MWM Seminar Program 2009 BetreiberCustomer Eng

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Training Center Mannheim

Seminar program 2009Customer and Operator


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Training Center Mannheim | 10. November 2008 Seite 2

Service Training by MWM

a worthwhile investment

Training and Qualification of Customer- and Operator Personnel

Availability, reliability and durability of equipment and power units are highly dependent on proper operation and service by

qualified and experienced operating and service personnel. For this purpose MWM offers, apart from the training of in-house

personnel and service staff of MWM Service Organisation, also for customers and operators staff servicerelated seminars onMWM products.

Cross-System Information

Through the comprehensive competence of MWM in the engine technology, the contents of the individual training courses are

always holistically oriented and provide sound, easily comprehensible know-how with cross-system information.

Centralised and Decentralised Trainings

The courses are held at the Training Centre.If required basic training and further training can also be organised regionally. In terms

of content, it is possible to choose between ongoing courses that built on each other and compact,topic-related individual seminars.


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Customer Training by MWM

Comprehensive like the PracticeFrom Theory and Practice

The content of all the training courses have a clear structure designed in accordance with the latest didactic methods and proceed

from the formation of theoretical basic principles to their concrete practical application. This effective methods helps the

participants to acquire deeper knowledge and thus a more secure understanding, particularly in very complex technical fields.

Practice-oriented Learning

Practice-oriented learning in small groups is to come to the fore.Under guidance of qualified trainers, the participants translate

their acquired theoretical knowledge into practice on various engines and simulator facilities. Component repairs in accordance

with design specifications refer to the installation of genuine spare parts. Manual or mechanical cutting operations are not dealt

with the seminars.


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Competence classes of Customer/ Operator

Target

groups

Prerequisite Training Objectives Acquirement of various Competence classes

Customer /

Operator

Basics about gas /

diesel engines Knowledge in

technical training

language

KK1 E 20 / 30 / 40 Operation and Maintenance


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Technical Content of the Competence Classes

Competence

classes

Technical Content

KK1 E 20 / 30 / 40

Operation and maintenance

Job card B

Maintenance activities corresponding to the maintenance schedule contained in theoperation manual

Visual inspections, cleaning, checking and change of maintenance parts and operating

materials, easy repair and overhaul workings with standard tools, subsequent test run and

checking of functions


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The Way to a qualified and

competent customer/ Operator

Training in all Engines

The contents of training courses are specially tailored to the respective competence classes as well the maintenance and service

schedule. In this way, learning is always influence by the requirements of the different target groups. Above all we intent to in each

training course, the performance of the individual participants in theory, practice and participation, after a successful examination areto be documented with individual certificates.

Series TCG 2032Competence class 1

E 20 / 30 / 40


E 20 / 30 / 40


E 20 / 30 / 40


E 20 / 30 / 40

* In the course of the Product-related Seminars , the described electron ic modules will be instructed according to theoperator level and corresponding to the scope of delivery.

Total Electronic ManagementTEM Basic

Total Electronic Management*TEM EVO

Total Electronic Management*TEM Compact

Basic KnowledgeGasl Engine Technology

Engine Technology for Gas Engines


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competent Customer / Operator

Engine Technology for Diesel Engines

Basic KnowledgeDiesel Engine Technology

Series TCD 2016Competence class 1

E 20 / 30 / 40

Series TCD 2020Competence class 1

E 20 / 30 / 40


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competent Customer/ Operator

General Comprehensive and Product-related System Technology for Gas

Trainings in all Systems

The contents of the MWM trainings used to impart the knowledge of assembling and function of engines. Comprehensive skills to operating of engines and

plants provide additional security for later practice. Problem cases can be dealt within targeted fashion single-handed system-checking and fault correction

by means of measuring technique.

