Module3_ Samsung eNodeB Installation Day 3 V4.pdf

Day 3: Kitting & Packing and

InstallationInstallation

Part I: Kitting & Packing

Introduction

This document is intended to guide just for understanding of kitting

& Packing in warehouse.

The plan in the document is a draft version, and can be modified

before starting the installation.

It is one of the method for kitting & packing.

Table Of Contents

Kitting & Packing

Items for kitting & packing Warehouse layout High level view of kitting & packing Tools for kitting & packing Tools for kitting & packing Packing label plan Box stacking plan Box sizes & details for CDU & RRU

1. Items for Kitting & PackingS NoS NoS NoS No Item CodeItem CodeItem CodeItem Code Material DescriptionMaterial DescriptionMaterial DescriptionMaterial Description U/MU/MU/MU/M QTY RequiredQTY RequiredQTY RequiredQTY Required QTY IssuedQTY IssuedQTY IssuedQTY Issued RemarksRemarksRemarksRemarks

1 CDU BOX 1 1pcs eNB equipment2 RRU BOX 3 3pcs eNB equipment3 CSS(Cell Site switch)-Cisco BOX 1 1BOX Switch unit4 CDU Master Kit BOX 1 1BOX Installation material5 RRU Master Kit BOX 1 1BOX Installation material6 ANTENNA (17dBi-65) BOX 3 3BOX

7 EB80-09200A Armored CPRI CABLE Alpha BOX 1 ( )M

CPRI CABLEBeta BOX 1 ( )M

Gamma BOX 1 ( )M

RET Unit8 RET Unit pcs 3 3pcs RET 9 AISG Cable pcs 3 3pcs RET Cable

10 CSS Accessory(IM materials) Pack 1 1Pack CSS Materials11 3811-001849 F-GV(0.6/1kV), 4 x 1C, Green M ( )M ( )M CDU GND12 3811-001850 F-GV(1kV), 6 x 1C, Green M ( )M ( )M GPS GND13 3802-001093 GPS CABLE(CNT-400) M ( )M ( )M GPS coaxial cable

14 3811-001850 F-GV(1kV), 6 x 1C, Green

Alpha M ( )M ( )M

RRU GNDBeta M ( )M ( )M

Gamma M ( )M ( )M

15 EB80-05809A F-CV CABLE 6 x 2C(WHITE/BLACK)

Alpha M ( )M ( )M

RRU POWER CABLE Beta M ( )M ( )M

Gamma M ( )M ( )M

2. Kitting & Packing layout (Mumbai circle case)

60mtr

DU & RRH unit

DU & RRH IMM

aster kit

CPRI cables

RRH Power cable

GND cable 4SQ

GPS cable

GND cable 6SQ

30mtr

CSS switch& Accessories

Antenna&RET unit/cable

22mtr

4mtr Car trucking section

Entrance

Kitting & Packing Stacking area

20mtr10mtr

RJIL sectionRJIL sectionRJIL sectionRJIL section

High-level view

Unload boxes from palette

Unpack boxes (if required) in kitting area of warehousearea of warehouse

Prepare installation kit in kitting area of warehouse

7

3. Materials for kitting & packing1. Material list

No. Items Photo No. Items Photo

1Transparent tape

(2-inch & 4-inch)8 Box label sticker

2Air bubble film

(W: 4-inch)9 Oil marker pen

3Stretch wrapping film

(W: 24-inch)10

Cable drum

stands

4Manual-dispensers

for stretch wrapping11 Cable winder

5 Cutter knife 12 Measure tape

6 Scissor 13 Plastic string

7 Cable cutter

4. Packing label plan1. Packing label numbering

Label Number Label Text Description

1 CDU CDU Unit

2 RRU-0 RRU Unit Alpha

3 RRU-1 RRU Unit Beta

4 RRU-2 RRU Unit Gamma

5 CSS Cell Site switch-Cisco

6 CDU Master Kit CDU Installation Material

7 RRU Master Kit RRU Installation Material7 RRU Master Kit RRU Installation Material

8 ANTENNA-0 RF Antenna Alpha

9 ANTENNA-1 RF Antenna Beta

10 ANTENNA-2 RF Antenna Gamma

11 CPRI CABLE-0,1,2 Armored CPRI Cable Alpha, Beta, Gamma

12 RET 3ea, AISG 3ea,CSS IM RET Unit & AISG cable and CSS IM

13 RRH Power cable x ( )m F-CV CABLE 6mm2 x 2C(WHITE/BLACK)

14

DU ground 4mm2 x ( )m

GPS ground 6mm2 x ( )m

RRH ground 6mm2 x ( )m

GPS coaxial x ( )m

F-GV(0.6/1kV), 4mm2 x 1C, Green

F-GV(1kV), 6mm2 x 1C, Green

F-GV(1kV), 6mm2 x 1C, Green

GPS CABLE(CNT-400)

CPRI Cable Boxes

In First Phase of project

For few sites material

CPRI cable will be in the RRU box

Each CPRI cable box contains 30m

Remaining sites material

CPRI cable boxes are independent from RRU box

Each box will have cables of different lengths Each box will have cables of different lengths

CPRI boxes are of same size (H122mm X L384mm X W365mm)

for all sites.

Depending on total CPRI cable length required, 1 to 3 boxes

may be required per site. Pack ALL CPRI boxes for one site

together in a single wrapping stretch film.

4. Packing label plan

2-1. CDU box label

Site Name:Site Name:Site Name:Site Name:

Site ID:Site ID:Site ID:Site ID:

Material detailsMaterial detailsMaterial detailsMaterial details: : : :

250mm

35mm

25mm 120m

mMaterial detailsMaterial detailsMaterial detailsMaterial details: : : :

60mm

120mm

90mm

60mm1/14CDUCDUCDUCDU

Kitting & Packing methodKitting & Packing methodKitting & Packing methodKitting & Packing method Wrapping with stretch wrapping film Put label sticker Put transparent tape on label sticker

Side(1)

Side(2)

Label sticker should be put

minimum 2 side of box


2-2. RRU-0 box label




250mm

35mm

25mm 120m


60mm

120mm

90mm

60mm2/14RRURRURRURRU----0000






250mm

35mm

25mm 120m


60mm

120mm

90mm






Material detailsMaterial detailsMaterial detailsMaterial details::::

250mm

35mm

25mm 120m

mMaterial detailsMaterial detailsMaterial detailsMaterial details::::

60mm

120mm

90mm



2-5. CSS (Cell Site switch) Cisco(Cell Site switch) Cisco(Cell Site switch) Cisco(Cell Site switch) Cisco label




250mm

35mm

25mm 120m


60mm

120mm

90mm

60mm5/14CSS(Switch)CSS(Switch)CSS(Switch)CSS(Switch)


2-6. CDU Master Kit label




250mm

35mm

25mm 120m


60mm

120mm

90mm

60mm6/14CDUCDUCDUCDU----Master KitMaster KitMaster KitMaster Kit


2-7. RRU Master Kit label




250mm

35mm

25mm 120m


60mm

120mm

90mm

60mm7/14RRURRURRURRU----Master KitMaster KitMaster KitMaster Kit


2-8. ANT-0 box label




250mm

35mm

25mm 120m


60mm

120mm

90mm

60mm8/14ANTANTANTANT----0000






250mm

35mm

25mm 120m


60mm

120mm

90mm



2-11. CPRI box label




250mm

35mm

25mm 120m


60mm

120mm

90mm

60mm11/14CPRI-0 ( ) MCPRI-1 ( ) M

CPRI-2 ( ) M


2-12. RET, AISG, CSS IM label




250mm

35mm

25mm 120m


60mm

120mm

90mm

60mm12/14RET 3 ea/ AISG 3 ea/RET 3 ea/ AISG 3 ea/RET 3 ea/ AISG 3 ea/RET 3 ea/ AISG 3 ea/CSS IMCSS IMCSS IMCSS IM


2-13. Cable roll label


Site ID:Site ID:Site ID:Site ID:Material details:Material details:Material details:Material details:

250mm

35mm

25mm 120m

mMaterial details:Material details:Material details:Material details:

60mm

120mm

90mm

60mm

RRU Power x Alpha ( ) mRRU Power x Beta ( ) mRRU Power x Gamma ( ) m

TOTAL ( ) m13/14

Label stickerLabel stickerLabel stickerLabel sticker

Kitting & Packing methodKitting & Packing methodKitting & Packing methodKitting & Packing method Make cable roll and tie with plastic strings Wrapping to be done cable roll thoroughly with bubble sheet Put label sticker on bubble sheet Put transparent tape on label sticker

Make cable roll usingcable winder


2-14. Cable roll label


Site ID:Site ID:Site ID:Site ID:Material details:Material details:Material details:Material details:

