Engine Control Systems Rubber & PU Rollers www.multiflex.in Steering Systems THE ENGINEERED ADVANTAGE Product Catalogue 2010
Engine Control
SystemsRubber &
PU Rollers
www.multiflex.in
Steering Systems
T H E E N G I N E E R E D A D V A N T A G E
P r o d u c t C a t a l o g u e 2 0 1 0
MULTIFLEXTH E EN G I N EE R ED A D V A N T A G E
To us business is not complicated. We simply listen to the customer, study the requirements, and offer only high quality , reliable products bundled with fair price and prompt delivery. And we do all this with “ service with a smile“.
You want assurances.We want your business.
Its simple- lets talk.Bring us your requirements,
We have the solutions.Challenge us.
Offer ing Solut ions That Wi l l Del ight You
THE ENGINEERED ADVANTAGE
|Introduction 2
|Testing Facilities 3
|Certifications 4
|- Mechanical Steering System
- How to select the ‘Correct Steering System’ 11
- Thread Connect Steering System 12
- Easy Connect Steering System 13
- Lite-55 Steering System 14- Steering Accessories 15- Packaged Rotary Steering System 16
- Cross Reference with Teleflex®/Ultraflex® 17
- Ordering Code- How to Measure New Steering Cable- Safety First - Cautions and Warnings | Service & Maintenance
|- About Engine Control Cable 24- Engine Control Cables 25- Cross Reference with Teleflex®/Ultraflex®/Morse® & How to Measure 26
|- Rubber Boat Trailer Rollers 28
|Guarantee Conditions and Exclusions
Mechanical Steering Systems 9
10
182021
37
Engine Control Cables 23
Trailer Rollers 27
Table of Contents
1PRODUCT CATALOGUE 2010
Leisure boating is an exhilarating experience. All the more when you are assured
about the technology that drives it. Technology, which has been refined over
years of experience, uses advanced manufacturing techniques, ensures prudent
selection of input materials, and employs skilled manpower.
This is the mantra !
We are an ever-learning organisation, where product development is a
continuous ongoing process. Offering solutions rather than merely products, we
have the capability to delight our customers.
With over two decades of experience in manufacturing and distribution of motion
control engineering products, the Multiflex range of products is manufactured at
our plant EXCEL CONTROLINKAGE PVT. LTD. Excel is an established supplier of
Mechanical Push Pull Cables and Control Lever Assemblies to leading
manufactures of Marine, Truck, Bus and Construction equipment and also
serving the replacement market in over 22 countries. The manufacturing facilities
are TS 19649:2002 certified, and equipped with the latest state of the art
manufacturing and quality control systems.
MULTIFLEX
This is the Multiflex Advantage.
Multiflex offers a wide variety of products for the leisure boating industryMechanical Steering Systems
Engine Accessories,Engine Control Cables,
Trailer Rollers : Rubber & PU.
INTRODUCTION
THE ENGINEERED ADVANTAGE
3PRODUCT CATALOGUE 2010
TESTING FACILITIES
EXCEL has testing facilities where the Mechanical Push Pull Cables, Linkages, Control Levers can either be tested independently or as a complete system.
Our test capabilities include:
! Mechanical Testing as per ISO:8848/ISO:9775 / ABYC:P-17
- PLC Based Life Cycle Testing
- Proof Loading
- PLC Based Performance Testing
- Endurance Testing
- Separation Load Testing
- Lost Motion Testing
- Efficiency Testing
! PLC Based Weatherometer Testing
! Salt Spray Test
! Impact Testing
! Slurry Testing
! Universal Test Machine
CE Certificate
MULTIFLEXTH E EN G I N EE R ED A D V A N T A G E4
THE ENGINEERED ADVANTAGE
CE Certificate
5PRODUCT CATALOGUE 2010
CE Certificate
MULTIFLEXTH E EN G I N EE R ED A D V A N T A G E6
THE ENGINEERED ADVANTAGE
TS Certificate
7PRODUCT CATALOGUE 2010
ABYC Certificate
MULTIFLEXTH E EN G I N EE R ED A D V A N T A G E8
THE ENGINEERED ADVANTAGE
Mechanical Steering Systems
Mechanical Steering System
10 MULTIFLEXTH E EN G I N EE R ED A D V A N T A G E
Steering CableThe Steering Cable is a push pull mechanical cable which converts the rotary motion of the helm to linear motion
at the engine/rudder . One end of the cable is connected to the helm & the other end to the rudder.
Bezel kitBezel kit is a plastic part along with related hardware which is mounted between the steering wheel and dash
board to cover the helm hardware.
Connection kitConnection kit is used to connect the steering cable to the engine/rudder.
Steering Helm
The Steering Helm is a gearbox arrangement mounted on the dashboard of the boat. On the shaft of the helm is
mounted the Steering Wheel.
Mechanical Steering system is an assembly of mechanical components used to steer a boat.MULTIFLEX manufacturers a range of Rotary Mechanical Steering Systems which allows the Boat Builders worldwide to choose the system as per their requirement.
Multiflex
The Mechanical Steering System consists of:
THE ENGINEERED ADVANTAGE
Steering Helm : LM-H-101Steering Cable : SC-16
Steering Helm : LM-H-001Steering Cable : SC-11
Steering Helm : LM-H-101Steering Cable : SC-16
Steering Helm : LM-H-001Steering Cable : SC-11
Steering Helm : LM-H-101Steering Cable : SC-16
Steering Helm : LM-H-001Steering Cable : SC-11
Steering Helm : LM-H-201
APPLICATION BOAT LENGTH
ENGINE POWER
STEERING CABLE
up to 35' (10.5m)
up to 30' (9m)
up to to 40 kW(55cv)
Inboard
Stern Drive Power Assisted
Outboard
Outboard
Note : 1) Double cable steering system should be used for boats operating above 50 mph2) Multiflex Mechanical Steering systems should not be used on boats fitted with engines that exceed the maximum
horsepower rating of the boat.3) The above cross reference chart is for reference only. User should confirm the interchangeability before installation.
