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The MRO Market Outlook Asia PacificPresented by:
Dennis LingSingapore Office Leader
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Todays Agenda The New Economics
MRO Market Forecast
Asia Pacific MRO Opportunities for growth?
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The New Economics
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Four factors are reshaping aircraft economics and MRO
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1990 1995 2000 2005 2010
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These new economics are tilting fleet decisions toward new aircraft for some models
Source: Airline Monitor Aug 2012Based on data for average 737-700 and 737-300 operated by Southwest Airlines, BofA Merrill Lynch Global Research estimates and assumptions
Cost / ASM New (737-700) Old (737-300)
Fuel at 93 $/bbl WTI 3.24 3.80
Other costs excl. maintenance / ASM 2.46 3.49
Maintenance Costs / ASM 0.10 0.24
Total Other Costs / ASM 3.21 3.73
Cost of buying new at 7% interest rate / Gain from selling at 1% cash return
1.11
Total Costs 6.90 7.53
737-700 vs. 737-300 at $93/bbl -8.30%
11%
Fuel
Maintenance
Flight Crew
Capital Cost Others
59%
16%
13%
1%
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and as a result, average retirement ages appear to be trending down slightly for certain narrowbody aircraft
0
5
10
15
20
25
30
35
1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008 2010 2012
A ve r
a ge
A ge
of R
e ti r e
me n
t
Year Retired
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and the impending arrival of aircraft with new technology engines will impact retirements for current models
0
50
100
150
200
250
300
350
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0 5 10 15 20 25 30 35 40
De l
i ve r
i es
I n
S er v
i ce
P ro
b ab i
l i ty
Years Since Delivery
Oldest aircraft
approaching 20 years
Median retirement age appears on track for less than 25 years
How will the A320neo affect retirements?
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ICF SH&E has therefore moved to a more sophisticated approach to project aircraft economic lives
0
5
10
15
20
25
30
35
CRJ-200 A320-200(-5A/-A1)
A320-200(-5B/-A5)
737-800 757-200 747-400
Significant risk exists in making business decisions on simplified or generic assumptions.
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.and ICF projects more than 6,500 retirements through 2022, which will drive 41% of deliveries
Source: ICF SH&E AnalysisNote: includes turboprops and regional jets
B737-NG
-
2,000 4,000 6,000 8,000
10,000 12,000 14,000 16,000 18,000
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Retirements will average between 600 700 per year over the forecast period
0.0%
0.5%
1.0%
1.5%
2.0%
2.5%
3.0%
0
100
200
300
400
500
600
700
800
Includes TurbopropsSource: Airline Monitor Feb 2013, ACAS Jan 2013, ICF SH&E
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however a decrease in retirement age could have a significant impact on retirements
0
200
400
600
800
1,000
1,200
2013 2014 2015 2016 2017 2018 2019 2020 2021 2022
ICFs nominal forecast ~6,500
retirements
However if the average
retirement age decreases three
years retirements increase to
~8,600
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MRO Market Forecast
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Todays active fleet is about 27,000 aircraft with 57,700 enginesMRO MARKET PROFILE: 2013 GLOBAL FLEET
excludes all Russian built aircraftexcludes all Russian built aircraftSource: ICF SH&E analysisSource: ICF SH&E analysis
2013 Global Aircraft Fleet (total = 27,050)
Single Aisle,
13,700; 51%
Twin Aisle 18%
Regional Jets 14%
Turboprop 17%
Todays single aisle fleet of 13,700 aircraft accounts for 51% of the fleet
The twin aisle and turboprop fleets are roughly the same size between 4,500-5,000 aircraft each
The smallest fleet is regional jets with about 3,900 in total
These aircraft carry ~57,700 enginesi.e., the average engines per aircraft is 2.13
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The global fleet is expected to grow by 950 aircraft a year to about 35,600 aircraft in 2022, led by Asia Pacific (incl. China)
MRO MARKET PROFILE: 2013 GLOBAL FLEET
-4,000
1,000
6,000
11,000
16,000
21,000
26,000
31,000
36,000
0
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
2013 2022
AfricaSouth AmericaAsia / PacificMiddle EastEuropeNorth America
Fleet Growth 2013-2022
Source: ICF SH&E analysisSource: ICF SH&E analysis
CAGR
4.6%
5.7%
1.9%
1.5%
3.1% Average
4.1%
4.9%
6,8506,850
10,25010,250
25%
29%
32% 27%
35,60035,600
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MRO MARKET PROFILE: 2013 GLOBAL MARKETSIZE
Source: ICF SH&ESource: ICF SH&E
