4 laning of Pune Solapur section of NH-9 From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 1 Design, Engineering, Construction, Development, Finance, Operation and Maintenance of 4 Laning of Pune-Solapur Section of NH-9 From Km 144.400 To Km 249.000 In The State of Maharashtra Under NHDP Phase III On Design, Built, Finance, Operation and Transfer (DBFOT) Basis Monthly Progress Report for March 2015 Concessionaire : Pune Sholapur Road Development Company Ltd.
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4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 1
Design, Engineering, Construction, Development, Finance, Operation and
Maintenance of 4 Laning of Pune-Solapur Section of NH-9 From Km 144.400 To Km
249.000 In The State of Maharashtra Under NHDP Phase III On Design, Built,
Finance, Operation and Transfer (DBFOT) Basis
Monthly Progress Report for March 2015
Concessionaire : Pune Sholapur Road Development Company Ltd.
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 2
Project Developer : M/s IL&FS Transportation Networks Ltd
Construction Contractor : M/s IL&FS Engineering & Construction
Company Limited (IECCL)
Design Consultant : Design & Development Unit, ITNL, Ahmadabad
Concession Agreement Date : September 30, 2009
Concession Period : 19 Years 295 Days
Appointed Date : 28th September 2011
Schedule Project Completion
Date (SPCD) : 14th January 2014
Grant : Rs. 285 Cr
Provisional Completion Date : 23rd August, 2013
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 5
3. Project Scope
Main Carriageway Length : 101.30 km Service Road : 83.05 km ROB : 2 Nos Major Bridge : 7 Nos Minor Bridge : 21 Nos Grade Separator : 1 No Box / Pipe Culvert : 212 Nos Vehicular Underpass : 12 Nos Pedestrian Under Pass : 12 Nos At Grade Junction : 28 Nos Toll Plaza : 2 Nos
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 6
Chapter 2 : Executive Summary
Monthly Progress Report (MPR)
Report for the year : 2014-2015 Month: March Date: 07/04/2015
Item Highlights
Provisional Completion Certificate.
Provisional Completion Certtificate for the Project has been issued with effect from 23rd August 2013 for 80.85 Km stretch.. The Tolling Operations have been commenced with effect from 08:00 Hrs on 31st August 2013. Operation and Maintenance Activities are in progress for which separate Progress Report is submitted.
Overall Progress Overall progress achieved up to March 2015 is 91.8%
Punch List Works All the works covered under Punch List have been completed except the works affected due to issues of Land Acquisition and other local issues. Status is given in Chapter 5 (2)
Physical Progress for Road Works
• Item wise progress details are shown in Chapter 5.( 1)
Physical Progress for Bridges
• Total scope consist of 7 MJBs o Work have been completed for all 7 Nos o Detailed Progress status is given in Chapter 5
• Total Scope consist of 21 MNBs o Work taken up for all MNBs except at Tembhurni Bypass o Detailed Progress status is shown in Chapter 5
Physical Progress for Other Structures
• Of the 212 nos. of Pipe/Box culverts, 206 nos of Culverts have been taken up for construction
• Sub-structure and Superstructure Works are in progress for VUPs and PUPs.
Other Works
• Avenue Plantation works are in progress- 17,830 No of Trees are planted • Median Plantation works are nearing completion. • Toll Plaza Works are completed. • Traffic Signage Works are nearing completion at all available stretches • Road Marking works are nearing completion in all available stretches • Fixing of Emergency Call Boxes have been completed. • Metal Beam Crash Barriers, Pedestrian Guard rails and Concrete Crash
Barriers are nearing completion.
Status of Approvals/ Clearences
• All approvals/clearances have been obtained. The status report is tabulated in Section-VI
Construction Constraints
• Details given in Chapter-6 • Work affected for 3.678 Km due to non availability of Land. • Land Acquisition is pending for Toll Plaza & Other Facilities. • Tembhurni Bypass Land Acquisition is yet to be done.
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 7
Chapter 3 : Project Status
1. Status of Land Acquisition
Land Availability- Linear Status
SN# Description Length (Km)
1 Total Project Length 101.300
2 Clear Length available for Construction 97.540
3 Length affected due to land Acquisition Issues (Main Carriageway = 2.273 + Service Road = 1.405)
3.678
A detailed list for the entire stretch showing the Land Availability and Hindrances is given in Annexure-B
2. Project Milestones
SN# Project Milestone Scheduled Time Period Current Status
I
• Construction of Project Highway shall
have commenced.
