MULTIWALL VESSELS MULTIWALL VESSELS MULTIWALL VESSELS MULTIWALL VESSELS Heavy Engineering Division LARSEN & TOUBRO LIMITED, INDIA LARSEN & TOUBRO LIMITED, INDIA © Larsen & Toubro Limited: April 2010. All rights reserved
Nov 11, 2014
MULTIWALL VESSELSMULTIWALL VESSELSMULTIWALL VESSELSMULTIWALL VESSELS
Heavy Engineering DivisionLARSEN & TOUBRO LIMITED, INDIALARSEN & TOUBRO LIMITED, INDIA
© Larsen & Toubro Limited: April 2010. All rights reserved
AGENDAAGENDA
Various layered construction
Multiwall shellsMultiwall shells
• Applications• Materials of construction• Connection of multiwall shell to head / flange• Design methodology
Proof testing by L&T• Proof testing by L&T• Manufacturing sequence• Advantagesg• In-service monitoring
Reference list
Conclusions© Larsen & Toubro Limited: April 2010. All rights reserved
LARSEN & TOUBRO LARSEN & TOUBRO OPERATING DIVISIONSOPERATING DIVISIONSOPERATING DIVISIONSOPERATING DIVISIONS
Year Established : 1938S l US $ 8 5 BilliSales : US $ 8.5 Billion
No. of employees : > 30,000
MIPD ECC
HED
EBG E&C© Larsen & Toubro Limited: April 2010. All rights reserved
CRITICAL EQUIPMENT FOR PROCESS INDUSTRIESPROCESS INDUSTRIES
710 MT World’s largest
1500 MT World’s largestWorld s largest World’s largest
AMMONIA CONVERTER E.O. REACTOR VERY LARGE SIZE
108 M LongWorld’s tallest
VERY LARGE SIZEEQUIPMENT
1200 MT World’s largest
PRODUCT SPLITTER FCC REGENERATOR © Larsen & Toubro Limited: April 2010. All rights reserved
CRITICAL EQUIPMENT FOR PROCESS INDUSTRIES
DHDT REACTOR METHANOL CONVERTER
HYDROCRACKER REACTOR UREA REACTOR
© Larsen & Toubro Limited: April 2010. All rights reserved
NEED FOR MULTIWALL CONSTRUCTIONN d l t i t h l i dNew developments in process technology requiredequipment to operate at higher pressures & temperatures.
E i t i d t h dl l th l fl id t i iEquipment required to handle lethal fluids containingHydrogen, Hydrogen Sulfide, Ammonia etc.
Exponential increase in plant capacities.
Consequently equipment sizes increased and requiredConsequently, equipment sizes increased and requiredhigher cross-section thickness.
Multiwall / Multilayer technology developed as a costMultiwall / Multilayer technology developed as a cost-effective alternative to monowall shells.
ASME also recognizes the need & incorporates certainASME also recognizes the need & incorporates certaindetails for such alternate constructions.
© Larsen & Toubro Limited: April 2010. All rights reserved
VARIOUS LAYERED CONSTRUCTION
Incorporated in ASME Codes:
Fig ULW 2 1 of ASME Concentric W d Fig. ULW-2.1 of ASME
Sec.VIII,Div.1&
Fig 4 13 1 of ASME
Wrapped
Notes:
Fig. 4.13.1 of ASME Sec.VIII,Div.2Coil Wound
Notes:(1) Inner shell(2) Dummy layer, if used(3) Layers
Multiwall(3) Layers(4) Shell layer (tapered)(5) Balance of layers(6) GapsSpiral Wrapped ( ) pSpiral Wrapped
© Larsen & Toubro Limited: April 2010. All rights reserved
WHAT IS MULTIWALL SHELL ?
