Multi Process MIG, STICK & TIG Welding System PR0-TEC ® 250MP is a leading new generation, multi process welding system designed for the hobbyist, light fabricator and mobile contractor who wants flexibility with multiple input voltage and MIG, Stick and TIG welding process capabilities. The system comes complete ready to weld out of the box and is the ultimate weld anything, go anywhere system. • High Output & Duty Cycle, 250 Amps @ 25%, the highest portable multi process, multi voltage machine on the market. • Flexible, Multi Process: MIG, Flux-cored, Stick, Lift TIG, Spool gun with multi voltage 120 to 240V input • Smart, advanced capabilities: Presetting optimized welding parameters for easy setup and operation • Leading, large full color display, loaded with advanced features to make operation intuitive and easy. PART NO. G1625000 QUICK SPECs PROCESSES AMPERAGE RANGE MIG (GMAW) 10 – 250 Amp Flux Cored (FCAW) WIRE SPEED Lift TIG (GTAW) 60 - 656 IPM (1.5 – 16.6 m/min.) STICK (SMAW) WEIGHT RATED OUTPUT 48 lb (22 kg) 250A / 26.6V @ 25% Duty Cycle (208 – 240V) ORDER INFORMATION 140A / 21V @ 35% Duty Cycle (120V) Part No: G1625000, PRO-TEC 250 MP Welding System MAX. OPEN CIRCUIT VOLTAGE Controlled 45 VDC APPLICATIONS Farms & Ranches Home Hobbyists (DIY) Sheet Metal & Light Fabrication Maintenance & Repair On-Site & Portable Welding Applications Auto Repair & Customization Home Hobbyists (DIY) SYSTEM INCLUDES PRO-TEC 250 MP Power Supply 250 Amp MIG Gun with 12.5 ft (3.8 m) Cable Bonus Contact Tips (1 ea): .023" (0.6 mm), .030" (0.8 mm), .035" (0.9 mm) Installed, 045" (1.2 mm) Argon Flow-gauge Regulator & 12.5 ft (3.8 m) Hose Electrode Holder w/ 10 ft (3 m) Lead Ground Clamp w/ 10 ft (3 m) Lead Drive Rolls: .023" / .030" (0.6 mm / 0.8 mm) V Groove .035" / .045" (0.9 mm / 1.2 mm) V Groove Installed .030" /.035" (0.8 mm / 0.9 mm) Flux Cored Wire .035" / .045" (0.9 mm / 1.2 mm) Flux Cored Wire 4 General Purpose Stick Electrodes (E6013) Operator’s Manual 10 ft (3 m) Power Cord & NEMA 6-50P 250V AC Plug Adapter Plug & Cable – 250V / 50A to 120V / 15A 17 Style TIG Torch and Accessories, 50 mm Dinse with 12.5 ft. (3.8 m) Lead 3 YEAR 250 AMPS MEMORY- 9 240- 208 120 VAC • High Output & Duty Cycle: 250 Amp at 25% (MIG). • Excellent Portability: Lightweight, 48 lbs. • Comprehensive Setup Chart: Set up guide for optimum welding performance over a wide range of materials and shielding gases. • Remote Receptacle: Enables connection of MIG Gun or Spool Gun or TIG Torch control cable. • Quick Change Polarity: Simple quick-change polarity (no tools required). • Overload Protection: Shuts down the power source to protect the internal electrical components from overheating. • IP23S: Suitable for indoor and outdoor use. • Intelligent Fan Control: Operates when welding commences to cool components & reduce airborne contaminants pulled through the power source. • Memory Save/Recall: Use the Memory Button to Save or Recall nine of your favorite weld programs. KEY FEATURES ® * Approvals: CAN/CSA-E60974-1:12, ANSI/IEC 60974-1:2008 * Tweco ® is a registered trademark of ESAB ® Welding and Cutting Products and is in no way affiliated with PRO-TEC ® Advanced Welding Solutions.