• Expended not less than 10% of the total
capital cost set forth in Financial Package
Shall occur on 180th
day from Appointed date.
Achieved and intimated to Authority on Feb 29, 2012
II
• Construction of all bridges shall have
commenced.
• Expended not less than 35% of the total
capital cost set forth in Financial Package
Shall occur on 400th
day from Appointed date.
Achieved and intimated to Authority on Aug 29, 2012
III
• Construction of all Project Facilities shall
have commenced.
• Expended not less than 70% of the total
capital cost set forth in Financial Package
Shall occur on 650th
day from Appointed date.
Achieved and intimated to Authority on Apr 04, 2013
IV • The scheduled four Laning Date Shall occur on 910th
day from Appointed date.
Provisional Completion Certificate has been issued on 23rd August 2013.
SN# Description Area in Ha. % Remark
1 Total Land Required 640.3 100
2 Existing ROW 352.3 55.02
3 Total Land to be Acquired 288.0 44.98
4 3G Award Declared by SLAO 262.5 41.00
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 8
3. Status of Pre-Construction Activities
I. Status of Electrical Poles & Water Pipeline Shifting
SN# Description Total Scope
(Km)
Shifted as on March - 2015
( Km)
Balance (Kms)
1 Electric Pole 64 62 2
2 Water Pipeline 30 28 2
Note : Balance utility shifting works are affected due to non availability of ROW
II. Status of Tree Cutting
• Tree Cutting is completed in entire Project except the proposed Tembhurni
Bypass Stretch
• Some of the existing trees have been accommodated in the New Central
Median
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 9
4. Mobilization Status
I. Logistic Plan
Location of Operating Camps:
1. Camp-1 @ Km.160 Location: Tembhurni
2. Camp-2 @ Km.209 Location: Yawali
Location of Operating Laboratories:
1. Camp-1 @ Km.160 Location: Tembhurni
2. Camp-2 @ Km.209 Location: Yawali
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 10
II. Mobilizations Status of Major Plants and Equipments
S.N Description of Equipment Capacity Total No. Mobilized
1 Crushing Plant 200TPH 2
2 Mobile Crusher - 1
3 Batching Plant 30/20
CUM/Hr 1
4 Hot Mix plant 160TPH 1
5 WMM Plant 200TPH 1
6 Grader 120H 2
7 Roller 10T 4
8 Dozer D8 1
9 Paver 5.5M 2
10 Tipper/Hyva 11M3 40
11 Transit Mixer 6.5M3 5
12 Crane Hydra 12Mt 5
13 Water Tanker 12KL 7
14 Diesel Tanker 4KL -
15 Trailor 40T 1
16 Crane 20 T 20 T 2
17 Crane 200 T 200 T -
18 Crane 40 T 40 T 1
19 Wheel Loader 1.7Cum 4
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 11
S.N Description of Equipment Capacity Total No. Mobilized
20 Backhoe Loader 0.25M3 4
21 Excavator 320/200 4
22 Concrete Pump 20Cum 2
23 Weigh Bridge 60Ton 2
24 Boom Placer 40 Cum -
25 PTR 8T 1
26 Sprayer - 2
27 Tandem Roller 10T 2
28 Kerb Paver - -
III. Mobilization status of Concessionaire Manpower
S. N. Designation Total No. Mobilized (Nos.)
1 Managing Director /Regional Head 1
2 Associate VP/ Project In charge
1
3 Assistant VP 0
4 Sr. Managers 2
5 Managers 2
6 Associate Manager 0
7 Dy. Managers 1
8 Assistant Manager 1
9 Engineers 2
10 Lab Engineers 1
11 Officer 2
12 Sub-Staff 2
TOTAL 14
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 12
Concessionaire-Organization chart
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 13
IV. Mobilization status of EPC Manpower
S. N. Designation Total No. Mobilized
(Nos.)
