ModelMG-1E,1E--FQ,1E--HS - Jarvis Equipment · Model MG-1E, 1E--FQ, 1E--HS page 2 of 16 PRODUCTS CORPORATION 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926 UNITED STATES OF
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PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
NOTICE TO EMPLOYER AND SAFETY DIRECTORAVOID INJURY
1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove anymalfunctioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware ofthe dangers that may arise if they do not follow procedures outlined in this brochure.
3. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUPPERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s); giveone copy to the maintenance foreman; and give one copy to the sub--contract cleanup / internal cleanupforeman. Additional copies will be provided upon request.
4. The tool is designed and intended to be powerful. This fact should be obvious to your employees, butyou must emphasize it to them.
5. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
6. Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
7. Ensure that employeeswear eye protection in accordancewithOSHA’s eye and face protection require-ments (29 CFR 1910.133) when operating the tool.
8. Hand/Wrist/Arm injury and otherCumulative TraumaDisordersmay result from repetitivework,mo-tion or vibration. Youmust make your employee’s aware of hazards, symptoms of injury and appropri-ate prevention. See OSHA’s “Ergonomic Program Management Guidelines for Meatpacking Plants.”
9. Follow our installation and maintenance instructions for proper installation and care of the tool.
10. Avoid injury. Do not permit the tool to be misused.
11. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safetysheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided uponrequest.
Keep hands clear.
notice to operators, maintenanceand cleanup personnel
Model MG-1E, 1E--FQ, 1E--HSpage 3 of 16
PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNELREMOVE ANY MALFUNCTIONING TOOL FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR1910.147) before making any blade changes.
2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR1910.147) before performing any repair or maintenance.
3. Disconnect the power supply -- or have the power shut off -- in accordance with OSHA’s lockout/tagoutprocedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the power supply when the tool is not in use.
5. Never put fingers, hands or other parts of the body on the blade or within the cutting path of the toolwhen it is connected to the power supply.
6. Alwayswear eye protection in accordance with OSHA’s eye and face protection requirements (29 CFR1910.133) when operating the tool.
7. Always wear cut protective gloves when handling the blade.
8. Test the tool prior to use or daily. Depress the trigger and the tool should start. Release the trigger andthe tool should stop. If the tool malfunctions, remove it from service and report or repair it immediately.
9. Never depress the trigger unless you want to use or test the tool.
10. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
11. Always use both hands when starting and operating the tool to avoid the risk of possible “kick back”or “recoil”. Continue holding the tool with both hands until the saw blade comes to a complete stop.
Keep hands clear.
parts diagram and listModel MG-1E, 1E--FQ, 1E--HS page 4 of 16
PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
1002345G Elec. Box Cover, 42V, 575V31 1055778 Pan Head Screw 432 1011260 Cord Connector, 42V-460V 1
1011280G Cord Connector, 42V, 575V33 1001143 Electric Cord, 575V, 15 ft 1
1001104 Electric Cord, 230-460V 15 ft1001101 Electric Cord, 115V, 15 ft 11001105* Electric Cord, 42V Dual, 15 ft 11001125* Electric Cord, 42V Single 15 ft
ITEM PART NO. PART NAME QTY
* Not in current tools
*
G
G Used in 575V model and older 42V modelsequipped with electric control box (3063105).
*
Figure A
parts diagram & listModel MG-1E, 1E--FQ, 1E--HSpage 5 of 16
PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
ITEM PART NO. PART NAME QTY*** items 53--68 used on 42V and 50V tools only
Figure B
* Not used in current tools** Tighten to 30 lbf--ft (41 N--m) metal fanTighten to 10 lbf--ft (14 N--m) plastic fanUse Jarvis torque wrench adapter 8039181
**
parts diagram and listModel MG-1E, 1E--FQ, 1E--HS page 6 of 16
PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
Model MG-1E, 1E--FQ, 1E--HSMotor Power 1.9 hp 1400 WOperating Voltages
42, 115, 200, 220, 380, 415 V, 3 phase, 50 Hz
50, 208, 230, 380, 460, 575 V, 3 phase, 60 HzBlade Lengths 9.5 in 241 mm
10.5 in 267 mm11.5 in 292 mm
13.0 in 330 mm
(for wide blade fqtr. saw) 16.3 in 415 mm
(for forequarter saw) 18.0 in 457 mm
(for hog splitting saw) 21.9 in 556 mmControl Handle Single / ElectricCutting Cycle Time 3 secOverall Length (9.5 in blade) 31 in 787 mmWeight 59 lbs 26.8 kgVibration less than (<) 132 dB < 4 m/sec2
Noise (one meter from tool) 85 dB
INSTALLATION INSTRUCTIONS
IMPORTANT: ALWAYSDISCONNECT THEELEC-TRIC POWER SUPPLY IN ACCORDANCE WITHOSHA’S LOCKOUT/TAGOUT PROCEDURES (29CFR 1910.147) BEFORE PERFORMING ANYMAINTENANCE OR REPAIRS.ALL WIRING MUST BE DONE IN ACCORDANCEWITH NATIONAL, STATE AND LOCAL ELEC-TRICAL CODES.Refer to Figure B on page 5 for referenced items.