Electrical Instructed Person regarding BGV A1 and BGV A3

Practice Seminar on Control Engineering

Advanced Course Electrical Engineering Synchronous motors /Generator operation

Basic Knowledge Electrical Engineering

Advanced Course Electrical Engineering Electrical drive / 3-PhaseAsynchronous Motors


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Speed GovenorGACanalog

Engine Monitoring System MKS

Speed GovenorGACdigital

Speed GovenorPro Act

Speed GovenorEMRII

Speed GovenorHEINZMANN HELENOS


competent Customer/ Operator


Advanced Course Electrical EngineeringElectrical Machines and Drives

Electrical Instructed Person regarding BGV A1 and BGV A3

General Comprehensive and Product-related System Technology for Diesel engines


Advanced Course Electrical Engineering Synchronous motors /Generator operation


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Jrgen Bauer

Senior Manager Training Center

Special branch Electrical Engineering

Control and Feedback Control Systems

Brigitte Wackenhut

Seminar Administration

and Booking of national

Seminars

Werner Seitz

Trainer

Gas Engine Technology

Mike Granson

Trainer

Gas Engine Technology

Thorsten Lichtel

Trainer

Fundamentals Electrical

Engineering Digital Systems

for Measurement and Control

Welcome to the MWM Training Centre Mannheim

Your team for success

Helga Schmit tinger

Seminar Administration

and Booking of

international Seminars

Gnter Tomiczek

Trainer

Diesel and Gas

Engine Technology

Werner Schlenker

Trainer

Gas Engine

Technology


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Conditions and Terms for the Participants in Seminars ....................................................................................11 - 13

Seminar Fees 2009 .................................................................................................................................................14 - 15

Notes Concerning Registration of Participants ..................................................................................................16

Product-related Engine Technology for Gas Engines Operation & Maintenance

Contents

Basic Knowledge Gas Engine Technology ............................................................................17

Series TCG 2015 .............................................................................................................18

Series TCG 2016 / TCG 2020 / TCG 2032 ..................................................................19

Product-related Engine Technology for Diesel Engines

Basic Knowledge Diesel Engine Technology...................................................................................................20

Series TBD 234 (on request) .... 21

Series TCD 2016 and TCD 2020.................................................... 22

Series S/BVM 628 / BVM 640 / TBD 645 (on request)..............................................................................23

Product-related Engine Technology for Gas Engines 2015

Total Electronic Management TEM Basic.................................................................................................24

General Comprehensive System Technology

Basic Knowledge Electrical Engineering..........................................................................................................25

Practice Seminar on Control Engineering ......................................................................................................... .26

Electrical Instructed Person regarding BGV A1 and BGV A3 ......................................................................27

Advanced course Electrical Engineering Electrical drive / 3- Phase Asynchronous motors .........................28

Advanced course Electrical Engineering Synchronous motors / Generator operation .....................................29


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Condition and Terms for the

Participation in Seminars

Seminars are ordered and organized at the terms and condit ions s tipulated below:

The publication of this seminar program invalidates any previously published programs. The conditions and seminar fees in this document, whichare based on the relevant price level of calculation rates for engineers in accordance with point 1.c. of the MWM GmbH price list, apply for theordering and running of the respective seminars.We reserve the right to change prices. All prices listed are without VAT.

For the events run in the Training Centres in Mannheim, the seminar costs include a copy of the participation documents, the provision of workclothes and writing materials, a choice of cold and hot drinks during the seminar breaks, lunch in the company restaurant and a participationcertificate on successful completion on the event.

Participation in the seminar is only possible after prior and confirmed application and only for the chosen seminar(s). People attending withoutconfirmed applications cannot be considered.

If a seminar application confirmed by the Training Centre will not be taken up, the estimated cancellation fees, see page 15 are to be applied(Excepting on presentation of a doctors certificate in case of unforeseen illness). Sending a replacement participant is possible withoutadditional costs.

For special seminars a cancellation fee is shown separately as well. In addition, for special seminars in external locations transport costs forseminar equipment already incurred as well as any costs incurredfor flight or hotel cancellations will be charged.