1 Project Manager 1
2 Engineers
2.1 Highways 2
2.2 Structures 2
2.3 Quality Control 2
2.4 Quantity Survey 1
2.5 Survey 2
2.6 Safety 1
2.7 Planning 1
2.8 Plant & Machinery 6
3 P&A 1
4 Purchase 1
5 Accounts 1
6 Stores 1
7 Steel Yard 2
8 Foreman & Supervisors 17
9 Operators/Drivers 85
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 14
V. Review of Construction Drawings
SN# Description Scope Submitted Reviewed Remarks
A ROAD WORKS (KM):
1 Plan & Profile(MCW) 101.30 101.30 101.3
2 Plan & Profile (Service road)
83.05 83.05 83.05
3 Typical Cross section 18 18 18
B STRUCTURES (Nos) :
1 Pipe Culverts 145 145 145
2 Slab / Box Culverts 67 67 67 .
3 Minor Bridges 21 20 20 1 nos already having 4 laning
4 Major Bridges- Foundation & Substructure
07
07 07
5 Major Bridges- Superstructure
07 07
6 VUP 12 11 11 One number has been deleted as negative COS.
7 PUP 12 12 12
8 Grade Separator 01 01 01
9 ROB- Foundation & Substructure
02 02 02 Approval obtained from Railways
10 ROB- Superstructure 02 02 02 Approval obtained from Railways
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 15
VI. Weather Report of March 2015
Date Temperature (oC)
Rainfall (mm) Remarks
Maximum Minimum
1-Mar-15 32.0 17.3 0.8
2-Mar-15 32.5 15.8
3-Mar-15 31.9 14.6
4-Mar-15 34.6 15.9
5-Mar-15 35.8 18.9
6-Mar-15 38.8 17.5
7-Mar-15 38.5 18.8
8-Mar-15 39.7 20.2
9-Mar-15 35.3 20.6 1.25
10-Mar-15 33.1 21.2
11-Mar-15 37.1 19.5
12-Mar-15 37.3 20.2
13-Mar-15 37.8 20.3
14-Mar-15 36.6 21.4 1.0
15-Mar-15 37.1 21.7
16-Mar-15 37.2 20.8
17-Mar-15 38.9 20.4
18-Mar-15 40.7 21.4
19-Mar-15 41.2 21.2
20-Mar-15 40.0 21.9
21-Mar-15 41.6 21.6
22-Mar-15 42.4 24.2
23-Mar-15 41.9 24.4
24-Mar-15 42.1 22.8
25-Mar-15 41.6 24.5
26-Mar-15 42.0 24.7
27-Mar-15 41.5 23.1
28-Mar-15 25.8 24.8
29-Mar-15 28.9 22.7
30-Mar-15 38.4 23.5
31-Mar-15 40.5 21.4
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 16
Chapter 4 : Quality of Construction 1. Monthly Quality Report for Mar-2015
Construction
Item Type of Test Test Method Frequency of Test Units
Total no of tests (current month)
During this month
Required Conducted Failed Passed
OGL
Gradation IS 2720 Part 4 1 Test/200m
Km 0.0
0 0 0 0
Atterberg Limits IS 2720 Part 5 1 Test/200m 0 0 0 0
Proctor (Heavy Compaction) IS 2720 Part 8 1 Test/200m 0 0 0 0
CBR IS 2720 Part 16 As required 0 0 0 0
Free swell index IS 2720 Part 40 1 Test/200m 0 0 0 0
FDD IS 2720 Part 28 1 Test/1000m2
or Min. 6 Test m2 0.0 0 0 0 0
Existing
carriage way
Shoulder
(Subgrade)
Gradation IS 2720 Part 4 1 Test/500m
Km 0.0
0 0 0 0
Proctor (Heavy Compaction) IS 2720 Part 8 1 Test/500m 0 0 0 0
CBR IS 2720 Part 16 As required 0 0 0 0
Free swell index IS 2720 Part 40 1 Test/500m 0 0 0 0
Borrow Area /
Excavation
Material for
Embankment
& Subgrade
Gradation IS 2720 Part 4 2 Tests/3000m3
Cum 24288
16 16 0 16
Atterberg Limits IS 2720 Part 5 2 Tests/3000m3 16 16 0 16
Proctor (Heavy Compaction) IS 2720 Part 8 2 Tests/3000m3 16 16 0 16
CBR IS 2720 Part 16 1 Test/3000m3 8 8 0 8
Free swell index IS 2720 Part 40 2 Tests/3000m3 16 16 0 16
So3 Content BS 1377 As required 0 0 0 0
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 17
Construction Item
Type of Test Test Method Frequency of Test Units
Total no of tests (current month)
During this month
Required Conducted Failed Passed
Embankment
& Subgrade FDD IS 2720 Part 28
Emb.1 test/1000m2 or
Min. 6 Test m2 161000 667 667 0 667
SG. 1 test/500m2 or