1 Install theMG-1E above the work station from a ba-lancer. Jarvis part number 4042047 is available.
1.1 The MG-1E should have sufficient travel to al-low the operator to reach the entire work area.
2 Position power cord for either top exit or rear exit asdesired.
2.1 Unplug the tool.
2.2 Remove (4) screws (item 31 or 55), electricalbox cover (item 30 or 56) and gasket (item 29 or57).
2.3 Disconnect power cord (item 33 or 53) fromswitch (item 15 or 68).
2.4 Remove (2) lockingnuts (item26), cord connec-tor (item 32 or 54) and plug (item 27 or 65).
2.5 Swap positions of cord connector and plug. Re--tighten nuts or plug.
2.6 Reconnect power cord to switch.
2.7 Reinstall gasket, cover and (4) pan head screws.
3 Connect the tool to the appropriately fused electricoutlet.
OPERATION INSTRUCTIONS
1 Prior to use or daily, perform the following tests:
1.1 Make sure that the MG-1E moves freely on thebalancer.
1.2 Make sure the control trigger isworking correct-ly. Depress the trigger and the tool should start.Release the trigger and the tool should stop. Ifthe tool malfunctions, remove it from serviceand report the problem to your supervisor im-mediately. Always use two hands when start-ing and stopping the tool.
2 Make the cut:
2.1 Insert the MG-1E blade into the cut made in aprevious operation.
2.1.1 The front end of the saw should be tipped upat approximately a 30 degree angle.
2.2 Depress the trigger to start theMG-1E. Alwaysuse two hands when starting the tool andmaking the cut.
2.3 Guide the MG-1E down through the brisket ap-plying a steady, even pressure to both handles.
2.3.1 The blade end of the MG-1E should bepointing upwards during the first part of thecut.
2.3.2 As the brisket starts to open, rotate theMG-1E to a horizontal position to finish thecut.
2.4 Release the trigger to stop theMG-1E. Contin-ue holding the tool with two hands until thesaw blade comes to a complete stop.
2.5 Remove the MG-1E from the carcass.
2.6 Sanitize the MG-1E blade.
maintenance instructionsModel MG-1E, 1E--FQ, 1E--HS page 14 of 16
PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
IMPORTANT: ALWAYS DISCONNECT THEELECTRIC POWER SUPPLY IN ACCORDANCEWITH OSHA’S LOCKOUT/TAGOUT PROCE-DURES (29 CFR 1910.147) BEFORE INSTALLINGOR REMOVING A BLADE. ALWAYS DISCON-NECT THE ELECTRIC POWER SUPPLY IN AC-CORDANCE WITH OSHA’S LOCKOUT/TAGOUTPROCEDURES (29 CFR 1910.147) BEFORE PER-FORMING ANY MAINTENANCE OR REPAIRS.Refer to Figures A--H on pages 4--10 for referenced itemsunless otherwise noted.
1 PRIOR TO USE OR DAILY:
1.1 Check level of oil through window (item 138)and fill if necessary with a USDA approved pre-mium grade lubricating oil (viscosity: 150--200S.U.S. at 100° F or ISO 32--46 at 40°C). Capac-ity is approximately 18 oz. (0.532 L).
1.2 Make sure the control trigger isworking correct-ly. Depress the trigger and the tool should start.Release the trigger and the tool should stop. Ifthe tool malfunctions, repair or remove it fromservice immediately.
Note: The electric power supplymust be con-nected to perform the above operation only.Always use two hands when starting andstopping the tool.