FabricatedFabricated byby consecutivelyconsecutively shrinkshrink fittingfitting multiplemultiplecylindricalcylindrical shellsshells overover eacheach otherothercylindricalcylindrical shellsshells overover eacheach otherother
InterferenceInterference fitfit betweenbetween consecutiveconsecutive shellshell layerslayers
ThicknessThickness ofof individualindividual shellshell == 1515 100100 mmmmThicknessThickness ofof individualindividual shellshell == 1515--100100 mmmm
ComplyComply withwith ASMEASME SectionSection VIII,VIII, DivDiv..11 && DivDiv..22
© Larsen & Toubro Limited: April 2010. All rights reserved
APPLICATIONS OF MULTIWALL VESSELSFERTILIZERFERTILIZERINDUSTRY(Ammonia Converters,
U R t
PETRO-CHEMICAL
PETROLEUM REFINERIES
Urea Reactors etc..)
PLANTS (Solution
Adsorbers etc..)
(Hydrocracker Reactors,
Separators)
CHEMICALINDUSTRIES
(H P Heat Exchangers )
OTHERINDUSTRIES
(H P Exchangers..)
(Storage..)
© Larsen & Toubro Limited: April 2010. All rights reserved
MATERIALS FOR MULTIWALL VESSEL
Based on application, multiwall vessels are manufactured from any of the following materials :
• Carbon & low alloy steely• High strength quench & tempered steels
For units requiring an alloy interior two types For units requiring an alloy interior, two types of construction are possible:
All l ddi ld l th • Alloy cladding or weld overlay on the innermost layer
• Solid alloy liner backed by Multiwall shell • Solid alloy liner backed by Multiwall shell (e.g. Urea Reactor)
© Larsen & Toubro Limited: April 2010. All rights reserved
CONFIGURATIONS OF MULTIWALL SHELLS TO HEAD/FLANGE CONNECTIONO / NG CONN C ON
Ref : ASME Boiler & Pressure Vessel CodeRef : ASME Boiler & Pressure Vessel Code© Larsen & Toubro Limited: April 2010. All rights reserved
DESIGN METHODOLOGY FORMULTIWALL VESSELMULTIWALL VESSEL
Multiwall shells are designed as per the code rules given in rules given in
Part ULW of ASME sec VIII div.1 or or
Part 4.13 of ASME sec VIII div.2 for the applicable loading
© Larsen & Toubro Limited: April 2010. All rights reserved
CONTACT REQUIREMENT BETWEEN LAYERS – ASME CodeS S Code
Ref : ASME Boiler & Pressure Vessel CodeRef : ASME Boiler & Pressure Vessel Code
Ag < Thickness expressed in ‘inAg < Thickness expressed in ‘in22’,’,Gap Length < Diameter, inGap Length < Diameter, in
© Larsen & Toubro Limited: April 2010. All rights reserved
DESIGN METHODOLOGY : STRESS PROFILE
SHRINK STRESS SHRINK STRESS AFTER STRESS RELIEVING
PRESSURE STRESS RESULTANT STRESS© Larsen & Toubro Limited: April 2010. All rights reserved
FEM ANALYSIS : STRESS PROFILE
Inside radius
Inside radius
Pa Pa
Circumferential stressMULTIWALL VESSELMONOWALL VESSEL
Load case: Design pressure + Shrink-fit stress + Operating temperature
© Larsen & Toubro Limited: April 2010. All rights reserved
FEM ANALYSIS : STRESS PROFILE
Circumferential stress in the inner layer of multiwall vessel(which is exposed to Hydrogen containing fluid) is muchlower than that of monowall vessel.
