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R & DMonthly Dashboard

Oct ' 2011

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| 2

CONFIDENTIALR&D Metrics Dashboard : Oct'2011

FY12 NPD Project Status

DesignPhase 5 Launched Closed

(without launchConcept Evaluation Pilot & Pre-launchProto Validation

1914 10 11

Phase 1 Phase 2 Phase 3 Phase 4

Project Status # of Projects Description

Total Project Portfolio (crt.mnth) 68

On Track 22

Delayed 22 Major delay in Ph1 & Ph3

Project Initiated / Kick off meeting concluded 0 No project initiated in Oct'11

Projects To Be Initiated 1

Total 45

New Projects to be added 3 All from RAD

Project Status of Live Projects

715

To Be Initiated

1

Note : Current month status

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| 3


1 1 1

0

2

4

6

8



10

10 0 0

100

5

10

To be Initiated

B

alancefrom

lastmnth

Phase 1

18

1414

224

0

5

10

15

20

25

30

35

Total

Prjsmoved

toph1

Phase 2

1

0

11

1

0

1010

0

2

4

6

8

10

12

14

16

18

0

Projects moved to next phase

16

1

19 19

2

0

5

10

15

20

Phase 3 Phase 4

1

0

1 1

0

2

4

6

8

Phase 5

1

Prjsmoved

toph2

Prjsmoved

toph3

Prjsdropped

B

alancefrom

lastmnth

Total

Prjsdropped

Prjsmoved

toph3

Prjsdropped

Prjsmoved

toph3

Total

Balancefrom

lastmnth

Balancefrom

lastmnth

Moved

fromp

h1

Total

Prjsmoved

toph4

Prjsmoved

toph5

Prjs

dropped

1

Balancefrom

lastmnth

Moved

fromp

h3

Total

Prjsmoved

ahead

Prjsdropped

Balancefrom

lastmnth

Moved

fromp

h4

Total

Launched/

Closed

Prjsdropped

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| 4



Projects moved to next phase

Launch

8

1

7

0

3

6

9

12

15

Balancefrom

lastmnth

Moved

toclose

Totallaunched

forcrtmnth

Closed

13

2

15

0

2

4

6

8

10

12

14

16

18

20

Balancefrom

lastmnth

Moved

from

TBI(dropped)

Totalclosed

forcrtmnth

Highlights:Total Projects launched (Crt Month) = 0

Total Projects dropped (Crt Month) = 0


New BWD taken up for vendor option

evaluation

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| 5CONFIDENTIALR&D Metrics Dashboard : Oct'2011

2.99%

14.7%

1.49%5.90%

8.80% 8.80%

13.20%

1.50%

1.50%

1.50%

1.47%

2.90%

2.90%

0%

4%

8%

12%

16%

20%

24%

28%

32%

36%


Project Status of Live Projects% Delay

5.9%

Total Projs

Delayed

Jun11

CSD

RAD

RPD

PAD

PEDACPD

TAD

Total Projs

Delayed

Jul'11

Total Projs

Delayed

Aug'11

Total Projs

Delayed

Sep'11

Total Projs

Delayed

Oct'11Total Projects Delayed this month:

ACPD: Turbo-cor ( Below 200 TR)

ACPD: Turbo-cor ( Above 300 TR)

ACPD: AHU Margin Improvement

PAD: Top Discharge VRF - New

Series

RPD: New Hard Top DF RPD: New Glass Top DF

RPD: New Chest Cooler/ Milk Cooler

RPD: Hard Top Freezer 750 L

RPD: Cooler cum Freezer

RPD: Visi Cooler

Supermarket Display Units

etc

4/684/67

Projects Delayed last month:

ACPD: Turbo-cor ( Below 200 TR)

ACPD: Turbo-cor ( Above 300 TR)

ACPD: AHU Margin Improvement PAD: Top Discharge VRF - New Series

RPD: New Hard Top DF

RPD: New Glass Top DF

RPD: New Chest Cooler/ Milk Cooler

RPD: Hard Top Freezer 750 L

RPD: Cooler cum Freezer

RPD: Visi Cooler

5.9%

10.3%

7/68

9/68

22/68

All delayed Projects are in ph1 & Ph3

New Projects added this month in delay

list:

