— February 19, 2020 Slide 1 — PRODUCT MANAGEMENT, REV. FEBRUARY 12- 2020 Mono vs. multi – How many MPPT channels are good for my project? PV Magazine webinar Andrea Genovesi, Marco Trova
—
February 19, 2020 Slide 1
—PRODUCT MANAGEMENT, REV. FEBRUARY 12- 2020
Mono vs. multi – How many MPPT channels are good for my project?PV Magazine webinarAndrea Genovesi, Marco Trova
—
February 19, 2020 Slide 2
Multi – MPPT: does it really matter?
Behind the technicality of MPPT - a real key inverter attribute
Promoting decentralized “combiner-free” PV system design
Enabling efficient PV system design and maintaining maximum yield under any scenario
Lowering LCOE through Opex and Energy Yield optimization: fuseless design/ integrated diagnosis
What are the tangible advantages of multi-MPPT in the design and over the lifecycle of a PV system?
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February 19, 2020 Slide 3
MPPT = Maximum Power Point Tracking
MPPT – a real key inverter attribute
PDC = ηMPPT ٠PMPP
PDC
PMPP
PDC
VDCVMPPV
P
MPP-Tracker
Irr Pmpp
T
f(Irr,T)
?
I-V & P-V Curve
0.2
0.4
0.6
0.8
1.0
I/In
Cu
rre
nt
[p.u
.]
60
120
180
240
300
Po
we
r[W
]
360
0
Voltage [V]5 10 15 20 25 30 35 40 450
MPPT ?
HOW GOOD ARE YOUR REAL TIME MPP TRACKING
PERFORMANCEUNDER IDEAL
PV ARRAY CONDITIONS ?
Voltage
Po
we
r
0 Voc
Global Pmax
Local Pmax
Vmin
INITIALIZINGSCANNINGTRACKING
EFFECTIVE MPP SCAN REQUIRES WIDE MPP VOLTAGE RANGE!
HOW GOOD IS YOUR MPP TRACKING IN MINIMIZING SHADING LOSSES?
ηMPPT Ranking
< 99.0 Poor
> 99.5 OK
> 99.8 Excellent
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February 19, 2020 Slide 4
MPPT – a real key inverter attribute
MPPT tracking in single-MPPT monolithic inverter design: additional mismatch losses
Shading
PMPP = f(G, T)
Grid-connected PV- Inverter
PAC = η · PDC
PAC = ηTOT
· PMPP
PDC = ηMPPT
· PMPP
PDC
PAC
T
G
Temperature
Ohmic
Mismatch
Low Irradiance
SoilingShading
Temperature
Soiling (& snow)
Array electrical mismatch lossesinduced on monolithic MPPT by:
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February 19, 2020 Slide 5
MPPT – a real key inverter attribute
Comparing multi-MPPT vs single MPPT (single stage) inverter design: key benefits
0 200 400 600 800 1000 1200 1400 1600
0.2
0.4
0.6
0.8
1.0D
C P
ow
er
[p.u
.]
DC Voltage [V]
0 200 400 600 800 1000 1200 1400 1600
0.2
0.4
0.6
0.8
1.0
MPPT P-V Capability curves: 1500Vdc Inverters
Multi-MPPT DOUBLE STAGE INVERTER
KEY BENEFITS
❑ Wide input voltage range, extendedtowards lower MPP voltage values
❑ Ability to always track the MPP point, alsoin case of shaded strings
❑ Support complex PV field configurationsminimizing yield losses
❑ Practically immune to electrical mismatchlosses induced by shading, snow, soiling
❑ MPP voltage range not depending on AC voltage (decoupling of DC & AC voltagelevels)
SINGLE MPPT / SINGLE STAGE CONVERTER
MPP
INVERTER
PV1 PVn600V
MULTI-MPPT DOUBLE STAGE CONVERTER
MPP1
MPPn
PV1
PVn
INVERTER
Up to 800V
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February 19, 2020 Slide 6
MPPT – a real key inverter attribute
Multi-MPPT vs single MPPT (single stage) inverter design: behavior with partially shaded arrays
0 200 400 600 800 1000 1200 1400 1600
0.2
0.4
0.6
0.8
1.0
Portrait Landscape
1 2 25 26 27 28 1 2 26 27 28
DC
Po
wer
[p.u
.]
