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C C A A B B L L E E A A N N D D A A D D A A P P T T E E R R M M A A N N U U A A L L (English) for... MPI – LAN ORD. NO. 9352-LAN MPI – USB ORD. NO. 9352-USB S5 – LAN ORD. NO. 9359-LAN
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Page 1: Mpi Lan Mpi Usb s5 Lan

CCAABBLLEE AANNDD AADDAAPPTTEERR MMAANNUUAALL (English)

for...

MPI – LAN OORRDD.. NNOO.. 99335522--LLAANN MPI – USB OORRDD.. NNOO.. 99335522--UUSSBB S5 – LAN OORRDD.. NNOO.. 99335599--LLAANN

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Cable And Adapter Manual

Content: 1.0 MPI – LAN 1.1 Description 1.2 System Requirements 1.3 Connection Possibilities 1.4 Installation 1.5 Operating Instructions 1.6 Control Elements 1.7 Menu Structure 1.8 Technical Data 2.0 MPI – USB 2.1 Description 2.2 System Requirements 2.3 Connection Possibilities 2.4 Installation 2.5 Operating Instructions 2.6 Control Elements 2.7 Menu Structure 2.8 Technical Data 3.0 S5 – LAN 3.1 Description 3.2 System Requirements 3.3 Connection Possibilities 3.4 Installation 3.5 Operating Instructions 3.6 Control Elements 3.7 Technical Data 4.0 PLC – VCom 4.1 Description 4.2 Installation 4.3 Operating Instructions 4.4 MPI – LAN Manager 4.5 S5 – LAN Manager 5.0 Troubleshooting 5.1 Frequently Asked Questions

Page 4 Page 4 Page 5 Page 7 Page 8 Page 11 Page 13 Page 17 Page 19 Page 19 Page 20 Page 22 Page 23 Page 26 Page 28 Page 33 Page 36 Page 36 Page 37 Page 39 Page 40 Page 42 Page 42 Page 43 Page 43 Page 46 Page 49 Page 50 Page 52

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Cable And Adapter Manual

1.0 MPI – LAN OORRDD.. NNOO.. 99335522--LLAANN

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Cable And Adapter Manual 1.1 Description

The MPI – LAN cable connects the computer with a MPI- or a Profibus-interface (PLC) by using a TCP/IP network. 1.2 System Requirements Computer: Supported Operating Systems: Windows 98/ME/NT/2000/XP Software

PLC – programming software (e.g. PG2000). PLC - VCom software (see chapter 4.0) Hardware

Network card 10/100MBit installed in the computer.

The network card must provide a RJ – 45 interface. Older network card types are often using BNC interfaces.

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Cable And Adapter Manual

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1.3 Connection Possibilities MPI – LAN directly connected to the computer.

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Cable And Adapter Manual

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MPI – LAN connected with the computer using a switch or hub.

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Cable And Adapter Manual 1.4 Installation Hardware Connect the MPI – LAN cable (short side) with the MPI interface (9 pins) of the S7 - PLC. The network connector from the long side of the cable (RJ – 45) should be connected as described: MPI – LAN cable to computer: Connect the network connector from the MPI cable to the network card interface (RJ – 45) of your computer. MPI – LAN cable to switch/hub: Connect the network connector of the MPI cable to the uplink port of your switch/hub. If you are using an auto-negotiated switch you can put the network connector into a free port of your choice. The PLC supports the cable with power. The cable provides an alternative power supply interface which can be connected by a 24V adapter. As soon as the cable is supported with power it shows its software version on the display and begins to test its internal components. Software To communicate with the PLC, please install the PLC-VCom software, as described in chapter 4.2. You also need a programming software (e.g. PG 2000) to work with the PLC.

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Cable And Adapter Manual 1.5 Operating Instructions

Be sure that your system is supported. If you do not know see chapter 1.2 System Requirements. Also be sure to have connected the cable correctly; otherwise see chapter 1.3 Connection Possibilities and/or chapter 1.4 Installation.

Step 1 configure the PLC – VCom software Start the PLC – VCom application. Press in the section state in the dialog the button “configure“. The assistant starts. Choose the desired MPI cable and click “OK“ to go on. If the connection is established the chosen cable is shown in the section state and on the left side you can see the status connected.

If you are having problems with using the PLC – VCom dialog, go to chapter 4.3 control elements of the PLC – VCom description.

Step 2 configure the cable

Take the cable and press the Enter –

Key . (Control elements see chapter 1.6). Navigate with the Up/Down – Keys until you reach

the “Menu Config”. Press Enter . In this menu search the submenu “MPI – BUS“ by pressing the

Up/Down – Keys . To enter press the Enter – Key . Navigate through the submenu “Baudrate“ and enter it.

Configure it to “Auto“ and confirm with the Enter - Key . Press the Left – Key to leave the submenu “MPI – BUS“. You are now in the “Config Menu“. Navigate until you see the menu

“PG/PC“. Select the submenu “Baudrate“. Configure “from PC“ so the cable will determine the speed automatically of the computer.

