7/21/2019 Motor Protection- ABB
1/27
ABB
| Slide 1
Motor Protection
Type 2 Co-ordination
Heikki Autio Breakers & Switches
7/21/2019 Motor Protection- ABB
2/27
ABB
| Slide 2
Main electrical parameters of motors
Basics of fuse links
Main solutions for switcin! and protection of motors
Main standard prescriptions for coordination metods
S"C Selected "ptimi#ed Coordination
Summary
Pro!ram
7/21/2019 Motor Protection- ABB
3/27
ABB
| Slide $
Motor data: Rated parameters
P % &ated motor power 'k()
* % Supply +olta!e '*)
cos % Power factor
% ,fficiency
e % &ated current 'A)
Main electrical parameters of motors
V
PIe
=
3cos
7/21/2019 Motor Protection- ABB
4/27
ABB
| Slide .
Motor data: Starting parameters
n accordance to te ,C /0. - . - 1 standard te startin! current is defined as3
a% 42 5 e
(it reference to te caracteristics of te most commonmotors is !i+en a +alue for te typical ma5imum initialstartin! current defined as3
p % 12 5 e
Main electrical parameters of motors
7/21/2019 Motor Protection- ABB
5/27
7/21/2019 Motor Protection- ABB
6/27
ABB
| Slide /
In order to realize the motor coordination, these kinds o de!ices are usuall" used:
#use$short%circuit protection
'ontactor $operation c"cles%switching
()ternal thermal*electronic release $o!erload protection
Switcin! and protection of motors
7/21/2019 Motor Protection- ABB
7/27
ABB
| Slide
;use link
;use link 7known as fuse8 is protection de+ice tat protects electrical circuit
a!ainst o+ercurrent and sort-circuit current
;use link pro+ides superior current limitin! properties
"ptimal solution for motor protection
7/21/2019 Motor Protection- ABB
8/27
ABB
| Slide switc off operations of te
motor under normal conditions and also to disconnect te motor from te supply
network in case of o+er currents detected :y te o+erload relay wic commands
te trippin!4
Besides? te contactor sall :e cosen so as to :e suita:le to carry te rated
current of te motor wit reference to te cate!ory AC-$4
Te contactor carryin! out motor operations allows to reali#e a num:er ofoperations muc i!er tan tose wic te switc could perform4
7/21/2019 Motor Protection- ABB
10/27
ABB
| Slide 10
"+erload relay
t is te de+ice intended toreali#e te protection a!ainst
motor o+erload and it as
usually te function of
commandin! te openin! of
te contactor for tose o+er
currents lower tan teoperatin! currents of te fuse
link
7/21/2019 Motor Protection- ABB
11/27
ABB
| Slide 11
Motor startin! current
IeIa=7.2xIe
I [A]
t [s]
Overload
protection
Motor starting
current
(it reference to te time current cur+e of te fuse link and te termal protection must :epossi:le to reali#e a solution wit te caracteristics !i+en in te picture3 te startin! current
of te motor is always under te trippin! cur+e of te protection de+ices in order to permit te
starter of te motor
Ip=12xIe
Time current
characteristic o
the use lin!
7/21/2019 Motor Protection- ABB
12/27
ABB
| Slide 12
+- $direct%on%line starting is peraps te most traditional system and consists in
connectin! te motor directly to te supply network? tus carryin! out startin! at full
+olta!e4 Tis re@uires a :i! inrus current and de+elops a i! startin! tor@ue wit +eryreduced acceleration times4 t !enerates +iolent accelerations wic stress te
transmission components suc as :elts and oints4
Star%delta $starting is te :est known system and may:e te most common startin!
system at reduced +olta!e it is used to start te motor reducin! te mecanical stresses
and limitin! te current +alues durin! startin! on te oter and? it makes a+aila:le areduced inrus tor@ue4
Te motor starts wit te windin! in te connection,te current a:sor:ed :y te motor is
reduced :y $ times in comparison wit its rated current4 (en
7/21/2019 Motor Protection- ABB
13/27
ABB
| Slide 1$
.he most common used circuits o starters are:Starter supply ith !ull "oltage starter (#irect online)
Starter initially supply ith a partial "oltage and current "alue starter(Star$#elta)
Star-Eelta Starter >dia!ramEirect on Fine Starter E"F dia!ram
Main solution for switcin! and protection of motors
Switc
;use
Fine
Contactor
"+erload
&elay
Switc
;use
Contactor
Contactor
Contactor
"+erload&elay
7/21/2019 Motor Protection- ABB
14/27
ABB
| Slide 1.