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Multi Process MIG, STICK & TIG Welding SystemPR0-TEC® 250MP is a leading new generation, multi process welding system designed for the hobbyist, light fabricator and mobile contractor who wants flexibility with multiple input voltage and MIG, Stick and TIG welding process capabilities. The system comes complete ready to weld out of the box and is the ultimate weld anything, go anywhere system.• High Output & Duty Cycle, 250 Amps @ 25%, the highest portable
multi process, multi voltage machine on the market. • Flexible, Multi Process: MIG, Flux-cored, Stick, Lift TIG, Spool gun
with multi voltage 120 to 240V input • Smart, advanced capabilities: Presetting optimized welding parameters
for easy setup and operation • Leading, large full color display, loaded with advanced features to
make operation intuitive and easy.PART NO. G1625000
Part No: G1625000, PRO-TEC 250 MP Welding System MAX. OPEN CIRCUIT VOLTAGE
Controlled 45 VDC
APPLICATIONSFarms & Ranches Home Hobbyists (DIY) Sheet Metal & Light FabricationMaintenance & Repair On-Site & Portable Welding ApplicationsAuto Repair & Customization Home Hobbyists (DIY)
SYSTEM INCLUDESPRO-TEC 250 MP Power Supply250 Amp MIG Gun with 12.5 ft (3.8 m) CableBonus Contact Tips (1 ea): .023" (0.6 mm), .030" (0.8 mm), .035" (0.9 mm) Installed, 045" (1.2 mm)Argon Flow-gauge Regulator & 12.5 ft (3.8 m) HoseElectrode Holder w/ 10 ft (3 m) LeadGround Clamp w/ 10 ft (3 m) LeadDrive Rolls: .023" / .030" (0.6 mm / 0.8 mm) V Groove .035" / .045" (0.9 mm / 1.2 mm) V Groove Installed .030" /.035" (0.8 mm / 0.9 mm) Flux Cored Wire .035" / .045" (0.9 mm / 1.2 mm) Flux Cored Wire4 General Purpose Stick Electrodes (E6013)Operator’s Manual10 ft (3 m) Power Cord & NEMA 6-50P 250V AC PlugAdapter Plug & Cable – 250V /50A to 120V /15A17 Style TIG Torch and Accessories, 50 mm Dinse with 12.5 ft. (3.8 m) Lead
3YEAR
250AMPS
3YEAR
250AMPSMEMORY- 9
MEMORY- 9
240-208120 VAC
240-208120 VAC
• High Output & Duty Cycle: 250 Amp at 25% (MIG).• Excellent Portability: Lightweight, 48 lbs. • Comprehensive Setup Chart: Set up guide for optimum welding performance
over a wide range of materials and shielding gases.• Remote Receptacle: Enables connection of MIG Gun or Spool Gun or
TIG Torch control cable.• Quick Change Polarity: Simple quick-change polarity (no tools required).• Overload Protection: Shuts down the power source to protect the
internal electrical components from overheating.
• IP23S: Suitable for indoor and outdoor use.• Intelligent Fan Control: Operates when welding commences to
cool components & reduce airborne contaminants pulled through the power source.
• Memory Save/Recall: Use the Memory Button to Save or Recall nine of your favorite weld programs.
Protection Class IP23SPower Source Dimensions(H x W x D)
16.6" x 8.8" x 21"(421 mm x 223 mm x 534 mm)
Power Source Weight 48 lb (22 kg)PRIMARY POWERPrimary Voltage 208 – 240 VACSupply Voltage Range 104 – 264 VACNumber of Phases Single PhaseSupply Frequency 50/60HzSupply Plug NEMA 6-50PRated Maximum kVA 8.8 kVALead Cord Length 10 ft (3 m)
* Limited Warranty, refer to warranty schedule.
®
1. 250 Amp MIG Gun 2. Electrode Holder & Lead 3. Ground Clamp & Lead 4. Flowgauge/Regulator 5. Gas Hose
1. Select Welding Mode (Process) 2. Select Material 4. Select Shielding Gas
SMART CONTROL PANEL
Wire Speed Inches Per MinuteRecommended Operating Window WFS
Summary of Pre Set Synergic Settings
Output Voltage
Recommended Operating Window for Voltage
Welding Mode
Inductance
Recommended Operating Window for Inductance
224MIG SYN2TMIXFe.030"14 Ga
18.6
5
Simple Intuitive Setup and Operation with Perfect Pre Set Welding Parameters and Recommended Operating Window.