250mm

35mm

25mm 120m

mMaterial details:Material details:Material details:Material details:

60mm

120mm

90mm

60mm

DU ground 4mm x ( ) mGPS ground 6mm x ( ) mRRU ground 6mm x ( ) mGPS coaxial x ( ) m

14/14

Label stickerLabel stickerLabel stickerLabel sticker

Kitting & Packing methodKitting & Packing methodKitting & Packing methodKitting & Packing method Make cable roll and tie with plastic strings Wrapping to be done cable roll throughly with bubble sheet Put label sticker on bubble sheet Put transparent tape on label sticker

Make cable roll usingcable winder

5. Appendix Box size

CDU boxRRU Master Kit

CDU Master Kit

Box type Dimension

RRU Master kit W620 X L600 X H420

CDU Master Kit W530 X L320 X H230

RRU Box W580 X L500 X H215

CDU Box W385 X L500 X H260

Antenna W1260 X L410 X H240

RRU box

Antenna

5. Appendix - Box details (DU)

No. SNS CODE Description Specification Unit QTY REMARKS

1 EB80-09369A RUBBER TAPE H0.8mm x D19mm x L 10m BLACK EA 1

Box 1

2 EB80-09370A VINYL TAPE H0.125mm x D19mm x L 8m BLACK EA 1

3 EB80-09376A WEATHER RESISTANT CABLE TIE Nylon 66(Carbo A),CV 100W, L:104, W:2.5MAX.DIA:24,Tensile

Strength 8KGPA 1

4 EB80-09386A F-GV CABLE F-GV CABLE,6

x 1C Green M L

5 EB80-09379A F-GV CABLE F-GV CABLE 4

x 1C Green M L

6 EB80-09385A PRESSURE TERMINAL(2HOLE) COPPER PIPE,4SQ,S:16mm,D2:6.3,2hole EA 1

7 EB80-09362A PRESSURE TERMINAL(2HOLE) COPPER PIPE,6SQ,D2:6.3, S:45, A:84 EA 1

8 EB80-09352A BRASS BOLT M6, B:20L EA 2

9 EB80-09353A BRASS NUT M6, C:11.5 EA 2

IM materials

Box 2


10 EB80-09360A PLAIN WASHER(BRASS) d : 6.3, D:11.5 EA 4


12 EB80-09367A SPRING WASHER(BRASS) d : 6.3, D:12.1 EA 4

13 EB80-09354A HEAT SHRINK TUBE D:12mm, L:1000(GREEN) M 0.2

14 EB80-09386A F-GV CABLE F-GV CABLE,6

x 1C Green M L

15 EB80-09365A PRESSURE TERMINAL Copper,RING TYPE,D : 32mm , D2 ; 17mm, D1:3.5mm, T:1 EA 1

16 EB80-09362A PRESSURE TERMINAL(2HOLE) COPPER PIPE,6SQ,D2:6.3, S:45, A:84 EA 1








No. SNS CODE Description Specification Unit QTY REMARKS

23EB80-

09383ATNC STRAIGHT CABLE PLUG 50, 11_TNC-50-7-18/133_NE EA 1 Box 3

24EB80-

09401AOPTICAL PATCH CODE LC/UPC to LC/UPC, INDOOR DUPLEX, L M L Box 4

25EB80-

09391AGPS CABLE LMR400, 50, L M L

Box 5

26EB80-

09392AGPS ARRESTER 50, 800 ~ 2500Mhz, N-Fe to N-Fe, EA 1

27EB80-

09382AN STRAIGHT CABLE PLUG 50, 11_N-50-7-82/133_NE EA 1

28EB80-

09381AGPS CABLE ASS`Y ENVIROFLEX_316_D, N(M) to SMA(M), 1000mm SET 1

29EB80-

NAME PLATE 80x25x0.2t SET 2

IM materials

29EB80-

09359ANAME PLATE 80x25x0.2t SET 2

30EB80-

09396AGPS ANTENNA

GA-1575(CR), 1575.42 1 MHz, > 41 dBic, 25 mA (Max.), 1 x TNC

FemaleEA 1 Box 6

31EB80-

09395AGPS PIPE SUS400, BAR: 6Tx50x400 SET 1

Box 7

32EB80-

09371AGPS FIXING(UNIVERSAL) GPS FIXING (UNIVERSAL) SET 1


CDU Master KitTotal Boxes 7nos.Total Boxes 7nos.

CDU Box 1 & 2 CDU Box 3,4, 5, 6, 7

1111 2222

3333 44445555

66667777

GPSGPSGPSGPS


CDU BOX 1

RUBBER TAPE, VINYL TAPE,WEATHER RESISTANT CABLE TIE F-GV CABLE

CDU BOX 2

PRESSURE TERMINAL(2HOLE)PRESSURE TERMINAL(2HOLE) BRASS BOLTBRASS NUTPLAIN WASHER(BRASS)PLAIN WASHER(BRASS)SPRING WASHER(BRASS)HEAT SHRINK TUBEF-GV CABLEPRESSURE TERMINAL

CDU BOX 3

TNC STRAIGHT CABLE

CDU BOX 4

OPTICAL PATCH CORD PRESSURE TERMINAL

PRESSURE TERMINAL(2HOLE) BRASS BOLTBRASS NUTPLAIN WASHER(BRASS)SPRING WASHER(BRASS)PLAIN WASHER(BRASS)HEAT SHRINK TUBE

CDU BOX 6

GPS ANTENNA

CDU BOX 7

GPS PIPEGPS FIXING(UNIVERSAL)CDU BOX 5

GPS cable, GPS arrestor, CNT-400, GPS assembly

5. Appendix - Box details (RRU)

IM materialsNo. SNS CODE Description Specification Unit QTY

REMARK

S

1 EB80-09384A INTERFACE CABLE LC/UPC(Tx), LC/APC(RX) -> LC/APC(RX),LC/UPC(TX), L( ..) SET 3 * L

1 - 12 EB80-09380A 1/2" JUMPER CABLE 2m, DIN to N, Sucofeed 1/2"F,Macromelt,cap EA 12

3 EB80-09368A BUTYL TAPE synthetic resin,40 X 3T,Distance : 0.5M EA 12

4 NEW CODEUNIT MOUNTING

BRACKET(WALL TYPE)

hot rolled carbon steel T4.0,Bracket (341x135x72),Bakelite

(135x24x5t),Bushing (M8),Washer(M8),HexSET 3 1 - 2

5 EB80-09386A F-GV CABLE F-GV CABLE 6

x 1C Green M 3 * L

6 EB80-09378A PRESSURE TERMINAL(2HOLE) 6SQ,DIST:16mm, :6.3mm EA 3

7 EB80-09362A PRESSURE TERMINAL(2HOLE) COPPER PIPE,6SQ,D2:6.3, S:45, W:9.8, T:1.8, A:84 EA 3


4








IM materialsNo. SNS CODE Description Specification Unit QTY

REMARK

S

14 EB80-09364A PRESSURE TERMINAL(RING TYPE) 6SQ, d2:4.4mm, d1:3.5mm, L:19.7mm EA 6

4

15 EB80-09356A HEAT SHRINK TUBE D:6mm, L:1000mm(BLUE) M 0.3

16 EB80-09355A HEAT SHRINK TUBE D:6mm, L:1000mm(RED) M 0.3

17 EB80-09359A NAME PLATE 80x25x0.2t SET 12

18 EB80-09357A HEATING TUBE D:31mm, L:1000, BLACK M 2.4

19 EB80-09358A HEATING TUBE D:41mm, L:1000, BLACK M 2.4

20 EB80-09370A VINYL TAPE H0.125mm x D19mm x L 8m BLACK EA 1

21 EB80-09375A VINYL TAPE H0.125mm x D19mm x L 20m YEOLLOW EA 1

22 EB80-09373A VINYL TAPE H0.125mm x D19mm x L 20m RED EA 1

23 EB80-09374A VINYL TAPE H0.125mm x D19mm x L 20m BLUE EA 1

24 EB80-09372A VINYL TAPE H0.125mm x D19mm x L 15m GREEN EA 1

25 EB80-09377A WEATHER RESISTANT CABLE TIENylon 66(Carbo A),CV 100W, L:315, W:4.8, MAX.DIA:86, Tensle Strenght

55KG,CV150W~CV300WPA 1

26 EB80-09369A RUBBER TAPE H0.8mm x D19mm x L 10m BLACK EA 1


RRU Master KitTotal Boxes 4nos.

