NATIONAL MINERAL INVENTORY - AN OVERVIEW 1 7.2 Fireclay Introduction The name fireclay is given to a group of refractory clays which can withstand temperatures above pyrometric cone equivalent (PCE)-19. Refractoriness and plasticity are the two main properties needed in fireclay for its suitability in the manufacture of refractory bricks. A good quality fireclay should have a high fusion point and good plasticity. The fusion point is highre than 1580 o c, hence used for lining furnace as firebrick,manufacture of utensils,crucible saggars retorts & glassware and due to good plasticity it can be shaped easily or moulded in desired shape. Fireclay containing high alumina and low iron oxide, lime, magnesia and alkalies are preferred by refractory manufacturers. The aluminous kaolinitic variety of fireclay is more refractory because it is hard and dense and shows absence of iron, giving it a white-burning colour. The absence of alkalis gives it a very high fusion temperature. Occurrences of fireclay are widespread in the country. Major deposits of fireclay are associated with coal seams. India is comfortably placed in fireclay resources. Basis of Grade Classification Fireclay is mainly used for making refractory bricks and hence end-use grade classification is primarily based on this. The following grade classifications have been adopted in the National Mineral Inventory as on 1.4.2015. 1. Refractory Al 2 O 3 30% (min) Non Plastic/ Fe 2 O 3 2% (max) Semi Plastic PCE (Orton cone 30 min) 2. Refractory Al 2 O 3 18% (min) Plastic Fe 2 O 3 3% (max.) PCE (Orton cone 18 min) 3. Refractory Fireclay which cannot be included Unclassified in (1) & (2) above. 4. Others Fireclay which cannot be included in the above refractory grades. 5. Unclassified Fireclay with wide range of chemical analysis and which cannot be classified into any of the above grades. 6. Not Known Fireclay for which neither chemical analysis nor actual uses are available Basis of Categorisation of Resources As per United Nations Framework Classification (UNFC), resources are broadly classified into 'reserves' and 'remaining resources'. According to the norms of this system, reserves of fireclay have been placed under proved (111) and probable (121) & (122) categories. The remaining resources have been placed under feasibility (211), pre-feasibility (221) & (222), measured (331), indicated (332), inferred (333) and reconnaissance (334) categories. Salient Features of the Inventory The total resources of fireclay in the country as on 1.4.2015 are estimated at 722,829 thousand tonnes. Of these, 27,037 thousand tonnes (3.7%) fall under reserve category and 695,791 thousand tonnes (96.3%) are under remaining resource category. Out of the total resources, the share of freehold area is 591,700 thousand tonnes (81.9%), leasehold public sector 34,991 thousand tonnes (4.8%) and leasehold private sector 96,138 thousand tonnes (13.3%). All India scenario of fireclay reserves, remaining resources and total resources as on 1.4.2015 vis-a-vis 1.4.2010 have been given in Tables - 1 and 2. The tables give an idea about the significant changes in terms of increase or decrease of resources as per lease status, grades and states. In Table-3 district wise reserves/ resources as on 1.4.2015 have been given. Out of the total resources of fireclay, the share of refractory non-plastic/semi-plastic grade is 117,211 thousand tonnes (16.2%), refractory plastic grade 268,321 thousand tonnes (37.1%), refractory unclassified grade 104,806 thousand tonnes (14.5%), others 65,362 thousand tonnes (9%), unclassified 14,604 thousand tonnes (2%) and not known grade 152,525 thousand tonnes (21.1%) . Occurrences of fireclay are widespread in the country. Out of the total resources of fireclay, Odisha is credited with 172,924 thousand tonnes (24%), followed by Madhya Pradesh 126,639 thousand tonnes (18%), Tamil Nadu 116,663 thousand tonnes (16%),
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NATIONAL MINERAL INVENTORY - AN OVERVIEW
1
7.2 Fireclay
IntroductionThe name fireclay is given to a group of refractory
clays which can withstand temperatures abovepyrometric cone equivalent (PCE)-19. Refractorinessand plasticity are the two main properties needed infireclay for its suitability in the manufacture of refractorybricks. A good quality fireclay should have a highfusion point and good plasticity. The fusion point ishighre than 1580oc, hence used for lining furnace asfirebrick,manufacture of utensils,crucible saggarsretorts & glassware and due to good plasticity it canbe shaped easily or moulded in desired shape. Fireclaycontaining high alumina and low iron oxide, lime,magnesia and alkalies are preferred by refractorymanufacturers. The aluminous kaolinitic variety offireclay is more refractory because it is hard and denseand shows absence of iron, giving it a white-burningcolour. The absence of alkalis gives it a very highfusion temperature.
Occurrences of fireclay are widespread in thecountry. Major deposits of fireclay are associatedwith coal seams. India is comfortably placed in fireclayresources.
Basis of Grade ClassificationFireclay is mainly used for making refractory bricks
and hence end-use grade classification is primarilybased on this. The following grade classifications havebeen adopted in the National Mineral Inventory as on1.4.2015.