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Cable And Adapter Manual Step 3 configure a PLC application

a. SIMATIC Step 7 Manager b. PG 2000

a. SIMATIC Step 7 Manager a1. Start your SIMATIC Step 7 Manager by using the desktop link or the application entry in the start menu.

a2. In the menu “Options“ click “Set PG/PC Interface“. a3. A dialog appears. Mark “PC Adapter(MPI)“ or “PC Adapter(PROFIBUS)”. “PC Adapter(Auto)” is not supported. Now press “Properties“.

a4. In the register card “MPI“ choose the Transmission Rate “187,5 kbit/s“ in the section “Network Parameters”.

a5. The register card „Local Connection“ offers you the possibility to choose the COM – Port and to configure the speed of the MPI cable. Select the virtual COM – Port created by the PLC - VCom. Now configure to the list element „Transmission rate“ 19200. Confirm twice by pressing „OK“. Now you should be in the main window.

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Cable And Adapter Manual a6. Click “PLC“. In the drop-down menu click “Display Accessible Nodes “. The connection between the SIMATIC S7 Manager and the PLC is now established. A new window appears. Now you can edit the blocks of the PLC. b. PG 2000 b1. Start the PG 2000 Software by using the desktop link or by using the application entry in the start menu. b2. In the menu “Options“ click “Interfaces“. b3. A dialog appears. In the section “Interface“ you can configure the “PLC – Interface“ (COM – Port).

b4. Configure the baud rate in the section “Bus access“ to “19,2k“. Below change the value for PC-MPI to “187,5kBaud“. b5. Save your configuration by pressing “OK“.

b6. Now the software is ready to establish a connection to the PLC. Click the symbol “Open“ and afterwards press “PLC“. Alternative you can click “File“ “Open“ “PLC“.

The connection between PG 2000 and the PLC is now established. A new window appears. Now you can edit the blocks in the PLC.

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Cable And Adapter Manual Are there any problems? Just read Frequently Asked Questions in chapter 5.1.

1.6 Control elements a. Keys b. Default display (Menu Messages)

a. Keys

Key Name Description

ENTER Change menu and confirm input.

LEFT Go one menu level back. Cancel input (Input will not be saved).

RIGHT Select submenu.

UP Navigate upwards. Increments a value.

DOWN Navigate downwards. Decrements a value. b. Default display (Menu Messages)

First Line Second Line

Display description from left to right.

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Cable And Adapter Manual First Line

#02 there are two active stations on the MPI – BUS. PD letter definition of the PC - Baud rate.

Possible letters

Descriptions

PD 115,2k or baud rate recognition is active. P? Baud rate recognition and access way active. TD 115,2k or baud rate recognition is active.

(cable is configured as TS – adapter) PG 19,2k TS 19,2k (cable is configured as TS – adapter) Pg 38,4k Ts 38,4k (cable is configured as TS – adapter) pG 57,6k tS 57,6k (cable is configured as TS – adapter)

00 the station number of the MPI – cable. (Default is “0“) (In the SIMATIC Step7 software you can find it by clicking on “Extras“ “Configure PG/PC - interface“. In the following dialog click “Properties“. Now you can change in the registry card “MPI“ the “Address“ of the cable.) (In the PG 2000 software you can find it by clicking on “Options“ “Interfaces“. Near the bottom of the dialog you can change the “local address“ of the cable.) ▀ if this sign appears in the top of the first line, then the cable is communicating with the PLC. If this sign appears in the bottom of the first line it is communicating with the computer. Second Line ! (Exclamation mark) specifies the connection type to the PLC. Display Description ! Directly connected to the PLC. ? Not direct connected to the PLC. ! (inverse) Directly connected to the PLC with passive block of the PLC. ? (inverse) Not direct connected to the PLC with passive block of the PLC. 02 is the station number of a connected and active PLC in the MPI - Bus. Every 750 milliseconds (a ¾ second) another station is displayed, if more than one has been recognized.

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Cable And Adapter Manual AG specifies the protocol which is used to communicate with the computer:

Display Description AG Unknown because there is no connection or an older protocol version

is used. Ag v5.1 Protocol ag v5.0 Protocol

04 Shows the station number of the device, which actual is connected with the computer software (in this example station number 04). 1.7 Menu Structure

a. Graphical Description b. Info c. Bus d. Config

The menu messages is described in the previous chapter 1.6 Control Elements. Also it is recommended that you are involved in using the MPI cable. See chapter 1.6 Control Elements for being involved.

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Cable And Adapter Manual

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Cable And Adapter Manual b. Info

Select the menu “Info“ to choose, by pressing the Enter – Key , the sub menu “Version“. This menu shows you the operating system version of the cable. c. Bus

Select the menu “Bus“ to choose, by pressing the Enter – Key , the sub menu “Address “. With the Up/Down – Keys you can find the connected stations. The menu “Address “: The letters in the second line are describing the station:

Letter Description D The MPI cable is directly connected to

the PLC. A This station is active in the bus. P This station is passive in the bus, for e.g.

some OP’s, FM – blocks also MPI Bus – Slaves.