Pa Pa
Circumferential stressMULTIWALL VESSELMONOWALL VESSEL
Load case: Design pressure + Shrink-fit stress + Operating temperature
© Larsen & Toubro Limited: April 2010. All rights reserved
FEM ANALYSIS OF AMMONIA CONVERTER
Vessel ID (mm) 3600
No. of layers 4y
Layer thickness (mm) 46
Total vessel thickness (mm) 184
Start-up cycle
Shut-down cycle
Design pressure (MPa) 22 065 22 065Design pressure (MPa) 22.065 22.065
Syngas temperature (OC) 21 to 440 440 to 21
Rate of temp. variation (OC/hr) 50 50
Total cycle time (hrs) 8.38 8.38
© Larsen & Toubro Limited: April 2010. All rights reserved
FEM ANALYSIS FOR START-UP CYCLE
Inside radius
OC
Temperature distribution at end of start-up cycle© Larsen & Toubro Limited: April 2010. All rights reserved
FEM ANALYSIS FOR START-UP CYCLEComparison between Monowall & Multiwallp
Inside di Inside radius
radius
OC OC
Monowall vessel Multiwall vessel
OCOC
Temperature distribution at end of start-up cycle© Larsen & Toubro Limited: April 2010. All rights reserved
FEM ANALYSIS : STRESS PROFILE
PPa PaPa
Tangential stress during Start up + Operating +
Multiwall vesselMonowall vessel
Tangential stress during Start-up + Operating + Shutdown cycle
© Larsen & Toubro Limited: April 2010. All rights reserved
Max. stress occurs at the multiwall shell to head weld
FEM ANALYSIS : STRESS PROFILEMax. stress occurs at the multiwall shell to head weldjoint during shutdown cycle. From fatigue assessment,the fatigue life is approx. 10,200 cycles.
PaPa
Equivalent stress in welds during Start-up + Operating + Shutdown cycle
© Larsen & Toubro Limited: April 2010. All rights reserved
FEM ANALYSIS FOR START-UP CYCLE
Inside radius
MPa
Stress intensity near shell-to-head junction at end of start-up
© Larsen & Toubro Limited: April 2010. All rights reserved
FEM ANALYSIS FOR START-UP CYCLE
Inside radius
MPa
Stress intensity at circ. seam at end of start-up cycle© Larsen & Toubro Limited: April 2010. All rights reserved
FEM ANALYSIS FOR START-UP CYCLE
Inside radius
MPa
Stress intensity between two circ. seams at end of start-up cycle
© Larsen & Toubro Limited: April 2010. All rights reserved
FEM ANALYSIS FOR SHUT DOWN CYCLE
Inside radius
MPa
Stress intensity near shell-to-head junction at end of shut-down cycle
© Larsen & Toubro Limited: April 2010. All rights reserved
FEM ANALYSIS FOR SHUT DOWN CYCLE
Inside radius
MPa
Stress intensity at circ. seam at end of shut-down cycle
© Larsen & Toubro Limited: April 2010. All rights reserved
PROOF TEST OF MULTIWALL VESSELS(at L&T)(at L&T)
Multi wall vessel being Multi wall vessel being prepared for destructive testsprepared for destructive tests
© Larsen & Toubro Limited: April 2010. All rights reserved
MANUFACTURING SEQUENCE
1st layer
• Measurement of actual plate thickness.• Rolling, welding & RT or TOFD UT of shell courses for first layer.• Measurement of actual circumferences• Measurement of actual circumferences.
2nd layer
• Manufacture shell courses for second layer to the dimensionsrequired to achieve predetermined interference (based on actualdimensions of first layer)y
• Clear RT or TOFD UT of long seams for each course.• Shrink fitting of second layer (thermally expanded) on first layer.
Subsequent layers
• Repeat above steps till required number of layers are achieved.• Make weld bevels at the ends and drill vent holes in multiwall
h lllayers shell courses.• Continue subsequent operation as in solid wall construction.
© Larsen & Toubro Limited: April 2010. All rights reserved
MANUFACTURING SEQUENCE
NDT of circ
• RT• Conventional UTcirc.
seams before PWHT
• Conventional UT• PT / MT
NDT after • Conventional UT of all accessible welds.
NDT after PWHT
NDT after Hydrotest
• PT / MT of all accessible welds.