3. Refractory Fireclay which cannot be includedUnclassified in (1) & (2) above.
4. Others Fireclay which cannot be includedin the above refractory grades.
5. Unclassified Fireclay with wide range ofchemical analysis and whichcannot be classified into any ofthe above grades.
6. Not Known Fireclay for which neither chemicalanalysis nor actual uses are
availableBasis of Categorisation of Resources
As per United Nations Framework Classification(UNFC), resources are broadly classified into 'reserves'and 'remaining resources'.
According to the norms of this system, reservesof fireclay have been placed under proved (111) andprobable (121) & (122) categories.
The remaining resources have been placed underfeasibility (211), pre-feasibility (221) & (222), measured(331), indicated (332), inferred (333) andreconnaissance (334) categories.
Salient Features of the InventoryThe total resources of fireclay in the country as on
1.4.2015 are estimated at 722,829 thousand tonnes. Ofthese, 27,037 thousand tonnes (3.7%) fall under reservecategory and 695,791 thousand tonnes (96.3%) areunder remaining resource category. Out of the totalresources, the share of freehold area is 591,700 thousandtonnes (81.9%), leasehold public sector 34,991thousand tonnes (4.8%) and leasehold private sector96,138 thousand tonnes (13.3%).
All India scenario of fireclay reserves, remainingresources and total resources as on 1.4.2015 vis-a-vis1.4.2010 have been given in Tables - 1 and 2. The tablesgive an idea about the significant changes in terms ofincrease or decrease of resources as per lease status,grades and states. In Table-3 district wise reserves/resources as on 1.4.2015 have been given.
Out of the total resources of fireclay, the share ofrefractory non-plastic/semi-plastic grade is 117,211thousand tonnes (16.2%), refractory plastic grade268,321 thousand tonnes (37.1%), refractoryunclassified grade 104,806 thousand tonnes (14.5%),others 65,362 thousand tonnes (9%), unclassified14,604 thousand tonnes (2%) and not known grade152,525 thousand tonnes (21.1%) .
Occurrences of fireclay are widespread in thecountry. Out of the total resources of fireclay, Odishais credited with 172,924 thousand tonnes (24%),followed by Madhya Pradesh 126,639 thousand tonnes(18%), Tamil Nadu 116,663 thousand tonnes (16%),
NATIONAL MINERAL INVENTORY - AN OVERVIEW
2
Tabl
e - 1
: R
eser
ves/
Res
ourc
es o
f Fir
ecla
y as
on
1.4.
2015
(P)
vis-
à-vi
s 1.4
.201
0(B
y L
ease
Sta
tus/
Gra
de)
(In
'000
ton
nes)
fig
ures
rou
nded
off.
Res
erve
sR
emai
ning
res
ourc
esTo
tal
reso
urce
sL
ease
sta
tus/
Gra
de1.
4.20
151.
4.20
10N
et c
hang
e1.
4.20
151.
4.20
10N
et c
hang
e1.
4.20
151.
4.20
10N
et c
hang
e
All
Ind
ia :
Tot
al27
037
3010
4(-
)306
769
5791
6834
15(+
)123
7972
2829
7135
20(+
)930
9
Ref
ract
aory
-Non
Pla
stic
/Se
mi
Plas
tic
3663
4642
(-)9
7911
3548
1058
76(+
)767
211
7211
1105
18(+
)669
3R
efra
ctor
y Pl
asti
c54
6052
20(+
)240
2628
6125
5168
(+)7
693
2683
2126
0388
(+)7
933
Ref
ract
ory
Uns
peci
fied
1424
816
175
(-)1
927
9055
896
201
(-)5
643
1048
0611
2377
(-)7
571
Oth
ers
1715
2786
(-)1
071
6364
759
297
(+)4
350
6536
262
084
(+)3
278
Unc
lass
ifie
d19
5110
13(+
)938
1265
310
865
(+)1
788
1460
411
878
(+)2
726
Not
kno
wn
-26
8(-
)268
1525
2515
6006
(-)3
481
1525
2515
6275
(-)3
750
F
reeh
old
--
-59
1700
5854
11(+
)628
959
1700
5854
11(+
)628
9
R
efra
ctor
y N
on P
last
ic/
Sem
i Pl
astic
--
-93
925
9377
1(+
)154
9392
593
771
(+)1
54
R
efra
ctor
y Pl
astic
--
-25
2067
2470
15(+
)505
225
2067
2470
15(+
)505
2
R
efra
ctor
y U
nspe
cifi
ed-
--
6762
666
559
(+)1
067
6762
666
559
(+)1
067
Oth
ers
--
-26
282
2628
2N
o C
hang
e26
282