4444

1111

2222

33334444

Boxes 1, 2 & 3 are for 3 Boxes 1, 2 & 3 are for 3 Boxes 1, 2 & 3 are for 3 Boxes 1, 2 & 3 are for 3 RRUs & box 4 is common RRUs & box 4 is common RRUs & box 4 is common RRUs & box 4 is common for all the RRUsfor all the RRUsfor all the RRUsfor all the RRUs


1111----1111 1111----2222

RRU Box 1-2

UNIT MOUNTING BRACKET(WALL TYPE)RRU Box 1-1

INTERFACE CABLE1/2" JUMPER CABLEPUTYL TAPE


RRU Box 4

F-GV CABLE

PRESSURE TERMINAL(2HOLE)

PRESSURE TERMINAL(2HOLE)

BRASS BOLT

BRASS NUT

PLAIN WASHER(BRASS)

SPRING WASHER(BRASS)

PLAIN WASHER(BRASS)

HEAT SHRINK TUBE

PRESSURE TERMINAL(RING TYPE)

HEAT SHRINK TUBE

HEAT SHRINK TUBEHEAT SHRINK TUBE

NAME PLATE

HEATING TUBE

HEATING TUBE

VINYL TAPE

VINYL TAPE

VINYL TAPE

VINYL TAPE

VINYL TAPE

WEATHER RESISTANT CABLE TIE

RUBBER TAPE

Part II: Installation

Pre-Requisites: Safety First

Post warningwarningwarningwarning signssignssignssigns in areas where high-voltage cables are installed Post offoffoffoff limitlimitlimitlimit signssignssignssigns in areas where accidents are most expected. With guardrails or fences, blockblockblockblock openopenopenopen areasareasareasareas such as connecting

parts, roof, and scaffold Make sure to wear protectiveprotectiveprotectiveprotective gear gear gear gear such as gloves, shoes, harness,

etc. Do not wear metal objects Do not wear metal objects Do not wear metal objects Do not wear metal objects such as Watch, Ring, Etc. Do not look into the optical cablesDo not look into the optical cablesDo not look into the optical cablesDo not look into the optical cables as the laser beams are harmful Do not look into the optical cablesDo not look into the optical cablesDo not look into the optical cablesDo not look into the optical cables as the laser beams are harmful

for the eyes.

Pre-requisites for Installation

The system DC power must be switched off before installation

Check that you have

Site information (address, key access, contact person, etc.)

All required tools for installation (especially torque driver & hexagonal

crimping tool)

Approved RFE1 Checklist

Check if TGB is installed or not, if not report to the Samsung

Check site environment

Power supply check

Feasibility of installation

Installation Work Flow

Installation Tool list

System Cable Diagram

[IGB]

Part II: InstallationPart II: Installation

B) Installation of CDU

CDU Specs

CDU Specs (2)

CDU Views

UAMA Card

L9CA Card

Fan

Steps in CDU Installation

CDU Mounting

Roxtec Arrangement

GroundingGrounding

Power connection

Backhaul connection

ODC Layout

CDU Position

2-Door ODC: 35, 36

3-Door ODC: 29, 30

CDU Mounting: Horizontal

Horizontal CDU Installation: Front View

CDU Mounting: Vertical Vertical Vertical Vertical

Air OUT Top

[D

[D[D

[D-

--

-01]

01] 01]

01] SEMS

Vertical fixation for CDU system

Air flow should be in

this direction for

vertical installation

Air IN Bottom

NOTE : When the CDU system is fixed vertically, it should be placed after consideration for air flow.

* M6 SEMS Torque : 33.28~44.92 kgf.cm

Vertical CDU Installation: Front View


Mounting the CDU

Roxtec Arrangement

GroundingGrounding

Power connection

Backhaul connection

Roxtec Configuration

Original Shape Final Shape

No air-gaps

between

Roxtec

gland strips


Mounting the CDU

Roxtec arrangement

Grounding

Power connection

Backhaul connection

CDU Grounding: High Level View

Prepare ground cable

Connect to CDU rear side

[MGB]/[IGB]

CDU Rear View

Connect to MGB (IGB)

[D

[D[D

[D-

--

-02]

02] 02]

02] Ground Cable

Pressure Terminal for Grounding : 2-Hole

Single hole pressure terminal is official for the earth cable connection.

In case of 2-hole pressure terminal material in the IM kit box, connect as below picture.

CDU Grounding: Preparing the Grounding Cable

Video link

CDU Grounding: Connecting to CDU

Connecting to CDU system

CDU Rear Side

Heat Shrink Tube

[D

[D[D

[D-

--

-10]

10] 10]

10]

Ground Cable

[D

[D[D

[D-

--

-02]

02] 02]

02]

Pressure Terminal

[D

[D[D

[D-

--

-03]

03] 03]

03]

Connect the 4 pressure terminal and

the heat shrink tube at the end of the

ground cable.

[Pressure terminal]

4, 2 holes, hole diameter: 6.3mm,

hole gap 16mm

SEMS(M5x15L)

* The screw is included in CDU

hole gap 16mm

Align the pressure terminal connected on

the CDU-side ground cable to the ground

terminal mounting hole on the rear side of

the CDU and fix it with the M5 SEMS.

* M5 SEMS Torque : 20~30 kgf.cm

CDU Grounding: Connecting to MGB

MGB Connecting

* M6 Brass Bolt/Nut Torque: 29.98kgf.cm (Tolerance +-10%)


Mounting the CDU

Roxtec arrangement

Grounding

Power connection

Backhaul connection

CDU DC Power Connection: High-level view

Prepare Power cables

Connect to DCDB

Connect power cable to CDU with assembled side facing CDU

CDU Power Connection: Connecting to DCDB

Connecting to DCDB

[D-23] [D-22]

Heat Shrink Tube

[CDU] [DCDB]

[D-20]

DC Power Cable Assembly

Heat Shrink

Tube

Heat Shrink TubeHeat Shrink Tube

CDU Power Connection: DCDB end

[D

[D[D

[D-

--

-20]

20] 20]

20]

DC Power Cable Assembly

to CDU

Delta DCDB

Delta DCDBDelta DCDB

Delta DCDB

(4CL/8NCL)

(4CL/8NCL)(4CL/8NCL)

(4CL/8NCL)

GE DCDB

GE DCDBGE DCDB

GE DCDB

(4CL/8NCL)


(4CL/8NCL)

Emerson DCDB

Emerson DCDBEmerson DCDB

Emerson DCDB

(4CL/8NCL)


(4CL/8NCL)

RTN Bar(Red)

CB(Blue)

CB(Blue)

RTN Bar(Red)

[DCDB][DCDB][DCDB][DCDB](Note)

(Note) (Note)

(Note)

Do not remove common cable.

Do not remove common cable.Do not remove common cable.

Do not remove common cable.

-

--

-48V cable(black/blue shrink) should be installed with Common cable.

48V cable(black/blue shrink) should be installed with Common cable.48V cable(black/blue shrink) should be installed with Common cable.

48V cable(black/blue shrink) should be installed with Common cable.

CB(Blue)RTN Bar(Red)


[DCDB Side] I[DCDB Side] I[DCDB Side] I[DCDB Side] Installation for DC Power Cablenstallation for DC Power Cablenstallation for DC Power Cablenstallation for DC Power Cable

To -48[V] Circuit Breaker

Power Cable(AWG 12, UL 1015-LF 2.5mm2 x 2C)


200mm

To RTN (GND Port)


To RTN (GND Port)


12 mm 200mm


To RTN (GND Port)



Can use two 10A (1

CDU, 1 RRU) and two

25A MCBs (2 RRUs)

available IIIInstallation for DCDBnstallation for DCDBnstallation for DCDBnstallation for DCDBCritical Non - Critical

The capacity of circuit breaker is

The capacity of circuit breaker is The capacity of circuit breaker is

The capacity of circuit breaker is

required as below.

required as below.required as below.

required as below.

-

--

- CDU : 16 [A]

CDU : 16 [A] CDU : 16 [A]

CDU : 16 [A]

-

--

- Each RRU :

Each RRU : Each RRU :

Each RRU : 16[A]

16[A]16[A]

16[A]

CDU

RRU#0

RRU#1

RRU#2

MAIN

CDU Power Connection: Connecting to CDU

Connecting to CDU system

Power Cable Connector

SPD

M6 SEMS

Connect the power connector

(combination D-sub connector)

assembled on the cable to the

power input connector on the

front left of the CDU.

Connect the power cable M6 SEMS

[D

[D[D

[D-

--

-20]

20] 20]

20]

DC Power Cable

Assembly

Connect the power cable

assembly to the power connector

with the correct polarity (RTN, -

48V).

Heat shrink tube color:

RTN_red/-48V_blue.


