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Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept. of Education
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Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

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Page 1: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Nano-Lithographywith Metastable Helium

Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf

IQEC: June 4, 2009

Supported by: ONR and Dept. of Education

Page 2: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Atomic Nanofabrication

• Direct Deposition.– Done with Na at Bell Labs in 1992– Since demonstrated with Cr.

• Resist Assisted.– Patterned atoms interact with a resist

changing its wetting properties.– Substrate is processed in a second step

producing permanent patterns.– Done with noble gases, alkali & alkaline

metals and group III elements.

• Review article: Meschede et.al. J. Phys. D. 36(2003) R17.

RESISTSUBSTRATEMASKWAFERATOMS

SUBSTRATEMASKATOMS

Nanometer scale patterning of neutral atoms and subsequent pattern preservation on a surface.

Page 3: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Some Motivation• Massive parallel fabrication of

nanostructures.

• Spectroscopically determined accuracy.

• Detailed study of the limits of optical forces.

• Applications to meta-material fabrication and

photonic crystals.

Page 4: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Brief Outline• Experimental System: atomic beam and

lithography process.

• Numerical Simulations: Trajectory calculations.

• Experimental Results: geometrical mask and light mask.

Experimental SystemNumerical SimulationsExperimental Results

Page 5: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Metastable Helium

• 20eV of internal energy.• Doubly disallowed

decay gives a lifetime of 8000s.

• Specific transition information:– 1083.33nm = 98ns

Experimental SystemNumerical SimulationsExperimental Results

AtomBichromatic ForceAtomic BeamLithography Process

Page 6: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

The Bichromatic Force

• Two frequencies give an amplitude modulated carrier wave.– Carrier frequency (1+2)/2 at atomic resonance.

– Envelope frequency (1-2)/2=bichro.

• Amplitude modulation satisfies pi pulse condition: =bichro/4

Absorption fromleft gives p = + k

Stimulated emission fromthe right gives p = + k

Experimental SystemNumerical SimulationsExperimental Results

AtomBichromatic ForceAtomic BeamLithography Process

/bichro

F =Δp

Δt=

2hk

2π /δbichro

>>hkγ

2

Page 7: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Force Profile

Ordinary Optical Molasses

{

δ/k k/k

Experimental SystemNumerical SimulationsExperimental Results

AtomBichromatic ForceAtomic BeamLithography Process

Page 8: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

The Bichromatic Force for Collimation:

Experimental SystemNumerical SimulationsExperimental Results

AtomBichromatic ForceAtomic BeamLithography Process

Zero velocityis shifted

Page 9: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Collimation Sequence

Experimental SystemNumerical SimulationsExperimental Results

AtomBichromatic ForceAtomic BeamLithography Process

Source

-kv± +kv± -kv±+kv±

+kv±+kv±-kv±

-kv±

2.3 mrad

1.1 mrad

=-5=-

=-

vl=1125±220 m/s

Page 10: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Sample Preparation • Si <100> wafers from

Montco Silicon Technologies.• 5 Å Cr adhesion layer and

250Å Au layer evaporated by Scientific Coatings.

• Diced in the Lukens Laboratory.

• Clean wafers:– Acetone.– Ethanol– Pirahna

• Assemble resist: nonanethiol.

Experimental SystemNumerical SimulationsExperimental Results

AtomBichromatic ForceAtomic BeamLithography Process

1-nonanethiol

Page 11: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Neutral Atom Lithography• On impact He* deposits

energy and becomes g.s. of He.

• Part of thiol C chain is broken and an extra electron weakens neighboring chain.

• Wet chemical etch removes Au where thiols are damaged.

• Samples are examined using an Atomic Force Microscope and a Scanning Electron Microscope.

Experimental SystemNumerical SimulationsExperimental Results

AtomBichromatic ForceAtomic BeamLithography Process

He* He*He*

He* He*

He HeHe

HeHe

~7minStandard Gold Etchant:

1M KOH0.1M K2S2O3

0.01M K3Fe(CN)6 0.001M K4Fe(CN)6 3H20

Page 12: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Focusing vs. Channeling Trajectories

Experimental SystemNumerical SimulationsExperimental Results

Trajectory CalculationsMonte Carlo Calculations

P0 =πwoxwoz

8I focus

McClelland, JOSA B 12 (1995)1761

Focusing Regime Channeling Regime

I focus = amHe*vz

2Isat (γ2 + 4δLM

2 )2

hδLM k 2woz2 γ 2

a = 5.37

Coordinate System

Page 13: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Geometrical Mask• Use micromesh (2000

lines per inch) to pattern resist.

• Peak dosage of 3 * 1012 atoms/mm2 and 7min etch time gives sharp features.

• Edge resolution of 80nm.

Experimental SystemNumerical SimulationsExperimental Results

Geometrical MaskChanneling Light MaskFocusing Light MaskConclusions

Page 14: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Channeling Regime: P=4P0

• Line spacing of 499±3nm on AFM.• Line Spacing of 566±14nm on SEM. • Line widths 100nm.