Te Standard reference for motor starters is ,C /0.-.-14 Tis Standard
!i+es also te definitions for te classification of motor starters4
Starter t"pe
Type 1% Eama!es to te contactor and to te o+erload relay are accepta:le4Te starters may :e inoperati+e after eac operation4 Terefore te starter
sall :e inspected and te contactor and>or te o+erload relay4 Tere sall not
:e dama!es for te users4
Type 2 % =o dama!es to te o+erload relay or oter parts a+e occurrede5cept tat weldin! of contactor or starter contacts is permitted? if tey are
easily separated witout si!nificant deformation4 "nly fuse needs to :e
can!ed
'omparison
Type 1initial economic ad+anta!e - e5pensi+e maintenance - stops on te
plant due to faults4
Type 2initial i! in+estment - ser+ice continuity - easy
maintenance4
Cootrdination types
7/21/2019 Motor Protection- ABB
15/27
7/21/2019 Motor Protection- ABB
16/27
ABB
| Slide 1/ABB SAC,
Sort circuit test modality
I0 : #ull short circuit current
r: critical short circuit current
7Eependin! from contactor si#e8
7Ma5imum sort circuit current
admitted:yte com:ination8
$3 % 4 % 5 % 36 kA
7/21/2019 Motor Protection- ABB
17/27
ABB
| Slide 20
Solutions wit oter sort circuit protectin! de+ice
Solution with sot starters
As a control component of te motor? tis de+ice :ases its
functionin! on power semiconductors? also called tyristors?
wic allow to control and slowly increase te +olta!e
applied to te motor? makin! it start slowly and limitin! te
startin! currents4 "nce te ramp time as elapsed? te tyristors are usually
:y-passed wit a contactor? and te line is directly
connected to te motor4
Tis means tat tyristors do not remain constantly in
function? tus reducin! any possi:le pro:lem due totemperature-rise4
7/21/2019 Motor Protection- ABB
18/27
ABB
| Slide 21
Solutions wit oter sort circuit protectin! de+ice
7/21/2019 Motor Protection- ABB
19/27
ABB
| Slide 22
Selected "ptimi#ed Coordination 7S"C8http://applications.it.abb.com/SOC/Page/Selection.aspx
http://bit.do/motorprotection
7/21/2019 Motor Protection- ABB
20/27
ABB
| Slide 2$
Gow to use Selected "ptimi#ed Coordination userinterface 7S"C8
(it a few mouse click it is possi:le to searc for and
select coordination ta:le7s8 most appropriate for te current
purpose
;ollowin! filters are a+aila:le
Protection Ee+ice
&ated *olta!e
Sort-Circuit current 7@ current8
Coordination Type
"+erload &elay
Motor &ated Power
7/21/2019 Motor Protection- ABB
21/27
ABB
| Slide 2.
Gow to use Selected "ptimi#ed Coordination userinterface 7S"C8
ou can select more tan one filter at te time
7/21/2019 Motor Protection- ABB
22/27
ABB
| Slide 26
Gow to use Selected "ptimi#ed Coordination userinterface 7S"C8
http://bit.do/motorprotectionhttp://applications.it.abb.com/SOC/Page/Selection.aspxhttp://applications.it.abb.com/SOC/Page/Selection.aspx7/21/2019 Motor Protection- ABB
23/27
ABB
| Slide 2/
Gow to use Selected "ptimi#ed Coordination userinterface 7S"C8
,ac result links to te wole coordination ta:le
7/21/2019 Motor Protection- ABB
24/27
ABB
| Slide 2
Gow to use Selected "ptimi#ed Coordination userinterface 7S"C8
7/21/2019 Motor Protection- ABB
25/27
ABB
| Slide 2