* M6 SEMS Torque : 33.28~49.92 kgf.cm * M6 SEMS Torque : 33.28~49.92 kgf.cm



Mounting the CDU

Roxtec Arrangement

Grounding

Power connection

Backhaul connection

CDU Backhaul Connection: CDU endIf Black multi-mode SFP is found, please return it to Samsung

contact person after replacing it with Blue single-mode SFP

Connecting to backhaul cable (Optic)Connect the backhaul cable (optic-

single mode) from the

switch/router to BH2 and BH3 ports

of the CDU UAMA board.

General Case : Optic single cable

Connect the CDU-side connectors

(LC/UPC) of the cable to the BH2

and BH3 ports of the CDU UAMA

board.

SFP module should be Blue for single-mode fiber. If it is Black, it is

for multi-mode fiber and will NOT work (there are 700 CDUs with

multi-mode SFP)


C) Installation of CSS

CSS Installation Materials

CSS Specs

CSS Front View & Ports

Front View

Steps in CSS Installation

CSS Mounting

CSS CSS Grounding

CSS Power connection

Attaching the CSS Rack-mounting brackets

Mounting the CSS on Rack


CSS Mounting

CSS CSS Grounding


CSS Grounding

To IGB

CSS Grounding: Preparing Ground wire


CSS Mounting

CSS CSS Grounding


CSS Power Connection

Two 3-pin

power

cables. Use cables. Use

two 16A

MCBs.

Warnings!

CDU Backhaul Connection: CSS end

Use port 9x

at the CSS

CSS

Use port

BH2 at the

CDU

CDU

Part II: InstallationD) Installation of GPS

Steps in GPS Installation

Preparing GPS Connector

Installation of GPS Arrestor

Installation of GPS Antenna

Connecting the GPS

GPS Connection: High-level view

[D

[D[D

[D-

--

-11] ~ [D19]

11] ~ [D19]11] ~ [D19]

11] ~ [D19]

Connection of

Connection of Connection of

Connection of GPS Ground Cable

[MGB]

[D

[D[D

[D-

--

-25]

25] 25]

25] GPS Antenna

[D

[D[D

[D-

--

-30]

30] 30]

30] RG-316D Cable-1

[D

[D[D

[D-

--

-27]

27] 27]

27] GPS Cable(CNT-400)[D

[D[D

[D-

--

-28]

28] 28]

28] GPS Arrestor

N-MaleTNC-Male

H&S Connector SpecsH&S Connector SpecsH&S Connector SpecsH&S Connector Specs

H&S NH&S NH&S NH&S N----Type Connector: Assembly ProcedureType Connector: Assembly ProcedureType Connector: Assembly ProcedureType Connector: Assembly Procedure

H&S N-Type Connector: Assembly Procedure (2)

H&S N-Type Connector

H&S N-Type Connector: Assembly Procedure

H&S N-Type Connector: Assembly Procedure (2)

GPS Connection: Preparing GPS Connector

GPS Connection: Preparing GPS Connector Video





Connecting the GPS

GPS Connection: Installing GPS Arrestor

Installation for GPS ArrestorInstallation for GPS ArrestorInstallation for GPS ArrestorInstallation for GPS Arrestor[D

[D[D

[D-

--

-28]

28] 28]

28]

GPS ArrestorGPS Cable(CNT-400)

[D

[D[D

[D-

--

-27]

27] 27]

27]

[D

[D[D

[D-

--

-12]

12]12]

12]

Pressure Terminal

N-Male Connector

[D

[D[D

[D-

--

-30]

30] 30]

30]

RG-316D Cable-1

GPS Arrestor Grounding

GPS Arrestor GroundingGPS Arrestor Grounding

GPS Arrestor Grounding

GPS Arrestor to GPS

GPS Arrestor to GPS GPS Arrestor to GPS

GPS Arrestor to GPS

Antenna (CNT

Antenna (CNTAntenna (CNT

Antenna (CNT-

--

-400)

400)400)

400)

GPS Arrestor to CDU

GPS Arrestor to CDU GPS Arrestor to CDU

GPS Arrestor to CDU

(RG

(RG(RG

(RG-

--

-316D)

316D)316D)

316D)

GPS Connection: Installing GPS Arrestor

GPS Arrestor position will be different for 2-door & 3-door ODC.





Connecting the GPS

Installation point of GPS antenna can be classified

into top and bottom point. It is recommended that

GPS antenna is installed at top point of RF antenna.

RF Antenna

GPS Antenna

RF Antenna center axis

Not allowed area for GPS Antenna

XX Case#Case#Case#Case#1111)))) MountMountMountMount onononon thethethethe toptoptoptop positionpositionpositionposition ofofofof RFRFRFRF antennaantennaantennaantenna

1) GPS antenna should be installed higher than the RF antenna.

It should have sky clearance

2) GPS antenna should be behind the RF antenna at >110

degrees from main lobe axis in the horizontal plane

[Top View]

[Top View][Top View]

[Top View]

GPS AntennaRRU

RF Antenna

GPS Antenna Installation(1)

Note : It is prohibited to installation of GPS antenna on the back side of RF antenna.

3) It should be installed within protection angle of the lightning

protection umbrella.

4) Minimum distance between RF antenna top point

and GPS antenna head should be 500mm

5) It is recommended that GPS antenna be installed in the south

direction so that the GPS is located on the back side of

the structure (i.e. RTT, GBT)


Available area of GPS Antenna

[Less than 30M ][Less than 30M ][Less than 30M ][Less than 30M ]Lightning Rod

45

45

23 23

[More than 30M ][More than 30M ][More than 30M ][More than 30M ]

In case the height of structure is more than 30M from the ground, lightning-protection umbrella angle should be

23 degrees.

(If it is difficult to satisfy the above conditions, lightning arrestor installation angle should be set to the nearest value such that all equipments are covered under the lightning protection umbrella.)


RF Antenna

RRU

GPS Antenna

M

i

n

i

m

u

m

5

0

0

m

m

RF Antenna

RRU

GPS Antenna

M

i

n

i

m

u

m

5

0

0

m

m

[Top View]


[Top View]

GPS Antenna

RRU

RF Antenna GPS Antenna


Not allowed area for GPS Antenna

XX Case#2) Mount on the bottom position

of RF antenna

1) GPS antenna should be installed higher than the

RF antenna. It should have sky clearance

2) GPS antenna should be behind the RF antenna at

>110 degrees from main lobe axis in the horizontal

plane


[Top View]


[Top View]

RRU

RF Antenna

Note : It is prohibited to installation of GPS antenna on the back side of RF antenna.

RF Antenna center axisAvailable area of GPS Antenna

3) It should be installed within protection angle of

the lightning protection umbrella.

4) Minimum distance between RF antenna bottom

point and GPS antenna head should be 2m

5) It is recommended that the GPS antenna be

installed in the south direction so that the GPS is

located on the back side of the structure (RTT,

GBT, etc.)

[Less that 30M ]

[Less that 30M ][Less that 30M ]

[Less that 30M ]

RF Antenna

RRU

Lightning Rod

45 45

RF AntennaRRU

23 23

[More than 30M]

[More than 30M][More than 30M]

[More than 30M]


M

i

n

i

m

u

m

2

M

GPS Antenna GPS Antenna

M

i

n

i

m

u

m

2

M

In case the height of structure is more than 30M from the ground, lightning-protection umbrella angle

should be 23 degrees.(If it is difficult to satisfy the above conditions, lightning arrestor installation

angle should be set to the nearest value such that all equipments are covered under the lightning

protection umbrella.)

GPS Connection: Installing GPS Antenna

TNC-Female

Clamp Fixing Screw

Insulator

Clamp

Heat Shrink Tube(Jelly Type)

[D

[D[D

[D-

--

-25]

25] 25]

25] GPS Antenna

[D

[D[D

[D-

--

-26]

26] 26]

26] TNC-Male Connector

[D

[D[D

[D-

--

-27]

27] 27]

27] GPS Cable(CNT-400)

Installation for GPS AntennaInstallation for GPS AntennaInstallation for GPS AntennaInstallation for GPS Antenna

More than 200 mm

GPS Fixing Pipe

Binder CableInsulator

CNT

CNTCNT

CNT-

--

-400 Cable

400 Cable400 Cable

400 Cable(GPS Arrestor ~ GPS Antenna)

(GPS Arrestor ~ GPS Antenna)(GPS Arrestor ~ GPS Antenna)

(GPS Arrestor ~ GPS Antenna)

(Without Amplifier: Max. 100 m/With Amplifier: Max. 200 m)

(Without Amplifier: Max. 100 m/With Amplifier: Max. 200 m)(Without Amplifier: Max. 100 m/With Amplifier: Max. 200 m)

(Without Amplifier: Max. 100 m/With Amplifier: Max. 200 m)

GPS Fixing Pipe

* SMA

* SMA* SMA

* SMA-

--

-Male Connector Torque : 2.5 kgf.cm

Male Connector Torque : 2.5 kgf.cmMale Connector Torque : 2.5 kgf.cm

Male Connector Torque : 2.5 kgf.cm

* N

* N* N

* N-

--

-Male Connector Torque

Male Connector Torque Male Connector Torque

Male Connector Torque : 20 kgf.cm

: 20 kgf.cm: 20 kgf.cm

: 20 kgf.cm

* TNC

* TNC* TNC

* TNC-

--


Male Connector TorqueMale Connector Torque



: 9 kgf.cm

(Tolerance

(Tolerance (Tolerance

(Tolerance

10%)

10%)10%)

10%)

Two types of GPS antennas as below can be used.

