Matco International Mustang T3 ECO Manual English
Matco International
Mustang T3 ECO Manual English
Manual Mustang T3 ECO
Table of Contents 1 FUNCTIONS
1.1 ESSENTIAL COMPONENTS ............................................................................................................................. 1-1 1.2 EXPLANATION ESSENTIAL COMPONENTS ......................................................................................................... 1-2 1.3 DESCRIPTION ............................................................................................................................................. 1-2 2 TECHNICAL DETAILS
2.1 MACHINE ................................................................................................................................................. 2-3 2.2 ELECTRICAL ............................................................................................................................................... 2-3 2.3 SIZE AND WEIGHT ...................................................................................................................................... 2-3 3 OPERATION
3.1 INSERTING FILM ROLL .................................................................................................................................. 3-4 3.2 SETTINGS ON THE MACHINE .......................................................................................................................... 3-4
3.2.1 Load height ................................................................................................................................... 3-4 3.3 OPERATOR PANEL ...................................................................................................................................... 3-5 3.4 EXPLANATION OPERATOR PANEL .................................................................................................................... 3-6 3.5 OPERATING SCREENS .................................................................................................................................. 3-7
4 TREE STRUCTURE ........................................................................... FOUT! BLADWIJZER NIET GEDEFINIEERD.
5 COMPONENTS ............................................................................... FOUT! BLADWIJZER NIET GEDEFINIEERD.
5.1 TURNTABLE ..............................................................................................FOUT! BLADWIJZER NIET GEDEFINIEERD. 5.2 COLUMN................................................................................................................................................. 5-13 5.3 FILM CARRIAGE ........................................................................................................................................ 5-15
Manual Mustang T3 ECO
Matco International
1 Operation
1.1 Essential Components
3
2 4 1 5
Attention: The machine may not be used if protective covers are not present
Essential Components
1 Turntable 4 Operation
2 Film carriage 5 Ramp
3 Mast
Manual Mustang T3 ECO
Matco International
1.2 Explanation Essential Components
1. Turntable
The pallet to be wrapped is placed on this turntable. When installation is started, it will start turning. And it automatically stops at its '0 position' at the end of the cycle.
2. Film carriage The film carriage controls the supply of the film to the pallet. The entire pallet becomes complicated due to the up and down movement of the film carriage.
3. Mast The mast contains chains and a motor that makes the foil carriage move. It also contains the control box that contains all electrical components.
4. Operation The controls are located on the side of the mast. There is also a light that indicates whether the installation is switched on.
5. Ramp The machine can be supplied with a ramp of various dimensions.
1.3 Description
This semi-automatic pallet wrapper makes it possible to wrap pallets with just 1 push of a button. The pallet turns automatically on the turntable, while the film carriage moves vertically along the pallet. The pallet will be wrapped from head to toe on all sides.
Manual Mustang T3 ECO
Matco International
2 Technical Details
2.1 Machine
Speed 3-12 revolutions per minute Clear height min 3000 mm Environment clean, dry, not aggressive
Operating temperature 0 to +45oC
2.2 Electrical
Connection 1x230 VAC - 50 Hz, with protective earth Installed power 0.9 kW Insulation class IP 54
2.3 Size and Weight
Weight approx. 625 kg Depending on model and version Dimensions in mm (length x width x height) Depending on model and version
Product dimensions 1000x800 mm
Loaded height Min. 500mm / max. 2200mm
Weight loaded pallet turntable min. 200 kg / Max. 2000 kg
Width of film to be processed 500mm
Thickness of Film 17 - 35 μ
Manual Mustang T3 ECO
Matco International
3 Operation
3.1 Inserting film roll 1 - Insert new film roll (unwinding direction depends on which side the cling is). 2 - Apply film according to the drawing below. CI = CLING INSIDE (Adhesive side on the inside) The film must be loaded into the braking system like this when using a "differential cling" film, the
adhesive side being on the inside of the film as it is unwound from the film roll. CO = CLING OUTSIDE (Adhesive side on the outside) The film must be loaded into the braking system this way when using a "differential cling" film, the
adhesive side being on the outside of the film as it is unwound from the film roll. When using a "double side cling" film, it does not matter in principle how the film is inserted. This machine is only used with Cling Inside film. Properties of the Film: Diameter film roll : Max. 300 mm Sleeve diameter: 76.2 mm (3") Width : 500 mm Thickness : 17 - 35 μ
3.2 Machine Settings
3.2.1 Load height This is an adjustable photocell (probe) mounted on the film carriage. By adjusting the photocell higher or lower, the film overlap on the top of the pallet will respectively be smaller or larger.