1.3 Check all electrical plugs and cords (over theirentire lengths) for cuts and abrasions and re-place if necessary.
2 MONTHLY:
2.1 Apply Jarvis 1315 White Grease to grease fit-ting (item 2) located on smooth motor housing(item 4) only.
3 BLADE REMOVAL:
3.1 Remove (2) hex head screws (item 70).
3.2 Remove blade retaining plate (item 69).
3.3 Remove blade (item 118, 165 or 204).
4 BLADE INSTALLATION:
4.1 Install blade (item 118, 165 or 204).
4.2 Install blade retaining plate (item 69).
4.3 Install (2) hex head screws (item 70).
4.4 Blade should move freely through the supportbracket. There are three possible adjustments tomake sure that the blade moves freely throughthe support bracket. These adjustments are fac-tory preset. The MG-1E support bracket willonly require adjustment if parts are worn or ifparts are being replaced. Refer to Figure 1.
5 HOUSING DISASSEMBLY:
5.1 Remove blade (item 118, 165 or 204). Refer tosteps and procedures outlined in section 3.
5.2 Turn MG-1E upright and remove screws (items5 and 22).
5.3 Remove motor housing (item 36 or 37) and therear handle assembly.
5.4 Lift out rotor (item 34).
5.5 Remove hex head plug (item 131) and o--ring(item 130) and drain all hydraulic fluid frommain housing.
5.6 Remove (4) hex head screws (item 132).
VerticalAdjustment
Tilt Adjustment
HorizontalAdjustment
The distance be-tween the top ofthe blade andthese two pointsshould be equal.
Figure 1
MG--1E--FQ
5.7 Remove rear cover (item 129).
maintenance instructionsModel MG-1E, 1E--FQ, 1E--HSpage 15 of 16
PRODUCTS CORPORATION33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
8.1.1 After completing step 7.18 check to see thatdrive piston (item 73) slides easily back andforth through front and rear piston bushings(items 106 and 123). If it does not slide easi-ly, tap the drive piston on all sides in thearea of dowel pin (item 74) with a rubbermallet until it does slides easily.
8.1.2 Assemble counterweight drive piston (item96) in place before (the top) counterweightdrive link (item 77) is assembled.
8.1.3 Make sure that all thrust bearing washers(items 75 and 89) are assembled back inplace.
8.1.4 Apply Loctite 271 on threads of all sockethead cap screws (items 72 and 87).
8.1.5 Tighten socket head cap screws (items 72and 87) to 16 lbf--ft (21.7 N--m).
8.1.6 After completing steps 7.13, 7.7 and 7.2, tapspiral pins (items 71 and 88) flush with thetop surface of drive plates (item 79, 84 and93).
9 ELECTRIC MOTOR DISASSEMBLY:
9.1 Remove screws (items 5 and 22) and lift off mo-tor and rear handle together.
9.3 Remove lock nut (item 44), lock nut washer(item 43) and fan (item 42).
9.4 Slip rotor (item 34) out of the motor housing(item 37). Be careful not to misplace wavewasher (item 7).
9.5 Remove spacer (item 41) and shaft seal (item40).
9.6 Remove (4) screws (item 31 or 55), cover (item30 or 56) and gasket (item 29 or 57).
9.7 Disconnect power cord (item 33 or 53) and mo-tor lead wires.
9.8 Remove (4) cheese head screws (item 28) andpull away rear handle (item 25 or 66) enough toremove ground screw (item 28) that fastensground lug to motor housing (item 36 or 37).
9.9 Remove (3) cheese head screws (item 14 or 58)and lift switch (item 15 or 68) from rear handle(item 25 or 66).
9.10 Inspect all parts for wear and replace them ifnecessary.
10 ELECTRIC MOTOR ASSEMBLY:
10.1 Reverse steps and procedures outlined in section9. See notes below.
10.2 Make sure to put gasket (item19) in place beforeconnecting grounding screw (item 28) to motorhousing.
10.3 Make sure to install gasket (item 29 or 57) be-fore connecting power cord wires to switch.
10.4 Make sure to install o-ring (item 10), smoothmotor only, and wave spring (item 7) beforeplacing motor housing onto crankcase. A verysmall amount of adhesive between the wavespring and bearing (item 35) can be used to holdthe wave spring in place during assembly.
10.5 Tighten locknut (item 44) to 10 lbf--ft (14 N--m)if fan is plastic. Tighten to 30 lbf--ft (41 N--m)if fan is metallic. Jarvis torque wrench adapter8039181 is available.