Two types of GPS antennas as below can be used.Two types of GPS antennas as below can be used.

Two types of GPS antennas as below can be used.

[D

[D[D

[D-

--

-25]

25]25]

25]

GA

GAGA

GA-

--

-1575CR

1575CR1575CR

1575CR

(Cone Type)

(Cone Type)(Cone Type)

(Cone Type)

[D

[D[D

[D-

--

-25a]

25a]25a]

25a]

GA

GAGA

GA-

--

-1575

15751575

1575

(Dome Type)

(Dome Type)(Dome Type)

(Dome Type)

[GPS cable with banding loss]

[GPS cable with banding loss][GPS cable with banding loss]

[GPS cable with banding loss]

[D

[D[D

[D-

--

-27]

27] 27]

27]

GPS Cable(CNT-400)

Binder Cable





Connecting the GPS

GPS Connection: Installing GPS Antenna

SMA-Female

Connection of GPS Assembly Connection of GPS Assembly Connection of GPS Assembly Connection of GPS Assembly

SMA-Female

SMA-Male

[D

[D[D

[D-

--

-30]

30] 30]

30]

RG-316D Cable-1

Part II: InstallationE) Labeling & Tagging: CDU, GPS, CSS

15mm15mm

CDU to DCDB/ RJIL

( )

30mm 30mm30mm

CDU to DCDB/ RJIL

( )

DCDB to CDU/ RJIL

( )

DCDB to CDU/ RJIL

( )

CDU to CSS/ RJIL

( )CDU to CSS/ RJIL

30mm 30mm30mm

Cable wrap space

Cable wrap spaceCable wrap space

Cable wrap space

CSS to CDU/ RJIL

( )

CSS to CDU/ RJIL

( )

CDU 9mm

12mm

12mm12mm

12mm

180mm

Folding point

Cable wrap space

Cable wrap spaceCable wrap space

Cable wrap space

MCB label & Cable label in ODC

5mm

10mm

15mm15mm

RRU-1

RRU-2

( )CDU to CSS/ RJIL

( )

CDU to Arrestor/ RJIL

( )CDU to Arrestor/ RJIL

( )

Arrestor to CDU/ RJIL

( )

Cable

Cable Cable

Cable

wrap

wrap wrap

wrap

space

spacespace

space

Folding point

30mm 30mm

( )( )

30mm 30mm

CDU

RRU-0

15mm

9mm

Arrestor to CDU/ RJIL

( )

75mm 75mm

9mm

9mm

9mm

15mm

Cable

Cable Cable

Cable

wrap

wrap wrap

wrap

space

spacespace

space

CDU Backhaul & GPS Labeling

Cable Name Labeling Point Quantity (each)

DC Power cableCDU DC Power 1

DCDB 1

Backhaul cableCSS side end 1

CDU side end 1

GPS Cable (RG-316D)CDU GPS Port 1

GPS Arrestor 1

[CDU DC power]

[CDU DC power][CDU DC power]

[CDU DC power]

CDU Power Side

CDU Power SideCDU Power Side

CDU Power Side CDU to DCDB / RJIL CDU to DCDB / RJIL

DCDB to CDU / RJIL CDU to DCDB / RJIL

[Label folding point]

[Backhaul]

[Backhaul][Backhaul]

[Backhaul]

CDU Side

CDU SideCDU Side

CDU Side

[GPS]

[GPS][GPS]

[GPS]

GPS Cable

GPS CableGPS Cable

GPS Cable

[Backhaul]

[Backhaul][Backhaul]

[Backhaul]

Cisco Switch Side

Cisco Switch SideCisco Switch Side

Cisco Switch Side

CDU to CSS / RJIL CDU to CSS / RJIL

CSS to CDU / RJIL CSS to CDU / RJIL

CDU to Arrestor / RJIL CDU to Arrestor / RJIL

DCDB to CDU / RJIL CDU to DCDB / RJIL

Arrestor to CDU / RJIL Arrestor to CDU / RJIL

CDU Ground Cable Tagging

Cable name Color CodeTagging

Plan

CDU Ground Black Two StringGPS(Arrestor) Ground

GPS(Arrestor) GroundGPS(Arrestor) Ground

GPS(Arrestor) Ground

GPS Ground(Arrestor)

Black Three String

CDU Ground

CDU GroundCDU Ground

CDU Ground

DCDB Labeling

Category Type Sector Label Title

CDUCritical

- CDU

RRU

Alpha RRU-0

Non Critical

Beta RRU-1

Gamma RRU-2

CDU RRU-0RRU-1 RRU-2


F) Installation of RRU

RRU Topics

RRU Specifications

RRU Views

RRU External Interfaces

Installation Pre-requisites

Installation Tools

Installing System RRU Installing System RRU

Cabling Work Flow Grounding

Power

External Interfaces

RRU Remote Radio Unit Specs

Air Specification : TD-LTE

Operating Frequency: 2300~2400 MHz

Channel Bandwidth: 20 MHz

RF Power per Sector: 40 W (4Tx Path)

Interface between CDU and RRU Interface: CPRI

Holdover: 24 hours

Rated Voltage: -48 V DC (Tolerance: -40~-57 V)

Rated Current: - Max. current in transmission

period: 7.3 A @ -48 V DC

Unit Size (mm): 340(W) 106(D) 425(H) Weight (kg, Max.): 14

Temperature Condition): -10~50 C Dust and waterproof rating: IP65

RRU Views

* All units are in mm

RRU External Interfaces

Remote Radio Unit Installation

Pre-requisites

RRU Mount Types

RRU

Pole Wall Pole Mount

U ClampUniversal

Clamp

Wall Mount

RRU Installation

RRU Installation using U-Clamp Type

Parts/Tools required for U-type Installation

Steps for RRU Installation

Step 1: Check the distance between CDU and RRU for CPRI

cable installation.

Step 2: Before placing the system, mark the position where the system will be

installed and also the positions where anchor bolts will be fixed

using an ink line or a pen.

Assembling the Pole Mounting Bracket for U-type

Step 3Step 3Step 3Step 3: Fix the pole mounting bracket to the pole as shown below:

Fixing Unit Mounting Bracket to RRU_U-Clamp Type

Step 4: Fix the unit mounting bracket to the RRU as shown below:

Fixing Unit Mounting Bracket to RRU_U-Clamp Type

Using the bakelites and fasteners, fix RRU and the unit mounting bracket together.

Fixing RRU to Pole

Step 5: Fix the unit mounting bracket that is fixed to RRU to the pole mounting bracket as follows:a. Hang the hook of the unit mounting bracket over the hook

groove of the pole mounting bracket

Fixing RRU to Pole

b. Using the fasteners, fix firmly unit mounting bracket and the pole mounting bracket together.

Fixing RRU to Pole

Fasteners

RRU Mount Types

RRU


U ClampUniversal

Clamp

Wall Mount

RRU Universal Bracket Mounting High Level

[R

[R[R

[R-

--

-02]

02] 02]

02]

Pole Mount Bracket

Assembly (Universal Bracket)

[R

[R[R

[R-

--

-01]

01] 01]

01]

Unit Mounting Bracket Assembly

*

* *

* M8 Hex. Bolt/Nut Torque

M8 Hex. Bolt/Nut Torque M8 Hex. Bolt/Nut Torque

M8 Hex. Bolt/Nut Torque : 122 kgf.cm


: 122 kgf.cm (Tolerance

10%)* M12 Hex. Bolt/Nut Torque : 390~400 kgf.cm

* M12 Hex. Bolt/Nut Torque : 390~400 kgf.cm* M12 Hex. Bolt/Nut Torque : 390~400 kgf.cm

* M12 Hex. Bolt/Nut Torque : 390~400 kgf.cm

RRU Universal Bracket Mounting

UUUUnit Mountnit Mountnit Mountnit Mounting ing ing ing Bracket(Universal Bracket)Bracket(Universal Bracket)Bracket(Universal Bracket)Bracket(Universal Bracket) FixationFixationFixationFixation M8 Insulation BushingM8 Plain WasherM8 Spring WasherM8 Hex. Nut

[R

[R[R

[R-

--

-02]

02] 02]

02] Universal Mount Bracket Assembly [R[R[R[R----01] 01] 01] 01] Unit Mounting Bracket Assembly

M12 Stud BoltM12 Plain WasherM12 Spring WasherM12 Hex. Nut

M12 Plain WasherM12 Spring WasherM12 Hex. Nut

RRU Universal Bracket Mounting

Installation for Unit Mounting Bracket AssemblyInstallation for Unit Mounting Bracket AssemblyInstallation for Unit Mounting Bracket AssemblyInstallation for Unit Mounting Bracket AssemblyM12 Hex. BoltM12 Plain Washer

Note: Use proper torque while mounting universal bracket on the

pole. Excessive force may cause bending of the bracket check

side view of bracket to make sure it is not bent

Pole Mounting Bracket hook

Unit Mounting Bracket Hook M12 Hex. Nut

M12 Spring WasherM12 Plain Washer

Advantage of Universal Bracket: Angular Pole

NOTE: Universal Bracket can be used at the angular as well as the tubular pole.

