MRP Report for MRP 5/15/2012 Overdue Week 1 Week 2 Week 3 Week 4 Item: A100 LT = 1 SS = 50 Gross Requirement 0 0 0 300 0 Scheduled Receipt 0 70 0 0 120 Projected On Hand 80 150 150 50 170 Projected Net Requirement 0 0 0 200 0 Planned Order Receipt 0 0 0 200 0 Planned Order Release 0 0 200 0 0 Item: B100 LT = 2 SS = 80 Gross Requirement 0 0 0 0 260 Scheduled Receipt 0 0 130 50 0 Projected On Hand 120 120 250 300 80 Projected Net Requirement 0 0 0 0 40 Planned Order Receipt 0 0 0 0 40 Planned Order Release 0 0 40 0 0 Item: C200 Part LT = 1 Gross Requirement 0 0 310 0 0 Scheduled Receipt 0 90 0 60 0 Projected On Hand 400 490 180 240 240 Projected Net Requirement 0 0 0 0 0 Planned Order Receipt 0 0 0 0 0 Planned Order Release 0 0 0 0 475 Item: D200 Part LT = 2 Gross Requirement 0 0 240 0 0 Scheduled Receipt 0 0 0 0 0 Projected On Hand 375 375 135 135 135 Projected Net Requirement 0 0 0 0 0 Planned Order Receipt 0 0 0 0 0 Planned Order Release 0 0 0 200 0 Item: E200 Assembly LT = 1 Gross Requirement 0 0 40 0 0 Scheduled Receipt 0 0 240 0 100 Final Product LS = LFL UM = Each Final Product LS = LFL UM = Each SS = 100 LS = EOQ UM = Each SS = 100 LS = FOQ UM = Each SS = 100 LS = LUC UM = Each
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MRP Report for MRP
5/15/2012 Overdue Week 1 Week 2 Week 3 Week 4 Week 5
Item: A100 Final Product LT = 1 SS = 50 LS = LFL ABC = A
Gross Requirement 0 0 0 300 0 80Scheduled Receipt 0 70 0 0 120 0Projected On Hand 80 150 150 50 170 90Projected Net Requirement 0 0 0 200 0 0Planned Order Receipt 0 0 0 200 0 0Planned Order Release 0 0 200 0 0 0
Item: B100 Final Product LT = 2 SS = 80 LS = LFL ABC = A
Gross Requirement 0 0 0 0 260 0Scheduled Receipt 0 0 130 50 0 0Projected On Hand 120 120 250 300 80 80Projected Net Requirement 0 0 0 0 40 0Planned Order Receipt 0 0 0 0 40 0Planned Order Release 0 0 40 0 0 140
Item: C200 Part LT = 1 SS = 100 LS = EOQ ABC = B
Gross Requirement 0 0 310 0 0 340Scheduled Receipt 0 90 0 60 0 0Projected On Hand 400 490 180 240 240 375Projected Net Requirement 0 0 0 0 0 210Planned Order Receipt 0 0 0 0 0 475Planned Order Release 0 0 0 0 475 0
Item: D200 Part LT = 2 SS = 100 LS = FOQ ABC = B
Gross Requirement 0 0 240 0 0 140Scheduled Receipt 0 0 0 0 0 0Projected On Hand 375 375 135 135 135 195Projected Net Requirement 0 0 0 0 0 111Planned Order Receipt 0 0 0 0 0 200Planned Order Release 0 0 0 200 0 400
Item: E200 Assembly LT = 1 SS = 100 LS = LUC ABC = B
Gross Requirement 0 0 40 0 0 140Scheduled Receipt 0 0 240 0 100 0
UM = Each
UM = Each
UM = Each
UM = Each
UM = Each
Projected On Hand 100 100 300 300 400 260Projected Net Requirement 0 0 0 0 0 0Planned Order Receipt 0 0 0 0 0 0Planned Order Release 0 0 0 0 0 0
Item: F300 Assembly LT = 2 SS = 120 LS = PPB ABC = C
Gross Requirement 0 0 400 0 475 0Scheduled Receipt 0 250 0 0 0 210Projected On Hand 350 600 200 200 830 1,040Projected Net Requirement 0 0 0 0 415 0Planned Order Receipt 0 0 0 0 1,105 0Planned Order Release 0 0 1,105 0 0 0
Item: G300 Component LT = 2 SS = 150 LS = EOQ ABC = C
Gross Requirement 0 0 0 200 0 400Scheduled Receipt 0 0 0 70 0 0Projected On Hand 300 300 300 170 170 665Projected Net Requirement 0 0 0 0 0 399Planned Order Receipt 0 0 0 0 0 895Planned Order Release 0 0 0 895 0 895