2628
2N
o C
hang
e
U
ncla
ssifi
ed-
--
2477
2477
No
Cha
nge
2477
2477
No
Cha
nge
N
ot K
now
n-
--
1493
2214
9306
(+)1
614
9322
1493
06(+
)16
Lea
seho
ld P
riva
te26
380
2771
3(-
)133
269
758
9239
4(-
)226
3696
138
1201
07(-
)239
71
R
efra
ctor
y N
on P
last
ic/
Sem
i Pl
astic
3006
4042
(-)1
036
1521
474
72(+
)774
218
220
1151
5(+
)670
5
R
efra
ctor
y Pl
asti
c54
6052
20(+
)240
1079
481
53(+
)264
116
254
1337
3(+
)288
1
R
efra
ctor
y U
nspe
cifi
ed14
248
1580
3(-
)155
522
024
2910
7(-
)708
336
272
4491
0(-
)863
8
Oth
ers
1715
1366
(+)3
4983
4832
574
(-)2
4226
1006
333
940
(-)2
3877
U
ncla
ssif
ied
1951
1013
(+)9
3810
176
8388
(+)1
788
1212
694
01(+
)272
5
Not
Kno
wn
-26
8(-
)268
3202
6700
(-)3
498
3202
6969
(-)3
767
Lea
seho
ld P
ubli
c65
723
92(-
)173
534
334
5610
(+)2
8724
3499
180
02(+
)269
89
Ref
ract
ory
Non
Pla
stic
/
Sem
i Pl
astic
657
600
(+)5
744
0946
33(-
)224
5066
5233
(-)1
67
Ref
ract
ory
Uns
peci
fied
-37
2(-
) 37
290
853
6(+
)372
908
908
No
Cha
nge
O
ther
s-
1420
(-)
1420
2901
744
1(+
) 28
576
2901
718
61(+
) 27
156
NATIONAL MINERAL INVENTORY - AN OVERVIEW
3
Table – 2 : Total Resources of Fireclay as on 1.4.2015 (P) vis-à-vis 1.4.2010(By States)
(In '00 0 tonnes)
Sta te Total Resources Net Change
As on 1 .4 .2015 As on 1 .4 .2010
All India : To tal 7 2 2 8 2 9 7 1 3 5 1 9 (+ )9 311
T ripura 3 7 0 3 7 0 No ChangeUt ta r Pra desh 3 2 2 1 3 2 2 1 No Change
West Bengal 1 59 8 1 1 55 8 1 (+ )4 00
figures rounded off.
Jharkhand 66,454 thousand tonnes (9%), Rajasthan54,656 thousand tonnes and Gujarat 59,809 thousandtonnes (8% each), Chhattisgarh 21,558 thousandtonnes & Kerala 18,181 thousand tonnes (3% each),Andhra Pradesh 16,496 thousand tonnes, West Bengal15,981 thousand tonnes, Karnataka 11,794 thousandtonnes,Meghalaya 10,999 thousand tonnes andTelangana 11,446 thousand tonnes (2% each). Thebalance 1% resources have been accounted by Assam,Bihar, Delhi, Maharashtra, Jammu & Kashmir, Tripuraand Uttar Pradesh.
In the inventory as on 1.4.2015, a net increase of9,311 thousand tonnes resources have been recordedas compared to the inventory as on 1.4.2010. Thesechanges have occurred due to addition of about 79
deposits (23,608 thousand tonnes) and upward anddownward revisions of resources in Andhra Pradesh,Gujarat, Jharkhand, Karnataka, Madhya Pradesh,Maharashtra, Odisha, Rajasthan, Tamil Nadu,Telanganaand West Bengal.
About 530,115 thousand tonnes (73.3%) resourcesof fireclay is under inferred and reconnaissancecategories. These resources have been estimated basedon a limited and preliminary exploration. If these areasare examined for further detailed exploration, theconfidence level of resources position of fireclay in thecountry may improve.
A total of 892 deposits have been reported in theinventory as on 1.4.2015. Of these, 501 deposits are infreehold areas and the balance 391 deposits in leaseholdareas.
NATIONAL MINERAL INVENTORY - AN OVERVIEW
4
Table - 3 : District wise Reserves/Resources of Fireclay as on 1.4.2015 (P)
(In '00 0 tonnes)
State/Dist r i ct Reserves Remaining Resources Total Resources
All India : To tal 2 70 3 7 6 9 5 7 9 1 7 2 2 8 2 9
Andhr a Pr ade s h 1 9 3 4 1 45 6 2 1 64 9 6Ch i t to or - 1 0 1 0Cuddapah - 4 9 3 4 4 9 3 4Godavari East 1 6 8 4 8 2 5 5 9 9 4 0Godavari West 2 5 0 5 1 2 7 6 2Ku rnool - 4 0 0 4 0 0Srikalulam - 4 5 0 4 5 0
A s s a m - 3 1 6 1 3 1 6 1Dibrugarh - 4 4 4 4Karbi Anglong - 2000 2 0 0 0North Cachar Hills - 1 0 7 0 1 0 7 0North La khimpur - 4 7 4 7
B i h a r - 4 4 4 4Bhagalpur - 1 4 1 4Purnea - 3 0 3 0
C h h a t t i s g a r h 4 3 3 2112 6 2 15 5 8Bilaspur - 3 3 5 3 3 5Raigarh 4 3 3 7 5 1 8 7 9 5 0Rajnandgaon - 1 32 7 4 1 32 7 4