DC Voltage [V]
Shaded Area
30% of the modules are partially shaded(9 out of 28 in series)
100% of the modules are partially shaded(less than 30% of the surface)
PV curveUnshaded & partially shaded string
unshaded string
partially shaded string
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February 19, 2020 Slide 7
MPPT – a real key inverter attribute
Multi-MPPT vs single MPPT (single stage) inverter design: behavior with partially shaded arrays
MULTI-MPPT DOUBLE STAGE CONVERTER
MPP1
MPPn
PV1
PVn
INVERTER
Up to 800V
0 200 400 600 800 1000 1200 1400 1600
0.2
0.4
0.6
0.8
1.0
DC
Po
wer
[p.u
.]
DC Voltage [V]
PV curvepartially shaded string
double stage inverter
partially shaded string
absolute maxima Vmpp within the input capability of the inverter
1 2 25 26 27 28 1 2 26 27 28
Shaded Area
30% of the modules are shaded(9 out of 28 in series)
100% of the modules are shaded(less than 30% of the surface)
Always tracking absolute MPP under anycondition, including partially shaded arrays
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February 19, 2020 Slide 8
SINGLE MPPT / SINGLE STAGE CONVERTER
MPP
INVERTER
PV1 PVn600V
MPPT – a real key inverter attribute
Multi-MPPT vs single MPPT (single stage) inverter design: behavior with partially shaded arrays
0 200 400 600 800 1000 1200 1400 1600
0.2
0.4
0.6
0.8
1.0
DC
Po
wer
[p.u
.]
DC Voltage [V]
PV curvepartially shaded string
single stage inverter
partially shaded string1 2 25 26 27 28 1 2 26 27 28
Shaded Area
30% of the modules are shaded(9 out of 28 in series)
100% of the modules are shaded(less than 30% of the surface)
Yield losses of single MPPT / single stage inverterswhen operating with partially shaded arrays
Absolute maxima Vmpp belowthe input capability of the inverter
Power loss due to narrowinput range
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February 19, 2020 Slide 9
SINGLE MPPT / SINGLE STAGE CONVERTER
MPP
INVERTER
PV1 PVn600V
MPPT – a real key inverter attribute
Multi-MPPT vs single MPPT (single stage) inverter design: behavior with partially shaded arrays
0 200 400 600 800 1000 1200 1400 1600
0.2
0.4
0.6
0.8
1.0
DC
Po
wer
[p.u
.]