Min 6 Test m2 87042 447 447 0 447
GSB
Gradation IS 2386 Part 1 1 Test/200m3
Cum 2850
19 19 0 19
Water absorption IS 2386 Part 3 As required 0 0 0 0
Soundness IS 2386 Part 5 As required 0 0 0 0
Atterberg Limits IS 2720 Part 5 1 Test/200m3 19 19 0 19
Proctor(Heavy Compaction) IS 2720 Part 8 As required 0 0 0 0
Moisture content prior to
compaction IS 2720 Part 2 1 Test/250m2 0 0 0 0
Deleterious Content IS 2386 Part 2 As required 0 0 0 0
10 % Finess Value BS 812 Part 111 As required 0 0 0 0
CBR IS 2720 Part 16 As required 0 0 0 0
Density of compaction layer IS 2720 Part 28 1 Test/500m2 or Min.6
Test m2 17062.00 90 90 0 90
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 18
Construction Item
Type of Test Test Method Frequency of Test Units
Total no of tests (current month)
During this month
Required Conducted Failed Passed
WMM
Proctor(Heavy Compaction) IS 2720 Part 8 As required
Cum 5556
0 0 0 0
Atterberg Limits IS 2720 Part 5 1 Test/100m3 73 73 0 73
Gradation IS 2386 Part 1 1 Test/100m3 73 73 0 73
CBR IS 2720 Part16 As required 0 0 0 0
Water absorption IS 2386 Part 3 As required 0 0 0 0
Soundness IS 2386 Part 5 As required 0 0 0 0
AIV IS 2386 Part 4 1 Test/200m3 45 45 0 45
FI & EI IS 2386 Part 1 1 Test/200m3 45 45 0 45
Density of compaction layer IS 2720 Part28 1 Test/500m2 or Min.6
Test m2 44444.00 288 288 0 288
Prime Coat Viscocity Test IS 1206 1Test/Lot Lot 2 2 2 0 2
Rate of Spread of Binder IRC SP 11 1 test/500 sqm.
(min. 2 Tests per Day) Sqm 24049 56 56 0 56
Tack Coat Viscocity Test IS 1206 1Test/Lot Lot 2 2 2 0 2
Rate of Spread of Binder IRC SP 11 1 test/500 sqm. (min. 2 Tests per Day)
Sqm 41413 96 96 0 96
Bitumen
(VG 30)
Specific Gravity IS 1202 As required
Lot 13
0 0 0 0
Penetration Test IS 1203 2tests/lot 13 13 0 13
Softening Point Test IS 1205 2tests/lot 13 13 0 13
Viscocity Test IS 1206 2tests/lot 13 13 0 13
Ductility Test IS 1208 2tests/lot 0 0 0 0
Fire Point IS 1209 As required 0 0 0 0
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 19
Construction Item
Type of Test Test Method Frequency of Test Units
Total no of tests (current month)
During this month
Required Conducted Failed Passed
BM
Specific Gravity & Water
absorption IS 2386 Part 3 1Test/mix design
MT 0
0 0 0 0
Individual Gradations From Dryer
IS 2386 Part 1
Min. 2 tests per day
0 0 0 0
Combined gradation 0 0 0 0
Extraction & Gradation ASTM D 1097 & IS
2386 Part 1, IRC SP 11 0 0 0 0
Aggregate Impact Value IS 2386 Part 4 1test/50cum of
Aggregate
0 0 0 0
FI & EI IS 2386 Part 1 0 0 0 0
Stripping value of aggregate IS 6241 As required 0 0 0 0
Water Sensitivity of mix AASHTO T 283 -89 As required 0 0 0 0
Soundness IS 2386 Part 5 As required 0 0 0 0
Percentage of fractured faces IS 2386 Part 1 As required 0 0 0 0
Density of Mix
ASTM D 1188
Min. 2 Sets per day 0 0 0 0
Density of compaction layer 1test/250sqm 0 0 0 0
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 20
Construction Item
Type of Test Test Method Frequency of Test Units
Total no of tests (current month)
During this month
Required Conducted Failed Passed
DBM
Specific Gravity & Water
absorption IS 2386 Part 3 As required
MT 5424
0 0 0 0
Individual Gradations From Dryer
IS 2386 Part 1 1test/400MT of mix or
Min. 2 tests per day
37 37 0 37
Combined gradation From Dryer 37 37 0 37
Extraction & Gradation ASTM D 1097 & IS
2386 Part 1, IRC SP 11 37 37 0 37
Stability of Mix ASTM D 1559 1test/400MT of mix or Min.