In order to ensure proper functionality of the Mechanical Steering System and safety of the boat the selection of the correct STEERING SYSTEM becomes a critical exercise.
Due to various combinations of engine and boat configurations the following need to be considered while selecting the steering system .
Boat Speed Engine Power Engine type Displacement Boat size Hull type
Higher Engine Power or Boat Speed increases the load on the Steering System due to higher torque generated by the propeller .Bigger Boats with inboard engines and higher displacement hulls have higher rudder loads and may require Hydraulic Steering Systems. Hydraulic Steering Systems can be used in other applications as well as where the helmsman desires lower loads. When a outboard powered boat is fitted with a Mechanical Steering System the Steering System experiences steering loads which try to move the boat in the direction of the propeller rotation. These turning forces need to be compensated by the helmsman while keeping the boat on a straight course. Also these forces cause fatigue to the helmsman . The NON Reaction Helms compensates these forces by locking the Helm shaft and not transmitting the feedback loads to the shaft. The helm shaft remains locked by a friction mechanism and is released only when the Steering wheel is turned by the helmsman. This ensures lesser fatigue and greater safety.
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Based on the above factors one of the Steering System from below should be selected :
Selection Guide for Multiflex Mechanical Steering Systems:
m
m
Mechanical Steering System : Reaction or NON Reaction Hydraulic Steering System
How To Select The ‘Correct Steering System’
11PRODUCT CATALOGUE 2009
! Compact Planetary Design
! Conventional Threaded Ends
! Applicable for Boat Length : 9 mtr for Out Board and 10.5 mtr
for Inboard
! Construction Details :
- Helm Cover : High Pressure die Cast Aluminium Alloy
- Planetary Gear Set : High Pressure Die Cast Zinc Alloy
- Shaft : Galvanised Steel
! No : Of Steering Wheel Turns : 3.8 Approx.
! Maximum Steering Wheel Dia : 16 inch (400 mm)
! Powder Coated options for increased corrosion resistance.
! Standard 3/4” tapered shaft
!
Helm
! Output ends of Stainless Steel
! Maximum Travel: 9inch (230 mm)
! Minimum bend radius :- 8 inch (200mm)
! Maximum working load at Tiller end: - 5000N (500kg)
! Cable Outer Diameter: 15 mm
! Spiral inner cable Diameter : 8 mm
Steering cable to be used with LM-H-001 / LM-H-002
Steering Cable : SC -11-XX ( XX is the length of the cable)
!
! 90 degree and 20 degree options
! Black and white color available as
standard options
! White Bezel is available on request. Suffix
the Part No. with "W" for white bezel e.g
LM-B-0001 W.
Bezel made from Engineering Plastic
Bezel Kit : LM-B-0001/ LM-B-0002
!
! Both LM-H-001 / LM-H-002 should not be used on boats where engine
power exceeds the boat manufacturers specified horse power rating.
Use Double Helm and Cable System for Boats faster than 50 mph.Note :
Steering Helms : LM-H-001/LM-H-002
Multiflex
Thread Connect Rotary Steering System consists of : m Thread Connect Steering Helm :
qSingle Helm : Part No : LM-H-001 qDouble Helm : Part No : LM-H-002
m Steering Cable : Part No: SC 11-XX (XX is the length of the cable in feet) m Bezel Kit :
qBezel Kit-90 degree : Part No : LM-B-0001 qBezel Kit-20 degree : Part No : LM-B-0002
Thread Connect Steering System
12 MULTIFLEXTH E EN G I N EE R ED A D V A N T A G E
LM-H-001Single Helm
LM-H-002Double Helm
THE ENGINEERED ADVANTAGE
Easy Connect Rotary Steering System consists of : m Easy Connect Steering Helm :
qSingle Helm : Part No : LM-H-101 qDouble Helm : Part No : LM-H-102
m Steering Cable : Part No: SC 16-XX (XX is the length of the cable in feet) m Bezel Kit :
qBezel Kit-90 degree : Part No : LM-B-0001 qBezel Kit-20 degree : Part No : LM-B-0002
!
! 90 degree and 20 degree options
! Black and white color available as standard
options
! White Bezel is available on request. Suffix the
Part No. with "W" for white bezel e.g LM-B-
Bezel made from Engineering Plastic
Bezel Kit : LM-B-0001/ LM-B-0002
!
! Both LM-H-101 / LM-H-102 should not be used on boats where engine
power exceeds the boat manufacturers specified horse power rating.
Use Double Helm and Cable System for Boats faster than 50 mph.Note:
! Compact Planetary Design
! Easy Connection , quick installation
! Applicable for Boat Length : 9 mtr for Out Board and 10.5
mtr for Inboard
Construction Details :
- Helm Cover : High Pressure Die Cast Aluminium Alloy
- Planetary Gear Set : High Pressure Die Cast Zinc Alloy
- Shaft : Galvanised Steel
! No : Of Steering Wheel Turns : 4 Approx.
! Maximum Steering Wheel Dia : 16 inch (400 mm)
! Powder Coated options for increased corrosion resistance.
! Low Back Lash.
! Standard 3/4” tapered shaft.
!
LM-H-102 Helm
! Output ends of Stainless Steel
! Maximum Travel: 9inch (230 mm)
! Minimum bend radius : 8 inch (200mm)
! Maximum working load at Tiller end: 5000N (500kg)
! Cable Outer Diameter: 15 mm
! Spiral inner cable Diameter : 8 mm
Steering cable to be used with LM-H-101 /
SC-16 Steering Cable : SC -16-XX ( XX is the length of the cable)
Steering Helms : LM-H-101/LM-H-102
Multiflex
Easy Connect Steering System
13PRODUCT CATALOGUE 2009
LM-H-101Single Helm
LM-H-102Double Helm
! Compact Rotary Design
! Applicable for outboard engines up to 40kw (55hp)
! Construction Details :
- Helm Cover : Wear Resistant Engineering Plastic
- Gear and Shaft : High Pressure Die Cast Zinc Alloy
! No : Of Steering Wheel Turns : 2.5 approx.
