MotorStarterProtectors Sirius

8/18/2019 MotorStarterProtectors Sirius

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1/1Siemens Energy & Automation, Inc.Industrial Controls Catalog

IEC Power ControlMotor Starter ProtectorsSIRIUS

Contents Pages

Section Overview . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2–1/3

Motor Starter Protectors

3RV10 MSP, Class 10 . . . . . . . . . . . . . . . . . . . . . . . .1/4–1/5

3RV10 MSP, Class 10 with Cage Clamp . . . . . . . . .1/4–1/5

3RV10 MSP, Class 20 . . . . . . . . . . . . . . . . . . . . . . . . . . .1/6

Circuit Breakers

3RV17 Circuit Breaker UL 489 . . . . . . . . . . . . . . . . . . . .1/7

Accessories

Auxiliary Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/8

Auxiliary Releases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/8

Busbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/9

Fastbus Busbar Adapters . . . . . . . . . . . . . . . . . . . . . . .1/10

Through-the-door Operating Mechanisms . . . . . . . . . .1/11

Mounting Accessories . . . . . . . . . . . . . . . . . . . . .1/11–1/12

Enclosures & Front Plates . . . . . . . . . . . . . . . . . .1/13–1/14

Cage Clamp Accessories . . . . . . . . . . . . . . . . . . . . . . .1/15

3RV19 Cage Clamp Infeed System . . . . . . . . . . .1/16–1/19

General Data for Motor Starter Protectors

Manual Motor Starter Ratings . . . . . . . . . . . . . . . . . . . .1/20

Combination Motor Controller Ratings . . . . . . . . . . . . .1/21

Export Application Ratings . . . . . . . . . . . . . . . . . .1/22–1/23

Rules for Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . .1/24

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . .1/25–1/27

Overview of MSP Functions & Applications . . . . . . . . .1/28

Application as a Combination Motor Controller . . . . . .1/29

Application in DC Switching . . . . . . . . . . . . . . . . . . . . .1/30

Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/30

Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/31

Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/31

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/32

General Data for Accessories

Mountable Accessories

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/33–1/34

Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . .1/35–1/36

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/36

Busbar Accessories

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/37

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/38–1/39

Operating Mechanisms

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/40

Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/41

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/41–1/42

Solder PIN Connections

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/43Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/43

Enclosures & Front Plates

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/44

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/45–1/46

Cage Clamp Infeed System . . . . . . . . . . . . . . . . . . . . .1/47


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1/2 Siemens Energy & Automation,Industrial Controls Cat

IEC ControlsMotor Starter Protectors

SIRIUS 3RV1 motor starter protectors up to 100 A

For motor protectionCLASS 10

For motor protectionCLASS 20

General data for SIRIUSmotor starter protectors

Selection and ordering data Selection and ordering data

Size Rated current Page Size Rated current Page PageS00 up to 12 A 1/4 S2 up to 50 A 1/6 Technical data 1/20S0 up to 25 A 1/5 S3 up to 100 A 1/6 Overview 1/28

S2 up to 50 A 1/5 Characteristics 1/31

S3 up to 100 A 1/5 Circuit diagrams 1/31Dimension drawings 1/32

Ciruit Breaker 3RV17 SIRIUS 3RV19 Cage Clampinfeed system

3RV MSP auxiliariesand accessories

Page Page Page

Selection and ordering data 1/7 Selection and ordering data 1/18-19 Selection and ordering data 1/8

Circuit diagrams 1/7 Technical data 1/16 Technical data 1/26

33 / 1weivrevO61 / 1weivrevO7 / 1sgniwardnoisnemiD

Dimension drawings 1/47 Circuit diagrams 1/35

Dimension drawings 1/36

Size S00

Size S0

Size S2

Size S3


3/48


IEC ControlsAccessories

3RV busbar and accessories Mounting accessories Enclosures and front plates

Page Page Page

Selection and ordering data 1/11 Selection and ordering data 1/11 Selection and ordering data 1/13

ivrevO73 / 1weivrevO 44 / 1weivrevO34 / 1we

Dimension drawings 1/38 Dimension drawings 1/43 Dimension drawings 1/45

Accessories for motor starterprotectors with Cage Clampterminals

Rotary operating mechanisms

Page Page

Selection and ordering data 1/15 Selection and ordering data 1/11

Technical data 1/27 Technical data 1/27

04 / 1weivrevO

Circuit diagrams 1/41

Dimension drawings 1/41


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Discount Code: SIRIUS Contactors, OL’s, MSP’s

3RV10 Class 10up to 12A

3RV1 Motor Starter ProtectorsFor Motor Protection SIRIUS

UL short- Screw connection Cage clamp

Instanta- circuit connectionneous breaking

Single- short circuit capacityFLA Phase release @ 480 V List List

Adjustment HP Ratings Three-Phase HP Ratings I > I cu

Price PriceIllustration Range 115V 230V 200V 230V 460V 575V A kA Catalog No $ Catalog No $

Description Ordering Information

ON/OFF rocker mechanism with lockout. Adjustment dial for setting to motor FLA. Class 10 overload trip characteristics.

Short circuit trip at 12 times the maximum setting of the FLA adjustment dial. Short circuit current rating: Ambient compensated up to 140° F (applies to side by side mounting). Phase loss sensitivity. Test trip function. Cage Clamp version. Auxiliaries and Accessories see pages 1/8–1/15. General Information see pages 1/28–1/31. Technical Data see pages 1/20–1/27. Dimensions see page 1/32.

Note: Select MSP by motor Full Load Amperes. Horsepower ratings are for reference only.

The 3RV101 MSP’s, can be used as components in Group

Installation per NEC 430-53(C) to turn motors on and off. Each

device has built-in heater elements that provide overload pro-

tection and magnetic trip elements to protect the motor. Whenthe 3RV101 is used as a component in Group Installation, mul-

tiple MSP’s can be installed below one circuit breaker to pro-

tect its own motor. A contactor can be mounted to the MSP to

provide a remotely operated starter.

3RV101 Frame Size S00

0.11–0.16 — — — — — — 2.1 65 3RV1011-0AA10 116. 3RV1011-0AA20 121.

0.14–0.2 — — — — — — 2.6 65 3RV1011-0BA10 116. 3RV1011-0BA20 121.

0.18–0.25 — — — — — — 3.3 65 3RV1011-0CA10 116. 3RV1011-0CA20 121.

0.22–0.32 — — — — — — 4.2 65 3RV1011-0DA10 116. 3RV1011-0DA20 121.

0.28–0.4 — — — — — — 5.2 65 3RV1011-0EA10 116. 3RV1011-0EA20 121.

0.35–0.5 — — — — — — 6.5 65 3RV1011-0FA10 130. 3RV1011-0FA20 135.

0.45–0.63 — — — — — 1 ⁄ 4 8.2 65 3RV1011-0GA10 130. 3RV1011-0GA20 135.

0.55–0.8 — — — —

1

⁄ 4

1

⁄ 2

10 65 3RV1011-0HA10 130. 3RV1011-0HA20 135.0.7–1 — — — — 1 ⁄ 2 1 ⁄ 2 13 65 3RV1011-0JA10 130. 3RV1011-0JA20 135.

0.9–1.25 — — — 1 ⁄ 4 3 ⁄ 4 3 ⁄ 4 16 65 3RV1011-0KA10 130. 3RV1011-0KA20 135.

1.1–1.6 — 1 ⁄ 10 1 ⁄ 4 1 ⁄ 3 3 ⁄ 4 1 21 65 3RV1011-1AA10 130. 3RV1011-1AA20 135.

1.4–2 — 1 ⁄ 8 1 ⁄ 3 1 ⁄ 2 1 11 ⁄ 2 26 65 3RV1011-1BA10 130. 3RV1011-1BA20 135.

1.8–2.5 — 1 ⁄ 6 1 ⁄ 2 1 ⁄ 2 11 ⁄ 2 11 ⁄ 2 33 65 3RV1011-1CA10 130. 3RV1011-1CA20 135.

2.2–3.2 1 ⁄ 10 1 ⁄ 4 3 ⁄ 4 3 ⁄ 4 11 ⁄ 2 2 42 65 3RV1011-1DA10 130. 3RV1011-1DA20 135.

2.8–4 1 ⁄ 8 1 ⁄ 3 3 ⁄ 4 1 2 3 52 65 3RV1011-1EA10 130. 3RV1011-1EA20 135.

3.5–5 1 ⁄ 6 1 ⁄ 2 1 1 3 3 65 65 3RV1011-1FA10 130. 3RV1011-1FA20 135.

4.5–6.3 1 ⁄ 4 3 ⁄ 4 11 ⁄ 2 11 ⁄ 2 5 5 82 65 3RV1011-1GA10 130. 3RV1011-1GA20 135.

5.5–8 1 ⁄ 3 1 2 2 5 5 104 65 3RV1011-1HA10 130. 3RV1011-1HA20 135.

7–10 1 ⁄ 2 11 ⁄ 2 3 3 71 ⁄ 2 10 130 65 3RV1011-1JA10 130. 3RV1011-1JA20 135.

9–12 1 ⁄ 2 2 3 3 7 1 ⁄ 2 10 156 65 3RV1011-1KA10 159. 3RV1011-1KA20 164.

Select MSP by motor full load amps. Horse powerratings for reference only.

Size S00 MSP are listed for group installation only. For additional auxiliary switches refer to

Accessories, Page 1/8 (screw connection) andPage 1/15 (Cage Clamp connection).

All setting ranges are suitable for use in groupinstallation for the following ratings.Maximum short-circuit rating:S00-480 V, 3 phase, 65,000 rms symmetrical amps;

600 V, 3 phase, 10,000 rms symmetrical amps.

The 3RT1011 devices except suffix -1J and -1K aresuitable for tap conductor protection in groupapplications used on the above levels.

3RV19 01-1E 24. 3RV19 01-2E 26.

Accessories

Transverse auxiliary switch Approx. weight .02 kg

1 NO + 1 NC separately


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3RV1 Motor Starter ProtectorsFor Motor ProtectionSIRIUS


ON/OFF rotary handle with lockout and visible trip indication. Adjustment dial for setting to motor FLA. Class 10 overload trip characteristics.

Short circuit trip at 12 times the maximum setting of the FLA adjustment dial. Short circuit current rating: Ambient compensated up to 140° F (applies to side by side mounting). Phase loss sensitivity. Test trip function. Accessories see pages 1/8–1/15. General Information see pages 1/28–1/31. Technical Data see pages 1/20–1/27. Dimensions see pages 1/32.

The 3RV102, 3RV103, and 3RV104 MSP’s can be used as Type

E self-protected manual combination starters per UL508

(3RV102 and 3RV104 require additional terminal adapers) or

as components in Group Installation per NEC 430-53(C) to turnmotors on and off. Each device has built-in heater elements

that provide overload protection and magnetic trip elements to

protect the motor. When the 3RV is used as a component in

Group Installation, multiple MSP’s can be installed below one

circuit breaker to protect its own motor. A contactor can be

mounted to the MSP to provide a remotely operated starter.


