ALL-TEST Pro July 2002 ALL-TEST Pro July 2002 Motor Testing Made Motor Testing Made Easy Easy Dr. Howard W. Penrose, Ph.D. Dr. Howard W. Penrose, Ph.D. ALL-TEST Pro, A Division of ALL-TEST Pro, A Division of BJM Corp BJM Corp Old Saybrook, Connecticut, Old Saybrook, Connecticut, USA USA Note: Use browser back Arrow to return to CD ROM selections.
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ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Motor Testing Made EasyMotor Testing Made EasyDr. Howard W. Penrose, Ph.D.Dr. Howard W. Penrose, Ph.D.
ALL-TEST Pro, A Division of BJM ALL-TEST Pro, A Division of BJM CorpCorp
Old Saybrook, Connecticut, USAOld Saybrook, Connecticut, USANote: Use browser backArrow to return to CDROM selections.
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
About This PresentationAbout This Presentation• Intro to MTME and ALL-TEST Pro CapabilitiesIntro to MTME and ALL-TEST Pro Capabilities• Case StudiesCase Studies• HardwareHardware• SoftwareSoftware• AccessoriesAccessories• TrainingTraining• ConsultingConsulting• How to ContactHow to Contact
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
ALL-TEST Pro TechnologyALL-TEST Pro TechnologyMotor Testing Made Easy (M.T.M.E.)Motor Testing Made Easy (M.T.M.E.)
You Cannot Afford to Be Without an ALL-TEST™
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Benefits of ALL-TEST Pro InstrumentsBenefits of ALL-TEST Pro Instruments
Looking For Trouble?Looking For Trouble?
•Rapid Training and Learning Curve!•ROI upon first fault detection!•Quickly implement a Preventive or Predictive Maintenance Program with a Minimum Investment!•Include in Energy Programs! Reduce Energy Costs!!
– Inductance and ImpedanceInductance and Impedance• Rotor Condition and SeverityRotor Condition and Severity
– Inductance and Impedance WaveformsInductance and Impedance Waveforms
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Setting the Rules (MTME)Setting the Rules (MTME)• Phase Angle and I/F readingsPhase Angle and I/F readings
– Both Fi and I/F > +/- 2 – Shorted TurnsBoth Fi and I/F > +/- 2 – Shorted Turns– Fi > +/- 1, I/F Balanced – Shorted Coils in Fi > +/- 1, I/F Balanced – Shorted Coils in
the same phasethe same phase– Fi Balanced, I/F > +/- 2 – Shorted Phase Fi Balanced, I/F > +/- 2 – Shorted Phase
to Phaseto Phase• Rules stand regardless of motor sizeRules stand regardless of motor size• Resistance ~ +/- 5%Resistance ~ +/- 5%
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Setting the Rules (Cont.)Setting the Rules (Cont.)• Impedance and InductanceImpedance and Inductance
– If impedance and inductance are If impedance and inductance are parallel, phase unbalance is most likely parallel, phase unbalance is most likely due to rotor positiondue to rotor position
– If impedance and inductance are not If impedance and inductance are not parallel, phase unbalances are most parallel, phase unbalances are most likely due to winding contamination or likely due to winding contamination or overheated winding.overheated winding.
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Setting the Rules (Cont.)Setting the Rules (Cont.)• Inductive and Impedance Rotor TestsInductive and Impedance Rotor Tests
– Measurements of inductance due to rotor Measurements of inductance due to rotor position will present an idea of the position will present an idea of the condition of a rotor due to casting voids condition of a rotor due to casting voids or broken rotor bars.or broken rotor bars.
– Measurements of impedance matched to Measurements of impedance matched to inductance provides a relative severity of inductance provides a relative severity of rotor condition.rotor condition.
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Example 1: Bad 15 HP (Garlic Mill)Example 1: Bad 15 HP (Garlic Mill)
Motor Circuit Analysis on a Motor Circuit Analysis on a Transformer?Transformer?• Definition: An electric motor is a Definition: An electric motor is a
transformer with a rotating secondary.transformer with a rotating secondary.• Evidence:Evidence:
– As rotor position is changed, the relative As rotor position is changed, the relative winding ratios change.winding ratios change.
– Energy is induced into the ‘secondary’ Energy is induced into the ‘secondary’ which creates the magnetic fields which creates the magnetic fields necessary to produce torque.necessary to produce torque.
