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    SEMESTER II

    Course Code Title Credits Contact Hours

    10M11ME211 Advanced Metrology and Computer Aided Inspection 03 03

    10M11ME212 Unconventional Manufacturing Processes 03 03

    10M11ME213 Technology for Competitive Manufacturing 03 03

    10M11ME214 Mechatronics 03 03

    Elective I 03 03

    10M19ME291 Seminar 02 04

    Total 17 19

    SEMESTER III

    Course Code Title Credits Contact Hours

    Elective II 03 03

    Elective III 03 03

    10M19ME391 Project Seminar 02 00

    10M19ME392 Thesis 12 24

    Total 20 30

    SEMESTER IV

    Course Code Title Credits Contact Hours

    Elective IV 03 03

    Elective V 03 03

    10M19ME491 Project Seminar 02 00

    10M19ME492 Thesis 14 28Total 22 34

    Note: Thesis evaluation shall be done out of 26 credits at the end of IV semester.

    LIST OF ELECTIVES

    Code Subject

    Elective I10M1GME231 Industrial Inspection and Quality Control

    10M1GME232 Quality Engineering

    10M1GME233 Tool and Die Design

    Elective II10M1GME331 Industrial Tribology

    10M1GME332 Experimental Mechanics and Non-Destructive Testing

    10M1GME333 Advanced Materials Technology

    Elective III10M1GME334 Hydraulic and Pneumatic Control System

    10M1GME335 Micro-Fabrication

    10M1GME336 Robotics and Automation

    Elective IV10M1GME431 Concurrent Engineering

    10M1GME432 Advanced Composite Materials

    10M1GME433 Computer Aided Design and Drafting

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    Elective VOptimization and Statistical Methods

    10M1GME434 Finite Element Analysis

    10M1GCL452 Environmental Engineering

    10M1GCI132 Artificial Intelligence in Manufacturing

    TITLE CODE CREDITS

    Advanced Metrology and 10M11ME211 3

    Computer Aided Inspection

    COURSE CONTENT

    Experimental Test Plan: Random Tests, Replication & repetition Uncertainty analysis: Type A and

    Type B, Determining combined standard uncertainty- Uncorrelated and correlated input quantities,

    reporting, conformity. (10)

    Surface Roughness Measurement: Stylus instruments, other techniques, Data acquisition and

    filtering, Amplitude parameters, Texture parameters, Surfaces in three dimensions. Form Evaluation:Instruments, Parameters, Algorithms. (10)

    Coordinate Measuring Machines: Construction, Operation & Programming, probing systems, probe

    and stylus, non contact sensors, probe calibration, error compensation of co-ordinate measuringmachines, algorithms and sampling methods used in data analysis, thermal and environmental effects,

    compensation of probing errors. CMM Software, scanning, reverse engineering applications,

    performance evaluation of co-ordinate measuring machines.(10)

    Latest Developments: Machine Vision: Sensing, Preprocessing, Segmentation, Description,

    Recognition and Interpretation, Laser Interferometry, Nanometrology. (10)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25

    Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25Home Work & Regularity in Attendance

    References:

    1 1. ISO, Guide to the expression of Uncertainty in Measurement, 1995.

    2 2. Figliola, Richard S, & Beasley, Donald E, Theory and Design for Mechanical Measurements,

    Third edition, John Wiley & Sons Inc,3 3. Tom R Thomas, Rough Surfaces 2nd ed, Imperial College Press, London, 1999.

    4 4. John A Bosch : Co-ordinate Measuring Machines and Systems Marcel Dekker, Inc. 1995

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    TITLE CODE CREDITS

    Unconventional Manufacturing Processes 10M11ME212 3

    COURSE CONTENT

    Introduction to Unconventional Manufacturing Processes. (4)

    Modern Machining Processes: Classification, Selection, Mechanics, Design, Economics, Accuracyand applications of modern mechanical, Thermo-electric, Chemical and electro-chemical machining

    processes like AGM, AWJM, USM, EDM, EBM, LBM, PAM, IBM, ECM, ECG, CHM, etc. (16)

    Introduction to Hybrid Machining process. (4)

    High Velocity Forming Process: Explosive forming processes, Propellent forming, Gas forming,Electrohydraulic forming, Electromagnetic forming, Pneumatic/mechanical forming, Formability

    criteria. (16)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25

    Test III 2 hours . 35Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    References

    1. Jain V.K, Advance Machining Processes, Allied Publisher Bombay

    2. Ghosh and Malik, Manufacturing Science, EWP Private Ltd.3. Pandey P.C, Modern Machining Processes, TMH Publication, New Delhi4. Benedict G.F., Non Traditional Manufacturing Processes, Marcel Dekker.