RRU Mount Types

RRU


U ClampUniversal

Clamp

Wall Mount

RRU Installation Steps

[R

[R[R

[R-

--

-01]

01] 01]

01]

Unit Mounting Bracket Assembly

[R

[R[R

[R-

--

-02b]

02b] 02b]

02b]

Unit Mounting Bracket

(Wall Type)

* M8 Hex. Bolt/Nut Torque

* M8 Hex. Bolt/Nut Torque * M8 Hex. Bolt/Nut Torque

* M8 Hex. Bolt/Nut Torque : 122 kgf.cm




(Tolerance

10%)

10%)10%)

10%)


* M12 Hex. Bolt/Nut Torque : 390~400 kgf.cm* M12 Hex. Bolt/Nut Torque : 390~400 kgf.cm



Unit Mounting Bracket(Wall Type) Unit Mounting Bracket(Wall Type) Unit Mounting Bracket(Wall Type) Unit Mounting Bracket(Wall Type) FixationFixationFixationFixation

7

0

m

m

Drill bit : 17mm

Drill bit : 17mmDrill bit : 17mm

Drill bit : 17mm

Anchor Bolt

Hole(14)

198mm

M12 Washer(Plain, Spring)

M12 Strong Anchor

Drill bit : 17mm

Drill bit : 17mmDrill bit : 17mm

Drill bit : 17mm

Hole depth

Hole depthHole depth

Hole depth : 55mm

: 55mm: 55mm

: 55mm

Marking to anchor bolt position

Unit MountingBracket

M12 Hex. Bolt

[R

[R[R

[R-

--

-02b]

02b] 02b]

02b] U

UU

Unit Mounting Bracket (Wall Type)


Unit MountingBracket Upper furrow

M830L Hex. Bolt

Bakelite(5T)

Unit Mounting Bracket

Bakelite(5T)

Installation for Unit Mounting Bracket AssemblyInstallation for Unit Mounting Bracket AssemblyInstallation for Unit Mounting Bracket AssemblyInstallation for Unit Mounting Bracket Assembly

M8 x 30L Hex. Bolt

M8 Plain Washer

M8 Insulation BushingBakelite(5T)

M8 Spring Washer

Work Flow for Cabling

RRU earth connection

RJIL Plan1) GBM/GBT/RTT(Delta) sites: Provide TGB by RJIL2) RTP site: No TGB provide

Lightning rodLightning rod is

directly connected

to the pole

(Without Ground

bar)

RRU Ground

However, some case even GBM/GBT/RTT(Delta)

sites may not be found the TGB, then RRU ground

cable has to be connected to OGB directly.

If, different site condition compare to RFI report

about TGB existence, SOLPAR should report to

TGBOGB

In case of no TGB on the pole or Tower

about TGB existence, SOLPAR should report to

Samsung . This case may not be able to install the

ground cable due to cable shortage

RRU & CPRI Ground Cable Connection

SEMS(M6x12L, 2EA)

CPRI forPressure Terminal

RRU Ground Cable

RRU forPressure Terminal

Cable Tie

/OGB[R

[R[R

[R-

--

-03] ~ [R

03] ~ [R03] ~ [R

03] ~ [R-

--

-11]

11] 11]

11] Connection of

Connection of Connection of

Connection of Ground Cable[TGB]

[R

[R[R

[R-

--

-03]

03] 03]

03] Ground Cable

CPRI Cable[CDU][CDU][CDU][CDU]

CPRI

Ground

Cable

CPRI Ground Cable

CPRI Ground Cable

RRU Ground Cable


* M6 SEMS Torque : 33.28~49.92 kgf.cm * M6 SEMS Torque : 33.28~49.92 kgf.cm


RRU Insulation Test

[Strong Anchor fixing

[Strong Anchor fixing[Strong Anchor fixing

[Strong Anchor fixing Hex. Bolt]

Hex. Bolt]Hex. Bolt]

Hex. Bolt]

[RRU fixing

[RRU fixing[RRU fixing

[RRU fixing Hex. Bolt]

Hex. Bolt]Hex. Bolt]

Hex. Bolt]

[Stud

[Stud[Stud

[Stud Bolt]

Bolt]Bolt]

Bolt]


[RRU fixing Hex. Bolt][RRU fixing Hex. Bolt]


Indication standard :

Indication standard : Indication standard :

Indication standard :

more than 500V/100M

more than 500V/100Mmore than 500V/100M

more than 500V/100M

[U

[U[U

[U-

--

-Bolt]

Bolt]Bolt]

Bolt]


[RRU fixing Hex. Bolt][RRU fixing Hex. Bolt]


RRU Power Cabling: High-level view

[R

[R[R

[R-

--

-16]

16] 16]

16]

Heat

Shrink

Tube

[R

[R[R

[R-

--

-15]

15] 15]

15] Heat Shrink Tube

[DCDB][DCDB][DCDB][DCDB]

[R

[R[R

[R-

--

-12]

12] 12]

12] DC Power Cable Assembly 3 RRU (1Sector / 1RRU)Heat Shrink Tube

RRU Power Cabling: Preparing cable

Power Cabling & ConnectingPower Cabling & ConnectingPower Cabling & ConnectingPower Cabling & Connecting80 mm

Power Cable(AWG8, F-CV 6mm2 x 2C)RTN

-48V

M

a

x

.

1

3

.

5

m

m

Power Cable(AWG8, F-CV 6mm2 x 2C)

7 mm 73 mm

Power Cable(AWG8, F-CV 6mm2 x 2C)

15 mm11mm

90 mm

64mm

[RRU]

[R

[R[R

[R-

--

-13]

13] 13]

13]

PRESSURE TERMINAL

[R

[R[R

[R-

--

-12]

12] 12]

12] DC Power Cable Assembly

Fully insert the rain-proof

filler to the cable gland

body, and tighten the

cable gland nut using a

torque wrench with torque

value 30 kgf.cm.

* Note: For RRU

* Note: For RRU* Note: For RRU

* Note: For RRU-

--

-DCDB connection please refer DCDB connection page

DCDB connection please refer DCDB connection pageDCDB connection please refer DCDB connection page

DCDB connection please refer DCDB connection page

After CABLE Termination length

Power cable cover

should be projected

10mm from floor of

window inside

RTN

RTNRTN

RTN

-

--

-48V

48V48V

48V

RTN

RTNRTN

RTN

-

--

-48V

48V48V

48V

Power Gland

Power Gland Nut

Power Gland NutPower Gland Nut

Power Gland Nut

10mm

RRU Power Cabling: Connecting to RRU

RRU Power Cable > 70m: Use jumpers

3) Jumper Cable1) Main Cable

2) Junction under 15mm Jumper kit1. Main cable provides the

facility with materials

2. Junction & Jumper cable Tues

kit code for all known materials.

(EP96 kit code, 6 kind)

147

14.7 ~ 15.4mm

60mm

10mm

AWG 8

AWG 8AWG 8

AWG 8

100mm

200mm 3m or 5m

RRU Power Cable > 70m: Cabling Process

100mm

200mm

1) Main cable to the cutting 2) Main cable Main cable Main cable Main cable - cable ends and cut 15mm.

15mm

15mm

3) Jumper kit Jumper kit Jumper kit Jumper kit cable ends and cut 15mm.

15mm

15mm

4) Put a cross cable to be prepared.


< Heat Shrink Tube _ Panduit_ HST1.1 6 -3Y >

5) Heat Shrink Tube is inserted into the long cable.

6) After you cross the cables are crimped to Splice.