Instantaneous UL Short-circuit Screw connectionshort-circuit release breaking capacity

FLA Single-Phase @ 480 VAC

Adjustment HP Ratings Three-Phase HP Ratings

I > I cu ListIllustration Range 115V 230V 200V 230V 460V 575V A kA Catalog No Price $


0.11–0.16 — — — — — — 2.1 65 3RV1021-0AA10 136.0.14–0.2 — — — — — — 2.6 65 3RV1021-0BA10 136.0.18–0.25 — — — — — — 3.3 65 3RV1021-0CA10 136.0.22–0.32 — — — — — — 4.2 65 3RV1021-0DA10 136.0.28–0.4 — — — — — — 5.2 65 3RV1021-0EA10 136.

0.35–0.5 — — — — — — 6.5 65 3RV1021-0FA10 150.0.45–0.63 — — — — — — 8.2 65 3RV1021-0GA10 150.0.55–0.8 — — — — — 1 ⁄ 2 10 65 3RV1021-0HA10 150.0.7–1 — — — — 1 ⁄ 2 1 ⁄ 2 13 65 3RV1021-0JA10 150.0.9–1.25 — — — — 3 ⁄ 4 3 ⁄ 4 16 65 3RV1021-0KA10 150.

1.1–1.6 — 1 ⁄ 10 — — 3 ⁄ 4 1 21 65 3RV1021-1AA10 150.1.4–2 — 1 ⁄ 8 — — 1 11 ⁄ 2 26 65 3RV1021-1BA10 150.1.8–2.5 — 1 ⁄ 6 1 ⁄ 2 1 ⁄ 2 11 ⁄ 2 11 ⁄ 2 33 65 3RV1021-1CA10 150.2.2–3.2 1 ⁄ 10 1 ⁄ 4 3 ⁄ 4 3 ⁄ 4 11 ⁄ 2 2 42 65 3RV1021-1DA10 150.2.8–4 1 ⁄ 8 1 ⁄ 3 3 ⁄ 4 1 2 3 52 65 3RV1021-1EA10 150.

3.5–5 1 ⁄ 6 1 ⁄ 2 1 1 3 3 65 65 3RV1021-1FA10 150.4.5–6.3 1 ⁄ 4 3 ⁄ 4 11 ⁄ 2 11 ⁄ 2 5 5 82 65 3RV1021-1GA10 150.5.5–8 1 ⁄ 3 1 2 2 5 5 104 65 3RV1021-1HA10 150.7–10 1 ⁄ 2 11 ⁄ 2 3 3 71 ⁄ 2 10 130 65 3RV1021-1JA10 150.

9–12.5 1 ⁄ 2 2 3 3 71 ⁄ 2 10 163 65 3RV1021-1KA10 179.11–16 1 3 5 5 10 15 208 65 3RV1021-4AA10 179.14–20 11 ⁄ 2 3 5 71 ⁄ 2 15 20 260 65 3RV1021-4BA10 179.17–22 2 3 71 ⁄ 2 71 ⁄ 2 15 20 286 65 3RV1021-4CA10 179.20–25 2 5 71 ⁄ 2 71 ⁄ 2 15 20 325 65 3RV1021-4DA10 179.


11–16 1 3 5 5 10 15 208 65 3RV1031-4AA10 289.14–20 11 ⁄ 2 3 5 71 ⁄ 2 15 20 260 65 3RV1031-4BA10 289.18–25 2 5 71 ⁄ 2 10 20 25 325 65 3RV1031-4DA10 289.22–32 3 5 10 10 25 30 416 65 3RV1031-4EA10 289.

28–40 3 71 ⁄ 2 15 15 30 40 520 65 3RV1031-4FA10 325.36–45 5 71 ⁄ 2 15 15 30 40 585 65 3RV1031-4GA10 325.40–50 5 10 15 20 40 50 650 65 3RV1031-4HA10 325.


28–40 3 71 ⁄ 2 15 15 30 40 520 65 3RV1041-4FA10 357.36–50 5 10 15 20 40 50 650 65 3RV1041-4HA10 357.45–63 5 15 20 25 50 60 819 65 3RV1041-4JA10 357.

57–75 71 ⁄ 2 15 25 25 60 75 975 65 3RV1041-4KA10 375.70–90 10 20 30 30 75 100 1170 65 3RV1041-4LA10 400.80–100 10 25 40 40 75 100 1235 65 3RV1041-4MA10 450.

Select MSP by motor full load amps.Horse power ratings for reference only.

Size S0, S2, S3 are listed as type E combinationmotor controller. Required terminals see page 1/8.

Maximum short-circuit ratings in group

installations:

S0-480 VAC, 3 phase, 65 kA rms600 VAC, 3 phase, 30 kA rms for ratings0.11 up to 12.5 A

600 VAC, 3 phase, 10 kA rms for ratings 11 upto 25 AThe 3RT1021 devices except suffix -4A, -4B, -4C,and -4D are m arked suitable for tap conductorprotection in group applicaions, 600 VAC maximum.The 3RT1021 devices with suffix -4A, -4B, and -4Care marked suitable for tap conductor protection ingroup applicaions, 480 VAC maximum.

S2-480 VAC, 3 phase, 65 kA rms600 VAC, 3 phase, 30 kA rms

The 3RV1031 are marked suitable for tap conductorprotection in group applications.

S3-480 VAC, 3 phase, 65 kA rms600 VAC, 3 phase, 30 kA rms3RV1041 devices except suffix 4L and 4M aremarked suitable for use in tap conductor protectionin group applications.3RV1041 devices with the 4L and 4M suffix aremarked suitable for tap conductor protection ingroup applications, 480 V AC maximum.

Refer to pages 1/20 and 1/21 when using an MSP in a Manual Motor Starter or a Manual Self-Protected Combination Motor Controller.


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3RV1 Motor Starter ProtectorsFor Motor Protection SIRIUS

Instantaneous UL Short-circuit Screw connection

short-circuit release breaking capacity

FLA Single-Phase @ 480 VACAdjustment HP Ratings Three-Phase HP Ratings I > I

cuList

Illustration Range 115V 230V 200V 230V 460V 575V A kA Catalog No Price $

3RV103

11–16 1 3 5 5 10 15 208 65 3RV1031-4AB10 329.14–20 11 ⁄ 2 3 5 71 ⁄ 2 15 20 260 65 3RV1031-4BB10 329.18–25 2 5 71 ⁄ 2 10 20 25 325 65 3RV1031-4DB10 329.22–32 3 5 10 10 25 30 416 65 3RV1031-4EB10 358.

28–40 3 71 ⁄ 2 15 15 30 40 520 65 3RV1031-4FB10 365.36–45 5 71 ⁄ 2 15 15 30 40 585 65 3RV1031-4GB10 365.40–50 5 10 15 20 40 50 650 65 3RV1031-4HB10 365.

3RV104

28–40 3 71 ⁄ 2 15 15 30 40 520 65 3RV1042-4FB42 407.36–50 5 10 15 20 40 50 650 65 3RV1042-4HB42 407.45–63 5 15 20 25 50 60 819 65 3RV1042-4JB42 407.

57–75 71 ⁄ 2 15 25 25 60 75 975 65 3RV1042-4KB42 425.70–90 10 20 30 30 75 100 1170 65 3RV1042-4LB42 450.80–100 10 25 40 40 75 100 1235 65 3RV1042-4MB42 500.



ON/OFF rotary handle with lockout and visible trip indication. Adjustment dial for setting to motor FLA. Class 20 overload trip characteristics.

Short circuit trip at 12 times the maximum setting of the FLA adjustment dial. Short circuit current rating: Ambient compensated up to 140° F (applies to side by side mounting). Phase loss sensitivity. Test trip function. Auxiliaries and Accessories see pages 1/8–1/15. General Information see pages 1/28–1/31. Technical Data see pages 1/20–1/27. Dimensions see page 1/32.

The 3RV103 and 3RV104 MSP’s can be used as Type E self-

protected manual combination starters per UL508 (3RV104

requires an additional terminal block) or as components in

Group Installation per NEC 430-53(C) to turn motors on and off.(Note: the 3RV104 requires the line side adapter 3RT1946-

4GA07 to meet the Type E.) Each device has built-in heater ele-

ments that provide overload protection and magnetic trip ele-

ments to protect the motor. When the 3RV is used as a compo-

nent in Group Installation, multiple MSP’s can be installed

below one circuit breaker to protect its own motor. A contactor

can be mounted to the MSP to provide a remotely operated

starter.

Maximum short-circuit ratings in group installations:

S2-480 V, 3 phase, 65,000 rms symmetrical amperes

600 V, 3 phase, 30,000 rms symmetrical amperes

The 3RV1031 are marked suitable for tapconductor protection in group applications.

S3-480 V, 3 phase, 65,000 rms symmetrical amperes

600 V, 3 phase, 30,000 rms symmetrical amperes

3RV1042 devices except suffix 4L and 4M aremarked suitable for use in tap conductor protectionin group applications.3RV1042 devices with the 4L and 4M suffix aremarked suitable for tap conductor protection ingroup applications, 480 V AC maximum.

Refer to pages 1/20 and 1/21 when using an MSP in a Manual Motor Starter or a Manual Self-Protected Combination Motor Controller application.


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1/7

Selection and ordering data

CLASS 10, up to 70 Amps 3RV17 UL 489 Circuit Breaker

Rated Current settingrange (FLA)

Instantaneous Screw connection Weighttiucric-trohstnerruc approx.

Thermaloverloadrelease

release

I n Order No. List

A A A Price $ kg

Size S3 2)

10 10 150 3RV1742-5AD10 832.00 ea. 2.115 15 225 3RV1742-5BD10 832.00 ea.20 20 260 3RV1742-5CD10 832.00 ea.

25 25 325 3RV1742-5DD10 832.00 ea.30 30 390 3RV1742-5ED10 832.00 ea.35 35 455 3RV1742-5FD10 832.00 ea.40 40 520 3RV1742-5GD10 832.00 ea.45 45 585 3RV1742-5HD10 832.00 ea.

50 50 650 3RV1742-5JD10 832.00 ea.60 60 780 3RV1742-5LD10 832.00 ea.70 70 910 3RV1742-5PD10 832.00 ea.

Note: Short Circuit Ratings: 18 kA at 600Y/347V35 kA at 480Y/277V

Dimensions - 3RV1742

Circuit Diagrams

I >

30

1 5 5

∅ 5

1 6 8

2 6

4 5 1 2 9

70

22,522,5

1 5 5

N S B 0_

0 1 5 3 1

Internal connections

3RV17 Circuit Breaker

Siemens Energy & Automation, Inc.