    5. McGough J.A., Advanced Machining Methods.

    6. Kochan D., Solid Freeform Manufacturing.

    3

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    TITLE CODE CREDITS

    Technology for Competitive Manufacturing 10M11ME213 3

    COURSE CONTENT

    Product Design & Development: Introduction to competitive Product design & manufacturing:

    Definition, Design, by evolution & by innovation, essentials of product design, Morphology of design(the seven phases). Product design practice in LM environment. (8)

    Computer Integrated Manufacturing: Introduction to CAD/CAM, Flexible Automation, NC, CNC,DNC, GT, CAPP, Robots, FMS and CIM. (8)

    Rapid Prototyping: Definition & concept: JP5 operation & build technique. Origins, RP cycles &

    CAD, sample applications, RP processes & finishing problems, concept of functional models. RPprocesses & types: history & details of different RP methods. CAD Models, CNC & slicing techniques

    of building RP products: Adaptive slicing for RP (homogeneous & heterogeneous object slicing for

    RP). Design aspects of RP. (8)

    Rapid Tooling: Introduction & scope. Overview of RT processes, accuracy & surface finish issues,

    case histories. Other consideration in rapid hard tooling, Volume, tool life, schedule & economics,future of RT Applications: silicon rubber tooling, investment casting tooling, powder metallurgy

    tooling, spray metal tooling, desktop machining and case studies. (8)

    Reverse Engineering: Introduction to RE & definitions. Point cloud data: 3D digitizing, CGI process,passive acquisition mode, active acquisition mode, some commercial digitizing systems. From point

    cloud to object: reverse Engg., surface re-construction using parametric functions, surface re-

    construction using polyhedron meshing, rapid fabrication using a point based segmentation approach.

    (8)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    References:1. Groover M. P., Automation, Production Systems And Computer-integrated Manufacturing, PHI.

    2. Miller R. K., FMS/CIM Systems Integrated Handbook, Prentice Hall.3. Jha, N. K., Handbook of Flexible Manufacturing Systems, Academic Press Inc.

    4. Raja V. and Fernandes K. J., Reverse Engineering, Springer.5. Otto K. N. and Wood K. L., Product Design-Techniques in Reverse Engineering and New product Development,

    Pearson Education.

    6. Kai C. C. and Fai L. K., Rapid Prototyping: Principles and Applications in Manufacturing, John Wiley & Sons

    (Asia) Pte Ltd.

    7. Cooper K. G., Rapid Prototyping Technology: Selection and Application, CRC Press.

    8. Jacobs P. F., Stereolithography and other RP&M technologies, ASME Press New York.9. Jacobs P. F., Rapid Prototyping and Manufacturing: Fundamentals of StereoLithography, McGraw-Hill, Inc. New

    York.

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    TITLE CODE CREDITS

    Mechatronics 10M11ME214 3

    COURSE CONTENT

    Introduction To Mechatronics System: Key elements-Mechatronics Design Process-Types of

    Design-Traditional and Mechatronics Designs-Advanced Approaches in Mechatronics-Real Time

    Interfacing Elements of Data Acquisition System. (10)

    Actuators, Sensors & Transducers: Fluid Power and Electrical Actuators-Piezoelectric Actuator;

    Sensors for position, motion, force and temperature-Flow sensors-Range sensors-Ultrasonic sensors-

    Fibre Optic Sensors-Magnetostrictive transducer-Selection of Sensors.(10)

    Signals, System & Controllers: Introduction to Signals, system and Controls-System representation-

    Linearisation-Time Delays-Measures of System performance; Closed loop Controllers-PID Controller,Digital Controllers-Controller tuning, adaptive Control-Introduction to Microprocessors, Micro-

    controllers and Programmable Logic Controllers-Components-PLC programming.(10)

    Advanced Applications in Mechatronics: Sensors for Condition Monitoring-Mechatronics Control in

    Automated Manufacturing-Artificial Intelligence in Mechatronics-Fuzzy Logic Application in

    Mechatronics-Microsensors in Mechatronics-Case Studies of Mechatronics Systems.

    (10)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15Test II 1 hour 30 min. 25

    Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    References:

    1. Bolton, W, Mechatronics, Pearson education Asia 2004.

    2. Devadas Shetty, Richard A Kolk, Mechatronics System Design, Thomson Learning, 2001

    3. Dan Necsulescu Mechatronics, Parson education Asia 2002.4. HMT Ltd, Mechatronics, TMH 1998.

    5. B.P.singh, Microprocessors and Microcontrollers, Galgotia Pub First Edn, 1997

    6. Frank D.Petruzella, Programmable Logic Controllers, TMH, 1989

    7. Krishna Kant, Computer Based Industrial Control, PHI, 1999.

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    TITLE CODE CREDITS

    Industrial Inspection and Quality Control 10M1GME231 3

    COURSE CONTENT

    Quality

    Concept of Quality, Quality Function, Quality Traits, Quality Characteristics, Quality Management,

    Quality Principles, Quality Policy, Quality System, Quality Planning, Organizing for Quality, Quality

    of Design, Quality Circles. (5)

    Inspection

    Definition of Inspection, Inspection Planning, Measurement Errors, Objectives of Inspection, Floor /Patrol Inspection, Centralized Inspection, Process Inspection, Final Inspection, Difference between

    Inspection & Quality Control. Quality Assurance Importance, Total Quality Assurance, Management

    Principles in Quality Assurance, Forms of Quality Assurance, Evaluation of Quality Assurance,

    Quality Assurance Programme, Quality Assurance Aspects, Quality Assurance Departments.(15)

    Quality Control

    Total Quality Control, Objectives of Quality Control, Principles of Quality Control, Quality Control

    Tools, Statistical Quality Control, Control Charts, Construction of Control Charts for Variables ( X

    R, X - Chart) and Attributes (p, np, C, U Charts), Acceptance Sampling by Attributes, AOQ & OC Curves, Types of Sampling Plans, Analysis of Process Capability, Use of Dodge Roming and Military