For participants from foreign service partners, it is the responsibility of the customer to ensure that the participant has valid and adequate healthand accident insurance for the stay in Germany, which at the request of the customer can be verified by relevant proof. Costs incurred byMWM GmbH as a result of lack of or insufficient insurance are to be refunded by the customer.


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Condition and Terms for the

Participation in Seminars

The particular seminars are provided and carried out by state-of-the-art. All given advice or the use of acquired knowledge we assumeno liability.

Hotel reservations for accommodation for participants can be arranged with our authorized hotels at agreed preferential prices in the name of andat the ost of the customer. The cost of the hotel services. The cost of hotel service as well as possible cancellation charges are to be cleareddirectly with the hotel. Please let us know your wishes about the accommodation in connection with the seminar registration, time of arrival and

departure.In case of hotel booking we helpfully to make reservation.

The Training Center reserves the right to cancel seminar dates for important reasons e.g. insufficient number of participants, illness of the seminarleader: The customer will be informed about this within an appropriate amount of time and about a proposed new date.

With the application to the seminar the customer accepts the binding nature of the conditions set down in this document.

The customer is hereby informed that personal details will be stored in accordance with the Federal data protection law.

In view of the computer processing technology, queries and applications to seminars are exclusively to be made to the relevant Training Centerrunning the event using the forms in this program. For this the necessary details are to be entered into the given sections in full and inclearblock capitals.

Note: Queries and applications, which do not correspond to the required format because of illegible or incomplete details, will be disregarded.


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Seminar Fees 2009

1) For the Courses contained in the Schedule:

for each seminar day and participant. *)............................................................................... 300,00

The fees listed under *) above for seminars held in the Training Centres includes cold / hot drinks,

lunch at the companys restaurant, provisions of working clothes

Hotel expenses are not inc luded, these have to be settled by the attendee / ordering party with the hotel directly.

2) For Seminars to be held ex ternal ly:

for each trainer assignment and course day.................................................................. 1350,00

plus travel expenses:

travelling time of the trainer,

for every part-period of 4 hours...................................................................................... 600,00

upon travelling by car per driven km.............................................................................. 0,70

upon travelling by service van per driven km................................................................ 0,85

incidental travelling expenses like

flight and/or rail ticket, toll, taxi, custom duties, visa etc................................................ at actual

board and lodging........................................................................................ 1) + 2)

shipment costs, for engines, special tools, custom duties etc....................................... at actual

1) per diem flat rate acc. to rates set out in the guidelines for travel variously applicable of MWM GmbH

2) ) plus any additional costs for board and/or lodging, if any


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Seminar Fees 2009

3) Cancellation Fees:

For the courses contained in the schedule for each participants and

external and special seminars

until 21 day before seminar beginning 30 % of the seminar feefrom 20. day until 11. day before seminar beginning .. 40 % of the seminar fee

from 10. day until 7. day before seminar beginning .. 60 % of the seminar fee

from 6. day until 1 day before seminar beginning .. 80 % of the seminar fee

one travel day and no attendance without cancellation .. 100 % of the seminar fee

plus additional costs arising from flight and hotel accommodation cancellationand costs potentially arising from dispatch of seminar equipment.. at actual

4) Addit ional Seminar Documentat ion:

The documentation is limited to one copy per participant respectively in the case of special

seminars to the max. number of participants indicated in the seminar description,

for each additional set .. at actual

The above prices do not include VAT


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Please only use the forms prepared in the attachment for the registration of participation in training courses offered

by the Training Centre Mannheim. This is necessary as the incoming registration is directly processed by our EDP system.

The registration form consists of 1 pages, the cover sheet including data of the applicant and about the relevant seminar;

as well as the data about the participant(s).

Please fill in the columns of the both forms completely and send it to the e-mail address or fax number, which are on the

registration by forms.

Please note registrations that are received by us with incomplete and/or illegible info rmation or do not comply

with the specified form cannot be adopted by the system and will not be taken into consideration.