Industrial Controls Catalog


3RV17 Circuit BreakerUL 489SIRIUS

3RV17up to 70 A


8/48



3RV1 Motor Starter ProtectorsAuxiliaries and Accessories SIRIUS


Type Design For Screw connection WeightSIRIUS MSPFrame Size

Order No. List approx.Price $ kg

Auxiliary switches 1)

3RV19 01-1E

3RV1901-1G

3RV1901-0H

3RV1901-1A

Transverse auxiliaryswitch 2)

with screw connection

SPDT contact S00, S0, S2, S3 3RV19 01-1D 20.00 0.021 NO + 1 NC 3RV19 01-1E 24.002 NO 3RV19 01-1F 24.00

Solid-state compatible,transverseauxiliary switch 2)with screw connection

SPDT contact S00, S0, S2, S3 3RV19 01-1G 75.00 0.02

for use in dusty atmosphere andin electronic circuits with low operating currents

Covering caps fortransverse auxiliary switches

S00, S0, S2, S3 3RV19 01-0H 5.00 ea.Standardpackagequantity=10

Lateral auxiliary switches 1 NO + 1 NC S00, S0, S2, S3 3RV19 01-1A 24.00 0.03with screw connection 2 NO 3RV19 01-1B 24.00(Side Mount) 2 NC

2 NO + 2 NC3RV19 01-1C3RV19 01-1J

24.0024.00 0.06

Signalling switch 3)3RV19 21-1M Signaling switch

(Side Mount)Individual tripped andshort-circuit signaling,1 NO + 1 NC each

S0, S2, S3 3RV19 21-1M 40.00 0.07

Auxiliary releases 4)

3RV19 02-1DP0 Undervoltagerelease(Side Mount)

DC

3S,2S,0S,00SV42 3RV19 02-1AB4 179.00 0.12

AC 50 Hz AC 60 Hz

20-24 V – S00, S0, S2, S3 3RV19 02-1AB0 62.00 0.1290-110 V 120 V 3RV19 02-1AF0 62.00– 208 V 3RV19 02-1AM1 62.00

210-230 V 240 V 3RV19 02-1AP0 62.00400 V – 3RV19 02-1AV0 62.00350-415 V 480 V 3RV19 02-1AV1 62.00

‡500 V – 3RV19 02-1AS0 62.00

Undervoltagerelease withleading auxiliarycontacts 2 NO(Side Mount)

230 V 240 V S00 3RV19 12-1CP0 78.00 0.11400 V – 3RV19 12-1CV0 78.00415 V 480 V 3RV19 12-1CV1 78.00

230 V 240 V S0, S2, S3 3RV19 22-1CP0 78.00400 V – 3RV19 22-1CV0 78.00415 V 480 V 3RV19 22-1CV1 78.00

AC 50/60 Hz100% ON 5)

AC 50/60 Hz; DC5 sec ON 6)

Shunt release 20– 24 V 20– 70 V S00, S0, S2, S3 3RV19 02-1DB0 62.00 0.11(Side Mount) 90–110 V 70–190 V 3RV19 02-1DF0 62.00

200–240 V 190–330 V 3RV19 02-1DP0 62.00350–415 V 330–500 V 3RV19 02-1DV0 62.00500 V 500 V 3RV19 02-1DS0 62.00

Terminals for "Combination Motor Controller Type E" to UL 5083RV19 28-1H

3RT19 46-4GA07

Note: As of July 2001, UL 508 demands for "Combination Motor Controller Type E" 1" air gaps and 2" creepage distances at line-side. The following terminal blocks must be used in S0 and S3 MSP’s 3RV10. The S2 MSP 3RV10 conforms with stipulated air gapsand creepage distances without terminal block.Terminal blocks are not required for use according to CSA. With size S0 these terminal blocks cannot be used in combination with3-phase busbars 3RV19.5. This also applies to size S3 in combination with transverse auxiliary switches.

Terminal block type E for extended air/ creepage distance(1" and 2")

S0 3RV19 28-1H 15.00 0.12

S3 3RT19 46-4GA07 15.00 0.12

3RV19 12-1CP0

1) Each MSP can be fitted with one transverse and one lateral auxiliaryswitch. The lateral auxiliary switch with 2 NO + 2 NC is used withouttransverse auxiliary switch.

2) Compatible with the following MSP’s:3RV1. 1 (size S00) as of version E013RV1. 2 (size S0) as of version E043RV1. 3 (size S2) as of version E043RV1. 4 (size S3) as of version E04.

3) One signaling switch can be mounted at the left of each MSP.4) One auxiliary release can be mounted at the right side of each MSP.5) The response voltage at the lower limit of the voltage range at 0.85 (Tu =

60 °C) is valid for 100 % (infinite) duty cycle only at AC 50/60 Hz.6) The response voltage at the lower limit of the voltage range at 0.9 (Tu =

60 °C) applies for a duty cycle of 5 seconds atAC 50/60 Hz and DC.

‡

3RV1901-1J


9/48



3RV1 Motor Starter ProtectorsBusbar AccessoriesSIRIUS

Accessories for Busbar


Design For Order No. List WeightSIRIUS Price $ approx.MSPsize kg

Insulated 3-phase busbar system

3RV19 15-1AB For feeding several MSP’s mounted side by side on standard mounting rails, insulated, shock-protectionRated operational current:Rated operational voltage 690 V

3RV19 15-1BBRated current: Sizes S00 and S0

Size S263 A

108 A

3RV19 15-1CB

3RV19 15-1DB

3-phase busbars• modular spacing 45 mm 0S,00Ss’PSM2rof 1) 3RV19 15-1AB 20.00 0.03

for 3 MSP’s 3RV19 15-1BB 23.00 0.05for 4 MSP’s 3RV19 15-1CB 27.00 0.07for 5 MSP’s 3RV19 15-1DB 34.00 0.1

• modular spacing 55 mm for 2 MSP’s + accessories 3RV19 15-2AB 20.00 0.03for 3 MSP’s + accessories 3RV19 15-2BB 23.00 0.06for 4 MSP’s + accessories 3RV19 15-2CB 27.00 0.1for 5 MSP’s + accessories 3RV19 15-2DB 34.00 0.13

• modular spacing 63 mm for 2 MSP’s + accessories 3RV19 15-3AB 20.00 0.04

for 4 MSP’s + accessories 3RV19 15-3CB 27.00 0.13RV19 15-5DB Connector for

3-phase busbars• modular spacing 45 mm

For connecting 3-phasebusbars for MSP’s ofsize S0 (left) to size S00 (right)

S00, S0 3RV19 15-5DB 20.00 0.04

3-phase busbars• modular spacing 55 mm 2Ss’PSM2rof 3RV19 35-1A 34.00 0.15

for 3 MSP’s 3RV19 35-1B 40.00 0.2for 4 MSP’s 3RV19 35-1C 51.00 0.3

• modular spacing 75 mm for 2 MSP’s + accessories 3RV19 35-3A 39.00 0.15for 3 MSP’s + accessories 3RV19 35-3B 40.00 0.2for 4 MSP’s + accessories 3RV19 35-3C 56.00 0.3

3RV19 15-5A

3RV19 25-5AB

3RV19 15-5B

3-phase line-side terminal• Connection from above Conductor cross-section, solid wire S00 3RV19 15-5A 22.00 0.04

or stranded 2.5 – 25 mm² S0 3RV19 25-5AB 26.00Conductor cross-section, finelystranded wirewith end sleeve 2.5 – 25 mm²

AWG cables, solid or stranded wire:AWG 12-4

• Connection f rom below Conductor cross-section, sol id wire S00, S0 3RV19 15-5B 28.00 0.1or stranded 6 – 25 mm²Conductor cross-section, finely strandedwire with end sleeve 4 – 16 mm²


Note: Terminal is connected instead of aMSP, note space requirement.

• Connection from above Type E/F connection Adapter for usewith 3 phase Busbar

S0 3RV1925-5EB 44.00

• Connection from above Conductor cross-section, solid wire S2 3RV19 35-5A 33.00 0.1or stranded 2.5 – 50 mm²

Conductor cross-section, finely strandedwire with end sleeve 1.5 – 35 mm²


3RV19 15-6AB Cover for tags Touch guard for emptypositions

S00, S0 3RV19 15-6AB 5.00 0.003

Cover for tags Touch guard for emptypositions

S2 3RV19 35-6A 7.00 0.065

1) Common clamping of S00 and S0 MSP’s is not possible, due to the different modular spacings and terminal heights.The 3RV19 15-DB connector is available for connecting busbars from size S0 to S00.


10/48


Accessories for FastBus busbar system

3RV1 Motor Starter ProtectorsAccessories SIRIUS

Discount Code: FASTBUS

For further busbar adapters, accessories, technical data and dimension drawings, see section 5.

1) 400V max .50kA, 400V to 460V max. 25KA2) 480V to 525V max. 30kA, 525V to 690V max.12kA


Rated Connec- Adapter Adapter Rated Order No. List Weightcurrent tion length width voltage Price $ approx.

elbacA AWG mm mm V kg

Fastbus - busbar adapters for 3RV

8US12 51-5MD07 60-mm systemfor Cu busbars to DIN 46 433Width: 12 mm and 15 mmThickness: 5 mm and 10 mm

Size S00/S0

096542812152PSM 8US12 51-5DM07 39.00 0.180

Size S2

09655281865PSM 8US12 61-5FM08 54.00 0.170

Size S3

otpu07281rabsuB001PSM460 1)

8US11 11-4SM00 102.00 0.500

80uL100IEC

4 182 72 480 ...690 2)

8US12 11-4TM00 91.00

.


11/48



3RV1 Motor Starter ProtectorsAccessoriesSIRIUS

Rotary operating mechanisms


Type Design For Order No. List Weightapprox.SIRIUS Price $

MSPsize kg

Door-coupling rotary operating mechanisms

3RV19 26-0B The door-coupling rotary operating mechanisms consist of a knob, a coupling driver and an extension shaft of 330 mm length (6 mm× 6 mm). The door-coupling rotary operating mechanisms are designed for degree of protection IP 65. The door locking device pre-vents accidental opening of the cubicle door in the ON position of the MSP. The OFF position can be locked with up to 3 padlocks.

Door-coupling rotary operating mech-anism, black

Extension shaft 130 mmExtension shaft 330 mmwith supporting bracket

S0, S2, S3 3RV19 26-0B 98.00 0.13RV19 26-0K 116.00 0.3

EMERGENCY STOPdoor-couplingrotary operating mech.,red/yellow

Extension shaft 130 mm 3RV19 26-0C 98.00 0.1Extension shaft 330 mmwith supporting bracket

3RV19 26-0L 116.00 0.3

Door-coupling rotary operating mechanisms for heavy duty conditions

3RV19 26-2C The door-coupling rotary operating mechanisms consist of a knob, a coupling driver, an extension shaft of 300 mm length (6 mm ×6 mm), a spacer and two metal brackets, into which the MSP is inserted. The door-coupling rotary operating mechanisms aredesigned for degree of protection IP 65. The door locking device reliably prevents accidental opening of the cubicle door in the ONposition of the MSP.The OFF position can be locked with up to 3 padlocks. Auxiliary releases for lateral mounting and 2-pole auxiliary switches can beused. The door-coupling rotary operating mechanism thus conforms with isolator characteristics to IEC 60 947-2.

