
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 24
Automated Drilling Applications DrillShark™, DH Drillshark
CLOSED LOOP
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 25
Automated Drilling Applications TrueDrill™
Well 6
Well 1
CLOSED LOOP
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Automated Drilling Applications Automated Directional Drilling
CLOSED LOOP
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Automated Drilling Applications EFD Visualization
CLOSED LOOP
• NOV topdrive software upgrade mitigates torsional vibration and stick • Sends an inverse wave into the drillstring, much like noise cancelling
• Improves drilling performance by • Improving borehole quality
• Improving RSS directional control
• Reducing torsional and coupled lateral vibrations
• Engaging cutters consistently
• Increasing founder point for higher ROP
• Increasing MTBF
• Improving MWD decoding
SoftSpeed2
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“Turn the Lights on” - WDP
• Coaxial cable enables 57.600 bps
Lateral Vibration
• Sensors along the entire drillstring
• monitor and control downhole
conditions throughout the well
Visualization – Vibration Mitigation W
ell
Depth
T
VD
• MWD – Single Point Measurement
Time Now
Vib
rati
on
Sev
erit
y Le
vel
Time Historical
Downhole Vibrations Viewer
• WDP – Along String Measurement
Down Hole Equivalent Fluid Density W
ell
Depth
T
VD
• MWD – Single Point Measurement
Time Now
Flu
id D
en
sity
Time Historical
Equivalent Fluid Density
• WDP – Along String Measurement
EFD Viewer – Pack off W
ell
Depth
T
VD
• MWD – Single Point Measurement
Time Now
Flu
id D
en
sity
Time Historical
Equivalent Fluid Density
• WDP – Along String Measurement
Flow off – NO DATA from downhole Flow off – Lights ON with WDP Pack off identified below ASM 2 and above ASM 1 (not around BHA)
ASM 1
ASM 2
Pack off
Pack off
Well Control Awareness Lost circulation events
• Along-string measurements for improved well control awareness
‒ Internal & annular pressure, temperature, rotation and vibrations
The RT annular pressure readings were used to calculate the relative height of the fluid column, providing a clear understanding of the wellbore condition
Well Control Awareness Hole cleaning
• Along-string measurements for improved well control awareness
‒ Internal & annular pressure, temperature, rotation and vibrations
Coring Efficiency jamming
Reduction in downhole torsional vibrations
Reduction in downhole torque
WOB ”unaffected”
EFD Viewer – Lost Circulation Drilling ahead – even color
Picking off bottom, circulating Colors change as hydrostatic pressure decreases
Continuing colorchanges show further decreased hydrostatic pressure
Well
Depth
W
ell
Depth
W
ell
Depth
Time 1
Time 2
Time 3
Time 1
Start displacement
Displacing..
Well displaced
Mud Displacement
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 38
Field Optimization
FIELD OPTIMIZATION
RIG OPTIMIZATION
AUTOMATION
TAG
BO
TTOM
SURVEY
FLO
W O
FF
INTEGRATION
AP
MP
HIO
N C
YBER
BA
SE
SDK
Equipment Controls Integration
NOV Drilling
Optimization
Processes
3rd P NOVOS
Distribute Learnings from one well to the fleet
NOV
NOVOS CLOUD
NOV NOV NOV
OPERATING SYSTEM
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 39
Conoco Phillips, Land USA
42 % reduction in time from previous pad Spud to TD
CLOSED LOOP
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 40
Hess, Land USA
More than 30% reduction in time from three previous pads
CLOSED LOOP
©2016 NOV | Proprietary and confidential. National Oilwell Varco - ADNOC | 41
• North Dakota,
• Very Similar rigs 1KM apart
• Supply chain efficiency
• Cuts waiting time
Consistent delivery
CLOSED LOOP
Reduced well delivery time
Less Non Productive Time and Invisible Lost Time
Helps train the next generation of drillers
More production from same rigs
Consistency and repeatability of performance
Improved decision making
Enables remote operations and efficient knowledge capture
Early gains in performance on challenging assets
Transfer learnings across all rigs
Automation Value Creation
©2016 NOV | Proprietary and confidential. 42