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MROMarketOutlook-AsiaPacific

Oct 11, 2015

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MRO market outlook until 2022 for Asia Pacific Region.
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  • 0 |

    The MRO Market Outlook Asia PacificPresented by:

    Dennis LingSingapore Office Leader

  • 1 |

    Todays Agenda The New Economics

    MRO Market Forecast

    Asia Pacific MRO Opportunities for growth?

  • 2 | 2

    The New Economics

  • 3 |

    Four factors are reshaping aircraft economics and MRO

    0123456789

    1990 1995 2000 2005 2010

  • 4 |

    These new economics are tilting fleet decisions toward new aircraft for some models

    Source: Airline Monitor Aug 2012Based on data for average 737-700 and 737-300 operated by Southwest Airlines, BofA Merrill Lynch Global Research estimates and assumptions

    Cost / ASM New (737-700) Old (737-300)

    Fuel at 93 $/bbl WTI 3.24 3.80

    Other costs excl. maintenance / ASM 2.46 3.49

    Maintenance Costs / ASM 0.10 0.24

    Total Other Costs / ASM 3.21 3.73

    Cost of buying new at 7% interest rate / Gain from selling at 1% cash return

    1.11

    Total Costs 6.90 7.53

    737-700 vs. 737-300 at $93/bbl -8.30%

    11%

    Fuel

    Maintenance

    Flight Crew

    Capital Cost Others

    59%

    16%

    13%

    1%

  • 5 |

    and as a result, average retirement ages appear to be trending down slightly for certain narrowbody aircraft

    0

    5

    10

    15

    20

    25

    30

    35

    1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012

    A ve r

    a ge

    A ge

    of R

    e ti r e

    me n

    t

    Year Retired

  • 6 |

    and the impending arrival of aircraft with new technology engines will impact retirements for current models

    0

    50

    100

    150

    200

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    300

    350

    0%

    10%

    20%

    30%

    40%

    50%

    60%

    70%

    80%

    90%

    100%

    0 5 10 15 20 25 30 35 40

    De l

    i ve r

    i es

    I n

    S er v

    i ce

    P ro

    b ab i

    l i ty

    Years Since Delivery

    Oldest aircraft

    approaching 20 years

    Median retirement age appears on track for less than 25 years

    How will the A320neo affect retirements?

  • 7 |

    ICF SH&E has therefore moved to a more sophisticated approach to project aircraft economic lives

    0

    5

    10

    15

    20

    25

    30

    35

    CRJ-200 A320-200(-5A/-A1)

    A320-200(-5B/-A5)

    737-800 757-200 747-400

    Significant risk exists in making business decisions on simplified or generic assumptions.

  • 8 |

    .and ICF projects more than 6,500 retirements through 2022, which will drive 41% of deliveries

    Source: ICF SH&E AnalysisNote: includes turboprops and regional jets

    B737-NG

    -

    2,000 4,000 6,000 8,000

    10,000 12,000 14,000 16,000 18,000

  • 9 |

    Retirements will average between 600 700 per year over the forecast period

    0.0%

    0.5%

    1.0%

    1.5%

    2.0%

    2.5%

    3.0%

    0

    100

    200

    300

    400

    500

    600

    700

    800

    Includes TurbopropsSource: Airline Monitor Feb 2013, ACAS Jan 2013, ICF SH&E

  • 10 |

    however a decrease in retirement age could have a significant impact on retirements

    0

    200

    400

    600

    800

    1,000

    1,200

    2013 2014 2015 2016 2017 2018 2019 2020 2021 2022

    ICFs nominal forecast ~6,500

    retirements

    However if the average

    retirement age decreases three

    years retirements increase to

    ~8,600

  • 11 | 11

    MRO Market Forecast

  • 12 |

    Todays active fleet is about 27,000 aircraft with 57,700 enginesMRO MARKET PROFILE: 2013 GLOBAL FLEET

    excludes all Russian built aircraftexcludes all Russian built aircraftSource: ICF SH&E analysisSource: ICF SH&E analysis

    2013 Global Aircraft Fleet (total = 27,050)

    Single Aisle,

    13,700; 51%

    Twin Aisle 18%

    Regional Jets 14%

    Turboprop 17%

    Todays single aisle fleet of 13,700 aircraft accounts for 51% of the fleet

    The twin aisle and turboprop fleets are roughly the same size between 4,500-5,000 aircraft each