Door-couplingrotary operating

S0 3RV19 26-2B 218.00 1.0S2 3RV19 36-2B 236.00 1.1

mechanism,grey S3 3RV19 46-2B 257.00 1.6

EMERGENCY STOPdoor-couplingrotary operating mech.,red/yellow

S0 3RV19 26-2C 238.00 1.0S2 3RV19 36-2C 256.00 1.1S3 3RV19 46-2C 277.00 1.6

Remote-controlled motor-driven mechanisms

3RV19 26-0K Remote-controlled AC 50/60 Hz, 230 V S2 3RV19 36-3AP0 380.00 2.8motorized operatingmechanism

DC 24 V 3RV19 36-3AB4 380.00

AC 50/60 Hz, 230 V S3 3RV19 46-3AP0 515.00 2.9DC 24 V 3RV19 46-3AB4 515.00


Type Design For Order No. List Weightapprox.circuit- Price $

breakersize kg

Covers

3RV1 (size S3) with3RT19 46-4EA1

Terminal cover Additional touch guardfor box terminals to be f it ted at the box terminals S2 3RT19 36-4EA2 7.00 0.01

(2 units can be mounted per

MSP)

S3 3RT19 46-4EA2 9.00

Terminal cover For maintaining the requiredfor cable lug andbar connection

voltage clearance and as protec-tion against the equipment beingtouched if distant box terminalsare used (2 units can be mountedper MSP)

S3 3RT19 46-4EA1 14.00 0.03

3RV19 08-0P Scale cover For covering the current setting

sealable scale. Packing unit: Bag with 10 S00, S0, S2, 3RV19 08-0P 2.00 ea.scale covers (Order No. andprice per bag)

S3 Standardpackagequantity=10

Mounting accessoriesMounting accessories


12/48



Mounting accessories



Type Design For Order No. List Standard Weightapprox.SIRIUS Price $ Package

MSP Quantitysize kg


3RB19 00-0B Push-in lugs For screwing the MSP ontomounting plates. 2 units requiredper MSP.

S00, S03RB19 00-0B 1.00 ea. 10 0.01

Solder pin connection

3RV19 18-5A withcircuit-breaker

for main contacts For soldering the main conductorconnections of a MSP to aprinted-circuit board.(Quantity 4 = 8 parts for 4 MSP’s)

S00 3RV19 18-5A 7.00 ea. 4 0.10

for main andauxiliary contacts

For soldering the main conductorconnections and the auxiliaryconductor connections of thetransverse auxiliary switch (1 NO+ 1 NC) of a MSP to a printed-circuit board. (Quantity 4 = 8 partsfor main conductor connection +4 parts for auxiliary conductorconnection for 4 MSP’s)

S00 3RV19 18-5B 9.50 ea. 4 0.19

Isolator module3RV19 38-1Awith padlock

Isolator module Visible isolating distance forisolating individual MSP from thenetwork, lockable in isolatingposition

S0 3RV19 28-1A 65.00 0.15

S2 3RV19 38-1A 120.00 0.29

Auxiliary terminal, 3-pole

yrailixuafonoitcennocroFF4-6491TR3and control cables to the mainconductor connections

S3 3RT19 46-4F 15.00 0.10

Link modules

Contactor MSP

3RA19 11-1AA00

3RA19 31-1AA00

Link module AC and DC S00 S00 3RA19 11-1AA00 10.00 0.03for mechanical fixing andelectrical contactingbetween contactor andMSP

AC and DC S00 S0 3RA19 21-1DA00 14.00 0.03AC S0 S0 3RA19 21-1AA00 15.00 0.04AC S2 S2 3RA19 31-1AA00 30.00 0.05AC S3 S3 3RA19 41-1AA00 40.00 0.08DC S0 S0 3RA19 21-1BA00 15.00 0.04DC S2 S2 3RA19 31-1BA00 35.00 0.05DC S3 S3 3RA19 41-1BA00 40.00 0.08


13/48




Enclosures and front plates


Type Design For Order No. List WeightSIRIUS Price $ approx.MSPsize kg

Enclosure for wall mounting

3RV19 13-1DA00 Molded-plastic enclosure forwall mountingwith actuator diaphragm,metric cable gland

Degree of protection IP55,with N and PE terminalsOverall width:

54 mm (e.g. MSP+ lateral auxiliary switch)

S00 3RV19 13-1CA00 45.00 0.23

72 mm (e.g. MSP+ lateral auxiliary switch+ auxiliary release)

S00 3RV19 13-1DA00 51.00 0.27

3RV19 23-1CA00 Molded-plastic enclosure forwall mountingwith rotary operating mecha-nism, lockable, with metriccable gland

Degree of protection IP 55, with N and PE terminals,lockable in 0 positionOverall width:


S0 3RV19 23-1CA00 50.00 0.26

72 mm (e.g. MSP+ auxiliary switch+ auxiliary release)

S0 3RV19 23-1DA00 56.00 0.30


S2 3RV19 33-1DA00 145.00 0.81

Molded-plastic enclosure forwall mounting with EMER-GENCY STOP rotary operat-ing mechanismred/yellow, lockable, with met-ric cable gland

Degree of protection IP 55, with N and PE terminals,lockable in 0 positionOverall width:


S0 3RV19 23-1FA00 50.00 0.26


S0 3RV19 23-1GA00 56.00 0.30


S2 3RV19 33-1GA00 145.00 0.81

3RV19 23-1DA01 Cast aluminum surface-mount enclosurewith rotary operating mecha-nism, lockable, with metriccable gland

Degree of protection IP 65, with PE terminals,1)

lockable in 0 positionOverall width:

72 mm (e.g. MSP+ auxiliary switch

+ auxiliary release)

S0 3RV19 23-1DA01 165.00 0.97

Cast aluminum surface-mount enclosurewith EMERGENCY-OFF rotaryoperating mechanismred/yellow, lockable, with met-ric cable gland

Degree of protection IP 65, with PE terminals,1)

lockable in 0 positionOverall width:


S0 3RV19 23-1GA01 165.00 0.97

Enclosure for flush mounting

3RV19 13-2DA00 Molded-plastic enclosure forflush mounting with actua-tor diaphragmwith metric cable gland

Degree of protection IP 55 (front plate),with N and PE terminalsOverall width:72 mm (e.g. MSP+ lateral auxiliary switch+ auxiliary release)

S00 3RV19 13-2DA00 50.00 0.32

3RV19 23-2DA00 Molded-plastic enclosure forflush mountingwith rotary operating mecha-nism, lockable, with metric

cable gland

Degree of protection IP 55, with N and PEterminals,lockable in 0 positionOverall width:


S0 3RV19 23-2DA00 60.00 0.31

Molded-plastic enclosure forflush mounting with EMER-GENCY STOP rotary operat-ing mechanism,red/yellow, lockable, with met-ric cable gland

Degree of protection IP 55, with N and PEterminals, lockable in 0 positionOverall width: 72 mm(e.g. MSP+ auxiliary switch+ auxiliary release)

S0 3RV19 23-2GA00 60.00 0.31

1) If required, an additional N terminal can be mounted (example 8WA10 11-1BG11).


14/48



Enclosures and front plates



Type Design For Order No. List WeightSIRIUS Price $ approx.MSPsize kg

Front plates3RV19 13-4C Moulded-plastic front platewith actuator diaphragm andholder for MSP, size S00

For actuating MSPof size S00 in any enclosure,includes holder for switches,degree of protection IP 55(at the front)

S00 3RV19 13-4C 60.00 0.08

Moulded-plastic front platewith rotary operating mecha-nism, lockable

For actuation of 3RV1 MSP’s in anyenclosure, degree of protection IP 55(front plate)

S0, S2, S3 3RV19 23-4B 32.00 0.08

Moulded-plastic front platewith EMERGENCY STOProtary operating mechanism,red/yellow, lockable

EMERGENCY-STOP operation of 3RV1MSP’s in any enclosure, degree of pro-tection IP 55

S0, S2, S3 3RV19 23-4E 32.00 0.08

Holder for front plate

for MSP size S0

Holder is mounted on front plate, MSP

size S0 with or without accessories issnapped in

S0 3RV19 23-4G 40.00 0.12

Accessories for enclosures

Moulded-plastic enclo-sure for wall mountingwith 3RV19 13-7D

EMERGENCY STOP mush-room button, red/yellowfor enclosures and front plates3RV19 13-...

Mushroom button, latching,unlatching by turning

S00 3RV19 13-7D 36.00 0.07

EMERGENCY STOP mush-room button,red/yellow, with safety lockfor enclosures and front plates3RV19 13-...Not to be used together withlocking device

Mushroom button, latching, unlatch withkey, Ronis safety lock,

Lock No. SB 30,2 keys included

S00 3RV19 13-7E 89.00 0.10

Locking devicefor enclosures and front plates3RV19 13-...Not to be used together with

EMERGENCY STOP handles

For 3 padlockswith max. 8 mm shackle diameter

S00 3RV19 13-6B 24.00 0.02

3RV19 03-5B Indicator light With glow lamp andcoloured lensesred, green, yellow, orangeand clear

110–120 V S00, S0, S2 3RV19 03-5B 23.00 0.03for all enclosures and frontplates

220–240 V S00, S0, S2 3RV19 03-5C 23.00380–415 V S00, S0, S2 3RV19 03-5E 23.00480–500 V S00, S0, S2 3RV19 03-5G 23.00

Spareactuator diaphragm

Installation kit: Dia-phragm, includes holderframe and screws

S00 3RV19 13-7F 12.00 0.01

3RV19 23-4B+ 3RV19 23-4G


15/48




Accessories for MSPwith cage clamp connection


Type Design Order No. List Weightapprox.

Std.Price $ pkg.

kg qty

Transverse auxiliary switch with Cage Clamp connection 1)

1 NO + 1 NC 3RV19 01-2E 26.00 0.02

Laterally mountable auxiliary switch with Cage Clamp connection

Laterally mounted auxiliary switch to bemounted on the left side of the MSP 1 NO + 1 NC 3RV19 01 -2A 26.00 0.03

2 NO 3RV19 01 -2B 26.00

2 NC 3RV19 01 -2C 26.00

Adapter and link module for Cage Clamp connection 3RA1911-2A +

8US1051-5CM47Link module,Cage Clampfor electrical contacting betweenMSP and contactor(busbar adapter not included in the scope ofdelivery)

Size S00 3RA19 11-2A 3.30 ea. 0.12 10

Link module, Cage Clamp, for mechanicalfixing for mechanical fixing and electrical contact-ing between MSP and contactor

Size S00 3RA19 11-2E 6.30 ea. 0.03 10

Adapter for rail mountingfor Cage Clamp with 2 mounting rails,one adjustable

45 mm wide 3RA19 22-1L 25.00 0.26 5

Busbar adapter45 mm wide, 182 mm longadapted for Cage ClampMSP. An additional standard mounting railmust be used if increased protection isrequired.

60 mm wide 8US12 51-5CM47 39.00 0.17

35 mm standard mounting rail,plastic, includesfixing screws

45 mm wide 8US19 98-7CA15 4.00 ea. 0.09 10

3-phase busbar for Cage Clamp connection

3RV1915-1BA 3-phase busbars forCage Clamp connection

00Ssehctiws3rof,sredloh2.lcni 3RV19 15-1BA 30.00 0.10

modular spacing 45 mm or more.Terminal blocks can be used for feeding in.Max. rated current 16 A

for 4 switches S00 3RV19 15-1CA 34.00 0.13

Tool for opening Cage Clamp connection

for all SIRIUS devices withCage Clamp connection,conductor cross-section max. 2.5 mm2

Length approx.175 mm

8WA2 803 2 ) 5.40 0.012

3RA1911-2E

1) Compatible with the following MSP’s:3RV1. 1 (size S00) as of version E013RV1. 2 (size S0) as of version E043RV1. 3 (size S2) as of version E043RV1. 4 (size S3) as of version E04

2) Discount Code: Terminal Blocks


16/48


3RV10 mounting accessories

3RV1 Motor Starter ProtectorsCage Clamp Infeed System SIRIUS

Overview

The Cage Clamp infeed system is a convenient means of powersupply and distribution for a group of several motor starter pro-tectors or complete load feeders with a Cage Clamp connectionsystem.