RPD and RAD Projects delayed

12.9%

32.3%

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Cost Reduction Project Status

Validated Accruals for H1

40

54

31

40

1011

43

229

0

50

100

150

200

250

# Lacs INR

Note : Cost Reduction Projects consist of

1. FY11-12 VAVE

2. Purchase

3. VAVE small projects.

229

907

1137

0

200

400

600

800

1000

1200

# Lacs INR

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R&D Manpower Statistics

7

24

10

10 0

24

2 1 1 1 10

3

9

0

5

10

15

20

25

30

35

40

45

Apr May Jun Jul Aug Sep Oct Nov Dec Total

# Manpower Strength (Monthwise)

New Joinees

Manpower relieved

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0

50

100

150

200

250

300

350

Total number of Trainings

Training

Add Ons

Target

Completed

# of Training Mandays

Avg. trainings

Mandays/ mnth

completed

100

Note : Add Ons are considered to be completed as scheduled. Hence the total number of Add Ons are summed up in green coloumn by defaultMonthly Meeting Mandays are not included in the above graph.

Trainings Lapsed ( crt month):

None

Jan11

Oct11

Nov11

Sep11

Aug11

Jul11

Jun11

Apr11

May11

Mar11

Feb11

Dec11

310

8

11

0

38

4

512

8

311

9

37

6

1114

6

18

7

00

6

03

3

00

1

00

0

0

2

4

6

8

10

12

14

16

18

20

# of Training Mandays

in'00

1265

307

1591

3088

55

1279

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Monthly Meeting Topic

Below m entioned are disc uss ion threads of the meeting Oct '11:

Future Plans of R & D - Mr. Bhambure

Relationship Management - Grid Style - Mr. Viral Shah

House Leaders - Games - Mr. Anil Bhosale & Mr. Revi Verma

Ultraviolet for Purification - Mr. Arunesh Kumar Singh

Product Reliability Tests - Ms. Sneha Harsora & Mr. Jinto M.D.

Blue Book Quizz - P.M.O. Book Presentation - Ms. Sharvari Kulkarni

Month ly Meeting Dates :

April'11 - 07-April'11

May'11 - 11-May'11 June'11 - 09-June'11

July'11 - 14-July'11

Aug'11 - 10-Aug'11

Sep'11 - 15-Sep'11

Oct'11 - 18 -Oct'11

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IT Projects

Project Name

Planned

Start Dt

Actual

Start Dt

Planned

Finish Dt

Actual

Finish DtStatus Remarks

Lab OperatingSystem

- 8-Aug-11 17-Oct-11In Progress

1st level Useracceptance testing in

progress. Feedback

pending.

ICGES (Item Code

Generation)

- - 8-Aug-11 8-Aug-11 Completed Successfully

Implemented

Chiller Selection

Software

- 15-Jun-11 30-Nov-11 In Progress Testing by marketing

department in progress

Windchill PDM Link

upgrade (from 9.0

to 10.0)

- TBD TBD On Hold On Hold

Mapping Bluebook

Process in

Windchill project

link

- TBD TBD On Hold On Hold

Time Tracker - - 18-Oct-11 18-Oct-11 Complete Successfullyimplemented actiTIME.

a web based

appplication

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IT Projects

Project Name

Planned

Start Dt

Actual

Start Dt

Planned

Finish Dt

Actual

Finish DtStatus Remarks

Delmia - Digital

Factory

Sep-11 Sep'11 TBD TBD

In Progress

Discussion with TATA /

Geometric team for POC. POCto be received by 15-Nov-11

Vidyashala -

Bluestar Online

university

Sep-1 Sep-11 15-Nov-11 In Progress Uploading of questionaries in

progress. 1st Level user training

done. GO Live by 15-Nov-11

Extension ofWindchill to other

departments exc.