    The smallest fleet is regional jets with about 3,900 in total

    These aircraft carry ~57,700 enginesi.e., the average engines per aircraft is 2.13

  • 13 |

    The global fleet is expected to grow by 950 aircraft a year to about 35,600 aircraft in 2022, led by Asia Pacific (incl. China)

    MRO MARKET PROFILE: 2013 GLOBAL FLEET

    -4,000

    1,000

    6,000

    11,000

    16,000

    21,000

    26,000

    31,000

    36,000

    0

    5,000

    10,000

    15,000

    20,000

    25,000

    30,000

    35,000

    40,000

    2013 2022

    AfricaSouth AmericaAsia / PacificMiddle EastEuropeNorth America

    Fleet Growth 2013-2022

    Source: ICF SH&E analysisSource: ICF SH&E analysis

    CAGR

    4.6%

    5.7%

    1.9%

    1.5%

    3.1% Average

    4.1%

    4.9%

    6,8506,850

    10,25010,250

    25%

    29%

    32% 27%

    35,60035,600

  • 14 |

    MRO MARKET PROFILE: 2013 GLOBAL MARKETSIZE

    Source: ICF SH&ESource: ICF SH&E

    The 27,000 aircraft generate an MRO market of $59B with engine MRO accounting for about 40%

    North America,

    30%

    Asia / Pacific,

    28%

    Europe, 26%

    Middle East 6%

    South America,

    6%

    Africa, 4%

    Global MRO Spend (2013 USD Billions)

    Engine $23.7B,

    40%

    Airframe Heavy, 22%

    Component 21%

    Line 17%

    $59B $59B

  • 15 |

    $59.2

    $84.7

    $0

    $10

    $20

    $30

    $40

    $50

    $60

    $70

    $80

    $90

    2013 2022

    LineHeavy AirframeComponentsEngine

    The global MRO market is expected to grow to $85B by 2022, at 4.1% per annum

    MRO MARKET PROFILE: LONG TERM FORECAST - GLOBAL

    Forecast in 2012 $USD, exclusive of inflation. Includes turbopropsForecast in 2012 $USD, exclusive of inflation. Includes turboprops

    Global MRO Spend (2013 USD Billions)

    CAGR

    3.2%

    4.2%

    4.5%

    4.1%

    4.1% Average

    Average growth is forecast to be 4.1% CAGR to $85B in 2022

    Growth outlook reflects the blended impact of: Fleet and utilisation growth Typically higher cost/event Improvements in reliability Fleet age demographics

    The strongest driver of growth are expected to be the engine and component markets

    Despite reducing manhour intensity of airframe heavy checks as the fleet renews, upgrade and modification demand means airframe heavy MRO grows at 4.2% CAGR

    Source: ICF SH&E analysisSource: ICF SH&E analysis

    17%

    22%

    21%

    40%

    16%

    22%

    22%

    40%

  • 16 |

    Asia Pacific active fleet is about 6,850 aircraft with over 14,600 enginesMRO MARKET PROFILE: ASIA/PACIFIC FLEET

    excludes all Russian built aircraftexcludes all Russian built aircraftSource: ICF SH&E analysis; China/Far East includes China, Hong Kong, Macao, Japan, Mongolia, South Korea and TaiwanSource: ICF SH&E analysis; China/Far East includes China, Hong Kong, Macao, Japan, Mongolia, South Korea and Taiwan

    2013 Asia Pacific Aircraft Fleet (total = 8,850)

    Asia Pacifics single aisle fleet of 3,700 aircraft accounts for 54% of the fleet (vs. 51% for global feet)

    The twin aisle fleet accounts for about 24% of the Asia Pacific aircraft fleet

    The smallest fleet is regional jets with about an estimated 400 in total

    The aircraft fleet carry ~14,600 enginesi.e., the average engines per aircraft is 2.13

    Single Aisle, 54%

    Twin Aisle 24%

    Regional Jets 6%

    Turboprop 16%

  • 17 |

    The Asia Pacific fleet is expected add about 3,400 aircraft to reach 10,300 aircraft in 2022, a CAGR of 4.6%