The numbers are the address of the station. d. Config

o Mode o Password o Default o Language o Protocol o PG/PC o MPI – BUS o IP Adr o Data

• Mode

Choose this menu to change the cables way of working. Available selections: “MPI – LAN“ – Normal MPI – LAN mode

“PPIMulti“ – S7 200 Multimaster mode “PPILAN19“ – S7 200 PPI 19.2KBaud “SOND_LAN“ - Special LAN baud rate “SOND_SER“ – Special Serial baud rate “PPILAN96“ – S7 200 PPI 9.6KBaud

• Password

Choose this menu to change the password of the cable – configuration. (Default: “0“).

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Cable And Adapter Manual • Default

Press the Enter – Key to load the default configuration.

• Language In this sub menu you can choose your desired language. Available selections “German“ und “English“.

• Protocol Change the protocol version. Choose “Auto“ if you want that the cable takes the configuration from the PG.

• PG/PC In this menu you can change the connection speed between the programming device and the computer. This works only by using a MPI – II cable with the serial plug connected to the computer. Available baud rates: “2400“, “4800“, “9.6k“, “19.2k“, “38.4k“, “57.6k“, “115.2k“. If you are using “from PC“ the cable takes the PG configuration.

• MPI – BUS You have to choose between these sub menus.

- Baudrate - Master - local No - HSA

- Baudrate

Change the speed of the MPI - Bus. Available baud rates: “Auto“, “19,2k“, “45,45k“, “93,75k“, “187,5k“,

“500k“, “1,5M“, “3M“, “6M“, “12M“. The baud rates “3M“, “6M“ and “12M“ can only be configured by cable.

- Master In the case that the cable is connected with only one passive station, configure “Master” to the cable to determine that the cable is configuring itself. In all other cases please configure “Multimaster“ to the cable.

- local No Changes the station number of the cable. Hexadecimal values of “00“ to “7E“ are available.

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Cable And Adapter Manual - HSA

HSA stands for Highest Station Address. Configure the highest station number to the cable which is connected to the MPI bus. Possible values: “from PC“, “15“, “31“, “63“, “126“. If you are using “from PC“ the cable takes the PG configuration.

• IP Adr Changes the IP address of the cable. With the cursor you can move from number to number. At least there are 4 x 3 numbers to change for a valid IP Address.

• Data Change to “Lock“ if you want that configuration data coming of the computer will be ignored. 1.8 Technical Data Type Technical Data Dimensions without cables

146x41x29mm (LxBxH)

Case type ABS, V0

Cable type UL2464, 28AWG, double shielded

Interfaces to the MPI – BUS Profibus PC

RS485 (19,2/93,5/187,5/500kBaud - 1,5/3/6/12MBaud) RS485 (9,6/19,2/45,45/93,75/187,5/500KBaud – 1,5/3/6/12MBaud) RJ – 45 (10/100MBit)

Supply Voltage DC + 24V ±20% The 24V will be taken out of the connected PLC or by external power supply.

Power reception Type I = 100mA by 24V (5V input are not used)

Output current 5V This 5V output does not drive any load and have a 100R resistor in his series. Use it only as bus termination.

Type of protection IP20

Galv. decoupling The internal electronic (and RS232) to the bus driver and also to the 24V input are decoupled. The shield of the MPI/PPI side to the RS232 side is connected through.

Order Description: MPI – LAN Cable 3m Ord. No. 9352-LAN

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Cable And Adapter Manual

2.0 MPI – USB OORRDD.. NNOO.. 99335522--UUSSBB

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Cable And Adapter Manual 2.1 Description The MPI – USB cable connects the computer via USB with a MPI interface (9 pin interface of the PLC). 2.2 System Requirements Computer: Supported Operating Systems: Windows 98SE/ME/2000/XP Software

PLC – programming software (e.g. PG2000) PLC - VCom software (see chapter 4.0) Hardware USB – interface type a

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Cable And Adapter Manual

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2.3 Connection Possibilities MPI – USB connected to the computer directly

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MPI – USB connected to the computer via USB Hub.

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Cable And Adapter Manual 2.4 Installation Hardware Normal installation (for programming) The MPI cable will be connected to the S7 PLC via the 9 pin connector (short side of the cable). The USB connector on the long side of the cable will be connected with the computer. MPI – USB as HMI (Human Machine Interface) – adapter The HMI – function provides the possibility to connect a operator panel (which has instead of a MPI interface a USB device and understands the HMI protocol) with a S7 PLC (300/400). Connect the cable between the terminal and the PLC. The HMI – protocol must be part of the operator panel. Power is taken of the USB – interface. As soon as the cable is supported with power it shows its software version and begins with a test of its internal components. Software To communicate with the PLC, please install the PLC-VCom software, as described in chapter 4.2. You also need a programming software (e.g. PG 2000) to work with the PLC.

