MDS Mounting Documentation System MDS – the 100% documented high-quality bolt fitting.
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MDSMounting Documentation System
MDS – the 100% documented high-quality bolt fitting.
Stable, mobile housing with integrated PLC and industrial PC.
TFT touch screenfor monitoring and operation.
Bolt Tensioner(s) for generation of pre-tensioning force with position and/or hydraulic pressure monitoring.
Remote control
Position measuring sensor for determining bolt elongation and flange compression.
Printer andscanner.
Industrial rollsHigh-pressure hoses with couplings for hydraulic pressure of up to 4000 barand transport device.
Visual displays in the field of vision
Green = okYellow = processingRed = stop/incorrect
MDSMounting Documentation System for controlling and monitoring the axial hydraulic tightening process of bolts.
Areas of Application SCAAF MDS is ideally suited for: Generating a bolt pre-tensioning force for which 100% operational sequencing, safety and data logging are required.
Engine-building: Main bearing, connecting rod bearing, cylinder head
Power plants: Turbines, compressors Ring gear bolt connections Tower fittings
Application of MDS for tensioning of crankshaft bearing bolts with motion control – alternatively though also with pressure regulation.
Quality AssuranceAll MDS are checked for 100 % process security. During order handling, they are accompanied by ongoing quality assurance measures and supplied with extensive documentation. ServicesSCHAAF MDS are user-friendly, reliable, and manufactured in accordance with the highest level of technical know-how. Our highly-motivated staff would be pleased to train your personnel, in situ or at our works, in the general handling and operation of the mobile and stationary control unit. In this way, all the process parameters can be entered optimally in order to achieve maximum process monitoring and safety. Naturally, the MDS are supplied ready for operation.
VersionsThe SCHAAF MDS can be extended by the following options, amongst others:
QS-System linked to a data interface Barcode reader Printer Radio remote control / WLAN Integrated cable winder
All the special versions imaginable
are possible. Please let us know of your requirements.
Complete solution from SCHAAFThe accessories for the MDS such as hydraulic hoses, connection couplings and the hydraulic nuts are aligned to the functions = 100 % system solution.
Certificates Material test reports Specific test reports Certificates in accordance with special customer requirements
Complete solution from SCHAAF Bolt tensioners Hydraulic nuts ExpaTen EcoRolls High-pressure hydraulic hoses Couplings, nipples, adapters, distributor blocks for pressures up to 4000 bar
Advantages 100% documented quality of bolt connections Ability to prove that the generation of pre-tensioning
force was correct in the event of damage thanks to documented logging of the tension positions and pressures
Explicit – non-subjective quality assessment Increased work safety thanks to pressure and position
characteristic monitoring Automatic shutdown in the event of faulty bolts
and processes Parameterised entry of various bolt tensioning
processes Comparability of the pre-tensioning values during
multiple pre-tensioning of the same bolts Text indication in the TFT display
Simple touch screen menu Password protected parameter entry Largely automated bolt tightening MDS also applicable for normal pressure generation
SCHAAF GmbH & Co. KG
Bruesseler Allee 22
41812 Erkelenz - Germany
Fax: +49 - 24 31- 9 77 70-77
E-Mail: [email protected]
Internet: www.schaaf-gmbh.com
Telephone: +49 - 24 31 - 9 77 70-0
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