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Delivering Customized Service MOXIETEK E&I SERVICES TESTING & CALIBRATION PRE-COMMISSIONING & COMMISSIONING ANNUAL MAINTENANCE & RETROFITTING OPERATION AND MAINTENANCE OF E&I FIELD EQUIPMENTS THIRD PARTY MAN POWER SUPPLY TRAINING AND CONSULTANCY
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MOXIETEK E&I SERVICES · delivering customized service moxietek e&i services testing & calibration pre-commissioning & commissioning annual maintenance & retrofitting operation and

Apr 16, 2020

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Page 1: MOXIETEK E&I SERVICES · delivering customized service moxietek e&i services testing & calibration pre-commissioning & commissioning annual maintenance & retrofitting operation and

Delivering Customized Service

MOXIETEK E&I SERVICES

TESTING & CALIBRATION

PRE-COMMISSIONING & COMMISSIONING

ANNUAL MAINTENANCE & RETROFITTING

OPERATION AND MAINTENANCE OF E&IFIELD EQUIPMENTS

THIRD PARTY MAN POWER SUPPLY

TRAINING AND CONSULTANCY

Page 2: MOXIETEK E&I SERVICES · delivering customized service moxietek e&i services testing & calibration pre-commissioning & commissioning annual maintenance & retrofitting operation and

www.moxietekgroup.com

MOXIETEK GROUP, a Chennai based engineering company has

been started with the highly reliable as well as effectual engineers.

MOXIETEK provides customized service to fit customer needs in

the field of electrical and instrumentation namely Testing,

Calibration, Pre-Commissioning, Commissioning and Operation &

Maintenance for all power and infrastructure.

Electrical Equipment Testing & Commissioning

Specialized Electrical Equipment Testing and Analysis

Annual Maintenance & Retrofitting of Electrical Equipments

Solar Power projects (ETC & Operation and Maintenance)

Installation of Field Control Instruments, Calibration and Commissioning

Third Party Manpower supply

Training E&I – Testing & Commissioning and Calibration

Consultancy

SERVICES AT A GLANDS

Briefing MOXIETEK E&I SERVICES

Our skilled professional are competent to perform Testing & Commissioning work up to 765kV class. Our professional

undergo continuing education to maintain the IS level and keep knowledge of the latest technique and technologies in the

testing field. Our professional are also trained in electrical safety to work near the energize (or) de-energize electrical

equipment’s.

MISSION STATEMENT

VISION

MISSION

High quality affordable field services

Create and cultivate long-term relationship with clients

Adapt immediately to the new technologies

Achieve complete customer satisfaction

Improve our service continuously

Maintain professional relationship with our dedicated field engineers by encouraging on going communication

to achieve the highest standard of performance

The Vision at MOXIETEK E&I SERVICES is of a highly trained and efficient team of engineers ready for servicing in quality

assured and quick completion of projects as per customer needs concern

At MOXIETEK E&I SERVICES every person in our company as a member of the team and a team player, with the

expectation and need that they perform their duties to their fullest capacity and potential. Our objective is a commitment

to the highest quality and customer satisfaction. We will provide the service in a trained professional and rapid customer

service.

Page 3: MOXIETEK E&I SERVICES · delivering customized service moxietek e&i services testing & calibration pre-commissioning & commissioning annual maintenance & retrofitting operation and

www.moxietekgroup.com

ELECTRICAL EQUIPMENT TESTING & COMMISSIONING

LIST OF ELECTRICAL EQUIPMENT FOR TESTING & COMMISSIONING :

Current transformer

Potential Transformer

Circuit Breaker / GCB

Isolator

Earth Switch

Power/Aux/Dry type Transformer

Bus duct

Voltmeter, Ammeter

MCCB

CVT

Generator

Auxiliary Relays

HV / LV Cables

OLTC / RTCC

LVAC / PMCC / 3.3KV to 66KV Switchgear panels

Earth Pit

33KV to 765KV GIS / AIS

Battery charger

NGR / Turret CT / Neutral CT

ACDB / DCDB

Capacitor Bank

LV / MV Motors

Our skilled Professionals deliver customized services to fit customer needs. We provide our customers with a professional

of degreed and certified engineers who are trained and experienced in performing specification of testing in compliance with

industry standards. Our field engineers meet the rigorous Indian Standards of the Electrical Testing.