UM = Each
UM = Each
Week 6 Week 7 Week 8 Week 9 Week 10 Total
0 0 120 0 350 8500 0 0 0 0 190
90 90 50 50 500 0 80 0 350 6300 0 80 0 350 6300 80 0 350 0 630
0 140 0 270 0 6700 0 0 0 0 180
80 80 80 80 800 140 0 270 0 4500 140 0 270 0 4500 270 0 0 0 450
Type = Part
0 620 0 350 0 1,6200 0 0 0 0 150
375 230 230 355 3550 651 0 368 0 1,2290 475 0 475 0 1,425
475 0 475 0 0 1,425
Type = Part
0 350 0 350 0 1,0800 0 0 0 0 0
195 245 245 295 2950 368 0 368 0 8470 400 0 400 0 1,0000 400 0 0 0 1,000
0 270 0 0 0 4500 0 0 0 0 340
Source = MADE
Type = Final Product
A.Demand = 2,000
@Cost = 200
SetupCost = 500
H.Cost = 20
Source = MADE
Type = Final Product
A.Demand = 3,000
@Cost = 250
SetupCost = 600
H.Cost = 30
Source = MADE
A.Demand = 6,000
@Cost = 50
SetupCost = 150
H.Cost = 8
Source = MADE
A.Demand = 4,000
@Cost = 40
SetupCost = 150
H.Cost = 6
Source = MADE
Type = Assembly
A.Demand = 4,500
@Cost = 60
SetupCost = 200
H.Cost = 10
260 106 106 106 1060 116 0 0 0 1160 116 0 0 0 116
116 0 0 0 0 116
707 160 475 700 0 2,9170 0 0 0 0 460
333 173 932 232 232522 168 499 735 0 2,339
0 0 1,234 0 0 2,3391,234 0 0 0 0 2,339
116 400 0 0 0 1,1160 0 0 0 0 70
549 1,044 1,044 1,044 1,044122 420 0 0 0 941
0 895 0 0 0 1,7900 0 0 0 0 1,790
Source = BUY
Type = Assembly
A.Demand = 20,000
@Cost = 15
SetupCost = 50
H.Cost = 2
Source = BUY
Type = Component
A.Demand = 16,000
@Cost = 10
SetupCost = 50
H.Cost = 2
Keterangan
MPSII (SS, OH)GR, OHPRLS
MPSII (SS, OH)GR, OHPRLS
MPSII (SS, OH)GR, OHPRlLS
Overdue Week 1 Week 2 Week 3 Week 4 Week 5 Week 6
Item: C200 Part LT = 1 SS = 100 LS = EOQ ABC = B
Gross Requirement 0 0 310 0 0 340 0Scheduled Receipt 0 90 0 60 0 0 0Projected On Hand 400 490 180 240 240 375 375Projected Net Requirement 0 0 0 0 0 210 0Planned Order Receipt 0 0 0 0 0 475 0Planned Order Release 0 0 0 0 475 0 475
Gross Requirement 310 340Schedule Receipt 90 60Projected On Hand 400 490 180 240 240 -100Net Requirement 200Scraap 5% 10Projected Net Requirement 210
SS 100 100 100 100 100 100
UM = Each
Source = MADE
1 2 3 4 5 6 7 8 9 100
100
200
300
400
500
600
700
Gross SS OH
Week 7 Week 8 Week 9 Week 10 Total EOQ (^)D 6000S 150
620 0 350 0 1,620 H 80 0 0 0 150 Q 474.34
230 230 355 355651 0 368 0 1,229475 0 475 0 1,425
0 475 0 0 1,425
620 350
-620 -350 355620 350
31 18651 368 1229
100 100 100 100
Type = Part
A.Demand = 6,000
@Cost = 50
SetupCost = 150
H.Cost = 8
1 2 3 4 5 6 7 8 9 100
100
200
300
400
500
600
700
Gross SS OH
475
Overdue Week 1 Week 2 Week 3 Week 4 Week 5
Item: D200 Part LT = 2 SS = 100 LS = FOQ ABC = B
Gross Requirement 0 0 240 0 0 140Scheduled Receipt 0 0 0 0 0 0Projected On Hand 375 375 135 135 135 195Projected Net Requirement 0 0 0 0 0 111Planned Order Receipt 0 0 0 0 0 200Planned Order Release 0 0 0 200 0 400
Gross Requirement 240 140Schedule Receipt 200Projected On Hand 375 375 135 135 135 195Net Requirement 105Scraap 5% 5.25Projected Net Requirement 110.25
UM = Each
Week 6 Week 7 Week 8 Week 9 Week 10 Total Multiplier
0 350 0 350 0 1,0800 0 0 0 0 0
195 245 245 295 2950 368 0 368 0 8470 400 0 400 0 1,0000 400 0 0 0 1,000
350 350400 400
195 245 245 295 295350 350
17.50 17.50367.50 367.50
Source = MADE
Type = Part
A.Demand = 4,000
@Cost = 40