! Maximum Steering Wheel Dia : 375 mm
! Adjustable Mounting Positions for easier Steering cable
routing
! Bezel kit supplied with the Helm.
!
! Output Ends of Stainless Steel
! Maximum Travel: 9inch (230 mm)
! Minimum bend radius :- 8 inch (200mm)
! Maximum working load at Tiller end: - 1200N
(120kg)
! Cable Outer Diameter: 12.5 mm
! Spiral inner cable Diameter : 6.2 mm
Steering cable to be used with LM-H-201 Helm
SC-18 Steering Cable : SC -18-XX ( XX is the length of the cable)
!
! 90 degree
! Black colour available as standard option.
! Bezel kit supplied with the Helm.
! White colour available on request.
Bezel made from Engineering Plastic
Bezel Kit : LM-B-0001/ LM-B-0002
!
exceeds the boat manufacturers specified horse power rating.
LM-H-201 should not be used on boats where engine power Note:
Steering Helm : LM-H-201
LM-H-201Single Helm
Multiflex
LITE 55 Steering System consists of :
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Lite 55 Steering Helm : LM-H-201 Steering Cable : Part No: SC 18 –XX ( XX is the length of the cable) Bezel Kit : ( Included with the Helm)
Lite-55 Steering System
14 MULTIFLEXTH E EN G I N EE R ED A D V A N T A G E
THE ENGINEERED ADVANTAGE
LM-A-0001 : Single Helm AdaptorLM-A-0002 : Double Helm Adaptor
LM-A-0003 : Single Helm Adaptor
! For twin engine installation
! Roll Threaded at both ends
Adaptors1) To convert Thread Connect Helm LM-H-001 to Easy Connect Helm LM-H-101
2) To convert Easy Connect Helm LM-H-101to Snap Connect Helm
! To connect steering cable to the engine / rudder
! Available in heavy duty mild steel or stainless steel
versions
! Permanently lubricated rod ends
! Kits supplied complete with dust wiper boot, nylock nut
and 3/8 mount bolt.
! Suits most popular brands of outboard engines
Link Arm Kits
LM-L-0001 : Link Arm kit in Stainless steelLM-L-0002 : Link Arm kit in Mild steelLM-L-0003 : Heavy Duty Link Arm
Tie Rod Kits LM-T-0001: Tie Rod kit, in Stainless Steel
LM-A-0001 LM-A-0003
LM-L-0001
LM-L-0003
MULTIFLEX offers an exhaustive range of complimenting mechanical steering accessories thus offering a
complete solution to the end user.
Selection of the best quality raw materials, and employing the best manufacturing techniques, covered with
our quality control procedures, these accessories are brilliant engineered products guaranteed for trouble
free performance.
Steering Accessories
15PRODUCT CATALOGUE 2009
! Can be cut to size to suit engine installation.
! Length 810mm
Multiflex offers Packaged Rotary Steering systems specially for Boat Builders and for Replacement Market.The System includes :
Steering Helm. Steering Cable. Bezel Kit.
The Cable is available in 1 foot increments starting from 8 foot cable. Length should be specified while ordering the kit.Note: Steering wheel is not included in the kit.
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LITE 55 (Part No. PSS-201) consists of :
Package Steering System
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Lite 55 Steering Helm : Part No : LM-H-201
Steering Cable : Part No: SC 18 –XX ( XX is the length of the cable) Bezel Kit : ( Included with the Helm)
Note : Specify the length of the cable while ordering the kit.
Thread Connect (Part No. PSS-001) consists of :
Package Steering System
m
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Thread Connect Steering Helm : Single Helm : Part No : LM-H-001 Steering Cable : Part No: SC 11-XX ( XX is the length of the cable)Bezel Kit : Bezel Kit-90 degree : Part No : LM-B-0001
Easy Connect (Part No. PSS-101) consists of :
Package Steering System
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Easy Connect Steering Helm : Single Helm : Part No : LM-H-101 Steering Cable : Part No: SC 16 –XX ( XX is the length of the cable) Bezel Kit : Bezel Kit-90 degree : Part No : LM-B-0001
Packaged Rotary Steering System
16 MULTIFLEXTH E EN G I N EE R ED A D V A N T A G E
THE ENGINEERED ADVANTAGE
Cross Reference with Teleflex®/Ultraflex® *
17PRODUCT CATALOGUE 2009
MULTIFLEX ULTRAFLEX® TELEFLEX®
LM-H-001
LM-H-002
LM-H-101
LM-H-102
LM-H-201
SC-11
SC-16
SC18
LM-B-0002
LM-B-0001
T-71
T-72
T-71FC
T-72FC
T-67
M-47
M-66
M-58
X35
X34
SH5023
N.A.
SH5094P
SH5294P
SH8050
SSC72
SSC62
SSC1300
SB27483P
SB27484P
Note: The above cross reference chart is for reference only. User should confirm the interchangeability before installation.
*Disclaimer: Original part numbers and manufacturers names are mentioned for reference purpose only.
Ordering Code
18 MULTIFLEXTH E EN G I N EE R ED A D V A N T A G E
Ordering Code Description Product Photo
LM-H-001
LM-H-002
LM-H-101
LM-H-102
LM-H-101
Thread Connect Steering Helm : Single
Thread Connect Steering Helm: Double
Easy Connect Steering Helm : Single
Easy Connect Steering Helm : Double
Lite 55 Steering Helm
SC-11-XXX
SC-16-XXX
SC-18-XXX
Steering Cablefor LH-H-001/LH-H-002
Steering Cablefor LH-H-101/LH-H-102
Steering Cablefor LH-H-201
THE ENGINEERED ADVANTAGE
Ordering Code
19PRODUCT CATALOGUE 2009
Ordering Code Description Product Photo
LM-B-0001 Bezel Kit 90 Degree
LM-B-0002 Bezel Kit 20 Degree
LM-L-0001Link Arm
Stainless Steel
LM-L-0002
LM-L-0003
Link ArmMild Steel
Link ArmHeavy Duty
LM-T-0001 Tie Rod
PSS-201LITE 55
Package Steering System
PSS-001Thread Connect
Package Steering System
PSS-101Easy Connect
Package Steering System
Multiflex
20 MULTIFLEXTH E EN G I N EE R ED A D V A N T A G E
How To Measure New Steering Cable
Once you have selected the Steering System, it is now required to measure the length of the required Steering Cable. Each boat has a specific requirement of Cable length which depends on the length of the boat and the routing of the cable.The required Steering Cable length should be measured as below:Measure the dimensions : A, B, and C in centimetres.Ascertain how many 90 degree bends does the cable have in the routing.Ascertain whether the cable installation is :
Through Engine Tilt Tube Transom Support Splash well Mounting
Use the following method for calculating the Steering Cable Length :1) For Installation through Engine Tilt Tube : (Diagram 1)
Add dimensions A + B + C Subtract 10 cm from the above total for each 90 degree bend in the cable routing Add 30.5 cm to the above figure. You have the required length of the Steering Cable in centimetres. If you wish to order in foot ,divide the above by 30.5 and round the figure to next foot.