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Cable And Adapter Manual 2.5 Operating Instructions

Be sure that your system is supported. If you do not know see chapter 2.2 System Requirements. Also be sure to have connected the cable correctly; otherwise see chapter 2.3 Connection Possibilities and/or chapter 2.4 Installation.

Step 1 configure the PLC – VCom software

Start the PLC – VCom application. Press in the section state of the following dialog the button “configure“. The assistant starts. Choose the desired MPI cable and click “OK“ to go on. If the connection is established the chosen cable is shown in the section state and on the left side you can see the status connected.

If you are having problems with using the PLC – VCom dialog, go to chapter 4.3 Control Elements of the PLC – VCom description.

Step 2 configure the cable

Take the cable and press the Enter –

Key . (Control elements see chapter 1.6). Navigate with the Up/Down – Keys until you reach

the “Menu Config”. Press Enter . In this menu search the submenu “MPI – BUS“ by pressing the

Up/Down – Keys . To enter press the Enter – Key . Navigate through the sub menu “Baudrate“ and enter it.

Configure it to “Auto“ and confirm with the Enter - Key . Press the Left – Key to leave the submenu “MPI – BUS“. You are now in the “Config Menu“. Navigate until you see the menu

“PG/PC“. Select the submenu “Baudrate“. Configure “from PC“ so that the cable determines the speed automatically of the computer.

Confirm with Enter and press Left to get out of the “PG/PC” menu.

Navigate through the “USBCurnt” menu and configure it to “360 mA”

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Cable And Adapter Manual Step 3 configure an PLC application

a. SIMATIC Step 7 Manager b. PG 2000

a. SIMATIC Step 7 Manager a1. Start your SIMATIC Step 7 Manager by using the desktop link or the application entry in the start menu.

a2. In the menu “Options“ click “Set PG/PC Interface“. a3. A dialog appears. Mark “PC Adapter(MPI)“ or “PC Adapter(PROFIBUS)”. “PC Adapter(Auto)” is not supported. Now press “Properties“.

a4. In the register card “MPI“ choo

se s“

The register card „Local Connection“ offers

I

ure

onfirm twice by pressing „OK“. Now you

6. Click “PLC“. In the drop-down menu click “Display Accessible Nodes “.

the Transmission Rate “187,5 kbit/ in the section “Network Parameters”.

a5. you the possibility to choose the COM – Port and to configure the speed of the MP cable. Select the virtual COM – Port created by the PLC - VCom. Now config to the list element „Transmission rate“ 19200. Cshould be in the main window.

a

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Cable And Adapter Manual The connection between the SIMATIC S7 Manager and the PLC is now established. A new window appears. Now you can edit the blocks of the PLC. b. PG 2000 b1. Start the PG 2000 Software by using the desktop link or by using the application entry in the start menu. b2. In the menu “Options“ click “Interfaces“. b3. A dialog appears. In the section “Interface“ you can configure the “PLC – interface“ (COM – Port).

b4. Configure in the section “Bus access“ the Baud rate to “19,2k“. Below change the value for PC- MPI to “187,5kBaud“. b5. Save your configuration by pressing “OK“.

b6. Now the software is ready to establish a connection to the PLC. Click the symbol “Open“ and afterwards press “PLC“. Alternative you can click “File“ “Open“ “PLC“.

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Cable And Adapter Manual The connection between PG 2000 and the PLC is now established. A new window appears. Now you can edit the blocks of the PLC.

Are there any problems? Just read Frequently Asked Questions in chapter 5.1.

2.6 Control Elements a. Keys b. Default Display (Menu Messages)

a. Keys

Key Name Description

ENTER Change menu and confirm input.

LEFT Go one menu level back. Cancel input (Input will not be saved).

RIGHT Select submenu.

UP Navigate upwards. Increments a value.

DOWN Navigate downwards. Decrements a value.

Are there any problems? Just read the chapter 5.1.

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Cable And Adapter Manual b. Default Display (Menu Messages)

First Line Second Line

Description of left to right.

First Line

#02 there are two active stations on the MPI – BUS PU letter definition of the PC Baud rate.

Possible letters

Descriptions

P? Baud rate recognition and access way active. PU USB connection

00 station number of the MPI cable. (Default is “0“) (In SIMATIC Step7 Software you can find this in “Extras“ “Configure PG/PC - interface“. Click “Configuration“. In the registry card “MPI“, you can change the address of the cable.) (In PG 2000 Software you can find this in “Options“ “Interfaces“. At the bottom of the dialog you can change the “local address“ of the cable.) ▀ is this sign at the top of the first line, then the cable is communicating with the PLC. If this sign is at the bottom of the first line, then the cable is communicating with the computer. Second Line ! (Exclamation mark) specifies the connection type to the PLC. Display Description ! Directly connected to the PLC. ? Not direct connected to the PLC. ! (inverse) Directly connected to the PLC with passive stations which are not in the

Token Ring. ? (inverse) Not direct connected to the PLC with passive stations which are not in

the Token Ring. 02 station number of active and connected stations in the MPI – Bus. Every 750 milliseconds (a ¾ second) another device will be displayed, if more than one station has been recognized.