    Standards Sampling Tables. (15)

    Quality Management System

    Quality Management systems- origin of ISO 9000 series (ISO 9001,9002,9003,9004) ISO 9001:2000,

    clauses of ISO 9001:2000, overview of QS 9000 series. (5)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25

    Test III 2 hours . 35Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    References:

    1. Mahajan M., SQC, Dhanpat Rai & Sons2. E.L Grant, R.S. Leavenworth, SQC, McGraw-Hill.

    3. Juran J.M,. Gryna Jr E.N., Quality Planning & Analysis., McGraw-Hill.

    4. Arora Dr. K.C., TQM & ISO 14000, S.K. Kataria & Sons.5. Juran J.M., Quality Control Handbook, McGraw-Hill

    6

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    TITLE CODE CREDITS

    Quality Engineering 10M1GME232 3

    COURSE CONTENT

    Quality and quality assessment concept of Total Quality Management - Total Quality pioneers

    Demings philosophy Jurans contributions Crossbys contributions quality and competitiveness leadership concepts Total Quality tools customer satisfaction and translating need into

    requirements employee involvement continuous process improvement customer-supplier

    partnership quality cost concept quality management quality systems ISO 9000 certification.

    (12)

    Quality Function Deployment - House of Quality adding other factors to the House of Quality.

    Bench marking approaches to benchmarking. Product design reliability goals system reliability

    design for safety design for manufacturability error proofing failure mode and effect analysis FMEA documentation. Quality circles , motivation theories. Taguchis quality engineering concept

    of loss function robust design. Concept of Total Productive Maintenance.

    (12)

    Statistical Process Control control charts for variables process capability control charts for

    attributes special control charts process control and quality improvement pursuit of decreased

    process variability. (8)

    Sampling Plans ad Quality Assurance acceptance sampling economics of inspection operating

    characteristic curve parameters affecting acceptance sampling plans types of sampling plans -

    characteristics of a good sampling plan acceptance quality level Dodge-Romig sampling tables ATI and AFI acceptance sampling by variables selection of proper sampling procedures.

    (8)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25

    Test III 2 hours . 35Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    References:

    1. D.H.Besterfield et al : Total Quality Management, Pearson Education Asia, 2001

    2. J M.Juran and F.M.Gryna : Quality Planning and Analysis, Tata McGraw Hill (3rd Edition),

    3. B.L.Geoetsch and S.B.Davis: Introduction to Total Quality: Quality Management for

    Production, Processing and Services (2nd Edition) Prentice Hall.

    4. Bharat Wakhlu: Total Quality, Wheeler Publishing.

    5. Taguchi G, Elsayed E.A, and Hsiang T.C: Quality Engineering in Production Systems,

    McGraw-Hill Book Company, International Edition.

    6. E.L.Grant and R.S.Leavenworth : Control (7th Edition), McGraw-Hill International Edition.TITLE CODE CREDITS

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    Tool and Die Design 10M1GME233 3

    COURSE CONTENT

    Broad Classification of Tools-Cutting tools, Dies, Holding and measuring tools. (5)

    Design of Cutting Tools: Single Point and multi-pint cutting tools. Single Point Cutting Tools:

    Classification, Nomenclature, geometry, design of single point tools for lathes, shapers, planers etc.

    Chip breakers and their design. Multipoint Cutting Tools: Classification and specification,nomenclature, Design of drills, milling cutters, broaches, taps etc. Design of Form Tools: Flat and

    circular form tools, their design and application.

    (20)

    Design of Dies: Classification of dies, Design of Dies for Bulk metal Deformation-Wire Drawing,

    Extrusion, Forging and Rolling; Design of Dies for Sheet metal: Blanking and Piercing, Bending andDeep-drawing; Design of Dies used for Casting and Moulding, Powder Metallurgy die design.

    (15)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25

    Test III 2 hours . 35Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    References:

    1. Donaldson et al. Tool Engineering, Tata Mc-Graw Hill.

    2. Pollack, H.W. Tool Design, Reston Publishing Company.

    3. Kempster, M.H.A. Principles of Jig and Tool Design, English University Press Ltd.

    TITLE CODE CREDITS

    8

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    Industrial Tribology 10M1GME331 3

    COURSE CONTENT

    Introduction Basic equations Navier Stokes equations Derivation of Reynolds equation from

    Navier Stokes equations Energy equation, Idealised hydrodynamic bearings Mechanisms ofpressure development Plane slider bearings Idealized journal bearing Infinitely long andInfinitely short bearings. (12)

    Finite Bearings Performance characteristics Numerical solutions Hydrodynamic instability

    Bearing design Analysis of externally pressurized and gas lubricated bearings.