These devices are available in the SIRIUS modular system up to5.5 kW at AC 400 V. For higher power ratings, motor starter pro-tectors of size S0 with screw connection (up to 11 kW atAC 400 V) can be integrated into the system.

Design

The system is based on a basic module complete with a lateralincoming unit (3-phase busbar with infeed). This incoming unitwith Cage Clamp terminals is mounted on the right or left de-pending on the design and can be supplied with a maximumconductor cross-section of 25 mm2 (with end sleeve). A basicmodule has two sockets onto each of which a motor starter pro-

tector can be snapped. Expansion modules are available for ex-tending the system (3-phase busbars for system expansion).The individual modules are connected through an expansionplug.

Electrical connection between the 3-phase busbars and the cir-cuit-breakers is implemented through plug-in connectors. Thecomplete system can be mounted on a 35 mm standard rail toEN 50022 and can be expanded as required up to a maximumcurrent carrying capacity of 63 A.

The system is mounted extremely quickly and easily thanks tothe simple plug-in technique. Thanks to the lateral infeed, thesystem also saves space in the control cabinet. The additionaloverall height required for the infeed unit is only 30 mm. The al-ternative infeed possibilities on each side offer a high degree offlexibility for configuring the control cabinet: infeed on left-handor right-hand side, ring infeed or infeed on one side and loop-through from the other side to supply further loads are all possi-ble.

3-phase busbars with infeed

A 3-phase busbar with infeed unit is required for connecting theincoming supply. This module comprises one infeed module and2 sockets which each accept one motor starter protector. Achoice of two designs with infeed on the left or right is available.The incoming supply is connected via Cage Clamp terminals.The Cage Clamp springs permit conductor cross-sections of upto 25 mm2 with end sleeves. An end cover is supplied with eachmodule.

3-phase busbars for system expansion

The 3-phase busbars for system expansion support expansionof the system. There is a choice of modules with 2 or 3 sockets.The system can be expanded as required up to a maximum cur-rent carrying capacity of 63 A. An expansion plug is suppliedwith each module.


17/48


3RV1 Motor Starter ProtectorsCage Clamp Infeed SystemSIRIUS


Expansion plug

The expansion plug is used for electrical connection of adjacent3-phase busbars. One expansion plug is supplied with each3-phase busbar for system expansion. Further expansion plugsare therefore only required as spare parts.

End cover

The end cover is used to cover the 3-phase busbar at the openend of the system. This cover is therefore only required once foreach system. An end cover is supplied with each 3-phase bus-bar system with infeed. Further end covers are therefore only re-quired as spare parts.

Plug-in connector

The plug-in connectors are used for the electrical connectionbetween the 3-phase busbar and the motor starter protector.There are two different designs. One design is for S00 motorstarter protectors with Cage Clamp connection and one is for S0motor starter protectors with screw-type connection.

Contactor base

Load feeders can be assembled in the system using the contac-tor base. The contactor bases are suitable for contactors of size

S00 with Cage Clamp connection and are simply snapped ontothe 3-phase busbar. Direct-on-line starters and reversing start-

ers are possible. One contactor base is required for direct-on-line starters and two are required for reversing starters. To as-semble load feeders for reversing starters, the contactor basescan be arranged either below each other (45 mm overall width)or alongside each other (90 mm overall width). It is important tonote that mechanical interlocking of the contactors is only possi-ble when they are arranged vertically.

The infeed system is designed for mounting on a 35 mm stan-dard rail with 7.5 mm overall depth. This standard rail gives thecontactor base a stable mounting surface to sit on. If standardrails with a depth of 15 mm are used, the spacer connected tothe bottom of the contactor base must be knocked out andplugged into the mating piece that is also on the underside.Then the contactor base also has a stable mounting surface.When standard rails with a depth of 7.5 mm are used, the spacerhas no function and can be removed.

As an alternative to using a contactor base, for load feeders fordirect-on-line starters of size S00, the 3RA19 11-2E electrical linkmodule can also be used. Motor starter protectors and contactorassemblies can then be directly snapped into the sockets of the3-phase busbars. For feeders of size S0, the corresponding3RA19 21-1.... link modules should generally be used. For thissize, it is only possible integrate load feeders for direct-on-linestarters and they must be integrated in the system as completeassemblies.

Technical specifications

1) In infeed terminal compartment without a conductor connected: IP00.

Installation guidelines

Type 3RV19 .7

Rated operating voltage U e• IEC

Vegatlovrevo%01- 500Vegatlovrevo%5- 525VASC / LU• 600

Rated frequency zH 50/60

Rated current I n A 63

Permissible ambient temperatureC°tropsnart / egarotS• -50 ... +80C°noitarepO• -20 ... +60

Permissible rated current for 3RV1011, 3RV1021 motor starterprotectors (size S00 and S0) at control cabinet internal temperature

%C°04+• 100%C°06+• 87

Degree of protection acc. to IEC 60529 IP201)

Touch protection acc. to DIN VDE 0106-100 Finger-safe

Conductor cross-sections for main circuit infeed

Solid mm 2 4 ... 25

Finely stranded with end sleeve mm 2 4 ... 25

Finely stranded without end sleeve mm 2 6 ... 25

AWG conductors, solid or stranded GWA 10 ... 3

Clearance in Y direction from live, earthed or insulated parts according toIEC 60947-4.

In addition, the installation guidelines for motor starter protectors or fuselessload-feeders including the clearances must be complied with.

mm 10

2T1 4T2 6T3

I

1L1 3L2 5L3

2T1 4T2 6T3

I

1L1 3L2 5L3

2T1 4T2 6T3

I

1L1 3L2 5L3

2T1 4T2 6T3

I

1L1 3L2 5L3


18/48



3RV1 Motor Starter ProtectorsCage Clamp Infeed System SIRIUS


1) Compatible with the following MSPs: 3RV10 11-...2.(size S00, Cage Clamp) product version E03 and upwards.

Type Version For Size Order No. ListPrice $

Weightper PUapprox.

kg

3-phase busbars with infeed

3RV19 17-1A

3-phase busbars with infeedincl. end cover3RV19 17-6A

For 2 MSP withinfeed from the left

S00 (Cage Clamp)1),S0 (screw)

3RV19 17-1A 43.00 0.380

For 2 MSP withinfeed from the right

S00 (Cage Clamp)1),S0 (screw)

3RV19 17-1E 43.00 0.380

3-phase busbars for system expansion

3RV19 17-4B

3-phase busbars for systemexpansionincl. 3RV19 17-5BA00 expan-sion connector

For 2 MSP S00 (Cage Clamp)1),S0 (screw)

3RV19 17-4A 6.00 0.200

For 3 MSP S00 (Cage Clamp)1),S0 (screw)

3RV19 17-4B 34.00 0.300

Plug-in connector

3RV19 17-5AA00

Plug-in connectorto make contact with the circuit-breakers

Single unit packag-ing

S00 (Cage Clamp)1) 3RV19 17-5AA00 7.00 0.041

S0 (screw) 3RV19 27-5AA00 7.00 0.028

Type Version For contactorSize

Order No. ListPrice $

Weightper PU

approx.kg

Contactor base

3RV19 17-7A

Contactor basefor mounting direct-on-line orreversing starters

Single unit packag-ing

S00 (Cage Clamp) 3RV19 17-7AA00 5.00 0.031



19/48


3RV1 Motor Starter ProtectorsCage Clamp Infeed SystemSIRIUS


1) The expansion plug is included in the scope of supply of the 3-phase bus-bars for system expansion 3RV19 17-4.

2) The end cover is included in the scope of supply of the 3-phase busbarswith line-side terminal 3RV19 17-1.

Type Version Order No. ListPrice $

Weightper PUapprox.

kg

Expansion plugs

Expansion plug1)

as spare partSingle unit packaging 3RV19 17-5BA00 0.026

End covers

End cover2)

as spare partgnigakcaptinu-itluM 3RV19 17-6A 2.00 ea.

12.00

0.050

Standardpack qty.=10



20/48


3RV1 up to 100 A(Domestic applications)

3RV1 Motor Starter ProtectorsGeneral Data SIRIUS

hp rating = Power rating in horse power (maximum motor rating)FLA = Full Load Amps / Motor full load current

■Technical data

Permissible ratings of devices approved for North America, u s

Motor Starter Protectors of theSIRIUS 3RV1 series are ap-proved for u / s. According toUL 508 and C22.2 No.14

they can also be used with aload feeder contactor. TheseMotor Starter Protectors can

be used as "Manual MotorStarter" for "Group Fusing", orfor "Group Installation" or as

"Combination Motor ControllerType E". Additional informationis found on 1/29.

3RV1 as "Manual Motor Starter"

If used as "Manual MotorStarter", the MSP is always oper-ated in combination with ashort-circuit protection device(upstream short-circuit protec-tion device).

As short-circuit protectiondevice any fusible link ("groupfusing") or circuit-breaker("group installation") of a type

and size compliant with Ameri-can Basic Standard NFPA 70,Article 430-53 (c) can beselected for sufficient protec-tion of the power supply cables.

Approvals are found under thefollowing file numbers contain-ing the data listed:u Number File No. E156943,Product Class NLRVs File No. LR12730, ProductClass 3211 05.

MSP hp rating Rated current up to AC 240 V up to AC 480 Y/277 V up to AC 600 Y/347 V

for FLA max. I n I cu1) I cu

1) I cu1)

Type V single-phase

3-phaseA kA kA kA

0.11 ... 2 65 65 303RV10 11 2.5 65 65 30

1151

/ 2 – 3.2 65 65 30200 11 / 2 3 4 65 65 30Size S00 230 2 3 5 65 65 30

460 – 71 / 2 6.3 65 65 30FLA max. 12 A, 600 V 575/600 – 10 8 65 65 30

10 65 65 3012 65 65 30

0.11 ... 3.2 65 65 303RV10 21 4 65 65 30

5 65 65 30115 2 – 6.3 65 65 30

Size S0 200 3 71 / 2 8 65 65 30230 5 71 / 2 10 65 65 30

FLA max. 25 A, 600 V 460 – 15 12.5 65 65 30575/600 – 20 16 65 65 30

20 65 65 3022 65 65 3025 65 65 30

3RV10 31 11 ... 16 65 65 2520 65 65 25

115 3 – 25 65 65 25Size S2 200 71 / 2 15 32 65 65 25

230 10 20 40 65 65 25FLA max. 50 A, 600 V 460 – 40 45 65 65 25

575/600 – 50 50 65 65 25

11 ... 16 65 65 303RV10 41/3RV10 42 20 65 65 30

115 10 – 25 65 65 30200 20 30 32 65 65 30230 20 40 40 65 65 30

Size S3 460 – 75 50 65 65 30575/600 – 100 63 65 65 30

FLA max. 99 A, 600 V 75 65 65 3090 65 65 30

100 (99) 65 65 30

1) Complies with "short circuit breaking capacity" to UL.