Manual Mustang T3 ECO
Matco International
3.3 Operator Panel
Manual Mustang T3 ECO
Matco International
3.4 Explanation Operator Panel
From the operator panel you can directly apply manual operation to the wrapper.
Menu keys
Selection up/change screen
Exit selection
Select page
select
Select down
confirm
Manual operation Turn turntable
Film carriage up
Film carriage up
Automatic operation
Faster while turning Faster during ascent or descent
Slower slower
Turntable (this refers to the top 2 icons
Film carriage
Reinforce wrapping
Push buttons or indicators
Voltage on machine. Start or reset wrapper.
Stop during wrapping cycle.
Emergency stop stops everything immediately on impact. Pull out before resetting.
Manual Mustang T3 ECO
Matco International
3.5 Operating Screens
From the panel you can change the parameters of your wrapping program. Changing values Set-> Ent Change field Set-> Set Exit input field Esc Switch screen selection up/down
Set speed for the turntable/film carriage. T/T Spd: Turntable speed. F/C Raise: Increase speed film carriage. F/C Lower: Decrease speed film carriage.
Number of windings. Bottom: Bottom wraps: number of windings on the bottom of the pallet. Top-Wrap Top wraps: number of windings on top of load.
Other options Over: Runtime film carriage above pallet. Reinforce: Number of windings after pressing the reinforce button. Film break test: 1=film break on 0=film break off. 5
Manual Mustang T3 ECO
Matco International
Top sheet settings. Time: The time the film carriage is lowered before the machine stops for placing top sheet. After placing the top sheet, press start again for the continuation of the wrapping program Top sheet: Top sheet on=1 off=0 Single/spiral: single wrap (only up) =0 spiral=1
Inputs This screen displays incoming signals in the operator panel. Home: Turntable in home position.Height: height sensor Door: Door film carriage closed. Up limit: Top limit switch Start: machine on automatic . Down limit: Bottom limit switch E/S: Emergency stop. F/F Dispensing film.
Outputs the outgoing signals from the operating screen. T/T Start: Turn turntable. Carriage up: Film carriage up. Carriage down: Film carriage down.
Manual Mustang T3 ECO
Matco International
The login screen for changing the language. Via machine state-> page button Some screens are protected against modifications. Password 111 for language adjustment
Language choice after logging in. Choose language set 1 to 4
Manual Mustang T3 ECO
Matco International
Tree structure
page
Manual Mustang T3 ECO
Matco International
5. Components
Machine parts with quantity and part number 5.1 Turntable
Manual Mustang T3 ECO
Matco International
Drawing Turntable Type III
NO QTY Part number Discription
1 1 3010185 Turntable
2 1 3010619 motor mast
3 1 3010620 Motor reductor
4 8 9000 M10X30 Hexacon bolt
5 8 9000 spring washer 10
6 8 9000 flat washer 10
7 4 9000 M6x10 Sunk bolt
8 1 3010621 cover plate
9 1 3010622 reducer bottom plate
10 1 3010623 small sprocket
11 1 9000 large washer10
12 1 9000 M10X20 Hexacon bolt
13 1 3010624 turntable base assemble
14 4 9000 M5X10 Hexacon socket bolt
15 1 9000 M12x80 Hexacon bolt
16 6 3010098 turntable wheel assemble
17 1 3010088 main shaft
18 4 9000 spring washer 8