Notes Concerning Registration


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Design and Function of Basic Engine

Crankcase, Cylinder head

Piston, cylinderBearings, valves and vale seats

Exhaust turbo charger

MWM Gas EnginesExplanation of MWM Gas Engines types

Engine designation, characteristic data

Application and use

Engine mappings

Power spectrum

Power reduction diagrams

Subject Product-related Engine Technology

Basic Knowledge Gas Engine Technology

Note The seminar serves for lead-in for a better comprehensionwith special MWM Gas Engines.

Target group Customer / Operator

Duration 1 day

No. of participants max. 7

Structure History of the Gas Engine

Inventions and developments

Events in the Gas Engine

Process

Charge changing, strokes

Change of different conditions

degree of efficiency, ignition and burning sequence

Seminar Description


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Seminar Description

Design and Function of Assembly Groups and

Systems

Lubrication- and Cooling system

Crankcase and oil pan, gear train and timingIgnition system, gas regulating line ( Type: Krom-

Schrder)

Operation

Starting and shutdown, operating media


Gas Engines TCG 2015 series (mechanical seminar)

Note The seminar deals exclusively with the engine and includes the maintenance intervals E 10 up to E70.Corresponding to the work content safety shoes should be worn according to the operational safety!

Requirements The attendance at lead-in Basic Knowledge Gas Engine Technology or in-depth knowledge in GasEngine Technology would be advantageous.


Duration 3 days


Structure Introduction

Service documentation

Maintenance according to the Competence Classes

Terms (Serving, Inspection, Repair)

service instructions, tolerances, wear limits

Valuation of coolant and lube oilDissembling and assembling of components and units

Inspection of cylinder head, piston and con rods

Checking with endoscope


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Seminar Description

Operation

Starting and shutdown,

operating media (lube oil, fuel, coolant)


Gas Engines TCG 2016 / 2020 / 2032 series

Note The seminar deals exclusively with the engine and includes the maintenance intervals E10 up to E40.Corresponding to the work content should be worn safety shoes according to the operational safety!

Requirements The attendance at lead-in Basic Knowledge Gas Engine Technology or in-depth knowledge in GasEngine Technology would be advantageous


Duration 4 days / per engine type


Structure IntroductionService documentation

Design and Function o f Assembly Groups and

Systems


Crankcase and oil pan, gear train and timing

Ignition system, gas regulating line

Maintenance according to the Competence Class KK1



Valuation of coolant and lube oil

De- and assembling of components and units

Operation of the TEM-System

Display and operation menu, Manual- and Automatic Mode

Required signals, required adjustments

Calibration and Diagnostics

Test mode Auxiliaries, Speed governor

Ignition system, Anti knock control, Histories,

Log book


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Seminar Description

MWM Diesel Eng ines

Explanation of MWM Diesel Engines types

Engine designation, characteristic dataApplication and use

Engine mappings

Power spectrum

Power reduction diagrams


Basic Knowledge Diesel Engine Technology

Note The seminar serves for lead-in for a better comprehensionwith special MWM Diesel Engines.


Duration 1 day


Structure Events in the Diesel Engine

Process

Charge changing, strokesSpeed and torque

Design and Function of Basic Engine

Crankcase, Cylinder head

Piston, cylinder

Bearings, valves and vale seats

Exhaust turbo charger


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Seminar Description

Design and Function o f Assembly Groups

and Systems

Lubrication-, cooling and fuel system

Speed control, charge- and start system



Service instructions, tolerances, wear limits



Operation

Starting and shutdown, operating media


Diesel Engines TBD 234

(on request)

Note The seminar deals exclusively with the engine and includes the maintenance intervals E 10 up to E40.Corresponding to the work content should be worn safety shoes according to the operational safety!