21/48


3RV1 Motor Starter ProtectorsGeneral DataSIRIUS


hp rating = Power rating in horse power (maximum motor rating)FLA = Full Load Amps / Motor full load current

■Technical data

Permissible ratings of devices approved for North America, u s

3RV10 . A as "Manual Self-protected Combination Motor Controller Type E"

As of 16 July 2001, UL 508 de-mands a line-side 1 air and 2

creepage distance for "Combi-nation Motor Controller Type E".Therefore, 3RV10 MSP’s of sizeS0 and S3 are approved to UL508 in combination with the ter-minal blocks listed below.

The basic unit of MSP 3RV10 insize S2 conforms with the re-

quired air/creepage distances.CSA does not demand theseextended air/creepage distanc-es. According to CSA, theseterminal blocks can be omittedwhen the device is used as"Combination Motor ControllerType E".

3RV10 MSP’s are approved foroperation as "Manual Self-pro-

tected Combination Motor Con-troller, Type E" under the follow-ing file numbers and with thelisted data:

u File No. E156943,Product Class NKJHs File No. LR12730,Product Class 3211 08.

When a 3RT contactor is con-nected to the load side of a

3RV device that is rated as a"Manual Self-protected Combi-nation Motor Controller, TypeE", the assembly can beapplied as a "CombinationMotor Controller, Type F". Thisversions allows for remotestarting and stopping of themotor load.

Circuit-breaker hp rating Rated current up to AC 240 V up to AC 480 Y/277 V up to AC 600 Y/347 V

for FLA max. I n I cu1) I cu

1) I cu1)

Type V single-phase

3-phaseA kA kA kA

0.11 ... 1.6 65 65 303RV10 21 2 65 65 30+ 3RV19 28-1H 115 2 – 2.5 65 65 30

200 3 71 / 2 3.2 65 65 30

Size S0 230 3 71

/ 2 4 65 65 30460 – 15 5 65 65 30FLA max. 22 A, 480 V 575/600 – 10 6.3 65 65 30

12.5 A, 600 V 8 65 65 3010 65 65 3012.5 65 65 3016 65 65 –20 65 65 –22 65 65 –

0.9 ... 16 65 65 253RV10 31 20 65 65 25

115 3 – 25 65 65 25Size S2 200 71 / 2 15 32 65 65 25

230 10 20 40 65 65 25FLA max. 50 A, 600 V 460 – 40 45 65 65 25

575/600 – 50 50 65 65 25

11 ... 16 65 65 303RV10 41 20 65 65 30+ 3RT19 46-4GA07 115 10 – 25 65 65 30

200 20 30 32 65 65 30Size S3 230 20 40 40 65 65 30

460 – 75 50 65 65 30FLA max. 100 A, 480 V 575/600 – 75 63 65 65 30

75 A, 600 V 75 65 65 3090 65 65 –

100 65 65 –

Ratings of the auxiliary switches and alarm switches

Lateral auxiliaryswitch with1 NO + 1 NC, 2 NO,2 NC, 2 NO + 2 NCand signalling switch

Transverse auxiliaryswitch with1 changeover contact

Transverseauxiliary switch with1 NO + 1 NC, 2 NO

Max. rated voltage

• to NEMA u AC V 600 240

• to NEMA s AC V 600 240

Uninterrupted current A 10 5 2.5Breaking capacity A600 B600 C300

Q300 R300 R300

1) Complies with "short circuit breaking capacity" to UL.


22/48


3RV1 up to 100 A(Export applications)


Technical data

Rated short-circuit breakingcapacity I cn toIEC 60 947-2

This table shows the rated ulti-mate short-circuit breakingcapacity I cu and the rated ser-vice short-circuit breakingcapacity I cs of the 3RV1 MSP’swith different operational volt-ages as a function of the ratedcurrent I n of the MSP’s.

The MSP can be fed at the topor bottom supply terminals,without restriction of rated data.

If the short-circuit current at theinstallation point exceeds

the rated short-circuit breakingcapacity of the MSP as speci-fied in the table, a back-up fuseis required.

The maximum rated current forthe back-up fuse is specified inthe tables. The rated short-cir-cuit breaking capacity appliesto the fuse as specifed above.

Fuseless construction

MSP/contactor combinationsfor short-circuit currents of upto 65 kA can be ordered in theform of combination starters(see section 4 for 3RA prod-ucts).

MSP Ratedcurrent I n

up to AC 240 V2) up to AC 400 V2)/415 V3) up to AC 440 V2)/460 V 3) up to AC 500 V2)/525 up to AC 690 V2)

I cu I cs max. I cu I cs max. I cu I cs max. I cu I cs max. I cu I cs max.esufesufesufesufesuf

(gL/gG) (gL/gG) (gL/gG) (gL/gG) (gL/gG)

Type A kA kA A kA kA A kA kA A kA kA A kA kA A

3RV10,Size S00

0.16 ... 0.8 100 100 100 100 100 100 100 100 100 1001 100 100 100 100 100 100 100 100 100 1001.25 100 100 100 100 100 100 100 100 2 2 201.6 100 100 100 100 100 100 100 100 2 2 20

2 100 100 100 100 100 100 10 10 35 2 2 352.5 100 100 100 100 100 100 10 10 35 2 2 353.2 100 100 100 100 50 10 40 1) 3 3 40 2 2 404 100 100 100 100 50 10 40 1) 3 3 40 2 2 405 100 100 100 100 50 10 50 1) 3 3 50 2 2 506.3 100 100 100 100 50 10 50 1) 3 3 50 2 2 508 100 100 50 12.5 80 1) 50 10 63 1) 3 3 63 2 2 63

10 100 100 50 12.5 80 1) 10 10 63 3 3 63 2 2 6312 100 100 50 12.5 80 1) 10 10 80 3 3 80 2 2 80

3RV1. 2

Size S0

0.16 ...1.25

100 100 100 100 100 100 100 100 100 100

1.6 100 100 100 100 100 100 100 100 100 1002 100 100 100 100 100 100 100 100 8 8 252.5 100 100 100 100 100 100 100 100 8 8 253.2 100 100 100 100 100 100 100 100 8 8 324 100 100 100 100 100 100 100 100 6 3 325 100 100 100 100 100 100 100 100 6 3 326.3 100 100 100 100 100 100 100 100 6 3 508 100 100 100 100 50 25 63 1) 42 21 63 6 3 50

10 100 100 100 100 50 25 80 1) 42 21 63 6 3 50

12.5 100 100 100 100 50 25 80 1) 42 21 80 6 3 6316 100 100 50 25 100 1) 50 10 80 1) 10 5 80 4 2 6320 100 100 50 25 125 1) 50 10 80 1) 10 5 80 4 2 6322 100 100 50 25 125 1) 50 10 100 1) 10 5 80 4 2 6325 100 100 50 25 125 1) 50 10 100 1) 10 5 80 4 2 63

3RV1. 3

Size S2

16 100 100 50 25 100 1) 50 25 100 1) 12 6 63 5 3 6320 100 100 50 25 125 1) 50 25 100 1) 12 6 80 5 3 63

25 100 100 50 25 125 1) 50 15 100 1) 12 6 80 5 3 6332 100 100 50 25 125 1) 50 15 125 1) 10 5 100 4 2 6340 100 100 50 25 160 1) 50 15 125 1) 10 5 100 4 2 6345 100 100 50 25 160 1) 50 15 125 1) 10 5 100 4 2 6350 100 100 50 25 160 1) 50 15 125 1) 10 5 100 4 2 80

3RV1. 4

Size S3

40 100 100 50 25 125 1) 50 20 125 1) 12 6 100 6 3 6350 100 100 50 25 125 1) 50 20 125 1) 12 6 100 6 3 80

63 100 100 50 25 160 1) 50 20 160 1) 12 6 100 6 3 8075 100 100 50 25 160 1) 50 20 160 1) 8 4 125 5 3 10090 100 100 50 25 160 1) 50 20 160 1) 8 4 125 5 3 125

100 100 100 50 25 160 1) 50 20 160 1) 8 4 125 5 3 125

Short-circuit proof up to min. 50 kA.

No back-up fuse required, sinceshort-circuit proof up to 100 kA.

1) Back-up fuse is only required if the short-circuit current at the installation point > I cu.

2) +10 % overvoltage.

3) +5 % overvoltage.


23/48



3RV1 up to 100 A(Export applications)

■Technical data

Rated short-circuit breakingcapacity I cuIT in the IT system(IT Network) to IEC 60 947-2

3RV1 MSP’s are suitable for usein IT systems in Europe. Valuesvalid for triple-pole short-circuitare I cu and I cs (see the table onpage 1/22). In case of doubleearth fault on different phasesat the input and

output side of a MSP, the spe-cial short-circuit breakingcapacity I cuIT applies. Thespecifications in the tablebelow apply to 3RV1 MSP’s.

In the colored areas, I cuIT is100 kA, or in some ranges it is50 kA. Therefore, the MSP’s areshort-circuit-proof in theseranges.

A back-up fuse is required if theshort-circuit current at the in-stallation point exceeds the rat-ed short-circuit breaking ca-pacity of the MSP as specified

in the table.

The maximum rated current forthe back-up fuse is specified inthe tables. The rated short-cir-cuit breaking capacity appliesto the fuse as specified above.

MSP Rated current I n up to AC 240 V2) up to AC 400 V 2)/415 V 3) up to AC 500 V 2)/525 V 3) up to AC 690 V 2)

I cuIT max. I cuIT max. I cuIT max. I cuIT max.fuse fuse fuse fuse(gL/gG) (gL/gG) (gL/gG) (gL/gG)

Type A kA A kA A kA A kA A

3RV103RV16 11-0BD10

Size S00

0.16 ... 0.63 100 100 100 1000.8 100 100 100 2 161 100 100 100 2 161.25 100 2 20 2 20 2 201.6 100 2 20 2 20 2 202 100 2 35 2 35 2 35

2.5 100 2 35 2 35 2 353.2 100 2 40 2 40 2 404 100 2 40 2 40 2 405 100 2 50 2 50 2 506.3 100 2 50 2 50 2 508 50 80 1) 2 63 2 63 2 63

10 50 80 1) 2 63 2 63 2 6312 50 80 1) 2 80 2 80 2 80

3RV1. 2

Size S0

0.16 ... 0.63 100 100 100 1000.8 100 100 100 6 161 100 100 100 6 161.25 100 100 8 20 6 201.6 100 100 8 20 6 202 100 8 25 8 25 6 252.5 100 8 25 8 25 6 253.2 100 8 32 8 32 6 324 100 6 32 4 32 3 325 100 6 32 4 32 3 326.3 100 6 50 4 50 3 508 100 6 50 4 50 3 50

10 100 6 50 4 50 3 5012.5 100 6 63 4 63 3 6316 50 80 1) 4 63 3 63 2 6320 50 80 1) 4 63 3 63 2 6322 50 80 1) 4 63 3 63 2 6325 50 80 1) 4 63 3 63 2 63

3RV1. 3

Size S2

16 50 100 1) 8 100 6 80 5 6320 50 125 1) 8 100 6 80 5 6325 50 125 1) 8 100 6 80 5 6332 50 125 1) 6 125 4 100 3 8040 50 160 1) 6 125 4 100 3 8045 50 160 1) 6 125 4 100 3 8050 50 160 1) 6 125 4 100 3 80

3RV1. 4

Size S3

40 50 125 1) 10 63 5 50 5 5050 50 125 1) 8 80 3 63 3 6363 50 160 1) 6 80 3 63 3 6375 50 160 1) 5 100 2 80 2 8090 50 160 1) 5 125 2 100 2 100

100 50 160 1) 5 125 2 100 2 100

Short-circuit proof down to min. 50 kA.