< Splicer/Reducer _ Panduit _ SR-2-xy>


7) Go to the Splice point of the Heat Shrink Tube, is the shrink.

< PVC Tape >< Butyl Tape >

8) Butyl Tape PVC Tape, then into the first wound is closed.

&&&&

CPRI Cabling High-level view

[R[R[R[R----18] 18] 18] 18] CPRI Cable

3 RRU (1Sector / 1RRU)

- CDU RRU

-

Connector Color

BootColor

Connector Color

BootColor

TX Blue Red Blue Blue

RX Green Blue Green Red RX Green Blue Green Red

CPRI Connection at RRU

CPRI Optic Cabling(RRU)CPRI Optic Cabling(RRU)CPRI Optic Cabling(RRU)CPRI Optic Cabling(RRU)[Tx]

LC/UPC -Blue

[Rx] LC/APC -Red

6

0

m

m

[R

[R[R

[R-

--

-18]

18] 18]

18]

CPRI Cable

Install Window

Install Window Screw

Waterproof Filler

Cable Gland Nut

[R

[R[R

[R-

--

-18]

18] 18]

18] CPRI Cable(CDU Interface)

CPRI Cable

(CDU Interface)

CPRI Connection at CDU

Connector(LC/APC, Green)

L9CA L0~2 Port

Connector(LC/UPC, Blue)

Connecting to CPRI cable(CDU)Connecting to CPRI cable(CDU)Connecting to CPRI cable(CDU)Connecting to CPRI cable(CDU)

CDU Port

CDU PortCDU Port

CDU Port

Sector-A Sector-B Sector-C

Port-0 Port-1 Port-2

To each sector (RRU)

* Note: When you close the install window,

* Note: When you close the install window, * Note: When you close the install window,

* Note: When you close the install window,

screws should be tightened to the torque

screws should be tightened to the torque screws should be tightened to the torque

screws should be tightened to the torque

value

value value

value of 12.0kgf.cm specified in the order.

of 12.0kgf.cm specified in the order.of 12.0kgf.cm specified in the order.

of 12.0kgf.cm specified in the order.

* Install Window Screw Torque

* Install Window Screw Torque * Install Window Screw Torque

* Install Window Screw Torque : 12 kgf.cm




(Tolerance

10%)

10%)10%)

10%)

* Cable Gland(CPRI_M20) Torque : 30 kgf.cm

* Cable Gland(CPRI_M20) Torque : 30 kgf.cm* Cable Gland(CPRI_M20) Torque : 30 kgf.cm

* Cable Gland(CPRI_M20) Torque : 30 kgf.cm (Tolerance


(Tolerance

10%)

10%)10%)

10%)

CPRI earth pressure terminal Lots of CPRI cable were supplied to the old model. In case of this,

earth pressure terminal should replaced with new models pressure terminal.

Cut old cable lug & replace with new pressure terminal

Old typeOld typeOld typeOld type----1111 Old typeOld typeOld typeOld type----2222

RET Cable High-level view

[RF Antenna]

[RF Antenna][RF Antenna]

[RF Antenna]

RET Connector

RET Cable Assembly

RET Cable AssemblyRET Cable Assembly

RET Cable Assembly

RETu

RETuRETu

RETu

RET Connection at RRU End

Install for RET CableInstall for RET CableInstall for RET CableInstall for RET Cable

RET Connector

RET Cable Assembly

Part II: InstallationG) Installation of RF Antennas

Antenna Views

Upper Fixing Clamp

Upper Guide Clamp

Pole

Lower Guide Clamp

Main Radiation Direction

Lower Fixing Clamp

Lower Guide Clamp

Antenna Input Port

RETu

Antenna Mounting

40-90 mm

Attaching Base station Antenna on Poles Using Clamps

14 mm

* Torque : 239.7 ~ 270.3 kgf.cm

* Torque : 239.7 ~ 270.3 kgf.cm * Torque : 239.7 ~ 270.3 kgf.cm

* Torque : 239.7 ~ 270.3 kgf.cm

(23.5~26.5 Nm)

(23.5~26.5 Nm)(23.5~26.5 Nm)

(23.5~26.5 Nm)

Antenna Mechanical Tilt

Measure

using Tilt-

meter

Mechanical down tilt (In the case of tilting)

14 mm

Indicators for Mechanical tilt

* Torque : 239.7 ~ 270.3 kgf.cm

* Torque : 239.7 ~ 270.3 kgf.cm * Torque : 239.7 ~ 270.3 kgf.cm

* Torque : 239.7 ~ 270.3 kgf.cm

(23.5~26.5 Nm)

(23.5~26.5 Nm)(23.5~26.5 Nm)

(23.5~26.5 Nm)

RF Jumper Cabling: High-level View

[RRU][RRU][RRU][RRU][Antenna][Antenna][Antenna][Antenna]

Cable Tie

[R

[R[R

[R-

--

-20]

20] 20]

20] 1/2" Jumper Cable

Cable Tie

Cable Tie

RF Jumper Cabling : VSWR

Connect the RF jumpers at the bottom before pulling the antenna up the tower

Do a VSWR check on the RF jumpers using VSWR meter before pulling up the antenna

The acceptable value of VSWR is less than 1.3 The acceptable value of VSWR is less than 1.3

Attach these VSWR logs to ATP_11a document

RF Jumper Connecting & Cabling

RF Antenna

Din Type-Female7/16 in. Din Type-Male Connector

[R

[R[R

[R-

--

-20]

20] 20]


RF Jumper Cabling & ConnectingRF Jumper Cabling & ConnectingRF Jumper Cabling & ConnectingRF Jumper Cabling & Connecting

[R

[R[R

[R-

--

-20]

20] 20]


N Type-Male Connector

[R

[R[R

[R-

--

-20]

20] 20]


* N Type

* N Type* N Type

* N Type-

--

-Male Connector Torque : 20 kgf.cm

Male Connector Torque : 20 kgf.cmMale Connector Torque : 20 kgf.cm

Male Connector Torque : 20 kgf.cm (Tolerance


(Tolerance

10%)

10%)10%)

10%)

* Din Type

* Din Type* Din Type

* Din Type-

--


Male Connector Torque Male Connector Torque





(Tolerance

10%)

10%)10%)

10%)

RF Jumper Cable: Min Bending Radius

RF Jumper Cable Connection at Antenna Connection AreaS

t

r

a

i

g

h

t

c

a

b

l

e

s

e

c

t

i

o

n

RF Antenna Connect a 1/2 in. Jumper line to the RF antenna.

- If excessive force is applied to the connector

assembled to the antenna port or cable, it may

cause poor contact or damage because the straight

S

t

r

a

i

g

h

t

c

a

b

l

e

M

i

n

.

r

a

d

i

u

s

o

f

c

u

r

v

a

t

u

r

e

R cable section is not long enough.

- Min. Radius Manufacturer

1/2 in. Feeder Line 125 mm LS

RF Jumper Cabling: Example of Smooth Bend

RET Installation

Remove the MET Protective cap from the antenna.R1

MET Protective cap

R2 Remove the RET Protective cap from the RETu.

RETProtective cap

Assemble RET unit on ground before pulling the antenna up the tower

R3 R4

Dont RemoveThe MET Knob.

*MET Knob(Black color)

Check the MET knob. Aligned with the bossed shape of the MET housing.

Detail

MET(Bossed shape)

RET

RET Installation: Post Check

After RET installation return the 41 size spanner to the

concerned Samsung contact person

Part II: InstallationH) Cable Tagging, Labeling & Weatherproofing

Weatherproofing Process

1) Insulation tape layer from top to bottom

2) Butyl tape layer from top to bottom

3) Insulation tape layer first top to 3) Insulation tape layer first top to bottom, then bottom to top

4) Cable ties at top and bottom

Step 1- Insulation Tape

10mm Gap

60mm (Insulation

Tape)

Step 2 - Butyl Tape

80mm 60mm

10mm

Connector

Connector Nut

80mm

(Butyl Tape)

60mm (Insulation Tape)

10mm

Butyl

Tape

Butyl Tape

10~20mm

Connector

Heat Shrink Tube

Step 3 - Insulation Tape

100mm (Insulation Tape) (Insulation Tape)

Step 4 Cable tie

80mm (Cable Tie start point & end start point & end point

1. RF feeder cable New process

Insulation tape Cable tie

Butyl tape

Insulation tape

Completed

2. RET cable

No weather-proofing required for

RET/AISG cable connectors

Antenna sideAntenna sideAntenna sideAntenna side

RRH sideRRH sideRRH sideRRH side

3. RF Cable Tagging

Sector RF Cable Color Code

Alpha Path#0 Blue / Yellow(One String)