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Example :
If A = 100cm, B = 200 cm, C= 60 cm.Assume there are two 90 degree bends in the routing.The length of the required cable shall be : 100 + 200 + 60 = 360Subtract 20 cms on account of two 90 degree bends 360- 20 = 340Add 30.5 on account of Tilt tube installation 340 + 30.5 = 370.50 cmsFor cable length in foot : 370.5 / 30.5 = 12.14 Round off = 13 foot2) For Splash well Mounting and Transom Support installation : (Diagram 2 & 3) · Add dimensions A + B + C · Subtract 10 cm from the above total for each 90 degree bend in the cable routing You have the required length of the Steering Cable in centimetres. If you wish to order in foot ,divide the above by 30.5 and round the figure to next foot.
Example :If A = 100cm, B = 200cm, C= 60cmAssume there are two 90 degree bends in the routing.The length of the required cable shall be : 100 + 200 + 60 = 360Subtract 20 cms on account of three 90 degree bends 360- 20 = 340 cmFor cable length in foot : 340 / 30.5 = 11.14 Round off = 12 foot
It is advised to consult a qualified technician while selecting, installing or servicing the Steering System on your boat.
Diagram3Diagram2
Diagram1
THE ENGINEERED ADVANTAGE
The following should be considered when selecting a Steering System:
! Always consult a qualified technician for selection of a boat steering system.
! Do not install MULTIFLEX STEERING SYSTEM on any application that may exceed any of the design parameters.
! Do not install MULTIFLEX STEERING SYSTEM on boats where the engine horsepower may exceed the rating of
the boat.
! Mechanical Steering Helms, Cables, Bezel Kits and Connection Kits are designed to be non-repairable.
! MULTIFLEX STEERING SYSTEM which have frozen should be replaced. Do not apply heat to thaw or dry them.
! A gradual or sudden decrease in the usable stroke of the cable is an indication of a pending or present
performance problem. The cable should be replaced immediately.
! A gradual or sudden increase in the no load friction of a cable is an indication of a pending or present
performance problem. The cable should be replaced immediately.
! Do not install MULTIFLEX STEERING SYSTEM with the engine running or power on. Serious accident could
occur.
The following describe the important aspects of service and maintenance of a Mechanical Steering System:
! Always consult a qualified technician for maintenance and service of a mechanical steering system.
! The Steering Helm is a pre assembled unit and should not be opened or reassembled. Any tampering
with the unit will render possibility of damage and failure of the system. The Helm should be installed as
per the manufacturer’s instructions.
! The Steering Cable should be installed providing minimum bends in the routing. In case of tight routings
use slightly longer cables to avoid tight bends. Incorrect routing shall increase the back lash in the system
and also make it less efficient.
! Regular and thorough inspection is a must. Any component found to have signs of excessive wear or
causing excessive and/or rough motion should be replaced immediately.
! Regularly inspect the steering cables. If steering cable shows signs of external wear or damage to any of
its components, it should be replaced immediately. Increase in hardness in cable movement or decrease
in stroke are other indicators that cable should be replaced immediately.
! Corrosion is a continuous source of worry in marine applications. Corroded components will lead to
reduction in efficiency and in extreme cases it may cause failure of the steering system. All components of
mechanical steering systems should be regularly inspected, cleaned and lubricated at regular intervals.
! Components of mechanical steering system, namely, helms, cables, bezel kits and engine connection kits
should not be repaired and should be replaced by complete units.
! Whenever a boat is de-commissioned for long periods of time, the mechanical steering system should be
removed, cleaned, lubricated and stored separately. The system should be checked for any damages
before re-installing it.
! Last but not the least, always diagnose the problem area thoroughly and correctly before taking any
corrective steps.
For the safety of the boat, it is critical to select an appropriate boat steering system. The steering forces
are dependent on factors such as engine power, hull, speed, etc. and can vary considerably.
Any mechanical system requires regular service and maintenance to ensure reliability and durability of
the system. Mechanial Steering Systems are no different. Maintenance of the Mechanical Steering
Systems is a critical aspect since it affects the life of the system and also the safety of the user.
Safety First - Cautions and Warnings | Service & Maintenance
21PRODUCT CATALOGUE 2009
Engine Control Cables
Engine Control Cables
Selection of the engine control cable:
24
Engine Control Cables are used for Shift and Throttle application. Different designs of Engine Control Cables are used depending on the engine type and installation.
MULTIFLEX offers a wide variety of Engine Control Cables for different applications . Engineered out of corrosion resistant materials and components these control cables meet or exceed all industry standards.Multiflex Engine Control Cables are interchangeable with most common Teleflex® , Morse®, Ultraflex® Engine Control Cables.
Refer to the Cross reference Chart for interchangeability.
MULTIFLEXTH E EN G I N EE R ED A D V A N T A G E
Note: The above cross reference chart is for reference only. User should confirm the interchangeability before installation.
*Disclaimer: Original part numbers and manufacturers names are mentioned for reference purpose only.
