MODERNISATION OF HEAVY EQUIPMENTS

ROSS & MOUNT INDIA

MODERNISATION OF

HEAVY EQUIPMENTS

ROSS & MOUNT INDIA

A small company, with a global presence

ROSS & MOUNT INDIA 3

Shaping the future of Press Technology

• International in scope

• Innovative, state-of-the-art technologies

• Continuous development of products, know-how, and technology

Competences:

• Design

• Service

• Product development

• Manufacturing

• Project management

• Electronics, mechanics, hydraulics

• Top qualified staff, credible, persistent

• We care!

ROSS & MOUNT INDIA

Our Products & Services

Innovation powered by Technology….

ROSS & MOUNT INDIA

On site Upgrades

UPGRADES: A Complete Solution With a strong focus on our customers’ productivity demands, we

offer full press upgrades – on-site – with a seamless integration of hydraulic, electronic, mechanical

and software components into the existing production environment - the results are extremely

efficient machines, built to meet our customers’ demands and quality expectations.

ROSS & MOUNT INDIA

Possibilities of renovation » plate repair

» closing cylinder renovation

» repair of ram guidance

» new electrical wiring and

hydraulic piping

» New hydraulic System

» Latest control system

Upgraded presses are equipped with hydraulic Euro Lock system to prevent ram lowering, new covers, and an optical barrier or movable barrier. This conforms latest safety norms.

ROSS & MOUNT INDIA

Laser Alignment System Our Press Laser Alignment System makes , maintaining proper press alignment . Our system can align the press components to the press centerline, not just the main ram. This will improve press performance and increase tooling life..

The system is much safer to use.

Instead of taper gauges and

reaching into the hot areas of the

press, We make the necessary

adjustments with visual laser

reference targets

ROSS & MOUNT INDIA

• Make press alignments safer, faster, and easier than ever before.

• Our integrated hydraulic adjustment system allows for finite adjustment with all of the lifting capability required.

• No more jacks, power packs wedged under housings and crossheads.

• Simply install the cylinders, connect the hydraulic hoses and advance the cylinders as necessary.

• Multiple configurations available; removable and permanently mounted.

• Safely maintain press alignment with our system.

Hydraulic Adjustment System

ROSS & MOUNT INDIA

FINITE ELEMENT ANALYSIS • Ross & Mount replacement components

are designed and engineered utilizing finite element analysis (FEA).

• Loading stresses, fatigue rates, and deflection are addressed in the engineering determinations to design and manufacture replacement components.

• We designs replacement components to perform for greater that one million cycles, or by analysis standards, infinite life.

• We specializes in replacing original cast steel press and machine components with engineered steel fabrications and/or forgings.

ROSS & MOUNT INDIA

REPLACEMENT COMPONENTS

• Main Cylinder Housings and Main Rams

• Platens

• Tie Rods

• Moving Crossheads – Standard and Piercer

• Die Carriers and Retaining Rings

• Container Housings

• Butt Shear Assemblies

• Die Slide and Shuffle Systems

• Billet Loader Systems – Linear and Swing

• Hydraulic Cylinder

• Automatic Lubricators

• Custom Components

ROSS & MOUNT INDIA

DIE SHUFFLE SYSTEMS

Automatic and manual die hold down features Solid forged steel die carriers Tool steel die retaining rings Internal and external position sensors Designs to fit any existing press Single and double die slide replacements available

ROSS & MOUNT INDIA

HYDRAULIC DIE CUSHONS - FORCE ABSORBERS FOR EXTENDED LIFE OF TOOLINGS

HYDRAULIC TOOL CLAMPING SYSTEM

ROSS & MOUNT INDIA

HYDRAULIC BLOCK ASSEMBLY

• Block/Cartridge design to reduce

piping –interchangeable cartridge

valves

• Separate 3 micron filter on high

pressure side

• Zero leak Hydraulic assemblies

• 3 micron OFF line filtration unit

ROSS & MOUNT INDIA

HYDRAULIC POWER PACK

2500 TONNES 4000 TONNES

ROSS & MOUNT INDIA

HYDRAULIC SERVODRIVE FOR POWER EFFICIANCY

• 4000 Ton power supply

• Block design to reduce piping

• 1500 gallons (reservoir)

• Valve block design for no wear

• Leak proof connections

• Cartridge valves

• Multiple air filters to avoid cavitation

• Separate mini filters in front of critical

proportional valve

• Noise reduction by submerged pump

(below 85 dBA)

MINIMUM 30 PERCENT POWER REDUCTION GUARANTEED

ROSS & MOUNT INDIA

TYPICAL OLD SYSTEMS

• 120 valves

• 800-900 pipe connections

• 6 pumps & motors

Our rebuild team can disassemble and clean your press unit, evaluate wear surfaces, check for structural damage, remanufacture components, and fit them to the press. Both processes are followed by a thorough, quality check to ensure that the machine performs to your specifications. We also offer upgrades and retrofits to add capability, increase reliability, improve overall controls, extend guarding, or make setup easier. Rebuild, upgrade, and retrofit services are completed quickly to return your press to productive service as soon as possible

ROSS & MOUNT INDIA

CONTROL SYSTEMS

Siemens:

PLC S7-300

MP 270 Touch-12”

Allen Bradley Panel View 1000

ROSS & MOUNT INDIA

CUSTOMER SUPPORT

On-site after up-grade

Classroom-theoretical

’Hands on’ (practical)

Trouble shooting

Operator’s manual

Hydraulic diagram

Electrical diagram

Press functions

Programming

Preventive

maintenance

Trouble-shooting

Start of production

Supervision

ROSS & MOUNT INDIA

ROLL FEED SYSTEMS

DESIGN OF MANIFOLDS & POWER PACKS

ROSS & MOUNT INDIA

CARTRIDGE – MANIFOLDS

SOLID MODELLING

ANALYSIS OF THE DESIGN FOR MINIMUM WALL THICKNESS AND COLLISSION

FLOW ANALYSIS

SOLID CARBIDE FORM TOOLS

VMC LINKED WITH TPG TESTING OF INDIVIDUAL

CAVITIES

COUMPUTER BASED PERFORMANCE ANALYSIS SYSTEMS

ACTUATOR INTEGRATED VALVE

MODULES

ROSS & MOUNT INDIA

DIRECT DRIVE

SYSTEMS

DIGITAL TONNAGE CONTROL

ACTUATOR INTEGRATED VALVE MODULES

ROSS & MOUNT INDIA

TRANSPOWER INDIA, 3/92, Maxworth Nagar 3rd Phase, Kolapakkom , Porur , Chennai -600128 Ph : +91-9884427282 , 8148404040 e-mail : [email protected]

CONTACT