2 tests per day 37 37 0 37
Aggregate Impact Value IS 2386 Part 4
1test/50cum
48 48 0 48
FI & EI IS 2386 Part 1 48 48 0 48
Stripping value of aggregate IS 6241 As required 0 0 0 0
Water Sensitivity of mix AASHTO T 283 -89 As required 0 0 0 0
Soundness IS 2386 Part 5 As required 0 0 0 0
Percentage of fractured faces IS 2386 Part 1 As required 0 0 0 0
Plasticity Index IS 2720 Part 5 As required 0 0 0 0
Density of compaction layer ASTM D 1188 1test/250sqm 154 154 0 154
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 21
Construction Item
Type of Test Test Method Frequency of Test Units
Total no of tests (current month)
During this month
Required Conducted Failed Passed
PMB
Specific Gravity IS 1202 As required
Lot 1
0 0 0 0
Penetration Test IS 1203 2tests/lot 1 1 0 1
Softening Point Test IS 1205 2tests/lot 1 1 0 1
Viscocity Test IS 1206 2tests/lot 0 0 0 0
Ductility Test IS 1208 2tests/lot 1 1 0 1
Flash Point IS 1209 As required 0 0 0 0
Separation Test IRC SP 53 As required 0 0 0 0
Elastic Recovery IRC SP 53 2tests/lot 1 1 0 1
BC (Grade I)
Specific Gravity & Water
absorption IS 2386 Part 3 1Test/mix design
MT 450
0 0 0 0
Individual Gradations From Dryer IS 2386 Part 1 1test/400MT of mix or
Min. 2 tests per day
4 4 0 4
Combined gradation From Dryer 4 4 0 4
Extraction & Gradation ASTM D 1097 & IS
2386 Part 1, IRC SP 11 4 4 0 4
Stability of Mix ASTM D 1559 1test/400MT of mix or Min.
2 tests per day 4 4 0 4
Loss of Stability in water ASTM D 1075 As required 0 0 0 0
Aggregate Impact Value IS 2386 Part 4 1test/50cum
4 4 0 4
FI & EI IS 2386 Part 1 4 4 0 4
Stripping value of aggregate IS 6241 As required 0 0 0 0
Water Sensitivity of mix AASHTO T 283 -89 As required 0 0 0 0
Soundness IS 2386 Part 5 As required 0 0 0 0
Percentage of fractured faces IS 2386 Part 1 As required 0 0 0 0
Sand Equivalent Test IS 2720 Part 37 As required 0 0 0 0
Plasticity Index IS 2720 Part 5 As required 0 0 0 0
Polished Stone Value BS 812 Part 114 As required 0 0 0 0
Density of compaction layer ASTM D 1188 1test/250sqm 17 17 0 17
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 22
Construction Item
Type of Test Test Method Frequency of Test Units
Total no of tests (current month)
During this month
Required Conducted Failed Passed
BC (Grade II)
Specific Gravity & Water
absorption IS 2386 Part 3 1Test/mix design
MT 0
0 0 0 0
Individual Gradations From Dryer
IS 2386 Part 1 1test/400MT of mix or
Min. 2 tests per day
0 0 0 0
Combined gradation From Dryer 0 0 0 0
Extraction & Gradation ASTM D 1097 & IS
2386 Part 1, IRC SP 11 0 0 0 0
Stability of Mix ASTM D 1559 1test/400MT of mix or Min.