Multiflex Engine Control
Cable
Engine
EC-005
EC-033/EC-133/EC-043
EC-004
EC-014
EC-005
EC-004
EC-014
EC-033/EC-133/EC-043
EC-033/EC-133/EC-043
Mercury® Mariner®
over 50 hp(37 Kw)
Force®
Selva®
Yamaha®
Suzuki®
Tohatsu®
Honda®
Nissan®
Pre 1979
After 1979
Johnson®-
Evinrude®
OUTBOARD
STERNDRIVE
Mercruiser®
Pre 1979
After 1979
OMC®
Volvo Penta®
INBOARD
*
THE ENGINEERED ADVANTAGE
Engine Control Cables
25PRODUCT CATALOGUE 2009
EC133: Travel: 90 mm
Application: Outboard, inboard & stern
drive with relevant accessories.
Conduit : 8.0mm
Inner : 1.9mm S.S. Solid Wire
End Thread : 10-32 UNF
EC133
EC133 Red: Travel: 90 mm
Application: Outboard, inboard & stern
drive with relevant accessories.
Conduit : 8.5mm
Inner : 1.9mm S.S. Solid Wire
End Thread : 10-32 UNF
EC133 Red
EC004:Travel: 110 mm
Application: For Johnson®, Evinrude®,
OMC® engines manufactured pre
1979.
Conduit : 7.0mm
Inner : 1.9mm S.S. Solid Wire
EC004
EC033:Travel: 90 mm
Application: Outboard, inboard & stern
drive with relevant accessories.
Conduit : 7.0mm
Inner : 1.9mm S.S. Solid Wire
End Thread : 10-32 UNF
EC033
EC014:Travel: 80 mm
Application: Johnson®, Evinrude®,
OMC® engines manufactured after
1979.
Conduit : 7.0mm
Inner : 1.9mm S.S. Solid Wire
EC014
EC005: Travel: 97 mm
Application: Mercury®, & Mercruiser®
engines.
Conduit : 7.0mm
Inner : 1.9mm S.S. Solid Wire
EC005
EC043 : Travel:80 mm
Application :Heavy duty applications.
Conduit : 9.5mm
Inner : 3.2mm Flexible Core
End Thread : 1/4” x 28 UNF
EC043
MULTIFLEXTH E EN G I N EE R ED A D V A N T A G E
Multiflex Part No.
YAMAHA® SUZUKI®
HONDA® NISSAN®
TOHATSU® SELVA®
YAMAHA® SUZUKI®
HONDA® NISSAN®
TOHATSU® SELVA®
YAMAHA® SUZUKI®
HONDA® NISSAN®
TOHATSU® SELVA®
Pre 1979 OMC®
Evinrude® Johnson®
1979 TO DATE OMC®
Johnson® Evinrude®
MERCURY®
MARINER® OVER 50 HP
MERCRUISER®
Ultraflex®Part No.
Teleflex®Part No.
Morse®Part No.
Application
EC-003 C2UIVERSAL CABLE
CC172
MIRACABLE CC330
PREMIUM CC199
TFXTREME CC223
600A CC179
400A TYPE CC170
400 TYPE CC205
TYPE KM 637323
TYPE O 48296
TYPE OS 302029
33C SUPREME
301947-003
33C RED JACKET
32377-003C8
Czero
C5
C4
C14
EC-133
EEC-133
EC-004
EC-005
EC-014
Heavy DutyCc693 TYPE OS 302029C22EC-043
Cross Reference with Teleflex®/Ultraflex®/Morse® *
26
How To Measure Engine Control Cable For New Installation :
m
m
Measure length A + B in feet. This is the distance from the Control Head to the clutch or throttle connection. Ensure that the path is straight line and has no obstructions along the routing. Round off the total A + B to the next whole feet which is the cable length.
Note: For Outboard Engine installations add three feet to the obtained length to allow engine movements.
For Replacement Cable :
mMeasure the length of the cable from End to End in feet.
mRound off the length to the next whole feet.
Note: The above cross reference chart is for reference only. User should confirm the interchangeability before installation. *Disclaimer: Original part numbers and manufacturers names are mentioned for reference purpose only.
Note: For Engine cable installation the recommended minimum bend radius is approximate 8"(200m)
THE ENGINEERED ADVANTAGE
Trailer Rollers
Trailer Accessories
! Complete selection of rollers for most common applications.
! Constructed of high quality rubber
! Extra large roller surface protects boat hulls.
! Friction reducing bushings for easy launch and load.
! Can handle heavy loads without deforming.
! Available in bulk or customized packaging.
MULTIFLEX offers an exhaustive range of Rubber Rollers for boat trailers. Engineered out of the best quality raw materials, and guaranteed for performance, these products are your best choice for a high price-performance ratio.
28 MULTIFLEXTH E EN G I N EE R ED A D V A N T A G E
THE ENGINEERED ADVANTAGE
Sl. No.
Item No. Product Description Specs
2" Bilge Roller1 PR1001
6” Bilge Roller2 PR1002
Length : 50mm(2”)
O.D. : 64mm(2.51”)
I.D. : 13mm(0.53”)
Suits Spindle : 12mm(0.47”)
Wt. : 0.170 kg
Length : 150mm(6”)
O.D. : 62mm(2.44”)
I.D. : 17mm(0.53”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.600 kg
Length : 200mm(8”)
O.D. : 62mm(2.44”)
I.D. : 19mm(0.75”)
Suits Spindle : 18mm(0.70”)
Wt. : 0.800 kg
Length : 200mm(8”)
O.D. : 43mm(1.70”)
I.D. : 16mm(0.65”)
Suits Spindle : 15mm(0.60”)
Wt. : 0.350 kg
Length : 200mm(8”)
O.D. : 58mm(2.28”)
I.D. : 16mm(0.65”)
Suits Spindle : 15mm(0.60”)
Wt. : 0.750 kg
Length : 225mm(9”)
O.D. : 50mm(2”)
I.D. : 13mm(0.53”)
Suits Spindle : 12mm(0.47”)
Wt. : 0.650 kg
Length : 225mm(9”)
O.D. : 64mm(2.51”)
I.D. : 16mm(0.65”)
Suits Spindle : 15mm(0.60”)
Wt. : 0.800 kg
Length : 300mm(12”)
O.D. : 58mm(2.28”)
I.D. : 25mm(1.00”)
Suits Spindle : 24mm(0.94”)
Wt. : 1.050 kg
Length : 300mm(12”)
O.D. : 64mm(2.51”)
I.D. : 13mm(0.53”)
Suits Spindle : 12mm(0.47”)
Wt. : 1.090 kg
Length : 300mm(12”)
O.D. : 64mm(2.51”)
I.D. : 16mm(0.65”)
Suits Spindle : 15mm(0.60”)
Wt. : 1.080 kg
8” Bilge Roller3 PR1003
8” Bilge/Parallal Roller4 PR1004
8” Bilge/Paralla Roller5 PR1005
9” Bilge Roller6 PR1006
9” Bilge/Moulded Roller7 PR1007
12” Bilge Roller
12” Bilge/Moulded Roller
12” Bilge/Moulded Roller
8
9
10
PR1008
PR1009
PR1010
29PRODUCT CATALOGUE 2009
Trailer Rollers
Sl. No.