Hydrotest
© Larsen & Toubro Limited: April 2010. All rights reserved
MANUFACTURING SEQUENCE
© Larsen & Toubro Limited: April 2010. All rights reserved
MANUFACTURING SEQUENCE
© Larsen & Toubro Limited: April 2010. All rights reserved
SEQUENCE OF SHRINK FITTING
(1)(1) (2)(2) (3)(3)© Larsen & Toubro Limited: April 2010. All rights reserved
MULTIWALL CIRC. SEAM
• After welding of Circ. seams for Multiwall,
interpretation of RT can be difficult. However,interpretation of RT can be difficult. However,
welding techniques and RT techniques have
improved, thereby eliminating the need for
inter-layer welding.
• No special steps (such as sealing of gaps by
welding or buttering of the surface) are neededwelding or buttering of the surface) are needed
before circ. seam welding.
• No defects encountered in circumferential seams
at the plate interfaces.
Photograph of circ. seam PTC.
© Larsen & Toubro Limited: April 2010. All rights reserved
MULTIWALL CIRC. SEAM
Multiwall to Multiwall Multiwall to
Photograph of Circ Seam PTC.
Multiwall to Multiwall Multiwall to Monowall
© Larsen & Toubro Limited: April 2010. All rights reserved
ADVANTAGES OF MULTIWALL
Theoretically no limitation for achieving any thickness of cross
section.section.
Plates in standard thickness range can be used. (Gives higher
flexibility in sourcing/ availability of plates.)y g/ y p )
Thinner plates permit better metallurgical control & superior
structural homogeneity during manufacturing at mills.
Consequently the same advantages get translated for much
thicker sections by utilizing multiwall constructionthicker sections by utilizing multiwall construction.
Materials of different properties can be used for inner layers &Materials of different properties can be used for inner layers &
subsequent layers, if desired.
© Larsen & Toubro Limited: April 2010. All rights reserved
ADVANTAGES OF MULTIWALL
Shrink fitting of multiwall induces compression in the innerlayers, which counters the pressure stresses and thus creatingadditional reserve strength.
In-built safety exists against brittle fracture.
additional reserve strength.
Fracture, if initiated in long seams, would be confinedto one layer and would not propagate through the totalthickness.
Fracture is not expected in circumferential seams asthese are half-stressed joints. (In any case, the risk ofbrittle fracture in circumferential seams is same as thatof monowall construction)
Normal stresses due to temperature gradient are lowercompared to monowall due to lower discontinuity stresses for
of monowall construction).
compared to monowall due to lower discontinuity stresses formultiwall construction.
© Larsen & Toubro Limited: April 2010. All rights reserved
V ti t id l i f bl
ADVANTAGES OF MULTIWALL
Venting system provides early warning for any probleminitiated from the inside surface of the vessel.
In-service monitoring system for Multiwall© Larsen & Toubro Limited: April 2010. All rights reserved
IN-SERVICE MONITORING SYSTEM
Inherent features of multiwall construction gives much superior operational reliability to the much superior operational reliability to the multiwall vessels.
Provision for a continuous monitoring system using the venting arrangement eliminates the g g gneed for carrying out “In-service” NDT during shutdown to detect defects
The intents of stipulations in Clause 4.3 b of API-934 A & C: May 2008) are met with934-A & C: May 2008) are met with.
© Larsen & Toubro Limited: April 2010. All rights reserved
REFERENCE LIST
L & T has manufactured and supplied 50 + Multiwall vessels for Ammonia, Urea & other Petrochemical services operating for periods up to 20+ years.
Many of such vessels are used for Hydrogen service viz. Ammonia Converter, operating with 50 to 55 mole% Hydrogen at 100 – 140 bar partial pressure y g p pand temperature of 350 to 450 deg C.