The 27,000 aircraft generate an MRO market of $59B with engine MRO accounting for about 40%
North America,
30%
Asia / Pacific,
28%
Europe, 26%
Middle East 6%
South America,
6%
Africa, 4%
Global MRO Spend (2013 USD Billions)
Engine $23.7B,
40%
Airframe Heavy, 22%
Component 21%
Line 17%
$59B $59B
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$59.2
$84.7
$0
$10
$20
$30
$40
$50
$60
$70
$80
$90
2013 2022
LineHeavy AirframeComponentsEngine
The global MRO market is expected to grow to $85B by 2022, at 4.1% per annum
MRO MARKET PROFILE: LONG TERM FORECAST - GLOBAL
Forecast in 2012 $USD, exclusive of inflation. Includes turbopropsForecast in 2012 $USD, exclusive of inflation. Includes turboprops
Global MRO Spend (2013 USD Billions)
CAGR
3.2%
4.2%
4.5%
4.1%
4.1% Average
Average growth is forecast to be 4.1% CAGR to $85B in 2022
Growth outlook reflects the blended impact of: Fleet and utilisation growth Typically higher cost/event Improvements in reliability Fleet age demographics
The strongest driver of growth are expected to be the engine and component markets
Despite reducing manhour intensity of airframe heavy checks as the fleet renews, upgrade and modification demand means airframe heavy MRO grows at 4.2% CAGR
Source: ICF SH&E analysisSource: ICF SH&E analysis
17%
22%
21%
40%
16%
22%
22%
40%
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Asia Pacific active fleet is about 6,850 aircraft with over 14,600 enginesMRO MARKET PROFILE: ASIA/PACIFIC FLEET
excludes all Russian built aircraftexcludes all Russian built aircraftSource: ICF SH&E analysis; China/Far East includes China, Hong Kong, Macao, Japan, Mongolia, South Korea and TaiwanSource: ICF SH&E analysis; China/Far East includes China, Hong Kong, Macao, Japan, Mongolia, South Korea and Taiwan
2013 Asia Pacific Aircraft Fleet (total = 8,850)
Asia Pacifics single aisle fleet of 3,700 aircraft accounts for 54% of the fleet (vs. 51% for global feet)
The twin aisle fleet accounts for about 24% of the Asia Pacific aircraft fleet
The smallest fleet is regional jets with about an estimated 400 in total
The aircraft fleet carry ~14,600 enginesi.e., the average engines per aircraft is 2.13
Single Aisle, 54%
Twin Aisle 24%
Regional Jets 6%
Turboprop 16%
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The Asia Pacific fleet is expected add about 3,400 aircraft to reach 10,300 aircraft in 2022, a CAGR of 4.6%
MRO MARKET PROFILE: ASIA/PACIFIC FLEET
0
2,000
4,000
6,000
8,000
10,000
12,000
2013 2022
TurbopropRegional JetTwin AisleSingle Aisle
Fleet Growth 2013-2022
Source: ICF SH&E analysisSource: ICF SH&E analysis
CAGR
1.5%
5.6%
4.0%
5.5%
4.6% Average
10,30010,300
6,8506,850
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MRO MARKET PROFILE: 2013 ASIA PACIFIC MARKETSIZE
The 6,850 aircraft generate an MRO market of $16.4B (28% of global MRO spend) with engine MRO accounting for 40%
Asia Pacific MRO Spend (2013 USD Billions)
Engine, 40%
Airframe Heavy, 21%
Component 21%
Line 18%
$16.4B
Source: ICF SH&E analysis; China/Far East includes China, Hong Kong, Macao, Japan, Mongolia, South Korea and TaiwanSource: ICF SH&E analysis; China/Far East includes China, Hong Kong, Macao, Japan, Mongolia, South Korea and Taiwan
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$16.4
$26.5
$0
$5
$10
$15
$20
$25
$30
2013 2022
LineHeavy AirframeComponentsEngine
The Asia Pacific MRO market is expected to grow to $26.5B by 2022, at 5.5% per annum
MRO MARKET PROFILE: LONG TERM FORECAST ASIA/PACIFIC
Forecast in 2012 $USD, exclusive of inflation. Includes turbopropsForecast in 2012 $USD, exclusive of inflation. Includes turboprops
Global MRO Spend (2013 USD Billions)
CAGR
4.0%
5.7%
6.0%
5.7%
5.5% Average
Average growth is forecast to be 5.5% CAGR to $26.5B in 2022
Heavy airframe MRO see strong growth due to heavy checks becoming due by the 2022 time frame, as well as modifications
Component and engine MRO also grow faster than global average
Source: ICF SH&E analysisSource: ICF SH&E analysis
17%
20%
21%
42%
15%
21%
21%
42%
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$6.0
$4.2 $4.1$2.6 $2.6 $2.4 $1.8 $1.8
$0.0
$1.0
$2.0
$3.0
$4.0
$5.0
$6.0
$7.0
Asia/Pacific(excl China)
Middle East China EasternEurope (incl
CIS)Latin
AmericaNorth
AmericaAfrica Western
Europe
Absolute MRO growth in $ terms is emphatically in Asia/Pacific/China and the Middle East
MRO MARKET PROFILE: LONG TERM FORECAST
Forecast in 2012 $USD, exclusive of inflation. Includes turbopropsForecast in 2012 $USD, exclusive of inflation. Includes turboprops
Difference in $ MRO Spend, 2022 vs. 2013, By Region(USD Billions)
Source: ICF SH&E analysisSource: ICF SH&E analysis
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Asia Pacific MRO
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The MRO (and aerospace OEM) supply chain continues to globalizeASIA PACIFIC MRO