Item No. Product Description Specs
8” Curved Roller11 CR2001
12” Curved Roller12 CR2002
Length : 200mm(8”)
I.D. : 21mm(0.82”)
Suits Spindle : 20mm(0.78”)
Wt. : 0.750 kg
Length : 300mm(12”)
I.D. : 25mm(1.00”)
Suits Spindle : 24mm(0.94”)
Wt. : 1.500 kg
Length : 80mm(3.15”)
O.D. : 75mm(3.00”)
I.D. : 13mm(0.53”)
Suits Spindle : 12mm(0.47”)
Wt. : 0.300 kg
Length : 100mm(4”)
O.D. : 88mm(3.46”)
I.D. : 13mm(0.53”)
Suits Spindle : 12mm(0.47”)
Wt. : 0.480 kg
Length : 150mm(6”)
I.D. : 18mm(0.70”)
Suits Spindle : 17mm(0.66”)
Wt. : 0.590 kg
Length : 200mm(8”)
I.D. : 22mm(0.86”)
Suits Spindle : 21mm(0.82”)
Wt. : 0.790 kg
Length : 300mm(12”)
I.D. : 22mm(0.86”)
Suits Spindle : 21mm(0.82”)
Wt. : 1.150 kg
Length : 100mm(4”)
I.D. : 19mm(0.75”)
Suits Spindle : 18mm(0.70”)
Wt. : 0.350 kg
Length : 100mm(4”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.350 kg
Length : 125mm(5”)
I.D. : 13mm(0.53”)
Suits Spindle : 12mm(0.47”)
Wt. : 0.450 kg
)
3” Bow Roller13 BR3001
4” Bow Roller14 BR3002
6” Self Centering Roller15 SCR4001
8” Self Centering Roller16 SCR4002
12” Self Centering Roller17 SCR4003
4” Spool Roller
4” Spool Roller
Plastic Pipe Reinforced
5” Spool Roller
Plastic Pipe Reinforced
18
19
20
SR5001
SR5002
SR5003
30
Trailer Rollers
THE ENGINEERED ADVANTAGE
31PRODUCT CATALOGUE 2009
Trailer Rollers
Sl. No.
Item No. Product Description Specs
5” Spool Roller
Plastic Pipe Reinforced21 SR5004
End Cap22 EC6001
Length : 125mm(5”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.500 kg
Base OD : 63mm(2.5”)
I.D. : 14mm(0.55”)
Height : 33mm(1.28”)
Wt. : 0.250 kg
Base OD : 52mm(2”)
I.D. : 14mm(0.55”)
Height : 48mm(1.88”)
Wt. : 0.275 kg
Base OD : 89mm(3.5”)
I.D. : 17mm(0.67”)
Height : 35mm(1.34”)
Wt. : 0.250 kg
Base OD : 76mm(3”)
I.D. : 14mm(0.55”)
Height : 33mm(1.28”)
Wt. : 0.150 kg
Base OD : 64mm(2.5”)
I.D. : 14mm(0.55”)
Height : 52.5mm(2”)
Wt. : 0.200 kg
Base OD : 64mm(2.5”)
I.D. : 17mm(0.67”)
Height : 52.5mm(2”)
Wt. : 0.150 kg
Length : 300mm(12”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 1.925 kg
Length : 125mm(5”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.700 kg
Length : 125mm(5”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.500 kg
End Cap23 EC6002
End Cap24 EC6003
End Cap25 EC6004
End Cap26 EC6005
End Cap27 EC6006
12” Super Heavy Duty
Keel Roller with
Nylon Side Bushes
5” Super Heavy Duty
Keel Roller with
Nylon Side Bushes
5” Super Heavy Duty
Keel Roller
28
29
30
SHKR7001
SHKR7002
SHKR7003
Sl. No.