DC Voltage [V]
PV curveUnshaded & partially shaded string
single stage inverter
unshaded string
partially shaded string
1 2 26 27 28
Shaded Area100% of the modules are shaded
(less than 30% of the surface)
Power losses due to voltage mismatchinduced by shadingwhen paralleling shaded& unshaded strings on a single MPPT
Yield losses of single MPPT / single stage inverterswhen operating with partially shaded arrays
1 2 26 27 28
Unshaded string
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February 19, 2020 Slide 10
Mono vs. Multi – MPPT
Enabling efficient PV system design and maintaining maximum yield under any scenario
Using commercial software we have simulated several possible scenarios using single or Multi-MPPT inverters to evaluate the impact on the Yield
❑ Fixed Tilted Ground Mounted or Rooftop system
❑ Portrait or Landscape architecture
❑ Several shadow conditions analyzed
❑ South or East/West oriented systems
❑ Different Locations (Low Irradiance / High Irradiance)
The simulations were performed with PV*SOL premium
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February 19, 2020 Slide 11
Mono vs. Multi – MPPT
Enabling efficient PV system design and maintaining maximum yield under any scenario
Array configuration: 3-high landscape
21/12 @ 12:00 21/12 @ 12:00 21/12 @ 13:00
Location North Europe
Tilt 20°
DC/AC ratio 1,3
GHI [kWh/m2] 1006.13
Low Irradiance Scenario
2,8m3,9m 1,9m
1 2 26 27 28
MPPT 2
MPPT 1
MPPT 3
MPPT
Multi MPPT
Single MPPT1 2 26 27 28
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February 19, 2020 Slide 12
1 2
Mono vs. Multi – MPPT
Enabling efficient PV system design and maintaining maximum yield under any scenario
Multi MPPT Single MPPT
21/12 @ 12:00
+1,4%
+6%
<0,1%
21/12 @ 12:00
2,05m1,75m
Single MPPTMulti MPPT Single MPPT
2,05m1,75m
Location Middle East
Tilt 20°
DC/AC ratio 1,3
GHI [kWh/m2] 1831.89
Array configuration: 3-high landscape
1 2 26 27 28
MPPT 2
MPPT 1
MPPT 3
MPPT
Multi MPPT
Single MPPT1 2 26 27 28
High Irradiance Scenario
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February 19, 2020 Slide 13
0,00%
1,00%
2,00%
3,00%
4,00%
5,00%
6,00%
1 2
Mono vs. Multi – MPPT
Enabling efficient PV system design and maintaining maximum yield under any scenario
Multi MPPT Single MPPT
5,3m
1 2 25 26 27 28
Unshaded string
0,00%
1,00%
2,00%
3,00%
4,00%
5,00%
6,00%
1 2 21/12 @ 12:00Multi MPPT Single MPPT
2,8m
1 2 25 26 27 28
Shaded string
Low Irradiance ScenarioMulti MPPT
Single MPPT
1 2 25 26 27 28
MPPT 1
MPPT 2
MPPT
1 2 25 26 27 28
21/12 @ 12:00
Array configuration: 2-high portrait
Location North Europe
Tilt 20°
DC/AC ratio 1,3
GHI [kWh/m2] 1006.13
—
February 19, 2020 Slide 14
Mono vs. Multi – MPPT
Enabling efficient PV system design and maintaining maximum yield under any scenario
0,00%
0,50%
1,00%
1,50%
2,00%
1 2
0,00%
0,50%
1,00%
1,50%
2,00%
1 2Multi MPPT Single MPPT
Location North Europe
Tilt 20°
DC/AC ratio 1,3
GHI [kWh/m2] 1006.13
Location North Europe
Tilt 10°
DC/AC ratio 1,3
GHI [kWh/m2] 1006.13
3-high landscape / Tilt 10°
2-high landscape /Tilt 20°
Multi MPPT Single MPPT
Mult i MPPT
MPPT1
MPPT2
MPPT3
MPPT4
EAST
WEST
Single MPPT
MPPTEAST
WEST
Mult i MPPT
Single MPPT
MPPT
MPPT1
MPPT2
MPPT3
MPPT4
MPPT5
MPPT6
WEST
EAST
WEST
EAST
10°
20°
—
February 19, 2020 Slide 15
Mono or Multi – MPPT ?
How many MPPT channels are good for my project?
MONO MULTIIDEAL CONDITIONS!
❑ String length is not an issue and can be optimized to match the narrow MPP voltagewindow (OK for climates with limitedtemperature excursions)
❑ Land is flat or with very limited ripple
❑ Modules are mounted in portrait
❑ Land coverage ratio is not critical(unconstrained space / low cost of land lease)
?
❑ Best choice with landscape PV modulemounting layout
❑ Best choice when maximum land coverageratio shall be achieved
❑ Best choice when land planarity is notguaranteed
❑ Minimize the yield losses caused by electricalmismatch between different strings (shadingor different orientation)
BUT WHAT OTHER FACTORS SHALL BE CONSIDERED UNDER REAL WORLD CONDITIONS?