There are several drivers of this globalization: Market growth in
developing economies Local presence
enhances market access
Get behind customs barriers
Excellence in (or access to excellent) logistics has become a critical success factor
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Aerospace Investments In UAE
ASIA PACIFIC MRO
Slightly further from Asia, the UAE is becoming the Middle East hub for MRO
Bombardier/ExecuJetJV in Dubai (Service Centre/Spare parts
depot)
B/E Aerospace in Dubai (MRO/ Distribution)
Goodrich in Dubai and Abu Dhabi (MRO)
Chromalloy/Masaood JV in Dubai
(MRO)
Moog in Dubai (Distribution)
Thales/GAMCO JV in Abu Dhabi
(MRO)
GE/MubadalaJV in Abu Dhabi
(MRO)
Rolls Royce/ Mubadala JV in
Abu Dhabi (MRO)
EADS/Mubadala JV in Abu Dhabi
(composites manufacturing); JV
with Tawazun (alloys)
Finmeccanica/ Mubadala JV in Abu Dhabi (composites
manufacturing)
Sikorsky/ Mubadala in Abu Dhabi (military aviation MRO)
The broad-based initiative of the UAE to become an aerospace cluster is bearing fruit; Mubadala is an important catalyst
Several leading OEMs have made MRO investments; market clusters are emerging
Composites manufacturing capability is a key focus area
The key challenge for the UAE is human resources; most firms are heavily dependent on expensive expatriate labor
Source: ICF SH&E
Partnered TransworldAviation
distribution/MRO
Aerostructures plant
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ASIA PACIFIC MRO
Subang is the hub for MRO activities in Malaysia; MAEs main facility is at Subang so co-location makes sense
Subang is also a key hub for business aviation & rotary wing
Penang is a major electronics manufacturing hub in the region; Kedah and Melaka has seen some success in composites manufacturing
Malaysia has comparative advantages in availability of land, good infrastructure and lower labour costs
Source: ICF SH&E
Subang: AAR/AIROD JV (Landing gear
MRO)
Subang: Full-fledged regional hub for
maintenance and servicing
Bukit Kayu Hitam: Boeing/Hexcel JV
(Manufacture, sell and distribute composite parts for secondary
structures for Boeing commercial aircraft)
Subang: EADS SECA/MAE JV (PW100
engines MRO)Subang: Sales and
distribution centre of EC products; and MRO
service centreSubang: GE/MAS JV
(Repairs and overhauls for GE, CFM56, and PW4000
engines for MAS and other Asia-Pacific airlines
Subang: Jet Aviation/AIROD JV (FBO,
line maintenance, AOG and tenant services to local
and regional aircraft operators)
Klang: Hamilton Sundstrand/MAS JV (Overhaul and repair
of aircraft air management systems)
Subang: Hawker Pacific/ExecuJet JV
(Full handling services, VIP lounge and fuel provision)
Perai: Avionics integrated supply
chain activities
Petaling Jaya: MTU/Lufthansa Technik JV (Engine repair workshop)
Subang: P&W/MAE JV (Composite repair and
overhaul of engine nacelles)
Subang: Sabena/MAE JV (Component repair and overhaul) [MoU]
Subang: Manufacture composites
subassemblies
Malaysia is also developing a good and broad base for MRO
Melaka: CTLA: CTRM/CTL JV
(Composites testing)
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ASIA PACIFIC MRO
And while China has been very popular for manufacturing investments, it will also grow in importance as an MRO destination
Broad and deep manufacturing capability and comparative advantage in labor
The second most popular destination for OEMs to establish JVs or new manufacturing facilities
Also has a growing roster of second and third tier aerospace suppliers; some OEMs prefer arms length relationships with Chinese suppliers over direct investment
Manufacturing and raw material capabilities will grow as the indigenous aircraft industry continues to develop
Source: ICF SH&E
Selected Aerospace Investment In China
Tianjin: Composites
manufacturing
Shanghai: COMAC 919 manufacture
Harbin: ERJ145 Assembly
Harbin: EC175 design and production
Suzhou: Autoclaved
composite parts
Xian: Landing gear and engine nacelle
components
Nanjing: Design and production of ECS
Suzhou: Engine partsShanghai: Wheels and Brakes (C919)
Suzhou: Landing gear components
Xian: NacellesShanghai: ECS
Xiamen: Sensors, valves, nozzles
Chengdu: Precision sheet metal
Shengyang: Heat shields
Xian: turbine NGVs, turbine rings,
compressor seals Harbin: A350 composite parts
Tianjin: A320 Final Assembly Line
Xian: Electrical systems C919
Chengdu: Commsand Nav for C919
Shanghai: Fuel systems (C919)
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Singapore, Malaysia, China/HK are established aerospace clusters; gaps/opportunities, perhaps, exist in Indonesia, Thailand
ASIA PACIFIC MRO
wsj.com
Transport Minister Chadcharts fb post on 23 Aug 2013:
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Thank you
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