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Cable And Adapter Manual AG the kind of protocol which is executed by the cable to communicate with the computer.

Display Description AG Unknown because there is no communication or an older protocol

version (lower than 5.0) is used. Ag v5.1 Protocol ag v5.0 Protocol

04 Shows the station number of the device which is actually connected with the PC software (in this case station number 04). 2.7 Menu Structure

a. Graphical Description b. Info c. Bus d. Config

The menu messages is described in the previous chapter 1.6 Control Elements. Also it is recommended that you are involved in using the MPI cable. If you are not go back to chapter 1.6 Control Elements.

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Cable And Adapter Manual b. Info

Select the menu “Info“ to choose, by pressing the Enter – Key , the sub menu “Version“. This menu shows you the operating system version of the cable. c. Bus

Select the menu “Bus“ to choose, by pressing the Enter – Key , the sub menu “Address“. With the Up/Down – Keys you can display the connected stations. The menu “Address“: The letters in the second line are describing the station:

Letter Description D The MPI cable is directly connected to

the PLC. A This station is active in the bus. P This station is passive in the bus, for e.g.

some OP’s, FM – blocks also MPI Bus – Slaves.

The numbers are the address of the station. d. Config

• Mode • Password • Default • Language • Protocol • PG/PC • MPI – BUS • USBCurnt • Data

• Mode

Choose this menu to configure the cable mode. Available modes: “MPI SER“ – MPI serial mode “PPIUSB19“ – PPI USB 19.2 KBaud “SOND USB“ – Special USB baud rate “SOND SER“ – Special serial baud rate

“PPIUSB96“ – PPI USB 9.6KBaud “PPI 19K2“ – PPI 19,2KBaud

“PPI 9K6“ – PPI 9.6KBaud “MPI USB“ – MPI USB mode

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Cable And Adapter Manual • Password

Choose this menu to change the configuration password.

• Default

Press the Enter – Key to change the cable configuration to default.

• Language In this menu you can choose the language of your choice. Choose between “German“ and “English“.

• Protocol Change the protocol version. Choose “Auto“ if you want that the cable takes the configuration from the PG.

• PG/PC In this menu you can change the connection speed between the programming device and the computer. This works only by using a MPI – II cable with the serial device connected to the computer. Available baud rates: “2400“, “4800“, “9.6k“, “19.2k“, “38.4k“, “57.6k“, “115.2k“. If you are using the cable takes the PG configuration.

• MPI – BUS You have to choose between these sub menus.

- Baudrate - Master - local No - HSA

- Baudrate

Change the speed of the MPI - Bus. Available baud rates: “Auto“, “19,2k“, “45,45k“, “93,75k“, “187,5k“,

“500k“, “1,5M“, “3M“, “6M“, “12M“. The Baud rates “3M“, “6M“ and “12M“ can only be configured by cable.

- Master In the case that the cable is connected with only one passive station, configure “Master” to the cable to determine that the cable is configuring itself. In all other cases please configure “Multimaster“ to the cable.

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Cable And Adapter Manual - local No

To change the station number of the cable. Hexadecimal values of “00“ to “7E“ are available.

- HSA HSA stands for Highest Station Address. Configure the highest station number to the cable which is connected to the MPI bus. Possible values: “15“, “31“, “63“, “126“. If you are using the cable takes the PG configuration.

• USBCurnt When connecting the cable with the USB interface the USB interface tells the cable how much power it can take. With this menu you can change this configuration. Available value: 000mA Only for MPI-II. Because this cable take its power out of the SPS. The MPI – USB cable always takes 360mA. 360mA Default - value. The cable takes power out of the USB interface.

Some computers are blocking the drivers for the communication if the USB HUB cannot provide enough power.

• Data Change to “Lock“ if you want that configuration data coming of the computer will be ignored.

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Cable And Adapter Manual 2.8 Technical Data Description Technical specifications Dimensions without cables

146x41x29mm (LxWxH)

Case type ABS, V0 Cable type UL2464, 28AWG, double shielded Interfaces to MPI – BUS PC

RS485 (19,2/93,5/187,5/500kBaud - 1,5/3/6/12MBaud) USB 1.0 Type A-A cable

Supply Voltage DC + 24V ±20% The 24V will be taken out of the USB - interface.

Power reception Type. I = 360mA by 5V Output current 5V This 5V output does not drive any load and have a 100R

resistor in his series. Use this only as bus termination. Type of protection IP20 Galv. decoupling The internal electronic to the bus driver and also to the

24V input are decoupled. The shield of the MPI/PPI side to the USB side is connected through.