2 tests per day 0 0 0 0
Loss of Stability in water ASTM D 1075 As required 0 0 0 0
Aggregate Impact Value IS 2386 Part 4
1test/50cum
0 0 0 0
FI & EI IS 2386 Part 1 0 0 0 0
Stripping value of aggregate IS 6241 As required 0 0 0 0
Water Sensitivity of mix AASHTO T 283 -89 As required 0 0 0 0
Soundness IS 2386 Part 5 As required 0 0 0 0
Percentage of fractured faces IS 2386 Part 1 As required 0 0 0 0
Sand Equivalent Test IS 2720 Part 37 As required 0 0 0 0
Plasticity Index IS 2720 Part 5 As required 0 0 0 0
Polished Stone Value BS 812 Part 114 As required 0 0 0 0
Density of compaction layer ASTM D 1188 1test/250sqm 0 0 0 0
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 23
Construction Item
Type of Test Test Method Frequency of Test Units
Total no of tests (current month)
During this month
Required Conducted Failed Passed
CEMENT-
43gr
Normal Consistency IS 4031 Part 4
One test for ever week
of cement - 5
5 5 0 5
Initial & final Setting IS 4031 Part 5 5 5 0 5
Fineness IS 4031 Part 1 5 5 0 5
Soundness IS 4031 Part 3 0 0 0 0
Strength - 28 days IS 8112 14 14 0 14
CEMENT-
53gr
Normal Consistency IS 4031 Part 4
One test for ever week
of cement - -
0 0 0 0
Initial & final Setting IS 4031 Part 5 0 0 0 0
Fineness IS 4031 Part 1 0 0 0 0
Soundness IS 4031 Part 3 0 0 0 0
Strength - 28 days IS 12269 0 0 0 0
Concrete
(Coarse
aggregate)
Gradation IS 2386 Part 1 1 test for production
- -
30 30 0 30
Specific Gravity &Water absorption IS 2386 Part 3 As required 0 0 0 0
Deleterious matters IS 2386 Part 2 As required 0 0 0 0
Soundness IS 2386 Part 5 Source approval 0 0 0 0
Alkali aggregate reactivity IS 2386 Part 7 Source approval 0 0 0 0
Aggregate Impact Value IS 2386 Part 4 1 test for week 4 4 0 4
Los Angles abrasion Value IS 2386 Part 4 Source approval 0 0 0 0
Flakiness Index IS 2386 Part 1 1 test for week 4 4 0 4
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 24
Construction Item
Type of Test Test Method Frequency of Test Units
Total no of tests (current month)
During this month
Required Conducted Failed Passed
Concrete
(Fine
aggregate)
Deleterious content IS 2386 Part 2 As required
-
0 0 0 0
Specific Gravity &Water absorption IS 2386 Part 3 As required 0 0 0 0
Fineness Modules MOST Cl 1008 1 test for production 30 30 0 30
Alkali aggregate reactivity IS 2386 Part 7 Source approval 0 0 0 0
Gradation IS 2386 Part 1 1 test for production 30 30 0 30
Concrete
strength
M-15 (PCC) - 28 days (Sets)
Asper/IS-516
MORTH-1700-8 0-
5cum 1sample,
6-15cum 2sample, 16-
30cum 3sample, 31-
50cum4sample,
>50cum=4sample+1ad
dinalsample for each-
50cum. Cum
319.0 54 54 0 54
M-20 (PCC) - 28 days (Sets) 228.5 73 73 0 73
M-20 (RCC) - 28 days (Sets) 178.0 48 48 0 48
M-20 Kerb (PCC) - 28 days (Sets) 0.0 0 0 0 0
M-25 (RCC) - 28 days (Sets) 1141.0 145 145 0 145
M-30 (RCC) - 28 days (Sets) 8.0 13 13 0 13
M-35 (RCC) - 28 days (Sets) 32.0 1 1 0 1
M-40 (RCC) - 28 days (Sets) 4.0 1 1 0 1
M-45 (RCC) - 28 days (Sets) 15.0 0 0 0 0
M-50 (RCC) - 28 days (Sets) 0.0 0 0 0 0
DLC ( 7days) 3 samples for Each
1000 m2 0.0 0 0 0 0
PQC ( Cubes) - 28 Days 150 cum = 2 Beam & 2 Cubes or Not Less then 3
piar of Beam & Cubes for a
day
0.0 0 0 0 0
PQC ( Beams) - 28 Days 0 0 0 0
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 25
Construction Item
Type of Test Test Method Frequency of Test Units
Total no of tests (current month)
During this month
Required Conducted Failed Passed
Water
Sulphade Chloride IS 3025 Part 28 & 32 One test/source
No. 0
0 0 0 0
Organic matter IS 3025 Part18 One test/source 0 0 0 0
Inorganic matter IS 3025 Part18 One test/source 0 0 0 0
Suspended matter IS 3025 Part 17 One test/source 0 0 0 0