Another reputed manufacturer (M/s Struthers Wells) has supplied multiwall vessels like Hydrocracker Reactor H P Separator etc for refineries in the pastReactor, H.P. Separator etc for refineries in the past.
© Larsen & Toubro Limited: April 2010. All rights reserved
REFERENCE LIST FOR AMMONIA CONVERTERSAMMONIA CONVERTERS
Sr.No Customer / Location Process
Licensor
Design Press.
Kg/Cm2
DesignTemp.
°C
Design Code
Dimensions(ID X L)
mm
Thkmm
Material Of Construction(Multi-Wall)
Year OfSupply
H2 Partial
Press.K2Kg/Cm2 C mm g/cm2
1 Kribhco - Hazira Haldor Topsoe
245 360 ADM 1971 x 16995 110 SA 204 GR. B +
1988-89 179
(40+35x2) SA 533 GR. B CL 2
2 Zuari Agro – Goa Haldor 165 260 ADM 1964 x 72 SA 204 GR B + 1989-90 1002 Zuari Agro Goa (2 Nos)
Haldor Topsoe
165 260 ADM 1964 x 20000
72 SA 204 GR. B + 1989 90 100
(20+25x2) SA 533 GR. B CL 2
3 Chambal Fertliser, Gadepan
Haldor Topsoe
245 370 ADM 3005 x 21455
155 SA 387 GR.11 CL 2 + SA 533 GR. B CL.2
1992 158
(35+40x3)(35+40x3)
4 Tata ChemicalsBabrala
Haldor Topsoe
155 370 ADM 2805 x 23436
98 SA 387 GR.11 CL 2 + 1993 102
(30+34x2) SA 533 GR. B CL.2
5 Tata Chemicals Haldor 155 450 DIV.2 2705 x 145 SA 387 GR. 22 CL.2 1993Babrala Topsoe 21274
(48.5x3)
6 IFFCO – Aonla Haldor Topsoe
245 370 ADM 3000 x 22425
155 SA 387 GR.11 CL 2 + 1996 157
(32+41x3) SA 533 GR. B CL.2
7 NFL – Vijaipur Haldor Topsoe
245 370 ADM 3000 x 22425
155 SA 387 GR.11 CL 2 + 1996 157
(32+41x3) SA 533 GR. B CL.2
© Larsen & Toubro Limited: April 2010. All rights reserved
REFERENCE LIST FOR AMMONIA CONVERTERS
Sr.No Customer / Location Process
Licensor
Design Press.
Kg/Cm2
DesignTemp.
°C
Design Code
Dimensions
(ID X L)mm
Thkmm
Material Of Construction(Multi-Wall)
Year OfSupply
H2 Partial Press.Kg/cm2
8 FACT -Udyogmandal
Haldor Topsoe
158 370 ADM 2700 x 20940
94 SA 387 GR.11 CL 2 + 1996 105
(30+32x2) SA 533 GR. B CL.2
9 IFFCO - Phulpur Haldor T
245 370 ADM 3000 x 22425
155 SA 387 GR.11 CL 2 + 1997 157Topsoe 22425
(32+41x3) SA 533 GR. B CL.2
10 RCF, Trombay -I Haldor Topsoe
120 370 ADM 2000 x 16300
56 SA 387 GR.11 CL 2 + 1998 82
(24+32) SA 533 GR. B CL.2
11 Indo Gulf Haldor Topsoe
245 370 ADM 3000 X 22425
148 SA 387 GR.11 CL 2 + 1998 157
(25+41x3) SA 533 GR. B CL.2
12 Chambal Fertiliser Gadepan
MW Kellogg
188 290 ADM 2800 x 29650
107+ 6 SA 302 GR. A + 1998 116.2Gadepan Kellogg 29650
(27+40x2) SA 533 GR. B CL.2
13 MHI/P.T Kaltim Pasifik Amoniak,
Indonesia
Haldor Topsoe
155 370 ADM 3300 x 22980
110 SA 387 GR.11 CL 2 + 1998 103
(32+39x2) SA 533 GR. B CL.2
14 Petronas Ammonia Syngas Project
Haldor Topsoe
155 370 ADM 2700 x 20600
111 SA 387 GR.11 CL 2 + 1999 111
(25+43x2) SA 533 GR. B CL.2
© Larsen & Toubro Limited: April 2010. All rights reserved
REFERENCE LIST FOR AMMONIA CONVERTERS
Sr.No Customer / Location Process
Licensor
Design Press.