Item No. Product Description Specs
2" Bow Block31 BG8001
3” Bow Block32 BG8002
Forewidth : 100mm(4”)
Afterwidth : 50mm(2”)
I.D. : 11mm(0.43”)
Suits Spindle : 10mm(0.39”)
Wt. : 0.240 kg
Forewidth : 150mm(6”)
Afterwidth : 75mm(3”)
I.D. : 13mm(0.53”)
Suits Spindle : 12mm(0.47”)
Wt. : 0.900 kg
Forewidth : 175mm(7”)
Afterwidth : 100mm(4”)
I.D. : 14mm(0.55”)
Suits Spindle : 13mm(0.53”)
Wt. : 1.200 kg
Length : 455mm(18”)
I.D. : 18mm(0.70”)
Suits Spindle : 17mm(0.66”)
Wt. : 2.690 kg
Length : 300mm(12”)
I.D. : 18mm(0.70”)
Suits Spindle : 17mm(0.67”)
Wt. : 1.790 kg
Length : 250mm(10”)
I.D. : 18mm(0.70”)
Suits Spindle : 17mm(0.67”)
Wt. : 1.450 kg
Length : 200mm(8”)
I.D. : 18mm(0.70”)
Suits Spindle : 17mm(0.67”)
Wt. : 1.100 kg
Length : 200mm(8”)
I.D. : 19.5mm(0.77”)
Suits Spindle : 17mm(0.67”)
Wt. : 1.220 kg
Length : 227mm(9”)
I.D. : 19.5mm(0.77”)
Suits Spindle : 18mm(0.70”)
Wt. : 1.400 kg
Length : 76mm(3”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.200 kg
4” Bow Block33 BG8003
18” Heavy Duty Keel
Roller with Nylon
side Bushes
34 HKR9001
12” Heavy Duty Keel
Roller with Nylon
side Bushes
35 HKR9002
10” Heavy Duty Keel
Roller with Nylon
side Bushes
36 HKR9003
8” Heavy Duty Keel
Roller with Nylon
side Bushes
37 HKR9004
8” Heavy Duty Keel
Roller with Nylon
side Bushes
9” Heavy Duty Parallel
Keel Roller with Nylon
side Bushes
3” Keel Roller
38
39
40
HKR9005
HKR9006
KR1101
32
Trailer Rollers
THE ENGINEERED ADVANTAGE
33PRODUCT CATALOGUE 2009
Trailer Rollers
Sl. No.
Item No. Product Description Specs
4” Keel Roller41 KR1102
4.5” Keel Roller
Plastic Pipe Reinforced42 KR1103
Length : 100mm(4”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.255 kg
Length : 115mm(4.5”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.450 kg
Length : 128mm(5”)
I.D. : 14mm(0.55”)
Suits Spindle : 13mm(0.51”)
Wt. : 1.000 kg
Length : 150mm(6”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.575 kg
Length : 160mm(6.3”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.450 kg
Length : 200mm(8”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.700 kg
Length : 205mm(8”)
I.D. : 14mm(0.55”)
Suits Spindle : 13mm(0.51”)
Wt. : 1.560 kg
Length : 90mm(3.5”)
I.D. : 11mm(0.43”)
Suits Spindle : 10mm(0.39”)
Wt. : 0.125 kg
Length : 127mm(5”)
I.D. : 16mm(0.65”)
Suits Spindle : 15mm(0.60”)
Wt. : 0.450 kg
Length : 180mm(7”)
I.D. : 19mm(0.74”)
Suits Spindle : 18mm(0.70”)
Wt. : 0.425 kg
5” Keel Roller
Plastic Pipe Insert43 KR1104
6” Keel Roller
Plastic Pipe Reinforced44 KR1105
6” Keel/Sydney Roller45 KR1106
8” Keel Roller
Plastic Pipe Reinforced46 KR1107
8” Keel Roller
Steel Pipe Followed
by Plastic Pipe Insert 47 KR1108
3.5” Keel Roller
5” Keel Roller
7” Keel Roller
48
49
50
KR1109
KR1110
KR1111
Sl. No.
Item No. Product Description Specs
3.5” Vee Keel Roller51 VKR1201
5” Vee Keel Roller52 VKR1202
Length : 90mm(3.5”)
I.D. : 11mm(0.43”)
Suits Spindle : 10mm(0.39”)
Wt. : 0.200 kg
Length : 125mm(5”)
I.D. : 19mm(0.74”)
Suits Spindle : 18mm(0.70”)
Wt. : 0.325 kg
Length : 125mm(5”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.325 kg
Length : 203mm(8”)
I.D. : 19mm(0.75”)
Suits Spindle : 18mm(0.70”)
Wt. : 0.950 kg
Length : 126mm(5”)
I.D. : 19mm(0.75”)
Suits Spindle : 18mm(0.70”)
Wt. : 0.350 kg
Length : 180mm(7”)
I.D. : 22mm(0.87”)
Suits Spindle : 21mm(0.79”)
Wt. : 1.500 kg
Width : 114mm(4.5”)
Height : 76mm(3”)
I.D. : 25mm(1.00”)
Suits Spindle : 24mm(0.90”)
Wt. : 0.850 kg
Width : 114mm(4.5”)
Height : 100mm(4”)
I.D. : 25mm(1.00”)
Suits Spindle : 24mm(0.94”)
Wt. : 1.000 kg
Width : 110mm(4.3”)
Height : 107mm(4.2”)
I.D. : 19mm(1.00”)
Suits Spindle : 18mm(0.94”)
Wt. : 0.830 kg
Width : 110mm(4.0”)
Height : 76mm(3”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 1.000 kg
5” Vee Keel Roller53 VKR1203
8” Vee Keel Roller54 VKR1204
5” Vee Keel Roller55 VKR1205
7” Stepped Keel Roller56 VKR1206
3'' Smooth Wobble
Roller With Nylon
Bush at Centre
57 WR1301
4’' Smooth Wobble
Roller With Nylon
Bush at Centre
4'' Rocker Wobble
Roller With Steel
Ring at Centre
4-3/8'' Ribbed Wobble
Roller With
Nylon Side Bushes
58
59
60
WR1302
WR1303
WR1304
34
Trailer Rollers
THE ENGINEERED ADVANTAGE
35PRODUCT CATALOGUE 2009
Trailer Rollers
Sl. No.