R&D

- - - In Progress Development complete.Implementation done for Thane

& Wada plant. implementation in

progess for HP1 ,HP 2, Dadra &

Bharuch

Supplier Portal - - - - In Progress Software delivered. Testing and

inspection results awaited

Kaizen Software - - - - Completed Completed

Intranet

Development

Oct'11 In Progress Phase 1 is expected to complete

by 15-Dec'11

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Patents & Publications

Complete specification filed 4

Total Ideas recieved 45

Patents filed 14

Patents Abandoned 3

Patents granted 0

Request for examination (RQ) filed 5

Provisional specification filed 2

Ideas recieved in 2011 14

Patents Filled in 2011 3

Ideas found non-patentable 2011 7

Patentability search ongoing 0

Overall Status Current Year (2011) Status

Note:

The idea "Attachment for reducing surface condensation" will be combined with another idea.

Patent Application No. 2698/MUM/2009 Was due for Publication on 23rd May 2011, but not yet published.

Status of Patents appl icat ions fi led by Blue Star Ltd . (as on Au g'11)

Drafting in Progress 4

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45

11

3

0

5

10

15

20

25

30

35

40

45

50

Patents & Publications

4

0

1 1

18

2

4

14

0 0 00

1 1 1

0

4

3

0 0 00

3

1

0

2

4

6

8

10

12

14

16

18

20

Till

'03

2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014

# of PatentsIdeas Recieved

Patents Filed

Patents filed before 2011:

Vacuum Breaker Assembly

Air Conditioning System

An Outdoor Unit Of Air -Conditioning System

Air Conditioning System For Continuous High Sensible HeatLoad Application And Method Thereof

Cooling Or Freezing Devices

Air Conditioning System For Cold Storage And Method Thereof

Energy Recuperative Air Conditioning System For Cold Storage

for Flowers/Fruits And Method Thereof

Window Air Conditioning System And a Method Thereof

Till FY 11

# of Patents

Patents abandoned:

System And Method For Suction Pressure Control

System And Method Of Controlling Expansion Valve

System And Method For Superheat Control

Patents filed in 2011:

An Enclosed Space Cabinet Configured For High Sensible Heat

Load Application

Cooling System And Method For Heat Generating Electronic/ Electrical Object

Device and method for reducing surfae condensation.

Patents Abandoned

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Time Keeping Sheet MIS: Comparative Graph - July'11 to Oct'11

20

0%

10%

20%

30%

40%

50%

60%

70%

Weekly MIS received Status Com parisi on: J ul'11 to Oct'11

Highlights %

# % Users accounted complete data for all weeks (Jul'11 to Oct'11) 19 %

# % Users accounted c om plete data for July'11 (al l weeks) 14 %

# % Users accounted c om plete data for Aug'11 (al l weeks) 42 %

# % Users accounted c om plete data for Sep'11 (al l weeks) 45%

# % Users accounted c om plete data for Oct'11 (al l weeks) 51%

# % Users who have never accounted data till today (inc. users who have sent data only for 1 week also) 19 %

"Go LIVE" actiTIME: Web based time tracing application (Implemented from 1-Nov'11) Done

W27

35% 35% 34% 35%

55%

61%59%

47% 51%

55%

50% 46%

W28 W29 W30 W31 W32 W33 W34 W35 W36 W37 W38

July'11 Aug'11 Sep'11

W39

47%

Oct'11

55%

49%

61%

65%

W40 W41 W42 W43

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Resource Wise Time Analysis : (Data reported till Oct'2011)

100

Highlights Hrs

Total Projetct Working Hrs reported 5222

275393

675

301

1995

140

319

810

206108

0

200

400

600

800

1000

1200

1400

1600

1800

2000

Analysis

ElectricalCell

PL

Process

Engineering

PRO-E/PDM

Proto

Building

Reliability/

ProductValidation

SI

TAD

TestLab

Areas of Improvement

# Data Efficacy still needs improvement

Note : This data consists of the Time reported for Projects only (as per Excel Time Sheet), and doesnot reflect Div Work / other work.