Kg/Cm2
DesignTemp.
°C
Design Code
Dimensions(ID X L)
mm
Thkmm
Material Of Construction(Multi-Wall)
Year OfSupply
H2 Partial Press. Kg/cm2
15 NFCL, Kakinanda Plant –1
Haldor Topsoe
155 370ADM
2700 x 30400 94 SA 387 GR 11 CL 2 +
2001 1021 Topsoe ADM 30400 94 SA 387 GR.11 CL 2 +
(30+32x2) SA 533 GR. B CL.216 Uhde Gmbh, Germany /
QAFCO-4Uhde 230 300 DIV.2 3010 X
11550192 SA 387 GR.11 CL 2 + 2003 129.5
(48x4) SA 533 GR. B CL.217 Uhde Gmbh, Germany /
QAFCO 4Uhde 230 300 DIV.2 2855 X
10200182 SA 387 GR.11 CL 2 + 2003 105
QAFCO-4 10200(44+46x3) SA 533 GR. B CL.2
18 Snamprogetti, Italy / OMIFCO,Oman-2 nos.
Haldor Topsoe
230 370 ADM 2800 x 21540
142 SA 387 GR.11 Cl.2 + 2004 158.02
(25+39x3) SA 533 Gr.B Cl.2
19 B F tili Pt Ltd KBR USA 16 65 270 DIV 2 3250 174 SA 387 GR 11 CL 2 2004 111 519 Burrup Fertilizers Pty Ltd, Australia
KBR, USA 16.65 270 DIV.2 3250 x 31000
174 SA 387 GR.11 CL.2 2004 111.5(MPA) (4x43.5)
20 IFFCO-Kalol & Phulpur-I: 2 Nos.
Haldor Topsoe
155 380 ADM 2800 X 20,000
96 SA 387 GR 11 Cl 2 +SA 533 Gr B Cl 2
2005 87(24+36x2)
21 IFFCO A l I & II H ld 225 430 ADM 3000 X 169 (42 3+43) 13 C M V910 2006 11721 IFFCO-Aonla I & II Haldor Topsoe
225 430 ADM 3000 X 20,300
169 (42x3+43) 13 Cr Mo V910 as per EN 10028-2
2006 117
Phulpur-II: 3 Nos.
22 RCF-Trombay Haldor Topsoe
225 430 ADM 2400 x 16,210
120 (40x3) 13 Cr Mo V910 as per EN 10028-2
2006 117
23 KBR EBIC E t KBR 103 413 DIV 2 / 3810/3313 135 SA 387 G 11 CL2 2007 55 5323 KBR-EBIC-Egypt KBR 103 413 DIV.2 / U2
3810/3313 x 23470
135 SA 387 Gr. 11 CL2 2007 55.53
24 KBR CFCL1 –India KBR 225 398 ADM 3600 x 17540
184 (47x4) 13CrMov9-10 2008 93.9
© Larsen & Toubro Limited: April 2010. All rights reserved
REFERENCE LIST FOR AMMONIA CONVERTERS
Sr.No Customer / Location Process
Licensor
Design Press.
Kg/Cm2
DesignTemp.