    (8)

    Surface interactions, surface topography, roughness measurements, Hertzian contacts, Real area ofcontact, Theories of friction, Friction of metals, Friction of non-metals, Temperature of sliding

    surfaces, Stick-slip, Rolling friction. (10)

    Wear of metals, Adhesive wear, Abrasive wear, Corrosion and corrosion wear, erosion, Fatigue and

    impact wear, Wear of elastomers, Wear of ceramics and composite materials, Measurement of frictionand wear, Introduction to Nanotribology. (10)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25

    Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25Home Work & Regularity in Attendance

    References:

    1 1. Majumdar, B.C., Introduction to Tribology, A. H. Wheeler, Bangalore

    2 2. Pinkus and Sternlicht, Theory of hydrodynamic lubrication, John Wiley & Sons, New York

    3 3. Cameron, A., "Basic lubrication theory", Wiley Estern Ltd

    4 4. Bowden F.P. & Tabor D., The Friction and Lubrication of Solids, Oxford University Press

    5 5. Rabinowicz, E, Friction & Wear of Metals, John Wiley & Sons, New York

    6 6. Williams, J.A., Engineering Tribology, Oxford University Press

    7 7. Moore, D.F, Principles and Application of Tribology, Pergamon Press, New York

    8 8. Johnson, K.L., Contact Mechanics, Cambridge University Press

    9 9. Thomas, T.R., Rough Surfaces, 2nd ed., Imperial College Press, London

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    TITLE CODE CREDITS

    Experimental Mechanics and Non-Destructive Testing 10M1GME332 3

    COURSE CONTENT

    Experimental Mechanics: Photo-elastic techniques of analysis for two dimensional and three

    dimensional problems. (10)

    Interferometry, Holography, Moire fringe and their application in stress analysis, strain gauges and

    transducers, brittle coatings, techniques of motion measurement. (15)

    Modern NDE methods of flaw detection, Ultrasonic testing, Liquid penetrate testing, X-ray

    radiography, Magnetic particle testing, Current testing, Acoustic Emission Testing. (15)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25

    Test III 2 hours . 35Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    References:

    1. Davies H.E., Troxell G.E , Hauck GFW, The testing of Engg materials, Mc Graw Hill Publishers.

    2. Armstrong W.H., Mechanical Inspection, Mc Graw Hill Publishers.

    10

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    TITLE CODE CREDITS

    Advanced Materials Technology 10M1GME333 3

    COURSE CONTENT

    Review of Mechanical Behaviour of Materials:Plastic deformation in poly phase alloys -

    Strengthening mechanisms - Griffith's theory of failure modes Brittle and ductile fractures - Dampingproperties of materials - fracture toughness - Initiation and propagation of fatigue cracks - Creep

    mechanisms - Hydrogen embrittlement of metals. (10)

    Surface Modification of Materials:Mechanical surface treatment and coating - Case hardening and

    hard facing - thermal spraying vapour deposition-ion implantation - Diffusion coating -

    Electroplating and Electroforming - Conversion coating - Ceramic and organic coatings -

    Diamondcoating - Advanced surface modification of steels. (10)

    Advanced Heat Treatment of Materials:Unconventional surface hardening techniques-Heat

    treatment of critical mechanicalelements like gears ,tools,dies,springs,shafts-Heat treatment ofAl,Cu,Niand Ti alloys-Polymer quenchants. (8)

    Modern Materials and Alloys:Super alloys-Refractory materials-Ceramics and their applications-Low melting alloys-shape memory alloys-Metal matrix and ceramic matrix composites.

    (6)

    Applictions of Advanced Materials:Ti and Ni based alloys for gas turbine applications-Maraging andCryogenic steels-Newer materials and their treatment for automobile applications-Materials for Naval

    and nuclear systems. (6)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    References:

    1. Dowling - " Mechanical Behaviour of materials, Engineeing methods of Determination fracture" - McGraw Hill.

    2. P.Rama Rao- " Advances in materials and their applications ", Wiley Eastern Ltd.,New Delhi.3. Serope Kalpakjian - " Manufacturing Engineering and Technology 3rd Edition ", Addison

    Wisley Publishing co.,New York.

    4. Kenneth G.Budinski - " Surface Engineering for wear resistance ", Prentice Hall.

    5. D.R.Gabe - " Principles of metal surface treatment and protection ", Pergamon Press.6. Dieter - " Mechanical Metallurgy (Revised Edition) ", McGraw Hill.

    7. Dieter - " Engineering Design,A materials and processing approach(III Edn) ", McGraw Hill.

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    TITLE CODE CREDITS

    Hydraulic and Pneumatic Control System 10M1GME334 3

    COURSE CONTENT

    Introduction to oil hydraulics and pneumatics, their advantages and limitations. ISO Symbols andstandards in Oil Hydraulics and Pneumatics. Recent developments, applications Basic types and

    constructions of Hydraulic pumps and motors. Ideal pump and motor analysis. Practical pump andmotor analysis. Performance curves and parameters. (6)

    Hydraulic control elements direction, pressure and flow control valves. Valve configurations,

    General valve analysis, valve lap, flow forces and lateral forces on spool valves. Series and parallel

    pressure compensation flow control valves. Flapper valve analysis and Design. Analysis of valvecontrolled and pump controlled motor. Electrohydraulic servo valves specification, selection and use

    of servo valves. (10)

    Electro hydraulic servomechanisms Electro hydraulic position control servos and velocity control

    servos. Nonlinearities in control systems (backlash, hysteresis, dead band and friction nonlinearities).