19 4 9000 M8X20 Hexagon socket head cap screws
20 1 3010084 Thrust ball bearing 51120
21 1 3010089 big sprocket
22 1 3010085 Double sealed deep groove ball bearings6010-2z
23 1 3010087 stop washer 48
24 1 3010086 small round nut M48 × 1.5
25 4 3010089 connect post
26 4 9000 M10x30 hex socket sunk bolt
27 1 3010625 Reflector plate
28 2 9000 M5X20 Hexagon socket bolt
29 2 9000 spring washer 5
30 6 9000 flat washer 5
31 1 3010626 photocell frame
Manual Mustang T3 ECO
Matco International
5.2 Column
Manual Mustang T3 ECO
Matco International
Drawing Lifting frame Type III
NO QTY Part number TLS
Discription
1 1 3010627 reducer bottom board
2 4 9000 M10x30 Hex bolt
3 8 9000 Flat washer 10
4 8 9000 Spring washer 10
5 2 9000 Nut M8 x12
6 1 3010628 Motor with reduction
7 2 3010629 Chain wheel A
8 4 3010630 slider plates
9 4 3010631 slider
10 8 9000 M8x50 Hex bolt
11 16 9000 Flat washer 8
12 8 9000 Spring washer 8
13 8 9000 Nut M8
14 1 3010632 film holder install board
15 1 3010633 carriage unit
16 4 3010634 adjustable screw
17 8 9000 Nut M12
18 4 9000 Nut M12
19 6 9000 Flat washer 12
20 6 9000 Spring washer 12
21 2 9000 M12x45 Hex bolt
22 2 3010635 Chain wheel B
23 2 3010636 Ball bearing 6203-2Z
24 2 3010637 Circlip Hole 40
25 2 3010638 Circlip axle 17
26 1 3010639 axle
27 2 3010640 limit switch install board
28 1 9000 M16x30 Hex bolt
29 1 9000 Flat washer 16
30 1 9000 Spring washer 16
31 1 3010641 column seaming
32 1 3010642 electrics install board
33 1 3010643 inner protect board A
34 1 3010644 lower door
35 1 3010645 middle door
36 1 3010646 upper door
37 18 9000 M6x12 Hexacon socket bolt
38 18 9000 Flat washer 6
39 1 3010647 inner protect board B
40 4 9000 M10x25 Hex bolt
Manual Mustang T3 ECO
Matco International
5.3 Film Carriage
Manual Mustang T3 ECO
Matco International
Drawing Film head brake Type III
NO. Qty Part number Discription
1 2 9000 M5x20 Hexacon socket bolt
2 2 9000 Flat washer 5
3 1 3010648 Sprocket cover
4 2 3010649 Supporting rod
5 1 3010037 Star grip button M8
6 1 3010024 Adjusting shaft
7 1 3010036 Adjusting belt wheel
8 1 3010019 Flat belt
9 2 3010650 Pressing plate for flat belt
10 4 9000 M4x10 Hexacon socket bolt
11 1 3010651 Tensioning spring
12 1 3010652 Tensioning shaft
13 1 9000 M6 x20 Hex bolt full thread
14 1 9000 Washer 6 x
15 1 3010017 Locating sleeve
16 1 9000 Pin 5x22
17 2 3010013 Thrust ball bearing 51104
18 2 9000 M6 x20 Hex bolt full thread
19 10 9000 Flat washer 6
20 4 9000 Spring washer 6
21 1 3010065 Brake roller
22 2 9000 M6 Nut
23 1 3010653 Guiding roller
24 2 9000 m6x20 Hex sunk screw
25 1 3010654 Mounting frame
26 1 9000 M12 Nut
27 1 3010035 Friction washer
28 1 3010034 Supporting seat fixed screw
29 4 9000 m5x12 Hex sunk screw
30 1 3010031 Film roll bottom supporting seat
31 1 3010655 Film roll top supporting frame
32 1 3010656 Tensioning wheel seat
33 1 3010033 Film roll top supporting
34 1 3010026 Adjusting bolt
35 1 3010030 Pressing spring
36 1 9000 Flat washer
37 1 3010023 Star grip button M8x32
38 1 3010028 Thrust ball bearing 51104
39 1 9000 M18 Nut
40 1 3010024 Star grip button M12
41 4 9000 M6x16 Hexacon socket bolt
42 2 9000 M6 x20 Hex bolt full thread
43 1 3010657 Spring locating sleeve
Manual Mustang T3 ECO
Matco International