Ordering description: MPI – USB – cable 3m Ord. No. 9352-USB MPI – USB – cable 5m Ord. No. 9352-USB.05m Pinning (USB) PC Pin No.

Short form Description Direction (cable – view)

1 Vcc Power supply Input 2 D- Data line - Input and output 3 D+ Data line + Input and output 4 GND Ground Input Important: Please do not lengthen this side, this side also supports the 5V power supply (max. cable length are 5 meters)

A longer cable would decrease the quality of the signal on the bus and may cause several errors in the transmission!

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Cable And Adapter Manual Pinning (MPI) PLC Pin. No.

Short form Description Direction (cable – view)

1 NC Not connected 2 M24V Ground 24V Input 3 Ltg_B Data line B Input and output 4 RTS-AS Ready to send of AS Input 5 M5V Ground 5V Input 6 P5V 5V Output Output 7 P24V 24V Input Input 8 Ltg_A Data line A Input and Output 9 RTS-PG Ready to send of AS Output Shield At both SUB – D cases Note: The SUB – D plugs are shielded. The RTS-AS and the M5V must lie on this shield to detect stations. P5V is a output of the cable and is needed for bus terminating reasons. These 5V are usable and secured with a 100R resistor. Important: Do not lengthen this side. This side leads both 24V and 5V. This would decrease the quality of the signal on the bus.

To lengthen the MPI USB cable, please supply the cable externally with 24V power, and lengthen only signals Ltg_A and Ltg_B 1:1. Be sure to put the shield on the SUB – D plug. Also be sure to use terminating resistors where applicable (at the bus ends).

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Cable And Adapter Manual

3.0 S5 – LAN OORRDD.. NNOO.. 99335599--LLAANN © by PI 2004 Page 35

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Cable And Adapter Manual 3.1 Description

The S5 – LAN module connects the computer with the S5 PLC via network or directly. 3.2 System Requirements Computer : Supported Operating Systems: Windows 98/ME/NT/2000/XP Software

PLC – programming software (e.g. PG2000) PLC - VCom software (see chapter 4.0) Hardware Network card 10/100MBit installed in the computer.

The network card must provide a RJ – 45 interface. Older variants often work with BNC interfaces..

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3.3 Connection Possibilities S5 – LAN module directly connected to the computer.

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S5 – LAN module connected to the computer using a switch or hub.

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Cable And Adapter Manual 3.4 Installation Hardware The S5 – LAN module will be plugged in directly on the S5 PLC. Use the network interface as described below: S5 – LAN to switch/hub Connect the network cable of the S5 LAN module to the switch/hub. If you are using a crosslink cable, connect this cable to the uplink port of the switch/hub. If you are using an auto-negotiating switch you can put the network cable to a free port of your choice. S5 – LAN to computer Use a crosslink cable to connect the S5 LAN module with the computer, directly. Power is taken of the PLC. Alternatively the module can take the power of a 24V external power supply (if the PLC does not have a 24V power supply e.g. AG-90U and AG-100U). Software To communicate to the PLC, please install the PLC-VCom software, as described in chapter 4.2. You also need a programming software (e.g. PG 2000) to work with the PLC.

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Cable And Adapter Manual 3.5 Operating Instructions

Be sure that your system is supported. If you do not know see chapter 3.2 System Requirements. Also be sure to have connected the module correctly; otherwise see chapter 3.3 Connection Possibilities and/or chapter 3.4 Installation.

Step 1 configure the PLC – VCom software

Start the PLC – VCom application. Press in the section state of the following dialog the button “configure“. The assistant starts. Choose the desired MPI cable and click “OK“ to go on. If the connection is established the chosen cable is shown in the section state and on the left side you can see the status connected.

If you are having problems with using the PLC – VCom dialog, go to chapter 4.3 control elements of the PLC – VCom description.

Step 2 configure the PLC programming software (PG 2000) a1. Start the PG 2000 Software by clicking on the desktop link or on the application entry in the start menu. a2. Left click in the dialog “Options“ on “Interfaces“.

a3. A new dialog appears. In the section “Interface“ you find the “PLC – interface“ where you can change the COM - Port. a4. Configure your network card in the section “Bus access“ in the list element “H1- Access with following network cards“. a5. Save your configuration with “OK“.

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Cable And Adapter Manual 6. Now the software is ready for a first start of communication.

ards

vely you can

The connection between the PLC and PG 2000 is now established. A new window

Click the symbol “Open“ and afterw on the button “PLC“. Alternati go by Menu “File“ “Open“ “PLC“.

appears. Now you are ready to edit the blocks of the PLC.

there any trouble? Then read the chapter 5.1 Frequently Asked Questions.

Is

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Cable And Adapter Manual 3.6 Control Elements

ED for 10MB network L LED for 100MB network

Communication status S5

Reset the LED off: Device off or is boohardware

ting ratconfigu ion

LED on: Module is online.