    Basic configurations of hydraulic power supplies Bypass Regulated and Stroke Regulated HydraulicPower Supplies. Heat generation and dissipation in hydraulic systems. Design and analysis of typical

    hydraulic circuits. Use of Displacement Time and Travel-Step diagrams; Synchronization circuits

    and accumulator sizing. Meter-in, Meter-out and Bleed-off circuits; Fail Safe and Counter balancing

    circuits. (12)

    Components of a pneumatic system; Direction, flow and pressure control valves in pneumatic

    systems. Development of single and multiple actuator circuits; Valves for logic functions; Time delayvalve; Exhaust and supply air throttling; Examples of typical circuits using Displacement Time and

    Travel-Step diagrams. Will-dependent control, Travel dependent control and Time-dependent control,

    Combined Control, Program Control, Sequence Control, Electro-pneumatic control and air-hydraulic

    control. Applications in Assembly, Feeding, Metalworking, materials handling and plastics working.(12)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25

    Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25Home Work & Regularity in Attendance

    References:1. Blackburn J F, G Reethof and J L Shearer, Fluid Power Control, New York : Technology Press of M I T and

    Wiley.2. Ernst W, Oil Hydraulic Power and its Industrial Applications 2ed. New York, McGraw Hill.

    3. Lewis E E and H Stern, Design of Hydraulic Control Systems New York, McGraw-Hill.

    4. Morse A C, Electro hydraulic Servomechanism, New York, Mc Graw-Hill.

    5. Pippenger J J and R M Koff, Fluid Power Control, New York : McGraw-Hill.

    6. Fitch, Jr E C Fluid Power Control Systems New York : McGraw Hill.

    7. Khaimovitch : Hydraulic and Pneumatic control of machine tools.

    8. Merrit : Hydraulic control systems9. Thoma Jean U, Hydrostatic Power Transmission, Trade and Technical Press Surrey, England 1964.

    10. Lan Meneal, Hydraulic operation and control of Machine tools Ronald Press

    11. Stewart, Hydraulic and Pneumatic power for production Industrial press.

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    TITLE CODE CREDITS

    Micro-fabrication 10M1GME335 3

    COURSE CONTENT

    Introduction, Micrometrology and Materials Characterization, Simulation of Microfabrication

    processes.

    Materials: Silicon, Thin Film Materials and Processes, Epitaxy, Thin-film Growth and Structure.

    (10)

    Basic Processes: Pattern Generation, Optical Lithography, Lithographic Patterns, Etching, WaferCleaning and Surface Preparation, Thermal Oxidation, Diffusion, Ion Implantation, Chemical-

    Mechanical Polishing, Bonding and Layer Transfer, Moulding and Stamping. (10)

    Structures: Self aligned structures, Plasma etched structures, Wet-etched silican structures, Sacrificialand Released structures, Structures by Deposition. Integration: Process Integration, CMOS Transistor

    Fabrication, Bipolar Technology, Multilevel Metallization, MEMS Process Integration, Processing on

    Non-silicon substrates. (10)

    Tools: Tools for Microfabrication, Tools for Hot Processes, Vacuum and Plasmas, Tools for CVD and

    Epitaxy, Integrated Processing. Manufacturing: Cleanrooms, Yield, Wafer Fab.

    (10)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25

    Test III 2 hours . 35Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    References:

    1 1. Sami Franssila, Introduction to Micro Fabrication, John Wiley & Sons, Ltd,Sussex.

    2 2. Marc J Madou, Fundamentals of Microfabrication: The Science of Miniaturization, SecondEdition, CRC Press.

    3 3. Ivor Brodie and Julius J. Muray , The Physics of Microfabrication, Plenum Publishing

    Corporation.

    4. Mark James Jackson, Microfabrication and Nanomanufacturing, CRC Press.

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    TITLE CODE CREDITS

    Robotics and Automation 10M1GME336 3

    COURSE CONTENT

    Fundamentals of Automation: Strategies and economics, Principles of automation applied to loading

    feeding, measuring, material handling, storage, assembly, process control and quality control. (5)Industrial Robots: Technology, programming and applications, Manufacturing systems: Transfermachines, conventional machine layout systems, flow line systems, machining centres, NC, DNC and

    CNC systems. (10)Flexible Manufacturing Systems, Introduction, Production, materials handling and managementsytems in FMS. (5)

    Group Technology: Classification procedures and coding systems, Layout planning model for GT,materials requirement planning and computer aided process planning. Introduction to Computer -

    Integrated Manufacturing systems, Factories of the future and Social impacts.

    (10)

    Robot Technology:- Physical configuration, Drives (Hydraulic, Pneumatic, Electrical), Basic motors,Sensors including vision, Technical features, Programming languages, Work cell control Robot

    sensors, Robot applications. (10)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    References:

    1. John J Craig, Introduction to Robotics, Mechanics and control, second Edition Addison

    Wesley.

    2. Saeed B Niku, Introduction to Robotics, Analysis, Systems and applications. Prentice HallIndia.

    3. Groover, Mikell.P Automation, Production systems and Computer integrated Manufacturing

    Prentice hall India.

    4. Mark W Spong & M Vidyasagar, Robot Dynamics and Control, John Wiley & Sons.

    5. K S Fu R C Gonzales, C S G Lee: Robotics Control, Sensing, Vision and Intelligence, McGrawHill.

    6. R P Paul : Robot Manipulators Mathematics Programming, Control, The computer control of

    robotic manipulators, The MIT Press.