PH IS 3025 One test/source 0 0 0 0
Admixture
Density
IS 9103
One test for lot
Lot 1
0 0 0 0
Physical As required 0 0 0 0
Chemical As required 0 0 0 0
NP4 & NP3
PIPES
Three edge bearing test IS 3597 As required
Lot 0
0 0 0 0
Hydrostatic test IS 3597 As required 0 0 0 0
Permeability test IS 3597 As required 0 0 0 0
Water absorption test IS 3597 As required 0 0 0 0
Straignt edge test IS 3597 As required 0 0 0 0
Dimension Test IS 458 One test for lot 0 0 0 0
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 26
Construction Item
Type of Test Test Method Frequency of Test Units
Total no of tests (current month)
During this month
Required Conducted Failed Passed
TMT Steel
Bars
0.2 percent proof stress / yield stress IS 1608 One test for lot
Lot 0
0 0 0 0
Elongation IS 1608 One test for lot 0 0 0 0
Tensile strength IS 1608 One test for lot 0 0 0 0
Bend test IS 1599 One test for lot 0 0 0 0
Re Bend test IS 1786 One test for lot 0 0 0 0
Unit weight IS 1786 One test for lot 0 0 0 0
Chemical IS 228 As required 0 0 0 0
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 27
Chapter 5 : PROGRESS STATUS
Pune-Sholapur Road Development Company Limited
Work Progress up to March 2015
No Activity Unit Total
Scope Scope
(%)
Item wise Distribution
Completed up to
Mar'15 % Progress
( %)
1A Main Carriageway
a Embankment C way .KM 198.64
53.6
6.3 188.44 6.0
b Subgrade C way .KM 198.64 4.2 188.10 4.0
c GSB C way .KM 198.64 6.0 185.90 5.6
d WMM C way .KM 198.64 6.7 185.20 6.2
e DBM C way .KM 198.64 21.7 181.60 19.8
f BC C way .KM 202.6 8.7 179.00 7.7
1 B Service Road -
a Embankment/Subgrade C way .KM 83.05
16.5
2.1
82.10 2.1
b GSB C way .KM 83.05 2.0
81.30 2.0
c WMM C way .KM 83.05 2.2
77.70 2.1
d DBM C way .KM 83.05 7.2
70.40 6.1
e BC C way .KM 83.05 3.0
46.50 1.7
-
2 Pipe Culvets Nos 145 1.8 1.8 140
1.7
3 Slab / Box Culverts Nos 67 1.7 1.7 66
1.7
-
4 Major Bridges Nos
2.57
-
-
Foundation Nos 84 0.9 84
0.9
Substructure Nos 84 0.6 84
0.6
Super Structure Nos 74 1.0 74
1.0
5 Minor Bridges Nos -
5.28
-
-
Foundation Nos 55 1.9 51
1.7
Substructure Nos 55 1.3 51
1.2
Super Structure Nos 33 2.1 31
2.0
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 28
Pune-Sholapur Road Development Company Limited
Work Progress up to March 2015
No Activity Unit Total
Scope Scope
(%)
Item wise Distribution
Completed up to
Mar'15 % Progress
( %)
6 VUP Nos -
1.51
-
-
Foundation Nos 40 0.5 40
0.5
Substructure Nos 40 0.4 40
0.4
Super Structure Nos 20 0.6 20
0.6
7 PUP Nos -
1.21
-
-
Foundation Nos 12 0.4 12
0.4
Substructure Nos 12 0.3 12
0.3
Super Structure Nos 12 0.5 12
0.5
8 Grade Separator Nos
1.51
- -
Foundation Nos 18 0.5 18
0.5
Substructure Nos 18 0.4 18
0.4
Super Structure Nos 16 0.6 16
0.6
9 ROB Nos
1.51
-
-
Foundation Nos 12 0.5 12
0.5
Substructure Nos 12 0.4 12
0.4
Super Structure Nos 9 0.6 9
0.6
10 RE Wall Sq.m
3
- -
Panel Casting Sq.m 80,000 2.4
80,000 2.4
Panel Erection Sq.m 80,000 0.6
77,955 0.6
11 Drain Km 53 2.7 2.7 52.8 2.7
12 Miscellaneous LS 100 7.1 7.1 88.50 6.3
Total Percentage (%) Progress
100 100 91.8
Strip Charts showing the progress of Road works & Major Structures are shown in Annexure-A
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 29
1. Status of Completion of Punch List Works (Punch List-I)
S
No Item of work Unit
Total Scope in
Stretches proposed for PCOD
Balance
work as per Punch
List-1 (Date
23.8.2013)
Completed
as on Date
Balance
as on date
Remarks Scheduled Completion
Date for balance works
Road Works
1 Service roads along the Project Highway Km 40.75 11 5.3 5.7 Works completed except for 5.7 km. affected due to non availability of
ROW