    MRO MARKET PROFILE: ASIA/PACIFIC FLEET

    0

    2,000

    4,000

    6,000

    8,000

    10,000

    12,000

    2013 2022

    TurbopropRegional JetTwin AisleSingle Aisle

    Fleet Growth 2013-2022

    Source: ICF SH&E analysisSource: ICF SH&E analysis

    CAGR

    1.5%

    5.6%

    4.0%

    5.5%

    4.6% Average

    10,30010,300

    6,8506,850

  • 18 |

    MRO MARKET PROFILE: 2013 ASIA PACIFIC MARKETSIZE

    The 6,850 aircraft generate an MRO market of $16.4B (28% of global MRO spend) with engine MRO accounting for 40%

    Asia Pacific MRO Spend (2013 USD Billions)

    Engine, 40%

    Airframe Heavy, 21%

    Component 21%

    Line 18%

    $16.4B

    Source: ICF SH&E analysis; China/Far East includes China, Hong Kong, Macao, Japan, Mongolia, South Korea and TaiwanSource: ICF SH&E analysis; China/Far East includes China, Hong Kong, Macao, Japan, Mongolia, South Korea and Taiwan

  • 19 |

    $16.4

    $26.5

    $0

    $5

    $10

    $15

    $20

    $25

    $30

    2013 2022

    LineHeavy AirframeComponentsEngine

    The Asia Pacific MRO market is expected to grow to $26.5B by 2022, at 5.5% per annum

    MRO MARKET PROFILE: LONG TERM FORECAST ASIA/PACIFIC

    Forecast in 2012 $USD, exclusive of inflation. Includes turbopropsForecast in 2012 $USD, exclusive of inflation. Includes turboprops

    Global MRO Spend (2013 USD Billions)

    CAGR

    4.0%

    5.7%

    6.0%

    5.7%

    5.5% Average

    Average growth is forecast to be 5.5% CAGR to $26.5B in 2022

    Heavy airframe MRO see strong growth due to heavy checks becoming due by the 2022 time frame, as well as modifications

    Component and engine MRO also grow faster than global average

    Source: ICF SH&E analysisSource: ICF SH&E analysis

    17%

    20%

    21%

    42%

    15%

    21%

    21%

    42%

  • 20 |

    $6.0

    $4.2 $4.1$2.6 $2.6 $2.4 $1.8 $1.8

    $0.0

    $1.0

    $2.0

    $3.0

    $4.0

    $5.0

    $6.0

    $7.0

    Asia/Pacific(excl China)

    Middle East China EasternEurope (incl

    CIS)Latin

    AmericaNorth

    AmericaAfrica Western

    Europe

    Absolute MRO growth in $ terms is emphatically in Asia/Pacific/China and the Middle East

    MRO MARKET PROFILE: LONG TERM FORECAST

    Forecast in 2012 $USD, exclusive of inflation. Includes turbopropsForecast in 2012 $USD, exclusive of inflation. Includes turboprops

    Difference in $ MRO Spend, 2022 vs. 2013, By Region(USD Billions)

    Source: ICF SH&E analysisSource: ICF SH&E analysis

  • 21 | 21

    Asia Pacific MRO

  • 22 |

    The MRO (and aerospace OEM) supply chain continues to globalizeASIA PACIFIC MRO

    There are several drivers of this globalization: Market growth in

    developing economies Local presence

    enhances market access

    Get behind customs barriers

    Excellence in (or access to excellent) logistics has become a critical success factor

  • 23 |

    Aerospace Investments In UAE

    ASIA PACIFIC MRO

    Slightly further from Asia, the UAE is becoming the Middle East hub for MRO

    Bombardier/ExecuJetJV in Dubai (Service Centre/Spare parts

    depot)

    B/E Aerospace in Dubai (MRO/ Distribution)

    Goodrich in Dubai and Abu Dhabi (MRO)

    Chromalloy/Masaood JV in Dubai

    (MRO)

    Moog in Dubai (Distribution)

    Thales/GAMCO JV in Abu Dhabi

    (MRO)

    GE/MubadalaJV in Abu Dhabi

    (MRO)

    Rolls Royce/ Mubadala JV in

    Abu Dhabi (MRO)

    EADS/Mubadala JV in Abu Dhabi

    (composites manufacturing); JV

    with Tawazun (alloys)

    Finmeccanica/ Mubadala JV in Abu Dhabi (composites

    manufacturing)