VV• Frequency Range: 100, 300, Frequency Range: 100, 300,
850, 2400 Hz850, 2400 Hz• Dimensions: 7” x 3.75” x 1.75”Dimensions: 7” x 3.75” x 1.75”• Weight: 1.2 lbsWeight: 1.2 lbs
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
ALL TEST IV ALL TEST IV PROPRO™ Features™ Features• Stores over 500 motors with test resultsStores over 500 motors with test results• Automatically compares stored references with Automatically compares stored references with
Impedance; Phase Angle; Inductance; I/F; and Impedance; Phase Angle; Inductance; I/F; and Insulation Insulation
• Detects turn to turn faults at early stagesDetects turn to turn faults at early stages• Includes Software for upload to PC and basic Includes Software for upload to PC and basic
trendingtrending• Light weight and hand held: 4.8” x 9.92” x 2”, Light weight and hand held: 4.8” x 9.92” x 2”,
< 2 lbs< 2 lbs• Non-Destructive, Repeatable TestingNon-Destructive, Repeatable Testing• Safe UseSafe Use• All test results in Engineering UnitsAll test results in Engineering Units
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
SoftwareSoftware
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
ALL-TEST IV ALL-TEST IV PRO PRO 20002000™™Software – TREND 2000™Software – TREND 2000™
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Evaluation Software – HAL Junior Evaluation Software – HAL Junior 2.0™2.0™
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
ALL-TEST III Software – ALL-TEST III Software – Condition Calculator 2.0™Condition Calculator 2.0™
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
US Department of Energy US Department of Energy MotorMaster PlusMotorMaster Plus
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Query Screen – MM+Query Screen – MM+
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
EMCAT™ EMCAT™ Electric Motor Circuit Analysis Electric Motor Circuit Analysis
Tool™Tool™
The Number 1 Software Tool The Number 1 Software Tool for Managing Your Electric for Managing Your Electric Motors and TransformersMotors and Transformers
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Total Motor System Total Motor System Maintenance and Management Maintenance and Management in One Packagein One Package
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Import Past Data Collected Import Past Data Collected Using the Import ModuleUsing the Import Module
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Upload Data from the Upload Data from the ALL-TEST IV ALL-TEST IV PRO 2000PRO 2000
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Set Up RoutesSet Up Routes
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Schedule MaintenanceSchedule Maintenance
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Analyze Motors Using Analyze Motors Using Proprietary HAL-gorithmsProprietary HAL-gorithms
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Trend Test Results Over Trend Test Results Over TimeTime
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Perform Rotor Test Using Perform Rotor Test Using Special EMCAT Grading SystemSpecial EMCAT Grading System
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Maintain Work OrdersMaintain Work Orders
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Test DC MotorsTest DC Motors
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Add Test Results from Other Add Test Results from Other Maintenance EquipmentMaintenance Equipment
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Print ReportsPrint Reports
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Download Route to Download Route to ALL-TEST IV ALL-TEST IV PROPRO 2000 2000
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
EMCAT FeaturesEMCAT Features• Total Motor System Total Motor System
Management in Management in One PackageOne Package
• Up/Down-load, Up/Down-load, Import History, Import History, Manual Data EntryManual Data Entry
• Print Detailed Print Detailed ReportsReports
• Enter Data from Enter Data from Other TechnologiesOther Technologies
• Develop RoutesDevelop Routes• Schedule Schedule
MaintenanceMaintenance• Review Equipment By Review Equipment By
Location and/or NameLocation and/or Name• Rotor TestRotor Test• Evaluate and Trend Evaluate and Trend
AC/DC Motors and AC/DC Motors and TransformersTransformers
• Automated AnalysisAutomated Analysis
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
AccessoriesAccessories
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
ATF-11 Armature Test ATF-11 Armature Test FixtureFixture
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
M2000 Training MotorM2000 Training Motor
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Motor Circuit Analysis: Theory, Motor Circuit Analysis: Theory, Application and Energy AnalysisApplication and Energy Analysis bookbook
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Advanced Analysis KitAdvanced Analysis Kit
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Training and Consulting Training and Consulting ServicesServices
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
On-Site or Scheduled On-Site or Scheduled TrainingTraining
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
Consulting ServicesConsulting Services• Customization of SoftwareCustomization of Software• Data Analysis of MCA, vibration, Data Analysis of MCA, vibration,
infrared and other technologiesinfrared and other technologies• Development of Maintenance Development of Maintenance
ProgramsPrograms• Other Motor System related Other Motor System related
consulting servicesconsulting services• Installation of SoftwareInstallation of Software
ALL-TEST Pro July 2002ALL-TEST Pro July 2002
ALL-TEST ProALL-TEST ProA Division of BJM CorpA Division of BJM Corp123 Spencer Plains Rd123 Spencer Plains Rd