90 days from the date of
Handing over the ROW
2 Pedestrian Guard rail Km 7.94 1.2 1.2
- Completed. -
3 KM / 5th KM Stones No
158 16 16
- Completed -
4 Hectometre Stones No 632 50 50
-
Completed -
5 ROW Boundary Stones Km
80.85 80.85 73.97 6.88 Works completed except for 6.88 Km affected due to non availability of
ROW
30 Days from the date of
Handing over the ROW
6 Bus bays & Shelters No 36 30 30
- Completed -
7 Slope Protection & Chute Drains % 100 100 100
- Completed -
8 Painting of Kerb Km 80.85 5 5.00
- Completed -
9
ROW Plantation Km
80.85 55 48.12 6.88
Works completed except for 6.88 Km
affected due to non availability of ROW
60 days from the date of Handing over the ROW
10
Median Plantation
Km
80.85 5 4.5
0.5
Completed except at the unauthorised
median openings
60 days from date of
resolving local issues
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 30
1. Status of Completion of Punch List Works (Punch List-I)
S
No Item of work Unit
Total Scope in
Stretches proposed for PCOD
Balance
work as per Punch
List-1 (Date
23.8.2013)
Completed
as on Date
Balance
as on date
Remarks Scheduled Completion
Date for balance works
11 Highway Lighting -
a) Lighting from Ch: 216+300 to 216+800
Mtr. 0.5 0.5 0.5
-
Completed -
b) High mast Lights for Junctions at
Ch:234+936 & Ch: 237+970
NO. 2 2 2
- Completed -
c) Lighting in VUPs at Ch: 234+936 & Ch: 237+970
NO. 2 2 2
-
Completed -
12 Balance items of Compliance of Safety
Audit
% 100 100 100
- Complied -
Structure works -
1 Causeway for Service Roads No 10 10 10
0 -
a Minor Bridge @ Km 172.521 No 1 1 1 -
Completed -
b Minor Bridge @ Km 173.386 No 1 1 1 -
Completed -
c Minor Bridge @ Km 183.667 No 1 1 1 -
Completed -
d Minor Bridge @ Km 185.057 No 1 1 1 -
Completed -
e Minor Bridge @ Km 185.653 No 1 1 1
- Completed -
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 31
1. Status of Completion of Punch List Works (Punch List-I)
S
No Item of work Unit
Total Scope in
Stretches proposed for PCOD
Balance
work as per Punch
List-1 (Date
23.8.2013)
Completed
as on Date
Balance
as on date
Remarks Scheduled Completion
Date for balance works
f Minor Bridge @ Km 186.979 No 1 1 1 -
Completed -
g Minor Bridge @ Km 236.051 No 2 2 2 -
Completed -
h Minor Bridge @ Km 237.170 No 2 2 2 -
Completed -
2 Upstream and downstream
Protection works for culverts No 156 141 121
20
Work completed except at
locations affected due to Non-availability of Land & other local
issues at 20 Culverts
90 Days from the date of Handing over the ROW &
solving Local Issues
3 Protection Works for Bridge
Approaches No 20 16 15
1
Work completed except at MJB 223
which affected due to resistance by Land owner
30 Days from the date of
solving Land Owner Issues
4 Drainage Spout for Bridges No 20 17 17 -
Completed -
5 Rehabilitation of Existing Bridges No 6 5 5 -
Completed -
a Minor Bridge @ Km 152.299 No 1 -
Completed
b Minor Bridge @ Km 172.521 No 1
- Completed
c Minor Bridge @ Km 173.386 No 1 -
Completed
4 laning of Pune Solapur section of NH-9
From km 144.400 to 249.000 in the State of Maharashtra on DBFOT Page 32
1. Status of Completion of Punch List Works (Punch List-I)
S
No Item of work Unit
Total Scope in
Stretches proposed for PCOD
Balance
work as per Punch
List-1 (Date
23.8.2013)
Completed
as on Date
Balance
as on date
Remarks Scheduled Completion
Date for balance works
d Minor Bridge @ Km 185.653 No 1
- Completed
e Minor Bridge @ Km 186.979 No 1
- Completed
f Major Bridge @ Km 230+855 No 1
- Completed
6 Pipe Railing on Crash Barrier of Bridges No 23 23 23 -
Completed -
7 Sealing of Joints of Precast Box Culverts Segments using Epoxy Grout