No back-up fuse required, sinceshort-circuit proof up to 100 kA.

1) Back-up fuse only required, if the short-circuit current at the installation point > I culT.

2) 10 % overvoltage.

3) 5 % overvoltage.


24/48


3RV1up to 100 A


■Technical data

Rules for mounting motor starter protectors

When mounting MSP’s, the following clearance must be maintained to grounded or liveparts.

SIRIUS MSP Clearance to grounded or live parts

Y X at the side Z

Type size mm mm mm

3RV1.1 S00 up to 690 V 20 70 9

3RV1. 2 S0 up to 500 V 30 90 9up to 690 V 50 90 30

3RV1. 3 S2 up to 690 V 50 140 10

3RV1. 4 S3 up to 240 V 50 167 10

up to 440 V 70 167 10

up to 500 V 110 167 10

up to 690 V 150 167 30

Standard mounting for S0, S2 and S3

U e [V] S0 (mm) S2 (mm) S3 (mm)

500 Z (lateral) 10 10 10Y 40 50 110X 90 140 167

690 Z (lateral) 30 10 30Y 50 50 150X 90 140 167

Minimum clearance between MSP’s and grounded

or live parts

Wiring module

Size S0: 3RV19 15-1AB

Size S2: 3RV19 35-1A

Size S3: 3RA19 43-3D(Caution: The wiring module demands10 mm spacing between the MSPs)

Lineside

Load side

Minimum clearance to grounded or live partsfor limiter function in mm

3RV1...3RV1...

1L1 3L2 5L3 1L1 3 L2 5L3

2 T1 4 T2 6 T32 T1 4 T2 6 T3

NSB01071

3RV1...

Z

Y

Z

Y

X


25/48




For rated short-circuit breaking capacity I cn see the table on Page 1/22.

Technical data

General technical data

Type 3RV1. 1 3RV1. 2 3RV1. 3 3RV1. 4

Specifications

• IEC 60 947-1, EN 60 947-1 (VDE 0660 Part 100) yes

• IEC 60 947-2, EN 60 947-2 (VDE 0660 Part 101) yes• IEC 60 947-4-1, EN 60 947-4-1 (VDE 0660 Part 102) yes

Size S00 S0 S2 S3

Number of poles 3

Max. rated current I nmax (=max. rated operational current I e) A 12 25 50 100

Permissible ambient temperature

C°tropsnart / egarotS –50 ... +80

Operation °C –20 ... +70 1)

Permissible rated current at temperature inside enclosure of:

• +60 °C % 100

• +70 °C % 87

MSP inside enclosure

Permissible rated current at temperature inside enclosure of:

• +35 °C % 100

• +60 °C % 87

Rated operational voltage U e V 690 2)

Rated frequency Hz 50/60

Rated insulation voltage U i V 690

Rated impulse withstand voltage U imp kV 6

Utilization category

• IEC 60 947-2 (circuit-breaker) A

• IEC 60 947-4-1 (motor starter) AC-3

Class acc. to IEC 60 947-4-1 10 10/20

DC short-circuit breaking capacity (time constant τ = 5 ms)

• 1 conducting path DC 150 V kA 10

• 2 conducting paths in series DC 300 V kA 10

• 3 conducting paths in series DC 450 V kA 10

Power loss Pv per circuit-breaker I n -> up to 1.25 A W 5 - - -

dependent on rated current I n I n -> 1.6 ... 6.3 A W 6 - - -

(upper setting range) I n -> 8 ... 12 A W 7 - - -

I n -> up to 0.63 A W - 5 - -Rper conducting path = P/ I ² × 3 I n -> 0.8 ... 6.3 A W - 6 - -

I n -> 8 ... 16 A W - 7 - -

I n -> 20 ... 25 A W - 8 - -

I n -> up to 25 A W - - 12 -

I n -> 32 A W - - 15 -

I n -> 40 ... 50 A W - - 20 -

I n -> up to 63 A W - - - 20

I n -> 75 and 90 A W - - - 30

I n -> up to 100 A W - - - 38

Shock resistance acc. to IEC 68 Part 2-27 g/ms 25/11 (square and sinusoidal pulse)

sm / gtekcosni-gulp:yrossecca.lcni 15/11 (square and sinusoidal pulse)

Degree of protection acc. to IEC 60 529 IP 20 IP 20 3)

Touch guard acc. to DIN VDE 0106 Part 100 safe against finger touch

Temperature compensation acc. to IEC 60 947-4-1 °C -20 ... +60

Phase failure sensitivity acc. to IEC 60 947-4-1 yes

Explosion protection to DIN VDE 0165 and EN 50 019 yes for 3RV10 (KEMA Testing License No. Ex-97.4.32 36) 4)

Isolating function acc. to IEC 60 947-2 yes

Main and EMERGENCY-OFF switch characteristics 5) to IEC 60 204-1 (VDE 0113) yes

Safe isolation between power and auxiliary cir-cuits, required for PELV applications

acc. to DIN VDE 0106 Part 101

• up to 400 V + 10 % yes

• up to 415 V+ 5 % (higher voltages on request) yes

Mechanical enduranceOperat.cycles

100 000 50 000

Electrical endurance 100 000 25 000

Max. operating frequency per hour (motor starts) 1/h 15

1) Over +60 °C current reduction. 2) 500 V with moulded-plastic enclosure.3) Terminal compartment IP 00.

4) ATEX license to EC Guideline 94/9/EG is inpreparation

5) With appropriate accessories.

Does notinclude 3RV17


26/48


3RV1up to 100 A


Technical data

Conductor cross-sections for main circuit

Type 3RV1. 3RV1. 2 3RV1. 3 3RV1. 4

Terminal type Screw connection Screw terminalwith box terminal

Terminal screw Pozidriv size 2 Pozidriv size 2 Hexagon socketscrewM4

Prescribed tightening torque N/m 0.8 ... 1.2 2 ... 2.5 3 ... 4.5 4 ... 6

Conductor cross-section, 1 or 2 conductors

Solid mm2 2 × (0.5 .. . 1.5) 2 × (1 .. . 2.5) 2 × (0.75 .. . 16) 2 × (2.5 .. . 16)mm2 2 × (0.75 ... 2.5)

(max. 4)2 × (2.5 ... 6) – –

Finely stranded with end sleeve mm2 2 × (0.5 .. . 1.5) 2 × (1 .. . 2.5) 2 × (0.75 .. . 16) 2 × (2.5 .. . 35)mm2 2 × (0.75 ... 2.5) 2 × (2.5 ... 6)

(max. 10)1 × (0.75 ... 25) 1 × (2.5 ... 50)

Stranded mm2 2 × (0.5 . .. 1.5) 2 × (1 .. . 2.5) 2 × (0.75 . .. 25) 2 × (10 . .. 50)mm2 2 × (0.75 ... 2.5)

(max. 4)2 × (2.5 ... 6)(max. 10)

1 × (0.75 ... 35) 1 × (10 ... 70)

AWG cables, solid and stranded wire AWG 2 × (18 ... 14) 2 × (14 ... 10) 2 × (18 ... 3) 2 × (10 ... 1/0)AWG – – 2 × (18 ... 1) 2 × (10 ... 1/0)

Ribbon cable conductors (Number × Width × Thickness) mm – – 2 × (6 × 9 × 0.8) 2 × (6 × 9 × 0.8)

Removable box terminal1)

With copper bars mm – – – 18 × 10

With cable lug mm2 – – – up to 2 × 70

Cage Clamp connections2) 3) 4)(1 or 2 conductors connectable) solid mm² 2 × (0.25 ... 2.5) –

finely stranded with end sleeve mm² 2 × (0.25 ... 1.5) –

finely stranded without wire end sleeve mm² 2 × (0.25 ... 2.5) –

AWG cables, solid and stranded wire AWG 2 × (24 ... 14) –

Max. outer diameter of the cable insulation: 3.6 mm.

Permissible mounting position anyacc. to IEC 60 447 start command "I"right-hand side or top

Auxiliary switches

Front transverse auxiliary switch with 1 changeover contact Switching capacity for different voltages

Rated operational voltage U e AC AC V 24 230 400 690Rated operational current I e /AC-15 A 4 3 1.5 0.5Rated operational current I e /AC-12 I th A 10 10 10 10

Rated operational voltage U e DC L/R 200 ms DC V 24 110 220Rated operational current I e /DC-13 A 1 0.22 0.1

Front transverse solid-state compatible auxiliary switch with 1 changeovercontact

Rated operational voltage U e AC AC V 3 ... 60Rated operational current Ie /AC-14 mA 1 ... 300

Rated operational voltage U e DC L/R 200 ms DC V 3 ... 60

Rated operational current I e /DC-13 mA 1 ... 300

Front transverse auxiliary switch with 1 NO + 1 NC, 2 NO

Rated operational voltage U e AC AC V 24 230Rated operational current I e /AC-15 A 2 0.5Rated operational current I e /AC-12 I th A 2.5 2.5

Rated operational voltage U e DC L/R 200 ms DC V 24 48 60Rated operational current I e /DC-13 A 1 0.3 0.15

Lateral auxiliary switch with 1 NO + 1 NC, 2 NO, 2 NC, 2 NO + 2 NC and sig-naling switch

Rated operational voltage U e AC AC V 24 230 400 690Rated operational current I e /AC-15 A 6 4 3 1Rated operational current I e /AC-12 I th A 10 10 10 10

Rated operational voltage U e DC L/R 200 ms DC V 24 110 220 440Rated operational current I e A 2 0.5 0.25 0.1

1) Cable lug and bar connection is also possible, after removal of the box terminals.

2) For further information about Cage Clamp connection refer to Section 19.

3) With conductor cross-sections of 1 mm2 an "insulation stopper" must be used, refer to accessories for "Contactors and contactor combinations"Section 2.

4) Corresponding opening tool 8WA28 03, see page 1/15.


27/48




Technical data

Auxiliary releases

Undervoltage release

Power consumption duringpick-up:

AC voltages VA/W 20.2/13.0

DC voltages W 20.0

Power consumptionwith uninterrupted duty AC voltages VA/W 7.2/2.4DC voltages W 2.1

Response voltage trip V 0.7 ... 0.35 × U spick-up V 0.85 ... 1.1 × U s

Max. opening time(for rated control supply voltage U s see selectionand ordering data)

ms 20

Shunt release

Power consumption duringpick-up:

AC voltagesDC voltages

VA/WW

20.2/1313 ... 80

Response voltage acc. toIEC 60 947-1

trip V 0.7 ... 1.1 × U s

Max. opening time(for rated control supply voltage U s see selectionand ordering data)

ms 20

Short-circuit protection for auxiliary and control circuits

Fuses gL/gG A 10

5SX / 5SY miniature MSP’s C characteristic A 6 1)

Conductor cross-sections for aux. and control circuits

Terminal type Screw connectionTerminal screw Pozidriv size 2

Conductor cross-sections, 1 or 2 conductors

solid mm² 2 × (0.5 ... 1.5) / 2 × (0.75 ... 2.5)

finely stranded with end sleeve mm² 2 × (0.5 ... 1.5) / 2 × (0.75 ... 2.5)

stranded mm² 2 × (0.5 ... 1.5) / 2 × (0.75 ... 2.5)

AWG cables, solid and stranded wire AWG 2 × (18 ... 14)

Cage Clamp terminals2)3)4)(for connecting 1 or 2conductors)

solid mm² 2 × (0.25 ... 2.5)

finely stranded with end sleeve mm² 2 × (0.25 ... 1.5)

fine-wire w/o wire end sleeve mm² 2 × (0.25 ... 2.5)

AWG cables,solid and stranded wire

AWG 2 × (24 ... 14)

Max. outer diameter of the cable included insulation: 3.6 mm.