Our Field Engineers also undergo continuing education, to maintain the IS level, and keep abreast of the latest

techniques/technologies in the testing field.

Our organization gives safety training of all engineers who work near energized or de energized electrical equipment.

We are so serious about safety that we pioneered the integrity of testing and the necessity of standards and certifications

that ensure the safety of our facility and our employees.

Our engineers undergo Electrical Safety Training, along with how to select and use the proper electrical protective

equipment (EPE). They also participate in mandatory safety sessions & safety meetings as & when conducted. We also

provide not only training, but properly selected, rated and tested electrical protective equipment.

Page 4: MOXIETEK E&I SERVICES · delivering customized service moxietek e&i services testing & calibration pre-commissioning & commissioning annual maintenance & retrofitting operation and

www.moxietekgroup.com

SPECIALIZED ELECTRICAL EQUIPMENT TESTING AND ANALYSIS PROTECTION

DIAGNOSTICS EQUIPMENTS

Protection Team is specializes in Configuring, Testing and commissioning of

Numerical Relays from various manufacturers like ABB, SIEMENS, GE, EASUN

REYROLLE, L&T, VAMP, NARI, BECKWITH, SEL, C&S, etc., and all type of

electrostatic.

Protection team extend its support for commissioning as well as PLC/SCADA

automation activities. Protection team endow with a variety of services in the

field of Protection right from Over current, Earth fault to Bus bar protection

Which includes configuration, testing, commissioning and maintenance team.

Our test kits like OMICRON, DOBLE, MEGGAR, FREJA, etc., With all necessary

software’s. To keep abreast with ever increasing sophistication of equipment

and systems, our engineers undergo specialized training programmes to acquire

wide ranging skills and expertise in the field. Thus, with a specially trained team,

This Division well enough to execute any type of protection relay testing in a

professional manner meeting with international standards and specification.

Tan delta and Capacitance

Measurement

Sweep Frequency Response

Analysis

Circuit Breaker Analyser

Dew Point Measurements

BDV and other Oil testing

Power Quality Analyser

Thermal Imaging

Vibration Measurement

Noise level Measurement

PD / VLF

Page 5: MOXIETEK E&I SERVICES · delivering customized service moxietek e&i services testing & calibration pre-commissioning & commissioning annual maintenance & retrofitting operation and

www.moxietekgroup.com

ANNUAL MAINTENANCE & RETROFITTING OF ELECTRICAL EQUIPMENTS

LIST OF MAINTENANCE TESTING

Annual Maintenance Contract team is systematic reliable system which is concentrating on maintenance testing of all

electrical equipments and schemes by periodically on every year for substations, Power plants and all process plants. Uncer-

tainly of protection tends to major breakdowns which will cause huge loss in production as well as damages the system

equipments. We could have been avoided that kind of breakdowns by proper maintenance of protective equipments and

protection schemes.

Annual Maintenance testing of relays, Current Transformers, Potential transformers, Circuit

breakers, Earth pits, Transformers and calibration of meters during shutdown

Periodical Maintenance (Healthiness Check)

Breakdown Maintenance (Fault finding Inspection)

Operation Maintenance (Regular Maintenance)

Overhauling & Testing of ACB’s

LIST OF RETROFITTING

Retrofitting of old type electro mechanical relays in to advanced numerical relays

Replacement of old breakers & busbars

Modification of schemes

Page 6: MOXIETEK E&I SERVICES · delivering customized service moxietek e&i services testing & calibration pre-commissioning & commissioning annual maintenance & retrofitting operation and

www.moxietekgroup.com

SOLAR POWER PROJECTS (ETC & OPERATION AND MAINTENANCE)

A. TESTING (AC SIDE) :

B. TESTING (DC SIDE) :

C. COMMISSIONING :

Testing of all AC electrical equipments like Indoor Switchgear panels (CT, PT, CB, Numerical relays, Aux Relays, Surge

Arrestor, ACDB, Dry type Transformer, etc.,). Outdoor switchyard equipments (CT, PT, SF6 CB, Isolator, Earth Switch,

Lightning arrestor, Power transformer, Earth pit, NGR, etc.,)

Testing of all DC equipments like HT Cables, Battery bank, Battery chargers, DCDB, DC String testing follows IR Test,

Polarity Test, Floating current, Short circuit current, Open circuit voltage, DC Power measurement, Irradiation, Tem-

perature (Ambient & Normal), IV Curve tracing, Earth resistance, etc.,

Test all electrical and electronic components of the system before using it. Follow the instructions in the manuals supplied

with the components and equipment. Commission and Maintenance works should only be performed by specialized and

properly trained personnel.