°C
Design Code
Dimensions(ID X L)
mm
Thkmm
Material Of Construction(Multi-Wall)
Year OfSupply
H2 Partial Press. Kg/cm2
25 KBR CFCL2 –India KBR 188 398 ADM 3600 x 17540 153 (51x3) 13CrMov9-10 2008 93.925 KBR CFCL2 India KBR 188 398 ADM 3600 x 17540 153 (51x3) 13CrMov9 10 2008 93.9
26 Petrochina Tarim - China Haldor Topsoe
218 325 DIV.2 2600 x 22545 188 SA 387 Gr. 11 Cl. 2 2008 144.8
(47 x 4)
27 Uhde GmbH, Sorfert Uhde 234.5 300 DIV.2 3010 x 16730 247.5 SA 387 Gr. 11 Cl. 2 2009 132.5Algeria (49.5 x 5)
29 Uhde GmbH, Sorfert Algeria
Uhde 234.5 300 DIV.2 2855 x 14725 235 SA 387 Gr. 11 Cl. 2 2009 106.5
(47 x 5)
30 Jianfeng Chemicals & Co L d Chi
KBR 166.29 285 DIV.2 3000 x 26700 158 SA 387 Gr. 11 Cl. 2 2009 110.2Ltd, China. (40x3+38)
31 PIDEC, Iran Ammonia Casale
183.54 300 DIV.2 3100 x 29300 184 SA 387 Gr. 11 Cl. 2 Under Exec
108.1
(46 x 4)
© Larsen & Toubro Limited: April 2010. All rights reserved
REFERENCE LIST FOR AMMONIA SEPARATORS
Sr.No Customer / Location Process
Licensor
Design Press.
Kg/Cm2
DesignTemp.
°C
Design Code
Dimensions(ID X L)
mm
Thkmm
Material Of Construction(Multi-Wall)
Year OfSupply
H2 Partial Press. Kg/cm2
1 HFCL Namrup (2 nos) Haldor Topsoe
270 -20 DIV.2 1400 x 4220 130SA 516 Gr 70
1983 -
40 + 2 x 45
2 IFFCO Aonla Expansion
Haldor Topsoe
245 50 ADM 2260 x 5460 100 SA 537 Cl 1 + 1995 -
30 + 2 x 35 SA 533 GR. B CL 2
3 NFL Vijaypur Expansion Haldor Topsoe
245 50 ADM 2260 x 5460 100 SA 537 Cl 1 + 1995 -
30 + 2 x 35 SA 533 GR. B CL 2
4 IFFCO Phulpur Haldor 245 50 ADM 2260 x 5460 100 SA 537 Cl 1 + 1996 -Expansion Topsoe 30 + 2 x 35 SA 533 GR. B CL 2
5 QAFCO 4, Qatar Uhde 225 50 DIV.2 2170 x 9725 172SA 516 Gr. 70
2003 -
43 x 4
6 Sriram Fertilizer, Kota 345 70 DIV.2 1130 x 6000 136SA 516 Gr 70
1999 -SA 516 Gr. 7036 + 2x32 + 36
7 Snam-Technip JV / Oman India Fertilizer Co., Oman (2 nos.)
Haldor Topsoe
234.5 75 ADM 2350 x 3640 104 SA537 Cl1 + 2004 -
30 + 2 x37 SA 533 GR. B CL 2
8 Burrup Fertilizers Pty Ltd, Australia
KBR 169 60 DIV.2 2400 x 10740
136SA 516 Gr. 70
2004 -
4 x 34
© Larsen & Toubro Limited: April 2010. All rights reserved
REFERENCE LIST FOR UREA REACTORS
Sr. Customer / Location Process Design Press
DesignTemp Design Dimensions
(ID X L) Thk Material Of Construction Year Of
H2 Partial PNo Customer / Location Licensor Press.
Kg/Cm2Temp.