    7. Robert J Schilling: Fundamentals of Robotics, Analysis and Control. Printice Hall of India.

    8. R.K.Mittal and I.J.Nagarath: Robotics and Control, TMH.

    9. Groover,Mikel.P,CAD/CAM-Computer Aided Design and manufacturing-PHI.

    10. Shinsky-Process control System-PHI.

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    TITLE CODE CREDITS

    Concurrent Engineering 10M1GME431 3

    COURSE CONTENT

    Introduction

    Fundamentals of concurrent engineering, Need and basic principles of concurrent engineering,Benefits of implementation of concurrentengineering, Introduction to various integrating mechanisms,

    Forming of concurrent engineering team, Interfacing of manufacturing and design, Selection of key

    techniques and methodologies, Selection of concurrent engineering tools.

    (12)

    Quality By Design

    Quality function deployment methodology, Taguchi methods of robust design. (06)

    Design For Manufacturability

    Virtual manufacturing, Introduction to value engineering, Value engineering analysis and techniques,

    Design for assembly: Introduction to various DFA technologies. (10)

    Rapid Prototyping

    Need and use of rapid prototyping, various rapid prototyping technologies, Design for reliability,

    Reliability fundamentals and design for reliability principles, Design for serviceability, Factorsaffecting serviceability, Serviceability evaluation, Design for maintainability and economics,

    simulation, concurrent approaches to design, manufacturing and other aspects of engineering.

    (12)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    References:

    1. Kusiak A., Concurrent Engineering: Automation, Tools, and Techniques, John Willey & Sons.

    2. Clausing D., Total Quality Development, a step by step guide to world class concurrent

    engineering

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    TITLE CODE CREDITS

    Advanced Composite Materials 10M1GME432 3

    COURSE CONTENT

    Fibers and matrices, Various composites, Fiber-matrix interface properties, Unidirectional laminates,

    Cross- plied laminates, Multi-directional laminates, Various geometrical aspects of laminates. (10)

    Elastic properties of uni-directional lamina, Random long fiber lamina, Short fiber composites, Stress-

    strain distribution at fibre ends, Thermal stresses and curing stresses, Laminate theory, Strength of uni-directional laminate, Various modes of failures, Edge effect in angle ply laminates, Strength of short

    fiber composites. (15)

    Fatigue, Notch sensitivity and fracture energy of composites, Failure modes of fiber composites,

    Energy, absorbing mechanism of fiber composites, Property degradation due to various environmental

    condition, Manufacturing techniques of composites, Current and potential applications of composites.

    (15)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15Test II 1 hour 30 min. 25

    Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25Home Work & Regularity in Attendance

    References:

    1. Srinivasan K., Composite Materials, Narosa Publishing.

    2. Chawla K. K., Composite Materials: Science and Engineering, Springer.

    3. Broutman L. J. and Krock R. H., Modern Composite Materials, Addison-Wesley

    4. Hull D. and Clyne T. W., Introduction to Composite Materials, Cambridge UniversityPress.

    5. Schwartz M. M., Composite Materials, Vol. I: Properties, Non-Destructive Testing, and

    Repair, Prentice Hall.6. Harris B., Engineering Composite Materials, Woodhead Publishing Limited England.

    16

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    TITLE CODE CREDITS

    Computer Aided Design and Drafting 10M1GME433 3

    COURSE CONTENT

    Computer aided design: The design process and the role of CAD, Types of design model,Application of design models, CAD system architecture. (10)

    Defining the Model: Computer representation drawing and diagrams, Three dimensional wire frame

    modeling scheme, solid modeling. Techniques of geometric modeling: Representation of Curves,

    parametric representation of geometry, Bezier curves, Cubic spline, B-spline, Rational curves,

    Techniques of Surface modeling Volume modeling. (15)

    Interactive Graphics: Hardware, Two dimensional vector graphics, Three dimensional computer

    graphics, Techniques for visual realism: hidden line removal, surface removal Entity manipulation anddata storage: manipulation of model, object transform, mirror transformation,Data Structure and

    Interactive Modeling, Object oriented representation, Database, Database consideration Applying the

    CAD Model in design. (15)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    References:

    1. Groover M. P. and Zimmer E. W., Computer Aided Design and Manufacturing, Prentice Hall.

    2. Srivastava R. K., Computer Aided Design, Umesh Publication.

    3. Zeid I., CAD/CAM, Theory and Practice, Tata McGraw Hill.4. Hearn D. and Baker M., Computer Graphics, Pearson Education.

    5. Foley J. D., Van Dam A., and Feiner S. K., Computer Graphics Theory & Practice, Addison-

    Wesley.

    6. Rao V. Dukkipati, Rao M. A., and Bhat R., Computer Aided Analysis & Design of Machine

    Elements, Narosa Publishing House.7. Rogers D. F. and Adams J. A., Mathematical Elements for Computer Graphics, McGraw Hill.

    17

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    TITLE CODE CREDITS

    Optimization and Statistical Methods 3

    COURSE CONTENT

    Calculus of Variations:

    Functional and externals, functional spaces, Euler equation, Natural boundary and transition

    conditions, Variation principle, General case of integral functional, Hamiltons principle, Lagranges

    equations of motion, Generalized dynamical entities, Problems reducible of Lagrange problem,Externals with moving boundaries, Hamiltons principal for continuous media, Simple example of

    applications.

    (15)

    Operational Methods:

    Integral transforms, Applications of transform calculus to partial differential equations and evaluation

    of integrals, Applications of operational calculus in solving linear differential equations with variable

    coefficients, Applications of integral transforms in solving initial valued and boundary valuedproblems.