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Analysis

ElectricalCell

PL

Process

Engineering

PRO-E/PDM

Proto

Building

Reliability/

PrdVald

SI

TestLab

0

50

100

150

200

83.5

28.2

1.5 14.5

181.5

44.5

3.2

Project wise Resource Time Analysis : (Data reported till Oct'2011)

100

Total hrs 357

PAD VAVE- DPA

Analysis

ElectricalCell

PL

Process

Engineering

PRO-E/PDM

Proto

Building

Reliability/

PrdVald

SI

TestLab

0

50

100

150

9.25 7.70.5

1

143.2

54.5

12,2

PAD VAVE- DSA

Total hrs 267.5

Analysis

ElectricalCell

PL

Process

Engineering

PRO-E/PDM

Proto

Building

Reliability/

PrdVald

SI

TestLab

0

50

100

150

26.528.2

9

70.558

112.2

ACPD Turbocor 180 / 150 TR

Analysis

ElectricalCe

ll

PL

Process

Engineerin

g

PRO-E/PDM

Proto

Building

Reliability/

PrdVald S

I

TestLab

0

10

20

30

40

50

30.5

38.7

1.5

15.75

RAD SAC 3 Star (Existing

R24 )/ MCHX / R-22 (2.0

TR)

Total hrs 139.5

Note : The data consists only 40% of the users (received data). Such analysis is carried for all the projects.

32

10

Total hrs 360.5

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CAPEX & TOPEX

CAPEX

Lab CAPEX Status INR in Lacs

Total Capex approved 400

Capitalised in H1, 2011-12 93.8

PO released in 2011-12 145

PO released in 2010-11, Matl recd 114

PO released in 2010-11, Matl not recd 69

TOPEX

Operating Report H1 ABP

TOTAL DEE 371 440

Total ODE 476 351

Depreciation 78 100

TOPEX 1002 890

Note : H1 expenditure on samples = 86 LakhsH2 targeted expenditure on samples = 40 Lakhs (out of which 10 Lakhs already exhausted in Oct'11). Therefore; samples to be ordered if only really required.

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Plan of Action

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Lab Utilization

100% 100%

0% 0%

100%

0%

127%

110%

0% 0%

100%

0%

0%

30%

60%

90%

120%

150%

Thane 5 Tr Thane

Chiller

Dadra 7.5 Tr Dadra 3.0 Tr Wada 5 Tr Wada 8 Tr

# % Lab Utilization (Oct'11)

Lab Remarks

Thane 5 Tr Wac 1.0tr,1.5tr, Hansol unit, Viola split mock up test

Thane Chiller 320Tr, 240Tr chiller AHRI Pretest, Flow meter calibration in 2nd week.

Dadra 7.5 Tr Lab upgradation started from 15th Sep.

Dadra 3.0 Tr Lab upgradation started from 15th Sep.

Wada 5 Tr Lab Shut down due to 8tr Lab accident to take preventive counter measure in 5 Tr Lab

Wada 8 Tr Lab was under fine tuning, after accident on 8th. lab is not operational

Lab Loaded

Lab Utilized

Note : 100% Lab Loaded (Green Column) represents the Lab availability for that period.

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Lab Utilization

3

5

10

4

3

5

10

4

9.00

10

4

5

0

2

4

6

8

10

12

# Shiftwise Lab Utilization (Oct'11)

3

0

5

2

3

0

5

2

0

6

2

3

0

2

4

6

8

10

12

0 0 0 00 0 0 00 0 00

0

2

4

6

8

10

12

1

0 0 0

1

0 0 00 0 0

1

0

2

4

6

8

10

12

0 0 0 00 0 0 00 0 000

2

4

6

8

10

12

0 0 0 00 0 0 00 0 000

1

2

3

4

5

6

7

8

9

10

WK 1 WK 2 WK 3 WK 4 WK 1 WK 2 WK 3 WK 4

WK 1 WK 2 WK 3 WK 4

WK 1 WK 2 WK 3 WK 4

WK 1 WK 2 WK 3 WK 4WK 1 WK 2 WK 3 WK 4

Thane 5 Tr Thane Chiller Dadra 7.5 Tr

Dadra 3.0 Tr Wada 5 TrWada 8 Tr

Lab upgradation

started from 15th Sep

Lab upgradation


Planned Shifts

Actual Shifts

Available Shifts

Lab upgradation


Lab upgradation


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PMO Update

Weekly Project update

Phase " 0" Conceptu al izat ion

Report Tracking and Analys is

act iTIME implementat ion and training / handh oldin g

Time Tracking Report An alysis

MONTHL~1

Documents