°C Code (ID X L)mm mm Construction
(Multi-Wall) Supply Press. Kg/cm2
1 NFL Bhatinda Mitsui 260 210 HPGC + Div 2
2100 x 29000 148 SA 533 Gr. B Cl 2 1996 -Div 2
37 x 4 + Ti Liner
2 Chambal Fertlisers, Gadepan (2 nos.)
TEC 184 220 ADM 2450 x 27300 SA 533 GR. B CL 2 1998 -
84 + 7 SA 240 Gr. 316L
3 NFL NangalExpansion
Urea Casale 240 220 ADM 1200 x 29000 SA 533 GR. B CL 2 2000 -
57 + 8 SS 25 - 22 - 2 Liner
© Larsen & Toubro Limited: April 2010. All rights reserved
REFERENCE LIST FOR SOLUTION ADSORBERS
Sr. Customer / Location Process Design Press
DesignTemp Design Dimensions
(ID X L) Thk Material Of Construction Year Of
H2 Partial
No Customer / Location Licensor Press.Kg/Cm2
Temp.°C Code (ID X L)
mm mm Construction(Multi-Wall) Supply Press.
Kg/cm2
1 RPL, Hazira Nova 195190
315340
Div 2 2743 x 6463 225 SA 516 Gr. 70 1989 -190 340
23+3, 50 x 4 Monel Clad
2GAIL, Auriya
Nova 195 340 Div 1 2900 x 1610 259 SA 516 Gr. 70 1996 -
32+3, 56 x 4 Monel Clad,
3 RPL, Hazira Nova 195 340 Div 2 2900 x 1610 237 SA 516 Gr. 70 1996 -
22+3, 53 x 4 Monel Clad
4IOCL, Panipat
Nova 190 340 Div 1 3800 x 2900 305 SA 516 Gr. 70 2009 -
45+3, 52 x 5 Monel Clad
© Larsen & Toubro Limited: April 2010. All rights reserved
REFERENCE LIST….Summary
Ammonia Converters: 35 nos.
Urea Reactors: 4 nos.
Ammonia Separators: 10 nos.
Urea Reactors: 4 nos.
Solution Adsorbers: 4 nos.
Hydrogenation Reactors: 2 nos.; Towers: 2 nos.
Hydrocracker Reactors: 3 nos.; Secondary Reactor: 1 no. (supplied by Struthers Wells)
© Larsen & Toubro Limited: April 2010. All rights reserved
TO CONCLUDE ...
Multiwall construction is proven design and fabricationtechnology for high pressure vessels in varied processservices including Ammonia Converters, HydrocrackerR t S t tReactors, Separators etc.
Design & manufacture of Multiwall equipment fully conformsto ASME Code.to ASME Code.
Multiwall construction provides higher operational safetydue efficient to venting of diffused gases, such as Hydrogeng g y gand inherent ability to provide an early warning in case ofany failure originating from inside of vessel.
M lti ll t ti f ilit t f thi l t tiMultiwall construction facilitates use of thinner plate sectionswhich have inherent ability to achieve better/superiormetallurgical control /structure and thus, it is not only costff ti b t b b tt lt ti f Hi h Peffective, but may be a better alternative for High Pressure
Vessels / Reactors.
© Larsen & Toubro Limited: April 2010. All rights reserved
REQUESTS TO API 934A COMMITTEE
For the short-term, we request adding the followingstatement to API 934-A: "This standard addresses solidwall vessels; however, it is not meant to exclude the useof multiwall vessels. For multiwall vessels, the Purchasershould develop a specification similar in scope to API934-A (in addition to following all ASME Code934 A (in addition to following all ASME Coderequirements)."
Request API committee to list out all concerns and testqdata that would be needed for API 934 members toaccept the use of multiwall vessels in Hydro-processingReactor serviceReactor service.
Assuming that the concerns can be addressed, at thattime, multiwall should be added to API 934-A and maybetime, multiwall should be added to API 934 A and maybe934-C in the future, or be a stand-alone separate API934 document.
© Larsen & Toubro Limited: April 2010. All rights reserved
THANK YOU
© Larsen & Toubro Limited: April 2010. All rights reserved