    (13)

    Statistical Models - Random Variables, Probability Distributions, Data Analysis, Estimation of Pointand Confidence Interval, Regression Models, Analysis of Variance, Experimental Design.

    (14)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15Test II 1 hour 30 min. 25

    Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25Home Work & Regularity in Attendance

    References:

    1. K. Deb, "Optimization for Engineering Design", Prentice Hall of India, 1995.

    2. S.S. Roa, "Optimization Theory And Application", Wiley Easter, 1984.3. Reklaitis G.V., Ravindram A., Ragsdell K.M., "Engineering Optimization - Methods &

    Application", Wiley, 1983.

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    TITLE CODE CREDITS

    Finite Element Analysis 10M1GME434 3

    COURSE CONTENT

    Introduction Basic concepts steps involved in finite element analysis Variational methods of

    approximation Galerkins method shape functions Family of elements Assembly and solution

    techniques One dimensional problems. (10)

    Analysis of scalar field problems and vector field problems Finite element analysis of fluidmechanics and heat transfer problems Heat conduction Energy and Navier stokes equations.

    (10)

    Elasticity problems Two and three dimensional elasticity problems Bending of beams The Euler

    Bernoulli beam element, Plane stress and Euler Bernoulli element bending of elastic plate classical plate model Shear deformable plate model Finite element. (10)

    Eigen value and time dependent problems Formulation of Eigen value problems Time dependent

    problems Applications Non-linear problems Finite element error analysis Automatic mesh

    generation. (10)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25Home Work & Regularity in Attendance

    References:

    1. J N Reddy, An introduction to the infinite element method McGraw Hill book company

    2. C Zienkiwiez, The finite element method - McGraw Hill Book company, New York

    3. K H Huebner, The finite element method of engineers John Wily & Sons, New York

    4. L J Segerlind, Applied finite element analysis John Willy & Sons, New York

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    TITLE CODE CREDITS

    Environmental Engineering 10M1GCL452 3

    COURSE CONTENT

    Introduction: Importance of environmental pollution control , Concept of Ecological Balance, Role ofhydrological and nutrient cycles of environment, pollution control aspects, Environmental legislation

    & Regulations, Industrial Pollution Emissions and Indian standards - Environmental legislations

    water (prevention and control of pollution) act, Air (prevention and control of pollution ) act.

    (8)

    Waste Water Treatment: Classification, sources and effect of water pollutant on human being andecology, eutrophication, dissolved oxygen depletion, natural aeration. Sampling, measurements &standards of water quality DO, BOD, COD, TOC, nitrogen, phosphorus, alkalinity, suspendedsolids , MLSS, ML VSS etc. Pretreatment: Bar Racks, grit chambers, Comminutors, equalization(theory) Primary Treatment: Settling tanks & their sizing. Secondary Treatment: Trickling filters,Rotating biological contactors (design theory), Activated sludge process, (with design problems)Tertiary treatment Advanced Biological treatments, methods for recovery of value from effluent

    treatment. (8)Air Pollution And Control: Air pollutants, sources & effect in man and environment: acid rain, smog,greenhouse effect, Ozone depletion, global warming. Stability , inversion, atmospheric dispersion, Airpollution sampling and measurement. Review of equipment, system , and processes for (a) Particulatepollutants Gravity settler, Cyclones, bed filters, bag filters , ESP, Scrubbers etc. (b) Gaseouspollutants Dry & wet Scrubbing, absorption, adsorption , Catalytic conversion. Source CorrectionMethods for air pollution control. (6)Solid And Hazardous Waste Management: Solid waste including plastic waste, nuclear waste;Hazardous Waste. (4)Environmental Impact Assessment And ISO 14000: Role of EIA in modern manufacturing,

    Procedure for EIA, Case studies. (4)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    References:

    1. Rao C.S., Environmental Pollution Control Engineering, Wiley Eastern.

    2. Davis M.L., Cornwell D.A., Introduction to Environmental Engineering, 2/e McGraw Hill-

    1991.3. Mahajan S.P., Pollution Control in Process Industries, Tata McGraw Hill Publishing

    Company Ltd.4. Peavy, H.S., Rowe, D.R., Tchobanoglous G., Environmental Engineering, McGraw Hill

    1985.

    5. Master, G.M., Introduction to Environmental Engineering & Science, Prentice Hall of India.

    6. Metcalf et. al., Waste Water Treatment, Disposal & Teuse, 3/e, Tata McGraw Hill.7. Chandalia S.B., Rajgopal D., Environmental Perspectives of Chemical Industries

    TITLE CODE CREDITS

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    Artificial Intelligence in Manufacturing 10M1GCI132 3

    COURSE CONTENT

    Introduction:

    Artificial Intelligence - Definition - Components - Scope - Application Areas; Knowledge - Based

    Systems (Expert Systems) - Definition - Justification - Structure Characterization.(8)

    Knowledge Sources:

    Knowledge Sources - Expert - Knowledge Acquisition - Knowledge Representation - Knowledge Base

    - Interference Strategies - Forward and Backward Chaining. (8)

    Expert System Languages:

    Expert System Languages - ES Building Tools or Shells; Typical examples of Shells. Expert System

    software for manufacturing applications in CAD, CAPP, MRP , Adaptive control. (8)