Item No. Product Description Specs
4-3/8'' Ribbed Wobble
Roller With
Nylon Side Bushes61 WR1305
4-3/8'' Ribbed Wobble
Roller62 WR1306
Width : 110mm(4.3”)
Height : 76mm(3”)
I.D. : 15mm(0.60”)
Suits Spindle : 14mm(0.55”)
Wt. : 0.850 kg
Width : 110mm(4.3”)
Height : 76mm(3”)
I.D. : 22mm(0.87”)
Suits Spindle : 21mm(0.82”)
Wt. : 0.620 kg
Width : 110mm(4.3”)
Height : 76mm(3”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.620 kg
Width : 125mm(5”)
Height : 76mm(3”)
I.D. : 23mm(0.90”)
Suits Spindle : 22mm(0.87”)
Wt. : 1.000 kg
Width : 125mm(5”)
Height : 76mm(3”)
I.D. : 28mm(1.10”)
Suits Spindle : 27mm(1.06”)
Wt. : 1.000 kg
Width : 125mm(5”)
Height : 76mm(3”)
I.D. : 22mm(0.86”)
Suits Spindle : 21mm(0.82”)
Wt. : 0.810 kg
Width : 125mm(5”)
Height : 76mm(3”)
I.D. :17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.840 kg
Width : 125mm(5”)
Height : 76mm(3”)
I.D. : 25mm(1.00”)
Suits Spindle : 24mm(0.90”)
Wt. : 0.820 kg
Width : 125mm(5”)
Height : 76mm(3”)
I.D. : 30.5mm(1.2”)
Suits Spindle : 29.5mm(1.1”)
Wt. : 0.780 kg
Width : 126mm(5”)
Height : 100mm(4”)
I.D. : 25mm(1.00”)
Suits Spindle : 24mm(0.90”)
Wt. : 1.200 kg
4-3/8'' Ribbed Wobble
Roller63 WR1307
5'' Ribbed Wobble
Roller With
Nylon Side Bushes64 WR1308
5'' Ribbed Wobble
Roller With
Nylon Side Bushes65 WR1309
5'' Ribbed Wobble
Roller With
Nylon Side Bushes66 WR1310
5'' Ribbed Wobble
Roller With
Nylon Side Bushes67 WR1311
5'' Ribbed Wobble
Roller With
Nylon Side Bushes
5'' Ribbed Wobble
Roller
5'' Ribbed Wobble
Roller With
Plastic Pipe Insert
68
69
70
WR1312
WR1313
WR1314
No. Item No. Product Description Specs
5'' Wobble Roller
71 WR1315
4.5'' Ribbed Wobble
Roller with Plastic
Pipe Insert
72 WR1316
Width : 126mm(5”)
Height : 100mm(3”)
I.D. : 32mm(1.25”)
Suits Spindle : 31mm(1.22”)
Wt. : 1.200 kg
Width : 115mm(4.5”)
Height : 80mm(3”)
I.D. : 25mm(1.00”)
Suits Spindle : 24mm(0.90”)
Wt. : 0.800 kg
Width : 92mm(3.6”)
Height : 50mm(2”)
I.D. : 19mm(0.74”)
Suits Spindle : 18mm(0.70”)
Wt. : 0.320 kg
Width : 100mm(4”)
Height : 50mm(2”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.550 kg
Length : 115mm(4.5”)
O.D. : 102mm(4”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.400 kg
Length : 53mm(2”)
O.D. : 102mm(4”)
I.D. : 17mm(0.67”)
Suits Spindle : 16mm(0.63”)
Wt. : 0.400 kg
Length : 305mm(12”)
Width : 40mm(1.57”)
No. of Hole : 4
Wt. : 0.350 kg
Length : 305mm(12”)
Width : 4mm(1.73”)
No. of Hole : 2
Wt. : 0.550 kg
Length : 455mm(18”)
Width : 44mm(1.70”)
No. of Hole : 4
Wt. : 0.850 kg
Length : 153mm(6”)
Wdith : 44mm(1.73”)
No. of Hole : 2
Wt. : 0.300 kg
3.6'' Caster Roller73 WR1317
4'' Side Roller
With Nylon Side
Bushes
74 WR1318
4.5'' Double Roller75 TRP1401
2” Single Chok Roller76 TRP1402
12” Snubber Pad77 TRP1403
12” Side Buffer
18” Side Buffer
6” Keel Block
78
79
80
TRP1404
TRP1405
TRP1406
Forewidth : 140mm(5.5”)
Afterwidth : 76mm(3”)
I.D. : 14mm(0.55”)
Suits Spindle : 13mm(0.51”)
Wt. : 0.590 kg
5.5” Guard Block
Jon Boat Bow81 TRP1407
36
Trailer Rollers
THE ENGINEERED ADVANTAGE
ALL MULTIFLEX manufactured products are guaranteed against manufacturing ,material and workmanship defects for a
period of one year from the date of manufacture. This guarantee is not valid when the products are used for commercial
,rental, or income making activity or installed and used on commercial boats.
MUTIFLEX shall replace the defective product free of cost subject to product being returned to MULTIFLEX or its dealer
within the guarantee period on Freight Pre Paid basis.
MULIFLEX on receipt of the defective product shall undertake to examine the cause of the defect and if found defective the
product shall be repaired or replaced as need be as per MULTIFLEX’s discretion. MULTIFLEX’s decision in this regard
shall be binding and final.
The warranty under the above shall only be limited to repair and replacement of the defective product as per MULTIFLEX
opinion and shall not cover under any circumstances labor costs of removal and replacement of the product.
All obligations under this guarantee shall be null and void in case the product has been:
! Improperly Installed or installed other than as recommended by MULTIFLEX.
! Improper application of products.
! Damaged due to un recommended operation such as racing/ misused or failed due to accident.
! Modified , altered or repaired by any other entity other than MULTIFLEX.
! Has been used on an engine/boat combination where the engine horsepower exceeds the rating specified by the
boat manufacturer
! Has been used with products of other Brands which may not be compatible to MULTIFLEX products.
The descriptions and guidelines shown in this catalogue should be used as general reference only. For any further
information please contact our Technical Service.
Contents of this catalog are based on the latest information available at the time of publication. Multiflex assumes no
responsibility for the accuracy of the information contained herein. Product specifications are subject to change
without notice.
In no event will MULTIFLEX be liable for any incidental or consequential damages for
breach of any express or implied warranty relating to the products. We shall not be
responsible for any liability claims for direct or indirect damage.
Disclaimer: Original part numbers and manufacturers names are mentioned for reference purpose only.
Guarantee Conditions & Exclusions
37PRODUCT CATALOGUE 2009
EXCEL CONTROLINKAGE PVT. LTD.N-14, MIDC Industrial Area, Hingna Road, Nagpur - 440 016. INDIA
Tel : +91-7104-234881-84
Fax : +91-7104-234886
Email : [email protected] / [email protected]
www.mutliflex.in