5. Select Welding Wire Size
6. Select Normal (2T) / Latch (4T) 7. Select Metal Thickness 8. Perfect Pre Set – Ready to Weld
295MIG SYN2TMIXFe.035"3/16"
19.6
5
1 2
4 6
87
5
3
9
3. Leads / Polarity Set Up
Nine Memory Save/Recall Locations
Equipment Description
250 MP System # G1625000 PRO-TEC 250MP power supply; 250 amp MIG Gun, 12.5 ft (3.8 m); Argon
Flow-gauge Regulator & 12.5 ft (3.8 m) Hose; Electrode Holder, 10 ft. (3 m) & Ground Clamp, 10 ft. (3 m); Drive Rolls (V Groove, .023" / .030", 0.6 mm / 0.8 mm, .035" / .045", 0.9 mm / 1.2 mm Installed, additional Knurled Flux Cored .030" /.035" 0.8 mm / 0.9 mm, .035" / .045", 0.9 mm / 1.2 mm; Contact Tips, .030", .035", .045"; 4 Sample Electrodes, Power Adapter 208 – 240V to 120V; 17 style TIG Torch with 12.5', 5/8"-18 UNF hose connection, torch trigger switch with 8 pin plug, 50 mm dinse connection and accessory kit with 1/16", 3/32", 2% Ceriated (EWCe-2) tungsten; 1/16", 3/32" collets; 1/16", 3/32" collet bodies; No. 5, 6, 7 alumina nozzles; short back cap and long back cap and Operator’s Manual.
Accessories/ Replacement Parts Part No. Description
TIG Torch & Accessories (required for TIG welding)
G5217121 17 style TIG Torch with 12.5', 5/8"-18 UNF Hose connection, Torch trigger switch with 8 pin plug, 50 mm Dinse connection and Accessory kit with 1/16", 3/32", 2% Ceriated (EWCe-2) Tungsten; 1/16", 3/32" Collets; 1/16", 3/32" Collet bodies; No. 5, 6, 7 Alumina nozzles; short back cap and long back cap
Ground Clamp
G5320000 Ground Clamp with 10 ft (3 m) Lead assembly, 50 mm Dinse connector
Electrode Holder
G5320010 Electrode Holder with 10 ft (3 m) Lead assembly, 50 mm Dinse connector
Argon Flowgauge Regulator
G4300000 Argon Flow-gauge Regulator
Accessories/ Replacement Parts Part No. Description
250 Amp MIG gun
G5125000 250 Amp MIG Gun, 12.5 ft (3.8 m), Tweco® Style
Gas Hose G4300010 Gas hose, 12.5 ft (3.8 m), 5/8" UNF
CAUTION: For your safety, read operating instructions thoroughly and carefully before operating this equipment.Tweco® is a registered trademark of ESAB® Welding and Cutting Products and is in no way affiliated with PRO-TEC® Advanced Welding Solutions.
MIG (GMAW / FCAW)• Infinite Voltage Control for precise voltage settings.• Inductance Control for arc stability and spatter control.• 250 Amp MIG Gun with 2.5 ft (3.8 m) cable and industry Tweco®
style standard connection.• Durable Metal Feed Plate features 2 roll drive system, reversible
drive rolls and easy-to-set single scaled wire tension knob.• 4" or 8" Spool Capacity allows easy installation of wire spool sizes.• Spool Gun ready.• Adjustable Burn-back Control.
STICK (SMAW)• Adjustable Arc Force Control for optimum performance.• Built in Hot Start for easy arc starting.
TIG (GTAW)• Lift TIG Start: Provides TIG arc starting without use of high frequency.• Downslope: Eliminates the crater that can form at the completion
of a weld.• Post gas flow: Controls gas flow after welding
KEY FEATURES BY PROCESS
Part No. Groove Type Wire SizesG7100000
Plain V Groove (Solid)
.024" / .030" (0.6 mm / 0.8 mm)G7100001 .030" / .035" (0.8 mm / 0.9 mm)G7100002 .035" / .045" (0.9 mm / 1.2 mm)G7100003 Knurled V Groove