NAM - cdn.osisoft.com

© 2008 OSIsoft, Inc. | Company Confidential

NAM’s Offshore PI Project

Theo HuizingaArjan Korzilius

3© 2008 OSIsoft, Inc. | Company Confidential

The SCADA replacement project

⚫Objectives:

– Replace obsolete systems

– De-man platforms

– Send more real-time data to the shore

⚫ To enable:

– Full remote monitoring and control

– Production optimizing

– Production maximizing

– Process improvement


STRUCTURE

Indirect Control Direct Control Process Control Network PI Network

Satellite Control

Platform Control

OPC Node

Remote Control Station

PI Process Book

PI SERVER

Ring Network structure is indicative

and does not represent the physical route

1Primary

Control

2

Fall Back

Control

NEW SCADA System Functionality

Den Helder

L13C

K15A

K15B

K14P

K14C

K81

L9

L2

L5

L15

F3

AWG

LoCal

HiCal

Nogat

L13D

L13E

K15G

L13H

K15C

K15K

K14B

K71

K7B

K7D

K82

K83

OLT

AME1

AME2

Den Helder

Assen

Control

Tree

FWPAS

SCADA Replacement

Project

Yokogawa µXL

Yokogawa µXLYokogawa µXL

Yokogawa µXLYokogawa CS

Yokogawa CS

Yokogawa CS3000

Yokogawa CS3000

Yokogawa CS3000

Yokogawa CS

Yokogawa CS3000

Honeywell UNC

Foxboro IA

Yokogawa µXL

Siemens PCS7

Siemens PCS7

Siemens PCS7

Siemens PCS7 Siemens PCS7

Siemens PCS7

Siemens PCS7

Siemens PCS7

Siemens PCS7

Yokogawa Centum XL (NOGAT)Yokogawa Centum CS (HiCAL)Yokogawa CS3000 (DHPAS)Honeywell UNC (LoCal)

Siemens PCS7

Siemens PCS7

Yokogawa CS

Yokogawa CS3000

Yokogawa FastTools

Yokogawa FastTools

Existing

Existing

Existing

XXXXXX

XXXXXX

New PAS System

System Upgrade


PAS

Control

System

IPF

HIPPS

IPS

F&G.

(Vendor A) Control Bus

PAS

HMI.

Gate

Way.

Gate

Way.

PAS

Control

System.

IPF

HIPPS

IPS

F&G.

(Vendor A) Control Bus

PAS

Control

System

IPF

HIPPS

IPS

F&G.

(Vendor B) Control Bus

PAS

HMI.

PAS

NODE

PAS

NODE

Process Control Network Yokogawa Fast Tools

Office Network

PCAD/PDG PI SERVER

Data

historian

PI

NODE

Access

management

PI

NODE

POMC

HMI.

Future

CCK

HMI.

FWPAS

Server

Redundant

PI

Client

PAS vendor

Remote access

Process Control Network OSIsoft PI Data Historian

Process Control Network Remote Engineering & Maintenance

OF

FIC

E D

OM

AIN

PR

OC

ES

S C

ON

TR

OL

DO

MA

IN

PI

Client

Glass Fiber

Eng.

Station

PI

Data Hist.

Process Control Network 3th Party PI to PI connections

3th Party

Data Historians

3th Party

Data Historians

Firewall

Network structure


SOME FIGURES

EPE

⚫ 9 PI Servers

⚫ 3 Development Servers

⚫ > 400.000 PI tags

⚫ 716 Registered Users (NAM)

NL Offshore epnlpi3

⚫ 35.000 tags total

⚫ 18.000 Digital points

⚫ 14.500 Float

⚫ 1.000 Integer

⚫ 1.500 String


• Rosemount

• Micro Motion

• Rosemount Analytical

• Daniel

• Mobrey

• Fisher

• Baumann

• Bettis

• El-O-Matic

• Shafer

Measurement Valves &Regulators

• DeltaV

• Ovation

• IndustrySolutions• Chemical• Oil & Gas• Refining• Power & Water• Life Sciences• Remote Automation• Marine• Terminal Automation• Production Management

Systems &Solutions

AssetOptimization

• AMS Suite

• Services and Technologies• Mechanical

Equipment• Electrical

Systems• Process

Equipment• Instruments

& Valves


Emerson is OSIsoft Platinum Partner

⚫ Platinum VAR (Value Added Reseller)

⚫ Emerson Process Management is a member of the highest tier of global partners for OSIsoft.


Customers Need Help Applying the Right Technology to Achieve Results

Project Planning

& Management

Project

Engineering

Plant Start-up &

Commissioning

Process & Asset

Optimization


Emerson’s project execution

⚫ Project Planning and Management

⚫ Project Engineering


DCS

Invensys

L9

PI Server

DEN HELDER

PI API

Test

line-up EMR

2xWS

PI ACE

Assen

BUF

PI API

OPC INT

SDK

OPC Server

DCS

EXA OPC

Windows

Yokogawa

Centum CS

HICAL

BUF

PI API

OPC CLient

SDK

APP

OPC Server

DCS

APP station

PDC

Windows

Honeywell

TDC 2000

LOCAL

OPC Server

DCS

NT

EXA OPC

Windows

Yokogawa

Centum CS

K8FA1

K8FA2

K7FB1

K7FD1BUF

PI API

OPC INT

SDK

Maintenance

Station

@ Emerson

Conference room

DCS-vendor Emerson Process ManagementResponsible SW :

Emerson Process ManagementInvensysResponsible HW :

ATT SW :

SiemensYokogawaNAM Honeywell

=script

code

=client

*.exe file=none=ATT

OPC Server

DCS

ExaOPC

Windows

NOGAT

BUF

PI API

OPC INT

SDK

BUF

PI API

OPC INT

SDK

OPC Server

Yokogawa

Centum CS

Asset Offshore


AutoTagTool

⚫ Configure and maintaining the PI Database– Create new tags

– Delete obsolete tags

– Modify existing tags

⚫ Benefits:– Flexible due to site-specific rules file

– No load on your DCS

– Intuitive sequence with GUI

– Customize option like exceptions and skips

– Excel output file from each run

– Extensive logging

– Write changes to PI


AutoTagTool


Emerson Conclusion

⚫Good planning

⚫Good approach

⚫Good teamwork

⚫Good technical knowledge

⚫Good software

⚫ =

⚫ Project successfully executed in time and a satisfied customer


Example K81

⚫ K81 Cluster

Centum CS

DCS 15.000 tags

72 DCS Block types

⚫ PI

29 block types

7500 PI tags

⚫ Tags

AIN .PV

PID .PV .MV .SV .MODE

SIO .PV .MV


PI Users

⚫ Well Engineers

⚫ Process engineers

⚫ Control and Automation Engineers

⚫ Operation managers

⚫ Forecasting/Dispatching

⚫ Safety Department


Lessons Learned

MANAGEMENT

⚫ The needle in the haystack

⚫ No Excel

⚫ OPC Browser tool DCS

⚫ Deviation report

END USERS

⚫ The needle in the haystack

⚫ Tag ConventionsK7FD1.74PI041.PV

K15FA1.PT-11.U

K8FA1.81PI41.PV

L9FF1.WELL_AA:AA_PI_4.PNT

AWG1.PI-04-108.U

⚫ Search


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