Requirements The attendance at lead-in Basic Knowledge Gas Engine Technology or in-depth knowledge in Gas

Engine Technology would be advantageous


Duration 4 days



Service documentation


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Seminar Description

Design and Function of Assembly Groups and Systems


Fuel and injection system

Speed governing, turbo charging, starting system

Operation

Starting and shutdown, operating media (lube oil, fuel,

coolant)

Subject





Disassembling and assembling of components and units

Product-related Engine Technology

Diesel Engines TCD 2016 / 2020 series

Note The seminar deals exclusively with the engine and includes the maintenance intervals E 10 up to E40.Corresponding to the work content should be worn safety shoes according to the operational safety !

Requirements The attendance at lead-in Basic Knowledge Gas Engine Technology or in-depth knowledge inGas Engine Technology would be advantageous





Service-Documentation


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Seminar Description(Seminars will be carried out directly

at the operators site)

Design and Function o f Assembly Groups and

Systems

Lubrication-, cooling and fuel system

Speed control, charge- and start system

Operation

Starting and shutdown,

Operating media (lube oil, fuel, coolant),

Operating on heavy fuel oil

Emergency operation in case of system failures


Diesel Engines BVM 628 / 640 and TBD 645 series

(on request)

Note The seminar deals exclusively with the engine and includes the maintenance intervals E 10 up to E70.

Corresponding to the work content should be worn safety shoes according to the operational safety !

Requirements The attendance at lead-in Basic Knowledge Gas Engine Technology or in-depth knowledge in GasEngine Technology would be advantageous





Service documentationMaintenance according to the Competence Class KK1


Service instructions, tolerances, wear limits




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Subject Product-related System Technology

TEM Basic, Total Electronic Management

Note The attendance at the lead-in seminars Basic Knowledge of electrical engineering / Electrical instructed person /

Advanced Course Electrical Engineering respective comparable in depth knowledge in Electrical Engineering are

necessary. It is also advantageous to bring along a notebook to the corresponding working contents.

Requirements Profound knowledge about the MWM GAS periphery components

(Seminar Gas engines Basic and Periphery components)


Duration 2 days


Structure IntroductionThe meaning of TEM Basic, Components and SensorsIntegration in external control systems, Modem operation

Structure and Function of Units

Kromschrder gas regulating system

Gas air mixer, Speed Pick-Up

Different operating methods

Connection diagrams and P&I flow diagrams

Explanation of wiring diagrams

Discussing of different flow diagrams

Handling the TEM Basic System

Display and operation menu

Start-stop operation, net parallel- and isochronal

mode Required signals, required adjustments

Monitoring and engine protection

Control- and governor function

Speed governor, Firing system

Detection of ignition misfire

Mixture control, Parameterize via Software

Changing parameters via notebook

Commissioning

Checklist, Fault diagnostic

Practical demonstration with Simulator

Manual- and automatic mode

Changing of parameters

Seminar Description


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Seminar Description

Subject General Comprehensive System Technology


Note The seminar imparts elementary knowledge in the field of electricalengineering for non-electricians with concrete examples.

Af ter successfu l achievement test you may attend cont inuing courses.


Duration 3 days



Elementary of electrical engineering, charging, Current,

potential, Voltage, resistance, electric conductance,

resistivity. Ohm's law, Series and parallel connectionMagnetic field, inductance and coils

Components

Various cables, terminal raw, fuses, fault current breaker,

power switch, relays, contactor, transformer

Accumulator, generator, start facilities

Wiring diagramSymbols and signs, designation of electrical

equipment and devices, circuit diagrams.Read and

comprehension of connection diagrams

Systematically trouble shouting

Examples at practical models and exhibits


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Seminar Description



Note The seminar serves for lead-in to assess Control EngineeringProcesses in connection with analogue and digital speedgovernors

Af ter successfu l achievement test you may attendcontinuing courses.


Duration 1,5 days


Structure Basic Knowledge

Single - and multi control loop

P- I-, DT1 tow-position and multi point governor

Analog- and digital governor

Loops with and without offset

Experimental Determination of Controlled Systems

Control of:Position, level, temperature, flow rate

mixture and proportions

Closed Control LoopsAdvanced control loops systems, cascade control.

