MRPL ONGC

Mangalore Refinery and Petrochemicals Ltd.Mangalore Refinery and Petrochemicals Ltd.Mangalore Refinery and Petrochemicals Ltd.Mangalore Refinery and Petrochemicals Ltd.

Mangalore Refinery and Petrochemicals

Limited

Mangalore Refinery and Petrochemicals Limited

BRIEF HISTORY

Founded as Joint sector refinery by HPCL and A.V.Birla group in 1987

Located at the west coast of Karnataka ONGC took over in Mar’03 Phase-1 Refinery was commissioned during March

1996 Phase-2 Refinery was commissioned during

September 1999


Vision Statement

• “To be a world-class Refining & Petrochemicals Company, with a strong emphasis on Productivity, Customer Satisfaction, Safety, Health & Environment Management, Corporate Social Responsibility and Care for Employees”


MRPL – Equity Structure


Physical Performance

5

12.5512.58 12.50 12.64 12.82 14.40

2007-08 2008-09 2009-10 2010-11 2011-12 2012-13

Crude throughput

Capacity Utilization for 2010-11 :107%

MMT


Financial Performance

2007-08 2008-09 2009-10 2010-11 2011-12 2012-13

12721193

1112 1177

909 757

Rs Crore

In Crores


Current Process Configuration


CRUDE UNITCRUDE UNIT

CAPACITY LICENSORPHASE-1 3.69 MMTPA EILPHASE-2 6.0 MMTPA EIL


HYDROCRACKERHYDROCRACKER

CAPACITY LICENSORPHASE-1 1.0 MMTPA UOPPHASE-2 1.2 MMTPA UOP


CCR-Platformer CCR-Platformer



CAPACITY LICENSORPHASE-1 0.76 MMTPA ABB LUMUSPHASE-2 0.76 MMTPA ABB LUMUS

Visbreaker


PHASE-1 34400 TPA KTIPHASE-2 34400 TPA KTI

Hydrogen Unit


CAPACITY LICENSOR

PHASE-2 1.37 MMTPA TOYO

GOHDS


ISOMERIZATION

Capacity LNHT – 2100 T/day

PENEX- 1500 T/DAY

Licensor - UOP


MIXED XYLENE UNIT

Capacity – 2135 T/day


Sulfur Recovery UnitSulfur Recovery Unit

CAPACITY LICENSORPHASE-1 35200 TPA KTIPHASE-2 70400 TPA KTI


Kero Kerox UnitKero Kerox Unit



BitumenUnitBitumenUnit

CAPACITY LICENSORPHASE-1 0.11 MMTPA PORNER


70% treated effluent recycled on a continuous basis

Waste Water Treatment PlantWaste Water Treatment Plant


STEAM GENERATION 7 BOILERS WITH A CAPACITY OF 980 TPH

STEAM TURBINES 5 STG’S WITH A CAPACITY OF 118.5 MW

POWER PLANT


Refinery has laid Crude and product lines up to New Mangalore Port about 11 Kms away.

All weather port at Mangalore. Draft 14m. Fully laden ships with 245 m length can berth.

JETTY FACILITIES


SPM – Mangala -1


Fresh water from built-up weir at Nethravathi river about 43 Kms

away from the refinery.

Infrastructure


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Health & Safety Management

• The Oil Industry safety Directorate, MoP&NG, Govt. of India, adjudged MRPL as the Most Safe Refinery in last Three years

MRPL has achieved 1662 days of Accident free operation as of 20/01/2012.


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Environment Management

• Full-fledged Environment Management & Crisis Management Cell

working round-the clock

• 6 Nos of Ambient Air Quality stations installed (3 inside refinery

and 3 outside). AAQ Monitoring by NITK, Surathkal.

• More than 70% treated effluent recycled

• Bio-remediation to treat oily sludges.


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Corporate Social Responsibility

• MRPL doing yeoman service in the following areas :– Education– Health , Provision of Drinking Water– Infrastructure development & Sanitation– Welfare activities for SC/ST Development – Women Empowerment and Welfare– Project Displaced Peoples’ Rehabilitation

Colony


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Awards & Recognitions• MRPL rated as Number one Company in terms of turnover /employee

(BT 500 2009 edition)

• MRPL has won second place in Jawaharlal Nehru Centenary Award for Energy Performance of Refineries for 2009-10 in Group-1 category.

• The “Most safe refinery for 3 years” award from OISD

• Oil Industry Safety Award’ for 2nd Best Performer in Refineries for year 2008-09

• ICRA reaffirmed Issuer rating of “Ir AAA” for lowest credit risk 2008-09. CRISIL also reaffirmed their “Cr AAA” rating.

• NABL accreditation to QC lab-recertified

• Oil& Gas Conservation Award 2010’ for Furnace and Boiler Efficiency

• Best Exporter Award (Gold)-2010’ from Federation of Karnataka Chambers of Commerce & Industry

• MRPL -Rated ‘Excellent’ in MOU performance by ONGC for 2009-10.


Phase-III Refinery Upgradation and Expansion project

Objectives– Expansion of Capacity to 15 MMTPA– Up-gradation of low value products to high value

products. – To process cheaper crudes ( Sour/ Heavy & High

TAN crudes)– Production of petrochemical feed stocks Viz.

Propylene and Polypropylene – Maximize distillate yield.– Upgrading entire HSD into BS III/IV grade


New Projects

Units Capacity Licensors

CDU/VDU 3.0 MMTPA EIL

PFCC 2.2 MMTPA SHAW Stone webster

DCU 3.0 MMTPA ABB

DHT 3.7 MMTPA Axens

CHT 0.65 MMTPA UOP

HGU 70000 TPA Halder Topsoe

SRU 3 x 185 TPD Siirtec Nigi

Polypropylene 440 KTPA Novelen

CPP 122 MW/1250 TPH BHEL


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• Refinery produces more than 20% black-oils which does not add value

• The major product i.e., Diesel will not be able to meet Euro III/IV norms stipulated by GOI by March, 2010.

• Not able to use low-value high TAN crude.

• Large dependence on exports thereby exposed to competition from international refineries.

• Current economic slow down and reduction in demand leading to negative refining margins

The need for Expansion & modernisation


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Phase-III Refinery Upgradation and Expansion project

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Thank you

MRPL ONGC

Business

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