=+490MHz=+300dosage = 1.5*1012 atoms/mm2

Experimental SystemNumerical SimulationsExperimental Results

Geometrical MaskChanneling Light MaskFocusing Light MaskConclusions

Page 15: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Focusing Regime: P=P0

• Transverse velocity distribution in the numerical simulations is probably incorrect.

• Very faint lines, only visible in SEM or the FFT of AFM scans.

Experimental SystemNumerical SimulationsExperimental Results

Geometrical MaskChanneling Light MaskFocusing Light MaskConclusions

Page 16: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Results

• Performed numerical simulations.

• Measured the edge resolution to be

~80nm. This is limited by wafer

processing techniques.

• Demonstrated patterning in the focusing

and channeling regime.

Experimental SystemNumerical SimulationsExperimental Results

Channeling Light MaskFocusing Light MaskVelocity OffsetConclusions

Page 17: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Cool wafer pictures

Supporting Material

Page 18: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

The Radiative Force

|e>

|g>

|e>

|g>

|e>

|g>

hk

hk

|e>

|g>

hk

hk

hk

hk

hk

Fsp = hr k γ p

Atoms and LightExperimental System

Numerical SimulationsExperimental Results

Monochromatic ForcesPolychromatic ForcesAtoms

Fsp = hr k γ p =

hr k γ

2

so

1+ so + [2(δ −r k •

r v ) /γ ]2

Fsp,max =hkγ

2

Page 19: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Optical Molasses

-4 -2 0 2 4-1.0

-0.5

0.0

0.5

1.0

velocity [/k]

Force

[hk/

2]

rF OM ≡

8hk 2δso

r v

γ(1+ so + (2γ /δ)2)2≡ −β

r v

Atoms and LightExperimental System

Numerical SimulationsExperimental Results

Monochromatic ForcesPolychromatic ForcesAtoms

Page 20: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

The Light Shift and Dipole Force• Light adds an off diagonal

perturbation to the Hamiltonian that describes the atom.

– Energies are shifted:

– New eigenstates are mixtures of pure states.

• In a standing wave light field, the intensity of the light changes over half a wavelength.– Spatial modulation of the

separation of the energy levels results in a force.– Red detuned light attracts atoms.– Blue detuned light repels atoms.

Eg =hΩ2

Atoms and LightExperimental System

Numerical SimulationsExperimental Results

Monochromatic ForcesPolychromatic ForcesAtoms

Page 21: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Laser System• Whole system is seeded with

an extended cavity DBR diode laser.

• Laser is kept on resonance with saturation spectroscopy.

• Double passed AOM produces four frequencies in two beams.– Shift the center velocity.– Phase delay between counter

propagating pi pulses.

• Two AOM's produce light for three optical molasses stages.

Atoms and LightExperimental System

Numerical SimulationsExperimental Results

Laser SystemVacuum SystemAtomic BeamLithography Process

+kv++kv-

-kv+-kv-

To Vacuum System

60 MHz

FiberAmplifiers

PZT

Diode

82MHz

89MHz

90MHz

To Lock

-kv+m1

-kv-m1

-kv+m2

-kv-m2

Page 22: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

SAS

Supporting Material

Page 23: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Vacuum System

Atoms and LightExperimental System

Numerical SimulationsExperimental Results

Laser SystemVacuum SystemAtomic BeamLithography Process

He inHe outTPH 330TPH 330to Sorption pumpsLithography Region

1st SSD2nd SSDand samplemount

71 cm25 cm33.5 cm68 cmDetectionRegion

CollimationRegion

MCP Phosphor ScreenFeedthrough

BeamDefining

Slits

Source

Page 24: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

OBE's

Supporting Material

QuickTime™ and aTIFF (LZW) decompressor

are needed to see this picture.

Page 25: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Initial Population

Atoms and LightExperimental System

Numerical SimulationsExperimental Results

Trajectory CalculationsMonte Carlo Calculations

Position Distribution Velocity Distribution

Coordinate System:

Page 26: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

Focusing and Channeling

Experimental SystemNumerical SimulationsExperimental Results

Trajectory CalculationsMonte Carlo Calculations

Page 27: Nano-Lithography with Metastable Helium Claire Allred, Jason Reeves, Christopher Corder, Harold Metcalf IQEC: June 4, 2009 Supported by: ONR and Dept.

QuickTime™ and aTIFF (LZW) decompressor

are needed to see this picture.

Standard Selective Etch

Supporting Material

~7minStandard Gold Etchant:

1M KOH0.1M K2S2O3

0.01M K3Fe(CN)6 0.001M K4Fe(CN)6 3H20

QuickTime™ and aTIFF (LZW) decompressor

are needed to see this picture.

QuickTime™ and aTIFF (LZW) decompressor

are needed to see this picture.

Metal Oxidation

Or

Reduction of Oxidizer