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February 19, 2020 Slide 16
Mono or Multi – MPPT ?
How many MPPT channels are good for my project?
Soiling effects on performance
Especially at low tilt angles, soiling is building up mostly on the lower frame rail of the modules.This layer of dirt is shadowing the underlying cells, resulting in hot-spots and significant yield losses that are more pronounced with single-MPPT configurations.
Defects or degradation over time of the PV modules…inducing additional electricalmismatch losses
Any defect that produce electrical alteration of the PV curve, is adding more losses when paralleling multiple strings. This includes, for example:- Damaged or broken up cells- Faulty bypass diodes- PID effect
IR image of a ground-mount PV array
with numerous modules having bypass diodes failed in short-circuit. Heliolytics
Soliling doesn’t just cause shading but also hot spots
WHAT OTHER FACTORS SHALL BE CONSIDERED UNDER REAL WORLD CONDITIONS?
—
February 19, 2020 Slide 17
MULTI-MPPT DOUBLE STAGE CONVERTER
MPP1
MPPn
PV1
PVn
INVERTER
Up to 800Vac
SINGLE MPPT / SINGLE STAGE CONVERTER
INVERTER
PV1 PVn600V
Up
to
1500 V
dc
Multi-MPPT: other advantages
Bigger PV clusters may be designed
+35%Cluster size
3,7MVA 5MVA
AC-BOS cost savings (LV distribution)
400VAC 800VAC
75% lessCu/Al
Less units and resources are needed
-63%components
AC
=
===
800VAC to reduce Balance of System cost (i.e. AC side cabling) and enabling higher power units with same current (less units per power block)
More power from the same enclosure
(140kVA/130kVA) (185kVA/175kVA)
+31%
800V690V
600V480V
400V
80 175150130100
AC power vs AC voltage
= =600Vac 800Vac
Enabling cost savings with decentralized «combiner-free» PV system design
—
February 19, 2020 Slide 18
SINGLE MPPT / SINGLE STAGE CONVERTER
INVERTER
PV1 PVn600V
Up
to
1500 V
dc
Enabling cost savings with decentralized «combiner-free» PV system design
Mono-MPPT / centralized design
DC cable feeders DC Recombiner
DC Installat ion DC cable st rings
Multi-MPPT Mono-MPPT
DC-Bos
-1,4€c/ Waccost saving > 63%
100MWac system / 23 clusters x 4.4MWDC/AC Ratio = 1.15
MULTI-MPPT DOUBLE STAGE CONVERTER
MPP1
MPPn
PV1
PVn
INVERTER
Up to 800Vac
Multi-MPPT / decentralized design
Multi-MPPT: other advantages
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February 19, 2020 Slide 19
Lowering LCOE through Opex and Energy Yield optimization
Fuseless design/ integrated diagnosis
Fuses are prone to nuisance tripping over the years. Main reasons are:• Normal aging of the components• Acceleration factors typical of PV duty: temperature & current daily cycling • PV module current ratings are rapidly increasing• Bifacial technology will likely exacerbate these issues
This increase:• O&M cost → Site inspections are needed to check and replace fuses• Energy yield losses
Idc
Multi MPPT inherently enables low cost online monitoring and fault detection of the PV array• String-level data monitoring can be embedded in the inverter for diagnostic purposes• String-level Arc fault detection can embedded in the inverter to enhance system safety• Anti PID Board
This reduce:• O&M cost → Remote diagnosis is possible avoiding Site
inspections to promptly identify the fault• Installation Cost → feature already available on the
inverter. No need to install external devices• Energy yield losses
This increase:• System availability → fast fault
detection and fast on site solution• Safety
Junction box after an Arc Fault
I-V curve with shorted bypass diodes