24V plug for external power supply.

oth network LED’s (10MB/100MB)

are reacting identical.

).

eset the hardware configuration

BLED off: not connected. LED on: connected (LINKLED blinking: working. R by using a thin stick (like an office clip). Put the

ck out of the

.7 Technical Data

escription Technical specifications

stick in the thin hole beside the status LED. Wait two seconds until the communication status LED begins to blink. Now you can remove the stihole. The module resets itself and starts with the configuration “DHCP/AutoIP” and “auto Subnet”. As soon as the communication LED is on, the module is ready for work. 3 DDimension without cables 42x15x65mm (LxWxH)

Connection 10/100 MBit (automatically recognized)

Included S5 – LAN module Virtual COM – Port

External Supply Voltage 24V DC, max. 80mA

for Windows

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4.0 PLC – VCom 4.1 Description

he PLC – VCom software creates a new, virtual COM – Port in your system. With

e the PLC – VCom software installed:

- MPI – LAN Cable - Ord. No. 9352 - LAN

o. 9352 + 9352.1

.2 Installation

a. Insert the MEGA TOOLBOX Disc in your CD-

. Wait until the PLC MEGATOOL BOX

Tthis COM – Port created, your PLC – programming software (e.g. PG 2000) can connect with your cable/module. These cables/modules need to hav

- MPI – USB Cable - Ord. No. 9352 - USB - MPI – II Cable (USB – Operating) – Ord. N- S5 – LAN Module – Ord. No. 9359 - LAN

4

ROM drive appears (picture to the left).

the MEGATOOL BOX does not xe

b. If you are using Windows 98, please press the

. After choosing language the welcome

a

Ifappear, please start the file Mega.eon your MEGATOOL BOX – Disc.

button “PLCVCom Win98“. Otherwise if you are using Windows NT/2000/XP press the button “PLCVCom Win2K/XP“.

c dialog appears in the chosen language. Click “Next“ to define the installation path (see right picture). This can be done with click “Browse…”. If you are ready press “Next“ to go on.

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Cable And Adapter Manual

d. In the next dialog you can choose the

e. After installation you will be asked to

program folder for your start menu. Go on with “Next”.

All files will be copied now. This can take a while on older systems.

install the MPI - USB drivers. If you want this, please connect first your MPI – USB Cable with your pc, before

f. On Windows XP this dialog appears while

g. After the driver has been

clicking “Yes”. Otherwise click “No” and go to step h. (Only for MPI – USB and/or MPI – II cable)

installation (see left picture). It is the “Windows Driver Qualifying Question”. Press “continue installation“ to go on.

installed, please disconnect your MPI – USB Cable and than connect it again. This loads

. You should answer the

t

hts

”.

the new installed driver. “OK” to go on.

h next question with “Yes” if you want tha only users with administration rig are able to use PLC – VCom, otherwise click “No

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i. Choosing the COM – Port can be difficult, port

If you are not sure which port is unused, press “OK“. Later you can start this

The installation

o use the installed PLC – VCom software you have to reboot your system

because you must be sure that the chosen is unused. If the chosen COM – Port is used by another program the PLC – VCom software cannot communicate with your cable/module.

dialog again by clicking in the application folder of your start menu on “SelectCOM”.

j. ends with a click on “OK”.

T on Windows 98. On Windows 2000/XP you just have to start the application.

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Cable And Adapter Manual 4.3 Operating Instructions

eside your watch, in your Windows – Taskbar, appears a new Symbol. This one is

shows the actual connection status with your cable/module.

tatus description:

LC – VCom is connected with your cable/module and operational.

LC – VCom is not connected.

hile communicating with your cable/module the status changes frequently.

Send status:

Bfor the PLC – VCom software. It S

P P

W Receive status:

dule n.

The red symbol indicates that sending/receiving data has been failed.

Data is send to the cable/mo D ed from the ata is receivif this one is green. cable/module if this one is gree

f this error appears too often. Read the FAQ in chapter 5.1.

I

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With a click on this sym

In the

In the section – program the first thing you will find is the button “Exit”. This button closes the program and the COM – Port.

The sector virtual Portshows the COM – Port.

section - statethe first thing to seeis the cable – type.

Right beside the cable - tthe connection - status.

bol

Switch theto english/

Ifth

ype

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start the PLC – VCom Dialog.

The software wich used the COM – Port.

“Minimize” the dialog. This button does not close the program. It just minimizes the program. You will find the PLC – VCom symbol in the Windows – taskbar beside the

“Language”german.

Click “configure“ to search or choose a cable/module.

the cable/module is connected to a network e IP – adress of the cable appears here.

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Cable And Adapter Manual Press “configure“ in the PLC – VCom dialog to communicate with your cable/module. An assistant appears. Every cable/module that can be found will be listed here. Select a cable with click and it will be marked blue. By pressing “OK“ the PLC - VCom software connects with the chosen one. With a click “search“ you are sending an broadcast to every cable/module that is connected with your network or your system. Every responding cable/module will be inserted to the list.