SetupCost = 150
H.Cost = 6
200
Overdue Week 1 Week 2 Week 3 Week 4 Week 5 Week 6
Item: E200 LT = 1 SS = 100 LS = LUC ABC = B
Gross Requirement 0 0 40 0 0 140 0Scheduled Receipt 0 0 240 0 100 0 0Projected On Hand 100 100 300 300 400 260 260Projected Net Requirement 0 0 0 0 0 0 0Planned Order Receipt 0 0 0 0 0 0 0Planned Order Release 0 0 0 0 0 0 116
Gross Requirement 40 140Schedule Receipt 240 100Projected On Hand 100 100 300 300 400 260 260Net RequirementScraap 5%Projected Net Requirement
Sub-Assembly
UM = Each
Source = MADE
Week 7 Week 8 Week 9 Week 10 Total LUC
T
270 0 0 0 450 1 2 30 0 0 0 340 1 1 0
106 106 106 106 2 2 0116 0 0 0 116 3 3 0116 0 0 0 116 4 4 0
0 0 0 0 116 5 5 06 6 07 7 116
2707 1 116
-10 8 2 0110 9 3 0
5.50 10 4 0115.50
Type = Assembly
A.Demand = 4,500
@Cost = 60
SetupCost = 200
H.Cost = 10
Week
Kebutuhan RT
TRC (T) TRC (T)/Unit
4 5 6 7 = C+6 8 = 7/40 0 0 200 0.000 0 0 200 0.000 0 0 200 0.000 0 0 200 0.000 0 0 200 0.000 0 0 200 0.00
116 6960 6960 7160 61.72
116 0 0 200 1.72116 0 0 200 1.72116 0 0 200 1.72116 0 0 200 1.72
Kebutuhan Komulatif
Beaya Simpan h.P(T-1)
RT
Beaya Simpan Komulatif
Overdue Week 1 Week 2 Week 3 Week 4 Week 5
Item: F300 Component LT = 2 SS = 120 LS = PPB ABC = C
Gross Requirement 0 0 400 0 475 0Scheduled Receipt 0 250 0 0 0 210Projected On Hand 350 600 200 200 830 1,040Projected Net Requirement 0 0 0 0 415 0Planned Order Receipt 0 0 0 0 1,105 0Planned Order Release 0 0 1,105 0 0 0
Gross Requirement 400 475Schedule Receipt 250 210Projected On Hand 350 600 200 200 -275Net Requirement 395Scraap 5% 19.75Projected Net Requirement 414.75
UM = Each
Week 6 Week 7 Week 8 Week 9 Week 10 Total
707 160 475 700 0 2,9170 0 0 0 0 460
333 173 932 232 232522 168 499 735 0 2,339
0 0 1,234 0 0 2,3391,234 0 0 0 0 2,339
707 160 475 700 2917460
-497 -160 -475 -700497 160 475 700
24.85 8.00 23.75 35.00521.85 168.00 498.75 735.00
Source = BUY
Type = Assembly
A.Demand = 20,000
@Cost = 15
SetupCost = 50
H.Cost = 2
PPBS 65H 0.03846154
EPP 1690Rule APP<EPP
Lot 1
Kelompok periode Ukuran Lot
Week 4 415 0Week 4 dan 5 415 0Week 4, 5, dan 6 937 1044Week 4, 5, 6, dan 7 1105 1548 dipilihWeek 4, 5, 6, 7, dan 8 1604 3544 kegedean
Lot 2
Kelompok periode Ukuran Lot
Week 8 499 0Week 8 dan 9 1234 735Week 8, 9, dan 10 1234 735
Accumulated Part-Periode (APP)
Accumulated Part-Periode (APP)
Overdue Week 1 Week 2 Week 3 Week 4 Week 5
Item: G300 Component LT = 2 SS = 150 LS = EOQ ABC = C
Gross Requirement 0 0 0 200 0 400Scheduled Receipt 0 0 0 70 0 0Projected On Hand 300 300 300 170 170 665Projected Net Requirement 0 0 0 0 0 399Planned Order Receipt 0 0 0 0 0 895Planned Order Release 0 0 0 895 0 895
Gross Requirement 200 400Schedule Receipt 70Projected On Hand 300 300 300 170 170 -230Net Requirement 380Scraap 5% 19Projected Net Requirement 399
UM = Each
Week 6 Week 7 Week 8 Week 9 Week 10 Total EOQ (^)DS
116 400 0 0 0 1,116 H0 0 0 0 0 70 Q
549 1,044 1,044 1,044 1,044122 420 0 0 0 941
0 895 0 0 0 1,7900 0 0 0 0 1,790
116 400
-116 400116 400
5.80 20.00121.8 420.00
Source = BUY
Type = Component
A.Demand = 16,000
@Cost = 10
SetupCost = 50
H.Cost = 2
1600050
2894.43 895
pembahasanNettingtime phasingBOM EXPLODINGPERHITUNGAN
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