Disturbance variable compensation, classical PID

control loops

Practical Exercise with

Set-point sensor, comparator, PID-Controller

Actuator, motor generator module set


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Seminar Description


Electrical Instructed Person regarding BGV A1 und BGV A3

Note In compliance with the BGV A1 the instruction of employees by the business employer in the perils oftheir job and the prevention of it is compulsory. Particularly the instruction of non-professionals regardingElectrical Engineering in a safety conform conduct according to the BGV A3

Certification of participation with specified schedule of the impart subjects



Duration 3 days



Basic knowledge electrical engineering

Perils of electricity, Ohm's law, simple electric circuit,

single phase current, effect of electrical current to the persons

Electrical current - related accidents,general measurement

Laws and Prescriptions

General electrical terms, accident prevention regulation,

operational safety,

accident prevention regulation regarding BGV A1

"general rules" and BGV A2 "electrical installation

and equipment. Selective VDE-regulations

Activities of "electrical instructed persons "

Protection Measure and Protective Devices

The 5 safety rules

Classification of protection measures

Protection class and protective devices

Three phase current

Net systems and net configurationGeneral method for VDE reasonable checking

Practical Measurements

General measurement of :

Current, Voltage, Power, Resistance

Insulation check

S i D i ti


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Seminar Description


Advanced course Electr ical Engineering

Electrical drive /3- Phase Asynchronous motors

Note With emphasis on this seminar, the mode of operation and the

operating behaviour of the relevant machines are described.

Requirements The attendance at the lead-in "Basic Knowledge Electrical Engineering" /"Electrical Instructed Person" or indepth knowledge in Electrical Engineering is necessary.

After successfu l achievement test you may attend cont inuing courses.


Duration 3 days


Structure Basics

Current, voltage, resistance, magnetic field, Inductions /

Lenzsche law, Three-Phase current, Rotary field

Power category (Apparent,- Effective- and Reactive power)Power factor cos Phi, efficiency factor

Electrical mains

Different voltage levels, assembly of Electrical Supply Networks

Main parallel- and Island operation, circuit-breaker

Transducer

Fundamentals Transformer, assembly and function of transducers

Types (voltage / current), Transformation, connection diagram

3- Phase Asynchronous motorsDesign features, star-/ delta connection

Excitation stator and Rotor, operating behaviour

Characteristics of torque and current, starting

behaviour

Slip-ring motors, pole changing motors

Soft starter, Frequency converter

Voltage- and frequency controlled drives

Safety Regulation

Safety regulation in view of the electrical

equipment of motors according EN 60204

Practice Demonstration

Control possibilities by means of simulation

facilities

Measuring of starting- and load curves

Seminar Description


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Seminar Description


Advanced course Electr ical Engineer ing

Synchronous motors /generator operation

Note With emphasis on this seminar, the mode of operation and theoperating behaviour of the relevant machines are described.

Requirements The attendance at the lead-in "Basic Knowledge Electrical Engineering" /"Electrical Instructed Person" or in depth knowledge in Electrical Engineering is necessary.



Duration 2 days


Structure Basics

Technical characteristics,

Power- and speed range, Power factor

Voltages, Frequency

Protection class, Cooling methods and heat class

Electrical and mechanical design

General design, Stator, Rotor

Junction box and Connections

Terminal sequence and sense of rotation

Characteristics and Operating performance

Degree of efficiency, Voltage level, Adjusting range

of voltage, Voltage characteristic, V/f-Control

Parallel mode, Start synchronization

Net parallel mode, Self-excitation, De-Excitation

Electrical surge protection, Behaviour at low

revolutions

Real- and reactive power control

Practical exercises

Control system design at the simulator

Synchronisation with synchronizers

e.g. Woodward or DEIF

MWM Seminar Program 2009 BetreiberCustomer Eng

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