Alpha Sector

Alpha SectorAlpha Sector

Alpha Sector Beta Sector

Beta SectorBeta Sector

Beta Sector Gamma Sector

Gamma SectorGamma Sector

Gamma Sector

Alpha Path#0 Blue / Yellow(One String)

Path#1 Blue / Yellow(Two String)

Path#2 Blue / Yellow(Three String)

Path#3 Blue / Yellow(Four String)

Beta Path#0 Red / Yellow(One String)

Path#1 Red / Yellow(Two String)

Path#2 Red / Yellow(Three String)

Path#3 Red / Yellow(Four String)

Gamma Path#0 Green / Yellow(One String)

Path#1 Green / Yellow(Two String)

Path#2 Green / Yellow(Three String)

Path#3 Green / Yellow(Four String)

RRU Cable TagsSector Cable Color Code

Alpha Ground, AISG(RET) Blue

Beta Ground, AISG(RET) Red

Gamma Ground, AISG(RET) Green

Alpha Sector(RRU)(GND, AISG)

Beta Sector(RRU)(GND, AISG)

Gamma Sector(RRU)(GND, AISG)

AISG (RET) Cable Tagging

Alpha Sector(Antenna)

Alpha Sector(Antenna)Alpha Sector(Antenna)

Alpha Sector(Antenna)

(AISG cable)

(AISG cable)(AISG cable)

(AISG cable)

Beta Sector(Antenna)

Beta Sector(Antenna)Beta Sector(Antenna)

Beta Sector(Antenna)

(AISG cable)


(AISG cable)

Gamma Sector(Antenna)

Gamma Sector(Antenna)Gamma Sector(Antenna)

Gamma Sector(Antenna)

(AISG cable)


(AISG cable)

Ground Cable Tagging

Ground Cable TaggingGround Cable Tagging

Ground Cable Tagging

Cable Name Plates

Cable name Tagging point Qty (ea)

RRU POWER Alpha / Beta / Gamma , End to End 6 (3Sector)RRU CPRI Alpha / Beta / Gamma , End to End 6 (3Sector)

GPS FEEDER CNT-400 Cable, End to End 2

Length & Site name should be written by using a permanent

marking pen.

Name plate should be lapped on the label sticker.

Length & Site name should be written by using a permanent marking

pen.


Length & Site name should be written by using a permanent marking

pen.


Cable Name Plate Positions

Name plates for BoQ #1,2 and

3 are in old format. BoQ #4

onwards will be in new format.

Samsung will provide the

labels.

For the older formats, SolPar

[GPS Antenna]

[GPS Antenna][GPS Antenna]

[GPS Antenna]

[L8HU]

[L8HU][L8HU]

[L8HU]

Optic Cable (CPRI)

Optic Cable (CPRI)Optic Cable (CPRI)

Optic Cable (CPRI)

Power Cable (L8HU)

Power Cable (L8HU)Power Cable (L8HU)

Power Cable (L8HU)

GPS

GPSGPS

GPS

CNT

CNTCNT

CNT-

--

-400 Cable

400 Cable400 Cable

400 Cable

Name Plate [R[R[R

[R-

--

-16]

16] 16]

16] Name Plate [D[D[D

[D-

--

-30]

30] 30]

30]

For the older formats, SolPar

has to paste new label formats

on existing name plates at the

site.

SolPar must put transparent

tape on the labels.

[GPS Arrestor]

[GPS Arrestor][GPS Arrestor]

[GPS Arrestor]

[DCDB Panel]

[DCDB Panel][DCDB Panel]

[DCDB Panel]

RG

RGRG

RG-

--

-316D Cable

316D Cable316D Cable

316D Cable

(GPS)

(GPS)(GPS)

(GPS)

Optic Cable (CPRI)

Optic Cable (CPRI)Optic Cable (CPRI)

Optic Cable (CPRI)

Name Plate [R[R[R

[R-

--

-18]

18] 18]

18]


I) Key Points to Remember

Torque Values Master Table

Sl. No Unit Connector Type Torque Value (Kgf.cm) Purpose

1 CDU M6 SEMS 33.28-44.92 To fix at 19'' rack

2 CDU M6 SEMS 20-30 CDU Grounding at CDU end

3 CDU M6 Brass Bolt/Nut 29.98 (+-10%) CDU Grounding at MGB end

4 GPS Antenna SMA-male 2.5 Connectivity at CDU end

5 GPS Antenna N-Male 20 Connectivity at GPS arrester end

6 GPS Antenna TNC-male 9 Connectivity GPS Ant. End

7 RRU

U-Type

Clamp(M12) 390-400 RRU Installation7 RRU Clamp(M12) 390-400 RRU Installation

8 RRU M8 Bolt 122 (+-10%) RRU Insulation with Bakelite

9 RRU M6 SEMS 33.28-49.92 CPRI Grounding

10 RRU M4 SEMS 9.52-14.28 Power Cable

11 RRU Window Screw 12 Install Window Screw

12 RRU M25 30 Cable Gland(Power)

13 RRU M20 30 Cable Gland(CPRI)

14 Antenna 14mm bolt 239.7-270.3 Ant. Mounting

15 RF Jumper N-Male 20 At RRU end

16 RF Jumper Din-Male 200 Connectivity at Antenna end

17 RET AISG Cable 183.6-204 Connectivity at RET end

Cables running through cable tray

Alpha Gamma

CPRI cable

Beta

Grounding

cable

Power cable

Label

ODC

OGB

Cables points to remember

Cables for each sector should be tied together with no crossing over no crossing over no crossing over no crossing over into the other sector

Run cables without crossing and periodic ties all the way from RRU to ODC as shown in the previous slideprevious slide

Use colored insulation tapes inside the cable tray to differentiate cables in each sector. (Blue for Alpha, Red for Beta and Green for Gamma)

CPRI earth pressure terminal

Lots of CPRI cable[3,143 sites] were supplied to the old model. In case of this,earth pressure terminal should replaced with new models pressure terminal.

Cut old cable lug & replace with new pressure terminal

Old typeOld typeOld typeOld type----1111 Old typeOld typeOld typeOld type----2222

2-hole ground pressure terminal

Single hole pressure terminal is official for the earth cable connection.

In case of 2-hole pressure terminal material in the IM kit box, connect as below picture.

RRU grounding connection

If there is no TGB on the antenna pole, RRU ground cable should be connectedon OGB directly.

Lightning rodLightning rod is

Directly connect to pole

(Without Ground bar)

RRU

Ground bar

TGBOGB

TGB is fixed by U-Bolt

&

TGB is connect to MGB

Directly connect to

Ground

(Without Ground bar)

In case of no TGB on the pole.

Cables

Bends in cables should be smooth, NOT sharp. Follow minimum bending radius restrictions

No crossing over of cables

Do not leave any power-cables exposed

Cover cable tray with packing after installation

Connectors

Ensure all steps have been followed in GPS connectorization If connector with clamping ring was used, make sure that the

clamp ring was installed with hexagonal crimping tool

Tighten all connectors with the appropriate torque values

Do not leave gaps (especially check RET unit-to-antenna connection & RRU connections)

All screws should be fastened tight Keep the waterKeep the waterKeep the waterKeep the water----proof caps and rubber packingproof caps and rubber packingproof caps and rubber packingproof caps and rubber packing to secure

the unused ports

Antenna

While pulling antenna up to the tower, tie the rope at the antenna clamps

Tie the top and bottom ends so antenna does not swing

Keep rope at enough distance from tower

Two people - one at bottom and one at the top - to ensure that antenna does not touch anything on its way up

Antenna Pulling Technique

RRU

While pulling RRU up to the tower, tie the rope at the center so that the RRU does not swing

Keep rope at enough distance from tower

Two people - one at bottom and one at the top - to ensure that RRU does not touch anything on its way upensure that RRU does not touch anything on its way up

Post-Installation Check

Remove any debris produced during the work and clean up the installation site. Make sure to clean the rack clean the rack clean the rack clean the rack before leaving the site. Remove boxes, pieces of cable from the site and discard them suitably Do NOT leave any waste at the site

Any remaining material after installation (e.g. cable, tools) should be returned to the concerned Samsung contact personAny remaining material after installation (e.g. cable, tools) should be returned to the concerned Samsung contact person

Double-check each and every aspect of the installation. Fill out the Site Installation ChecklistSite Installation ChecklistSite Installation ChecklistSite Installation Checklist

Gamsahapnida

Thank You

Module3_ Samsung eNodeB Installation Day 3 V4.pdf

Documents

mgamma box

aisg cable pcs

rru unit beta4 rru

rru unit alpha3 rru

kitting packing1

armored cpri cable alpha

unit aisg cable

pcs enb equipment2 rru