Check the Open Circuit Voltage of every string of modules connected in series with a digital multimeter. The measured

overall values should correspond to the sum of the Open Circuit Voltage of the individual modules.

Be aware that the measured overall voltage can be lower than expected, due the normal decrease of Open Circuit Voltage

of the individual modules, caused by the temperature rising of solar cells or low irradiance. The rated voltage at STC will

be found in the nameplate or technical datasheet of the module type used in the PV system.

In any case, the measured overall voltage should be never below 20% of the estimated one. Excessively low voltage is

typically caused by improper connections at the terminals or defective bypass diodes. Technical Service if the problem

cannot be resolved. Once the commissioning has been executed, check the operating current through every series of the

PV installation. It can be measured directly by a DC clamp meter. All measurements should be in the same value range,

but they may vary from the maximum current measured at STC specified in the datasheet. The measured values are

dependent on the solar inverter, but they should be proportional to the solar irradiance present at the moment

Page 7: MOXIETEK E&I SERVICES · delivering customized service moxietek e&i services testing & calibration pre-commissioning & commissioning annual maintenance & retrofitting operation and

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D. MAINTENANCE :

We recommends the following maintenance in order to ensure optimum performance of the module:

Check the electrical and mechanical connections every six months to verify that they are clean, secure and undam-

aged;

Check that mounting hardware, terminal screws and grounding components are tightly secured with no

corrosion;

Check that modules are not shaded by vegetation or any unwanted obstacles;

Do not touch live parts of cables and connectors;

Use appropriate safety equipment (insulated tools, insulating gloves, etc.) when handling modules;

If any problem with the system or individual module arises, have them investigated by a competent specialist;

Replacement modules must be the same type of those to be replaced;

Modules generate high voltage when exposed to sunlight. Please cover the front surface of modules with an opaque

non scratch material when repairing. Repairing works must be performed by specialized and properly trained

personnel only

Page 8: MOXIETEK E&I SERVICES · delivering customized service moxietek e&i services testing & calibration pre-commissioning & commissioning annual maintenance & retrofitting operation and

www.moxietekgroup.com

Pressure measurement like absolute pressure transmitter, differential pressure transmitter, pressure gauge and

pressure switches.

Level measurement like DP type level transmitter, displacement type transmitters, Ultrasonic and Radar type

Level transmitters and Level Switches.

Flow measurements like DP Type flow, Variable Head flow, Electromagnetic Flow, Mass Flow and Ultrasonic

Flow Transmitters and Flow switches

Temperature Measurements like temperature gauges, Thermocouple and RTD.

Analytical Instruments like pH conductivity, Hydrazine, silica, O2, Co, Co2, So2, No2, Smoke density and

opacity meters.

Analyser calibration checks are usually carried out on analyser by injecting samples in to known sampling

conditioning system.

INSTALLATION OF FIELD INSTRUMENTS, CALIBRATION AND COMMISSIONING

A. FIELD INSTRUMENT MEASUREMENTS ALONG WITH MASTERS

B. CONTROL VALVE ACTIVITY:

Installation, Inspection, Calibration, Loop checking checks

Commissioning, Trouble shooting and calibration of solenoid valves by

operating the solenoid coil and observing the correct change over

action.

Commissioning, Trouble shooting and calibration of control valves by

raising and falling signals at 0, 25, 50, 75 & 100% of valve strokes.

Commissioning and calibration of pneumatic positioner, IP Conver-

tor, Electro Pneumatic positioner, Position feedback transmitters and

smart positioner.

Installation, commissioning and calibration of motorized valves by

setting open close limit switches and torque switches for fully C/O

position.

