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Modeling Particle Motion in a Rotary Dryer TCU Department of Engineering - Senior Design
7

Modeling Particle Motion in a Rotary Dryer

Mar 24, 2022

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Page 1: Modeling Particle Motion in a Rotary Dryer

Modeling Particle Motion in a Rotary Dryer

TCU Department of Engineering - Senior Design

Page 2: Modeling Particle Motion in a Rotary Dryer

Background

● Design a lab-scale model of a cylindrical rotary dryer

○ Drying of mined limestone○ Increase efficiency

● Model particle motion within dryer● Parameters

○ Lifter type○ Lifter length○ Revolution rate of the dryer○ Angle of 5 degrees

Page 3: Modeling Particle Motion in a Rotary Dryer

Approach

● Develop governing equations for a simple case to determine free fall trajectory of particles

○ “Curtain”

● Basic kinematics● Assumptions:

○ No friction○ No centripetal force○ No bouncing of particles

Page 5: Modeling Particle Motion in a Rotary Dryer

Lifter 1 - Radial Lifter

Page 6: Modeling Particle Motion in a Rotary Dryer

Lifter 2 - 90 Degree Lifter

Page 7: Modeling Particle Motion in a Rotary Dryer

Residence Time in the Cylinder

● Calculated total residence time based on the rotation speed of cylinder

● Used trigonometry to find longitudinal distance traveled with each rotation to be 1.98 inches

● Based on the 60 inch length of the cylinder, calculated it would take 71.18 seconds to leave the cylinder at 5 rpm