    Robotics, Process control, Fault diagnosis, Failure Analysis; Process Selection, GT etc. Linking expert

    systems to other software such as DBMS, MIS, MDB. (8)

    Case Study

    Process control and Office automation. Case studies of typical applications in tool selection, Processselection, Part classification, inventory control, Process Planning etc. (8)

    EVALUATION SCHEME DURATION MARKS

    Test I 1 hour 15

    Test II 1 hour 30 min. 25Test III 2 hours . 35

    Assignments, Tutorials, Quizzes, 25

    Home Work & Regularity in Attendance

    Text Books:

    1. Rich, Elaine Knight, Kevin , Artificial Intelligence, Tata McGraw Hill.2. Luger, George F , Artificial Intelligence: Structures and Strategies for Complex Problem

    Solving , Pearson Education.

    Reference Books:

    1. Nilsson, Nils J , Artificial Intelligence , Morgan Kaufmann2. Russell, Stuart J.Norvig, Peter, Artificial Intelligence: A Modern Approach , Pearson

    Education.3. Negnevitsky, Michael , Artificial Intelligence: A Guide to Intelligent Systems, Addison-

    Wesley.

    4. Jhon & Andrew Kusiak, Artificial Intelligent Hand book.5. T. Barnold, Artificial Intelligent.

    6. Dan.W. Patterson, Introduction to Artificial Manufacturing Export system.

    21

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    PRACTICALS

    TITLE CODE CREDITS

    Machine Tool Engineering Lab 10M17ME171 1

    1. Study of drive systems, feed mechanism and cone pulley arrangement of lathe.2. Study of quick return mechanism of shaper machine.

    3. Study of indexing arrangement of universal milling machine.4. Alignment tests of milling machine.

    5. Alignment tests of lathe.

    6. Alignment tests of grinding machine.7. Alignment tests of drilling machine.

    8. Analysis of guide ways of lathe.

    9. Analysis of the machine tool structure of lathe using software.

    10. Analysis of column of a drilling machine.11. Finding natural frequency of vibration of a machine tool structure.

    12. Study of modes of vibration of a machine tool structure.

    EVALUATION SCHEME DURATION MARKS

    Day To day work - 70

    Mid Sem. Lab Viva / Test - 15End Sem. Lab Viva / Test - 15

    TEXT BOOKS

    1. Rao P. N., Manufacturing Technology Vol. II, Tata McGraw Hill.2. Nagpal G R, Machine Tool Engineering, Khanna Publishers

    3. Basu S K and Pal D K, Design of Machine Tools, Oxford & IBH Publishers

    REFERENCES:

    1. Pandey P. C. and Singh C. K., Production Engineering Sciences, Standard Publisher.

    2. HMT, Production Technology, Tata McGraw Hill.

    3. Boothroyd G. and Knight W. A., Fundamentals of Machining and Machine Tools, Marcel Dekker

    NewYork.4. Arshinov and Alekseev, Metal Cutting Theory and Cutting Tool Design, Mir Publishers

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    TITLE CODE CREDITS

    Metal Machining Lab 10M17ME172 1

    TITLE CODE CREDITS

    Casting and Welding Lab 10M17ME173 2

    TITLE CODE CREDITS

    Metal Forming Lab 10M17ME174 1

    Students will have to perform the experiments / practical based on the topics taught in respective

    theory subjects. Types of practical to be conducted will be planned during the teaching schedule by theconcerned teacher.

    SEMINAR

    TITLE CODE CREDITS

    Seminar 10M19ME291 2

    Each student shall prepare a paper on any topic of interest in the field of specialization

    Manufacturing Technology. He/she shall get the paper approved by the ProgrammeCoordinator/Faculty Advisor/Faculty Members in the concerned area of specialization and present it in

    the class in the presence of Faculty in-charge of seminar class. Every student shall participate in the

    seminar. Grade will be awarded on the basis of the students paper, presentation and his/herparticipation in the seminar.

    PROJECT SEMINAR

    TITLE CODE CREDITS

    Project Seminar 10M19ME391 2

    TITLE CODE CREDITS

    Project Seminar 10M19ME392 2

    The project work starts in the third semester and extends to the end of the fourth semester. The student

    will be encouraged to fix the area of work and conduct the literature review during the second semester

    itself. The topic shall be research and development oriented. The project can be carried out at theinstitute or in an industry/research organization. Students desirous of carrying out project in industry or

    other organization have to fulfill the requirements as specified in the Ordinances and Regulations forM. Tech. under the section - Project Work in Industry or Other Organization.

    At the end of the third semester, the students thesis work shall be assessed by a committee and

    graded as specified in the Ordinances and Regulations for M. Tech.. If the work has been graded as

    unsatisfactory, the committee may recommend a suitable period by which the project will have to beextended beyond the fourth semester.

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    THESIS

    TITLE CODE CREDITS

    Thesis 10M19ME491 12

    TITLE CODE CREDITS

    Thesis 10M19ME492 14

    At the end of the fourth semester, the student shall present his/her thesis work before an evaluation

    committee, which will evaluate the work and decide whether the student may be allowed to

    submit the thesis or whether he/she needs to carry out additional work.

    The final viva-voce examination will be conducted as per the Ordinances and Regulations forM. Tech.

    **********************