2

3

4

1

1

If you already know the “IP – address” of your cable/module you can write it into this dialog element if “manuelle Eingabe“ is active.

2

If “manuelle Eingabe“ is active this Drop-Down element appears active, too. It offers you the ability to change the LAN - Type.

3

If LAN – Type S5 – LAN is chosen, another dialog element appears. This one is for the S5 – PG – Port.

4

Convert “kein Netzwerk“ to active if your cable/module is not connected to your network.

With a press on “OK“ the PLC – VCom software connects to the cable/module. Also it updates the dialog content. In the section - state the chosen cable/module appears and the connection status changes to connected. If this is not true, please go to chapter 5.1 FAQ.

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Cable And Adapter Manual The PLC – VCom software package includes the MPI – LAN and the S5 – LAN Manager. Both are offering you a comfortable way to manage the IP – addresses from your cables/modules. 4.4 MPI – LAN Manager On start up the manager searches automatically for all network cables. Mark an entry with a click blue. With a press on “search“ you are sending a broadcast to all cables that are connected with your network. Every responding cable will be added to the list.

1

1

2

Click “configuration“ to start the following dialog. This one offers you the ability to enter the IP – address and the

name of the cable. Press “OK“ to save the configuration.

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Cable And Adapter Manual 4.5 S5 – LAN Manager This list contains all available modules. The program does not search for them on start up so you must press “Suche im lokalem Netz“ or “Suche bestimmte Adresse“. Every entry can be marked blue with a click. With a click the button “Suche im lokalem Netz“ you are sending an broadcast to all modules that are connected with your network. Every module that responds will be added to the list. If you already know the IP – address of your S5 – LAN module click “Suche bestimmte Adresse“. In the next dialog type in the IP – address and search for it by pressing “search” (as shown in the picture below).

1

2

3

4

1

2

5

Click “Einstellungen“ To change the properties of the S5 – LAN module. “OK“

3

saves the properties and closes the dialog.

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Cable And Adapter Manual Gerätename The device name can be a text of your choice. It identifies your module. S5-PG-Port TCP/IP – Port number. This port controls the communication between S5 and PD. This must not be changed at all. S5-Server-Port TCP/IP – Port number. This port controls the S5-LAN-LINK protocol/VIPA – protocol. DHCP/AutoIP If this box is active the module searches on start up a DHCP – Server. If no server can be found after 3 tries (can take some seconds), the module searches for an IP – address of the „Auto-IP“ address range. auto Subnet If active, the module is calculating the subnet – mask automatically. For example the valid subnet – mask for 192.168.0.80 is 255.255.255.0. In this case the dialog element Subnet – Mask can be empty. IP-Adresse The IP – address can be typed in here. (If “DHCP/AutoIP” is not active). Subnetz-Maske Here you can change the subnet – mask. If you enter 0.0.0.0 the „auto Subnet“ – routine is used. Default-Gateway The IP – address of the router (if you are using the LAN – module on a router). Press “Firmwaredatei laden“ to load a (*.bin) file which is a operating system for the S5 LAN module. Dateipfad, Version and Datum will be shown in the 4 Firmwareinfo section. If you have problems with your S5 – LAN operating system, click the button “Firmwaredatei senden“ to send a firmware file loaded as described in Point 4 to the module. The module updates it is operation system

5

automatically. NOTICE: Only update the S5 LAN operating system if there are problems with the old one.

While sending the firmware file to the module do not disconnect the module from the power supply or the network. Doing so will cause a crash and there will be the danger that the module will not work correct.

Take care that the IP – address of your cable/module (does not matter which LAN - device) is corresponding with the IP – address of your computer and is

only given for the specified device. If you are not sure which IP – address to use ask your network administrator.

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5.0 Troubleshooting 5.1 Frequently Asked Questions Q: When connecting to a cable this error message appears. Why?

A: The meaning of this error message is that the subnet mask (defined by your computer) defines a too small area for use. The IP address from your computer uses an bigger area than defined by the subnet mask. In fact that the subnet mask masks this IP address out, the cable cannot be recognized. There are two ways for solving this problem: 1. Solution: Change the IP address from your computer so that it is in the area defined by the subnet mask. To make this example connectable we had to change the IP address of the computer to 192.168.001.100. 2. Solution: Alternatively you can rearrange the defined area of the subnet mask, so that the IP address from your computer can be recognized by the cable. In this example we need to change the subnet mask to 255.255.252.000 (the 002 of the computer IP address is meaningful, because the 2 is binary 10, so the subnet mask masks this IP out because of 255. To correct this mistake we have to rearrange the area of the subnet mask by changing the second value of the right to 252. Binary this is 11111100 (you remember the 002 (binary 10) ). With this subnet mask active we arranged the valid IP address area from 192.168.000.XXX to 192.168.003.XXX.

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