Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430 Module - 4 LaGyp Exposed Grid Ceiling Training Manual Module 4 LaGyp.

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

Module 4

LaGyp Exposed Grid Ceiling System

LAFARGE BORAL GYPSUM INDIA LaGyp Gypsum Board Training Manual

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

This training documentThis training Module is part of the LaGyp Gypsum Board Training Manual and is designed to support training centre staff in delivering high level of training to Jointers. Copies of this module or the manual should not be given to persons outside of Lafarge Boral Gypsum India without the consent of the General Manager.

Course objective:This 2 days course is designed to develop LaGyp installer customers to have a high level of knowledge and practical skills required to ensure the correct LaGyp system is installed, the correct LaGyp components are used and that LaGyp Exposed Grid Ceiling SYSTEM is installed to a high level of workmanship and as specified by Lafarge Boral Gypsum India

Module topics Page/slideIntroduction 3Knowing the Components 4 & 7 Performance 8Installation Procedures 9 – 13Build Plan 14

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

INTRODUCTION

LaGyp Exposed Grid Ceiling Systems are typically for commercial and domestic applications which require aesthetic ceilings but can also provide acoustic absorption and easy to clean if required. In addition to this they also provide easy access to the mechanical and electrical services above the ceiling.

This makes the system ideal for areas inside buildings like production areas in factories, offices, meeting rooms, shopping centres etc.

The Exposed Grid Ceiling System comprises of LaGyp ceiling tiles dropped into a LaGyp Suspended Exposed Gird frame.

LaGyp Grid Ceilings - components LaGyp Grid Ceilings - performance LaGyp Grid Ceilings - installation procedure LaGyp Grid Ceilings – your build plan

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

LaGyp Exposed Grid Ceiling System – Frame Components

The LaGyp Exposed Grid Frame consists of LaGyp Wall Angle Trim, LaGyp Main Runner and LaGyp Cross (Tee) Runner sections which are pre-pained white to form a grid ceiling into which LaGyp Ceiling Tiles are installed. The system is suspended from soffits by using LaGyp hanger systems which incorporates the LaGyp Spring Adjusting Clip for easy installation adjustments to ceiling flatness

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

LaGyp Exposed Grid Ceiling – Frame Components

24*24 mm (W*H) 24*33 mm (W*H) Thickness 0.3mm

24*25 mm (W*H) Thickness 0.3mm

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

LaGyp Exposed Grid Ceiling System – Ceiling Tile Components

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

LaGyp Exposed Grid Ceiling System – Ceiling Tile Components

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

LaGyp Exposed Grid Ceiling System – Ceiling Tile Components

Pre-printed Ceiling Tile has durable and semi-gloss finish to provide an attractive look that is easy to clean. Pre-printed liner face paper is applied to the Ceiling time in manufacturing process, replacing the standard liner paper to create an extreme high quality liner paper to ensure the Ceiling Tile’s long term performance.

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

Performance – Allowable loadings

Selecting system A or B for “Allowable load (kg/m2)” will depend in the weight of the ceiling tile being used.

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

Application Details

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

Application details – junction examples

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

LaGyp Exposed Grid Ceiling – Installation Step 1 – Water Levelling

Fill the Pipe by pure water from an elevated bucket, and let the water flow long enough to force out the air bubbles.

If both ends line up, you’re good to go. Test the accuracy of the level by holding both ends together. If the water levels don’t line up, you’ve got air bubbles trapped in the line. If you can’t get the bubbles out by tapping the line with a finger, the best thing to do is empty the hose and refill it.

V marks the spot. Draw a prominent Vshape over a straight line to indicate the precise elevation. (Note: Because the surface of the water in the tube is slightly concave, both workers should agree beforehand on whether to mark the high point or the low point.)

One person calls the shots, and the other works the room. After establishing a benchmark in a convenient corner, one worker remains at that location with one end of the pipe (inset photo) while his partner heads for the nearest corner with the opposite end and a pencil. The first worker slowly moves the tube up or down until the surface of the water aligns with the benchmark. After pausing for a few seconds to verify that the water has stopped moving, he gives his colleague the OK to mark the wall.

Create a level field and worry about the height later. In many situations, it’s easier to pick an arbitrary height—preferably at eye level—and use the water level to place a reference point in each corner. Once these benchmarks are in place, a tape measure can be used to lay out the correct height quickly.

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

Installation Procedures: Step 2 Fixing Wall Angle, Soffit Cleat & Fastener and Hanger

Mark position on walls for desired clear space/ceiling height. Fix the Perimeter Channel to walls and around columns etc at 600mm maximum centers.

To fix Hangers Mark Position on the ceiling. First marking will be done at a distance of 200 mm Vertically from the wall and then at a distance of 1200 mm. Fix the Hanger to the ceiling using the Soffit Cleat and Expansion Fixing (Hilti)

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

Installation Procedures: Step 3 Fixing Main Runner, Cross T Runner and Tiles

To fix the Main channel Mark Position on the ceiling at a distance of 1200 mm. Hang the Main Channel with the Hanger at a distance of 1200 mm from the wall

Now fix Cross T Runner with the Main Runner at a distance of 600 mm from wall and center to center

Fix the ceiling tiles on the 600*600 mm frame. Be careful while installing the tiles as the edges of the tiles will easily be broken due to miss handling

Always wear clean gloves when installing LaGyp Ceiling Tiles to ensure ceiling tile are kept clean and free from finger marks

Module 4 – LaGyp Exposed Grid Ceiling System – 28-01-2009 – Rajat Tanwar 09983544430

Module - 4 LaGyp Exposed Grid Ceiling Training Manual

Installation build plan

2100mm 2400mm

Training Bay 4

LaGyp 50mm C-stud at 400mm centres with 2 layers of 12.5 standard gypsum board each side.

Floor to underside of ceiling – height will be ? mm