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Modern Automotive Modern Automotive Technology Technology Chapter 70 Chapter 70 Steering System Diagnosis Steering System Diagnosis And Repair And Repair
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Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

May 16, 2018

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Page 1: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Modern Automotive Modern Automotive TechnologyTechnology Chapter 70Chapter 70

Steering System DiagnosisSteering System DiagnosisAnd RepairAnd Repair

Page 2: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Learning ObjectivesLearning ObjectivesDescribe common steering system problems.Properly inspect and determine the condition of a steering system.Explain basic steering column repair operations.Adjust both worm gears and rack-and-pinion gears.Describe service and repair procedures for a rack-and-pinion steering gear.Service power steering belts, hoses, and fluid.Explain how to complete basic power steering tests.Use safe work procedures.

Page 3: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Chapter 70Chapter 701. You should BleedBleed a power steering

system to ensure that all of the air is out of the lines, pump, and gearbox.

2. A power steering Pressure TestPressure Test checks the operation of the power steering pump, pressure relief valve, control valve, hoses, and power piston.

Page 4: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Bleeding the SystemBleeding the SystemWhen hydraulic components are serviced, bleed any air out of the systemIdle the engine and turn the steering wheel fully from side to sideCheck the fluid level oftenCycling the system will force air from the steering gear, back to the reservoir

Page 5: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

PressurePressure TestTest

ConnectionsConnections

Page 6: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Chapter 70Chapter 703. To make a Worm Bearing Preload Worm Bearing Preload

AdjustmentAdjustment, start by disconnecting the pitman arm (if the gearbox is installed in the vehicle).

4. Pitman shaft OverOver--Center ClearanceCenter Clearance controls the amount of play between the pitman shaft gear and the teeth on the ball nut.

Page 7: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Worm Bearing Preload Worm Bearing Preload AdjustmentAdjustment

Compare the required force to

specs

If needed, tighten or loosen the

adjustment nut

Page 8: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

OverOver--Center Clearance Center Clearance AdjustmentAdjustment

Loosen the locknut and bottom the adjustment screw lightly

Page 9: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

OverOver--Center Clearance Center Clearance AdjustmentAdjustment

Page 10: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Chapter 70Chapter 70

5. A Dry Park TestDry Park Test is an effective way to check play in the steering linkage or rack-and-pinion mechanism.

6. A Wheel PullerWheel Puller is used to remove a steering wheel from its shaft.

Page 11: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Dry Park TestDry Park Test

With the vehicle on the ground, rotate the steering wheel back and forth while someone

watches for part wear

Page 12: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Steering Wheel RemovalSteering Wheel Removal

Tighten the puller down against the steering shaft to remove the wheel

Page 13: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Chapter 70Chapter 70

7. Hard SteeringHard Steering is when the turning the steering wheel requires higher than normal effort.

8. Belt SquealBelt Squeal is a loud screeching sound produced by a slipping belt.

Page 14: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Steering System InspectionSteering System Inspection

Page 15: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Belt Belt AdjustmentAdjustment

Loosen the adjusting bolts, carefully pry the

component outward and tighten the adjusting

bolts

Page 16: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Servicing the BeltServicing the Belt

When changing a belt, pry on a recommended

point and adjust tension to specs

Page 17: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Chapter 70Chapter 709. Most manual rack-and-pinion steering

gears have a Rack Guide AdjustmentRack Guide Adjustment screw.

10. Steering Wheel PlaySteering Wheel Play is the most frequent steering system problem.

Page 18: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Adjust the Rack Guide to Adjust the Rack Guide to Eliminate Steering Wheel PlayEliminate Steering Wheel Play

Page 19: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Power RackPower Rack--andand--Pinion Pinion ServiceService

Page 20: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Checking the FluidChecking the Fluid

Check most systems at operating temperature, with the engine off

Page 21: Modern Automotive Technology Chapter 70 - autotechl.com · Modern Automotive Technology Technology Chapter 70 Steering System Diagnosis ... Dry Park Test is an effective way to Dry

Learning ObjectivesLearning ObjectivesDescribe common steering system problems.Properly inspect and determine the condition of a steering system.Explain basic steering column repair operations.Adjust both worm gears and rack-and-pinion gears.Describe service and repair procedures for a rack-and-pinion steering gear.Service power steering belts, hoses, and fluid.Explain how to complete basic power steering tests.Use safe work procedures.