Page 9: MOXIETEK E&I SERVICES · delivering customized service moxietek e&i services testing & calibration pre-commissioning & commissioning annual maintenance & retrofitting operation and

www.moxietekgroup.com

C. SUPERVISION AND SUPPORT SERVICES FOR ERECTION, COMMISSIONING AND SITE ACCEPTANCE

TEST OF FOLLOWING JOBS

Installation of all type of field instruments as per P&I drawings

Installation of stanchions / supports and canopy for instruments

Impulse tubing for instruments as per hook up drawings

Laying and clamping of single par / multi core cables up to control room

Glanding and cable termination in instruments, Junction boxes and Marshalling panels for DCS (or) PLC system.

Hot loop and cold loop signals checking of instruments

Pre-commissioning activitiesChecking for design conformity & functional check

Inspection of equipment and installation to check for mechanical integrity

Inspection of equipment and installation to check for compliance with drawings, specification, regulations and

code of practice stimulator.

Powering up the instruments until stabilized

Connecting up the Handheld Programmer and Running Communication Test

Zero and span check for instruments by use of hand held Communicator as per data sheet

Checking the outputs in both raising and falling modes

Installation

Page 10: MOXIETEK E&I SERVICES · delivering customized service moxietek e&i services testing & calibration pre-commissioning & commissioning annual maintenance & retrofitting operation and

www.moxietekgroup.com

d. DCS, PLC & SCADA System Commissioning Activities

Ensuring Dual power supply change over without affecting the system / process

Checking of Nest Loading as per the I/O allocation for maintaining the redundancy.

Confirm of all inter-connector cables have been installed in accordance with the reference documents.

Check all I/O cabling to field devices and the field devices themselves are installed and comply with the reference

documents

Uploading and Downloading the Program, Login design, nest loading and the I/O assignment, graphic design and

implementation for SIEMENS S7-300 & 400 and its WinCC. Yokogawa CS3000 & Centum VP, Foxboro IA,

Triconex, ABB 800xa, Annunciator and SOE

Page 11: MOXIETEK E&I SERVICES · delivering customized service moxietek e&i services testing & calibration pre-commissioning & commissioning annual maintenance & retrofitting operation and

www.moxietekgroup.com

THIRD PARTY INSPECTION SERVICES

TRAINING E&I – TESTING & COMMISSIONING

We provide third party inspection for materials, electrical and instrumentation equipment of relevance to Oil and Gas,

Power and industrial projects.

We provide independent, impartial and reliable third party (or second party) inspection services to ensure compliance to

customer specification.

We covered all topics pertaining to electrical power systems. Our faculties are well experienced and give confidence

to the trainees by engaging them for 75% of the time on Hands-on training.

MOXIETEK offers following courses:

Testing of Electrical (Testing of transformers, Current Transformer, Potential Transformer, Circuit breaker

and Motors)

Calibration of Field Instruments (Pressure Gauge, Transmitter, Switch, I/P Convertrs, Indicators, Manometers,

Temperature transmitter, Gauges, Resistance temperature, Indicator controller with/without sensor)

Power system Protection ( All types of Relays)

In plant site training – Electrical testing

Calibration of energy meters

Automation training

Project work support in Electrical power systems

Method of statement preparation

CONSULTANCY

WE ARE PROVIDING

NABL 17025:2017 standard for the parameters of Electro-Technical, Mechanical, Thermal, Mass and Volume

ISO 9001:2015 standard for Quality Managemant system

Project Execution Consultancy for Solar, Thermal and Process Industries

Page 12: MOXIETEK E&I SERVICES · delivering customized service moxietek e&i services testing & calibration pre-commissioning & commissioning annual maintenance & retrofitting operation and

MOXIETEK E&I SERVICES

CONTACT US

L. Sivamoorthy - CEO

Mobile : +91 9600 135 183

Mail Id : [email protected]

K. Kumaresan - HEAD (OPERATIONS)

Mobile : +91 8056 654 456 / +91 9940 846 434

Mail Id : [email protected]

9/284, First Ambal Nagar, Thiruvalluvar Street,

Kovur, Chennai - 600 122

+91 944 504 0707 +91 866 805 4885

[email protected]

www.moxietekgroup.com

K. Sarathkumar - EXECUTION

Mobile : +91 9600 135 424

Mail Id : [email protected]