Remote-controlled operating mechanisms

Max. power consumption atU s

DC 24 V W 48AC 230 V VA 170

Operating range V 0.85 ... 1.1 × U s Min. command duration at U s s 0.1Maximum command duration s unlimited (uninterrupted operation)Maximum make-/break-time Remote-controlled s 2Ready to reclose after approx. s 2.5Operating frequency h-1 25Internal back-up fuse AC 230 V A 0.8

DC 24 V A 1.6

Terminal type of control leads Connector with screw connection

Shock resistance acc. to IEC 68, Part 2-27 g/ms 25/11 (square and sinusoidal pulse)

Terminal block type E

Conductor cross sections3RT19 28-1H

Front clamping point Rear clamping point Both clamping points connectedconnected connected Front clamping point Rear clamping point

solid mm2 1 ... 10 1 .. 10 1 ... 10 1 ... 10finely stranded with end sleeve mm2 1 ... 16 1 ... 16 1 ... 10 1 ... 10stranded mm2 2.5 ... 25 1.5 ... 25 2.5 ... 10 5 ... 25AWG cables,solid and stranded wire

AWG 14 ... 3 16 ... 3 14 ... 6 16 ... 3

Terminal screw M 4 M 4 M 4

Conductor cross sections3RT19 46-4GA07

5)

1) Unlimited short-circuit current < 0.4 kA.

2) With conductor cross-sections of 1 mm2 an"insulation stop" must be used, refer to

accessories for "Contactors and contactorcombinations".

3) Notes on Cage Clamp connection in Section 19.

4) Corresponding opening tool8WA28 03, see page 1/15.

5) See MSP 3RV1.4 on page 1/26.


28/48


3RV1up to 100 A


Overview

S00 MSP withlaterally mounted undervoltage re-lease with leading auxiliary switch 3RV10 Motor Starter Protectors

(MSP’s) are built for a world ofapplications while meeting therequirements of control users

worldwide. Each MSP featuresa manual ON/OFF switch, aClass 10 adjustable bimetallicoverload relay (Class 20 avail-able in the two largest framesizes), and magnetic trip ele-ments for short circuit protec-tion.

Construction

The motor starter protectors areavailable in four sizes:

• Size S00 - 3RV101Maximum rated current is 12Amps. Suitable for motors upto 10 hp at 600V. Available inboth screw terminal and CageClamp versions.

• Size S0 - 3RV102Maximum rated current is 25Amps. Suitable for motors upto 20 hp at 600V.

• Size S2 - 3RV103Maximum rated current is 50Amps. Suitable for motors upto 50 hp at 600V.

• Size S3 - 3RV104Maximum rated current is100 Amps. Suitable formotors up to 100 hp at 600V.

Functions

Releases

3RV1 motor starter protectorsare equipped with bimetallic-based, inverse-time delayedoverload releases - electromag-netic short-circuit releases.

The overload releases can beset in accordance with the loadcurrent. The overcurrent re-leases are permanently set to avalue 13 times the rated currentand thus enable trouble-freestart-up of motors.

The scale cover can be sealedto prevent unauthorized adjust-ments to the set current.

Release classes

The release classes of thermallydelayed releases are based onthe tripping time (tA) at 7.2 timesthe operational current in coldstate (excerpt from IEC 60 947-4):

• CLASS 10 A2 s < tA w 10 s•CLASS 10 4 s < tA w 10 s•CLASS 20 6 s < tA w 20 s•CLASS 30 9 s < tA w 30 s

The release must trip within thistime!

Operating mechanisms

S00 MSP are actuated via arocker operating mechanismand S0, S2 and S3 MSP’s via arotary operating mechanism. Ifthe MSP trips, the rotary operat-ing mechanism switches to thetripped position to indicate this.Before the MSP is reclosed, therotary operating mechanismmust be reset manually to 0position, in order to prevent theformer from closing by mistakebefore the fault has beencleared.

In the case of MSP’s with rotaryoperating mechanisms, anelectrical signal can be outputvia a signalling switch to indi-cate that the MSP has tripped.

All operating mechanisms canbe locked in 0 position with apadlock (shackle diameter3.5 to 4.5 mm).

ApplicationOperating conditions

3RV1 MSP’s are suitable for usein any climate. They aredesigned for operation inclosed rooms under normalconditions (e.g. no dust, corro-sive vapours or harmful gases).Suitable enclosures must beprovided for installation in dustyor damp rooms.

Motor Protection

3RV MSP’s use bimetallicheater elements to provideclass 10 or 20 overcurrent pro-tection for both AC and DCmotors. The bimetallic heaterssense the motor currentdirectly, so the overloads areinsensitive to high frequencies,harmonic waves and sinusoi-dal currents and voltages.

Each MSP has a fourth bimetal-lic strip that reacts only to theambient temperature inside thecontrol panel. This ambientcompensation prevents theMSP from nuisance trippingwhen the panel temperature ishigher than the ambient tem-perature of the motor.

A built-in differential trip barcauses the MSP to trip fasteron a phase loss condition, tohelp reduce motor damagefrom phase loss.

Magnetic trip elements in eachMSP take the device off linewhen it senses currents of 12times the maximum FLA dialsetting.

3RV1 0 1 1 - 0 A A 1 0

SIRIUS MSP orCircuit Breaker

Application Frame Size Standard Amperage Range Class Terminal Type AuxiliarySwitch

0 = Motor Protection 1 = S002 = S0

3 = S2

4 = S3

Possible choices listed below seepage 1/4-1/7 for an entire listing A = 10 1 = Screw2 = Spring Loaded7 = UL 489 B = 20

0, 1, 4 B through K

Note: MPS’s and Contactors of the same frame size are made to easily fit together with the use of a link module.


29/48




Applications:

The 3RV10 MSP’s can beused in a variety of applications:

As a manual starter

All 3RV MSP’s are UL listed asManual Motor Controllers perUL508. This makes them idealfor applications requiring sim-ple manual starting and stop-ping of motors. A separateshort circuit protective device,such as a circuit breaker orfuses, is still required ahead ofthe MSP. This up-stream pro-tective device should be sizedper NEC code, not to exceed400% of the maximum FLAadjustment dial setting.

As a component in a groupinstallation

A group motor installation indi-

cates multiple motor controllersunder one short circuit protec-tive device, such as a circuitbreaker. 3RV MSP’s have agroup installation short-circuitcurrent rating of 65 kA at 480Vand up to 30kA at 600V. Byusing a link module, a 3RT con-tactor can be directly mountedto the load side of the MSP.

3RV MSP’s have been ULtested with and without 3RTcontactors for group installa-tion.

As a Self-protected manualcombination starter, Type E.

Most 3RV MSP’s have also beenUL listed as UL508 Type E, Self-protected Manual CombinationStarters. This UL listing allowsthe MSP to be mounted in amanually operated machinewithout having to add separateshort circuit protectionupstream.

These devices have a short cir-cuit current rating of 65 kA @240V, 480Y/277V and up to30kA @ 600Y/347V.

As part of a Combination Mo- tor Contoller, Type F

When a 3RT contactor is con-nected to the load side of a 3RVdevice that is rated as a "Man-ual Self-protected CombinationMotor Controller, Type E", theassembly can be applied as a"Combination Motor Controller,Type F". This versions allows forremote starting and stopping ofthe motor load.

These assemblies have a shortcircuit current rating of 65 kA @240V, 480Y/277V and up to 30kA @ 600Y/347V.

As a circuit breaker for export

When exporting to many coun-tries outside of the U.S. andNorth America, the 3RV can beapplied as a thermal magneticcircuit breaker for use in motorbranch circuits.

Terminals for "Combination Motor Controller Type E" to UL 508 3RV19 28-1H 3RT19 46-4GA07

Terminals for "Combination Motor Controller Type E" to UL 508

The 3RV10 MSP for motor pro-

tection is approved according toUL 508 as "Combination MotorController Type E".

As of July, 2001, UL 508demands at line-side of thedevice used for this purpose anincreased clearance and creep-age distance (1" or 2").

Here, the terminal block 3RV1928-1H must be used for size S0.The block is simply screwed tothe basic unit.

Basic units of size S2 arealready compliant with newclearance and creepage dis-tance requirements.

The terminal block 3RT19 46-

4GA07 must be used for sizeS3. The standard box terminal isto be replaced by this terminalblock.

According to CSA, these termi-nal blocks can be omitted whenthe device is used as "Combina-tion Motor Controller Type E".

By using a link module, a 3RT10contactor can be directly mount-ed to the load side of a 3RV MSP.This assembly of a 3RV and a3RT provides a complete, re-motely operated, combinationstarter, Type F.

3RV19 28-1H

3RT19 46-4GA07


30/48


3RV1up to 100 A


Application (continued)

DC switching

3RV1 AC MSP’s are also suitablefor DC switching.

The maximum permissible DC

voltage per conducting path

must, however, be adhered tohere.

Higher voltages require a series

circuit with 2 or 3 conductingpaths.

The response value of the over-load release remainsunchanged, the response valueof a short-circuit release

increases by approximately30 % for DC.

The recommended circuits forDC switching can be seen inthe table below.

Recommended circuitfor 3RV1 S00 ... S3MSP

Max. permissibleDC voltage U e

Notes

DC 150 V 2-pole switching, earthed system 1)

If earth faults can be excluded or immediately remedied (earth-fault monitor-ing), the max. permissible DC voltage can be tripled.

DC 300 V 2-pole switching, earthed system

The earthed pole must always be assigned to a specific conducting path, sothat in the event of an earth fault two conducting paths wi ll be connected inseries.

DC 450 V 1-pole switching, earthed system

3 conducting paths connected in series.The earthed pole must be assigned to the disconnected conducting path.

Design

Mounting

The motor starter protectors aresecured in position by snap-ping them onto 35 mm standardmounting rails according to DINEN 50 022. A mounting rail witha height of 15 mm is requiredfor S3 MSP’s. A 75-mm mount-ing rail can be used as an alter-native here.

S2 and S3 MSP’s can also bescrewed directly onto a base-plate.

The push-in lugs 3RB19 00-0Bare available for screw mount-ing of S00 and S0 MSP’s.

Screw connection

3RV1 MSP’s of sizes S00 andS0 are fitted with terminals withcaptive screws and clampingpieces, allowing the connectionof 2 conductors with differentcross-sections.

The box terminals of the S2 andS3 MSP’s also enable 2 con-

ductors with different cross-sections to be connected. Withthe exception of S3 MSP’swhich are equipped with 4 mmh

MotorStarterProtectors Sirius

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