    Sikorsky/ Mubadala in Abu Dhabi (military aviation MRO)

    The broad-based initiative of the UAE to become an aerospace cluster is bearing fruit; Mubadala is an important catalyst

    Several leading OEMs have made MRO investments; market clusters are emerging

    Composites manufacturing capability is a key focus area

    The key challenge for the UAE is human resources; most firms are heavily dependent on expensive expatriate labor

    Source: ICF SH&E

    Partnered TransworldAviation

    distribution/MRO

    Aerostructures plant

  • 24 |

    ASIA PACIFIC MRO

    Subang is the hub for MRO activities in Malaysia; MAEs main facility is at Subang so co-location makes sense

    Subang is also a key hub for business aviation & rotary wing

    Penang is a major electronics manufacturing hub in the region; Kedah and Melaka has seen some success in composites manufacturing

    Malaysia has comparative advantages in availability of land, good infrastructure and lower labour costs

    Source: ICF SH&E

    Subang: AAR/AIROD JV (Landing gear

    MRO)

    Subang: Full-fledged regional hub for

    maintenance and servicing

    Bukit Kayu Hitam: Boeing/Hexcel JV

    (Manufacture, sell and distribute composite parts for secondary

    structures for Boeing commercial aircraft)

    Subang: EADS SECA/MAE JV (PW100

    engines MRO)Subang: Sales and

    distribution centre of EC products; and MRO

    service centreSubang: GE/MAS JV

    (Repairs and overhauls for GE, CFM56, and PW4000

    engines for MAS and other Asia-Pacific airlines

    Subang: Jet Aviation/AIROD JV (FBO,

    line maintenance, AOG and tenant services to local

    and regional aircraft operators)

    Klang: Hamilton Sundstrand/MAS JV (Overhaul and repair

    of aircraft air management systems)

    Subang: Hawker Pacific/ExecuJet JV

    (Full handling services, VIP lounge and fuel provision)

    Perai: Avionics integrated supply

    chain activities

    Petaling Jaya: MTU/Lufthansa Technik JV (Engine repair workshop)

    Subang: P&W/MAE JV (Composite repair and

    overhaul of engine nacelles)

    Subang: Sabena/MAE JV (Component repair and overhaul) [MoU]

    Subang: Manufacture composites

    subassemblies

    Malaysia is also developing a good and broad base for MRO

    Melaka: CTLA: CTRM/CTL JV

    (Composites testing)

  • 25 |

    ASIA PACIFIC MRO

    And while China has been very popular for manufacturing investments, it will also grow in importance as an MRO destination

    Broad and deep manufacturing capability and comparative advantage in labor

    The second most popular destination for OEMs to establish JVs or new manufacturing facilities

    Also has a growing roster of second and third tier aerospace suppliers; some OEMs prefer arms length relationships with Chinese suppliers over direct investment

    Manufacturing and raw material capabilities will grow as the indigenous aircraft industry continues to develop

    Source: ICF SH&E

    Selected Aerospace Investment In China

    Tianjin: Composites

    manufacturing

    Shanghai: COMAC 919 manufacture

    Harbin: ERJ145 Assembly

    Harbin: EC175 design and production

    Suzhou: Autoclaved

    composite parts

    Xian: Landing gear and engine nacelle

    components

    Nanjing: Design and production of ECS

    Suzhou: Engine partsShanghai: Wheels and Brakes (C919)

    Suzhou: Landing gear components

    Xian: NacellesShanghai: ECS

    Xiamen: Sensors, valves, nozzles

    Chengdu: Precision sheet metal

    Shengyang: Heat shields

    Xian: turbine NGVs, turbine rings,

    compressor seals Harbin: A350 composite parts

    Tianjin: A320 Final Assembly Line

    Xian: Electrical systems C919

    Chengdu: Commsand Nav for C919

    Shanghai: Fuel systems (C919)

  • 26 |

    Singapore, Malaysia, China/HK are established aerospace clusters; gaps/opportunities, perhaps, exist in Indonesia, Thailand

    ASIA PACIFIC MRO

    wsj.com

    Transport Minister Chadcharts fb post on 23 Aug 2013:

  • 27 |

    Thank you

    ~85 professional staff, dedicated exclusively to aerospace and aviation

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    Global presence six major officesAnn Arbor Boston New York London

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