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Nanomanufacturing and Smart Materials

MENG 439Advanced Manufacturing Processes

Presented by:

Farid Abdel Kader Mostafa Ehsan

Omar Abdel Razek Sherif Fahmy

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The Goal

Nanomanufacturing.

Theory.

Applications.

Smart Materials.

Theory.

Applications.

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Outline

Nanotechnology Nanomanufacturing

The Complete Process Applications

Nanomanufacturing vs.T

raditional What are Smart materials?

Advantages Types of Smart materials Applications Economical Outlook

Merging Smart Materials andNanotechnology

References

Questions

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Nanotechnology

The term was first proposed by K.Eric Drexler in the 1970's.

A nanometer is one billionth of ameter.

It involves the manipulation of thestructure of matter atom-by-atom.

It is currently undergoing extensivedevelopment.

It has not yet yielded significantlyuseful commercial products.

NanotechnologyNanomanufacturing

The Complete ProcessApplications

Nanomanufacturing vs.Traditional

What are Smartmaterials?

AdvantagesTypes of Smartmaterials

Applications

Economical OutlookMerging Smart

Materials andNanotechnology

ReferencesQuestions

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Nanomanufacturing

It is now quite accepted as was theidea of flying to the Moon in the pre

space age year of 1950. It will use nanomachines to build

structures, features, devices,systems, as well as other

nanomachines. Most research predicts that within 20

to 30 years nanomanufacturing willbecome a reality.






Applications



ReferencesQuestions

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The Complete Process

Tip PreparationWork piecePreparation

Positional

ControlFinal Product






Applications



ReferencesQuestions

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Applications

1. Chronometry Devices.

2. Sensor units.

3. Optical devices.

4. Biomedical products.

5. Computing and information storage

devices.6. Smart materials using nanoscale

devices.






Applications



ReferencesQuestions

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Applications






Applications



ReferencesQuestions

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Bearing

Planetary Gear

Universal Joint

ApplicationsApplications






Applications



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Nanomanufacturing vs. Traditional

Top-down:

Every productbegins with abulk materialprocess and is

subsequentlyrefined down.

Bottom-up:

Products aremanufacturedone atomicparticle at a time.






Applications



ReferencesQuestions

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What are Smart Materials?

Senses a stimulus (eyes).

Takes an intelligent decision

(brain).

Through electronic feedback ittakes corrective/preventivemeasures to avoid catastrophicsituations (arm).






Applications



ReferencesQuestions

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Advantages

No moving parts.

High reliability.

Low power requirements.Provide new capabilities that are

presently not possible.






Applications



ReferencesQuestions

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Types of Smart Materials

1. Piezoelectric Materials

2. Shape Memory Alloys

3. Magnetostrictive Materials

4. Active Fluids

5. Optical Fiber Bragg Grating

Sensors.






Applications



ReferencesQuestions

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1. Piezoelectric Materials

Expand and contract with theapplication of voltage.

Piezoceramics are the most widelyused smart material.Applications

Ink Jet Printers. Sonar. Medical Diagnostics. High frequency stereo-speakers. Computer Keyboards. Microphones.






Applications



ReferencesQuestions

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2. Shape Memory Alloys

Are metals that can be deformed andthen returned to their original shape

by heating.Applications

Aeronautical applications.

Surgical tools.

Muscle wires.






Applications



ReferencesQuestions

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3. Magnetostrictive Materials

Expand and contract with theapplication of magnetic fields.

Applications High-power sonar transducers.

Motors.

Hydraulic actuators.






Applications



ReferencesQuestions

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4. Active Fluids

Respond to an electric(electrorhelogical) or a magnetic

(magnetorheological) field with achange in viscosity.

Applications Tunable dampers.

Vibration-isolation systems. Clutches.

Brakes.

Resistance Controls.






Applications



ReferencesQuestions

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5.5. Optical Fiber Bragg GratingOptical Fiber Bragg Grating

SensorsSensors Respond to strain and temperature

by a shift in their optical wavelength.NanotechnologyNanomanufacturing





Applications



ReferencesQuestions

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Applications



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Economical Outlook

$1 Billion dollar market

75% - Electro-ceramics

10% -Shape Memory Materials 10% - Magnetostrictive materials

5% - Active Fluids






Applications



ReferencesQuestions

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Merging Smart Materials andMerging Smart Materials and

NanotechnlogyNanotechnlogyNanotechnologyNanomanufacturing





Applications



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References

Video http://members.tripod.com/~EnergyE

xpress/nanotech.html http://www.ewh.ieee.org/r7/st_mauric

e/html/20020314.htm http://www.the-

infoshop.com/study/ti4914_smart_ma

terials.html http://www.zyvex.com/nanotech/6dof.

html

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