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1 Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy Dissipation Concept by Sangjin Hong, Margaret S. Wooldridge, Hong G. Im, Dennis N. Assanis, University of Michigan, Mechanical Engineering Department, Ann Arbor, MI 48109-2125, USA and Eric Kurtz Ford Motor Company, Dearborn, MI Submitted to Combustion Science and Technology, December 6, 2004 Resubmitted January 12, 2006 Contact Information: Address: Margaret Wooldridge Mechanical Engineering Department University of Michigan Ann Arbor, MI 48109-2125, USA Phone: (734) 936-0349 Fax: (734) 647-3170 Email: [email protected] Key words: NOx and soot emissions modeling, computational diesel engine simulations, eddy dissipation concept
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Page 1: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

1

Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy Dissipation Concept

by

Sangjin Hong, Margaret S. Wooldridge, Hong G. Im, Dennis N. Assanis,

University of Michigan, Mechanical Engineering Department, Ann Arbor, MI 48109-2125, USA

and

Eric Kurtz

Ford Motor Company, Dearborn, MI

Submitted to Combustion Science and Technology, December 6, 2004 Resubmitted January 12, 2006

Contact Information:

Address: Margaret Wooldridge Mechanical Engineering Department

University of Michigan Ann Arbor, MI 48109-2125, USA

Phone: (734) 936-0349 Fax: (734) 647-3170 Email: [email protected] Key words: NOx and soot emissions modeling, computational diesel engine simulations, eddy dissipation concept

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Abstract`

A three-dimensional reacting flow modeling approach is presented for predictions of

compression ignition, combustion, NOx and soot emissions over a wide range of operating

conditions in a diesel engine. The ignition/combustion model is based on a modified eddy

dissipation concept (EDC) which has been implemented into the KIVA 3V engine simulation

code. The modified EDC model is used to represent the thin sub-grid level reaction zone and the

small scale molecular mixing processes. In addition, a realistic transition model based on the

local normalized fuel mass fraction is implemented to shift from ignition to combustion. The

modified EDC model is combined with skeletal n-heptane chemistry and a soot dynamics model

which includes nucleation, surface growth and oxidation and coagulation processes. The NO

formation and destruction processes are based on the extended Zeldovich reaction mechanism.

The modeling results are calibrated against experimental engine data taken at benchmark

conditions. The model is subsequently used to conduct parametric studies of the effects of

injection timing and exhaust gas recirculation (EGR) on engine combustion and emissions.

Predictions of cylinder pressure traces and heat release rates are in very good agreement with the

experimental data (e.g. pressure predictions within 3 bar of the experimental data) for a range of

injection timings, EGR rates and speeds. The experimental trends observed for the soot and NO

emissions are also reproduced by the modeling results. Overall, the modeling approach

demonstrates promising predictive capabilities at reasonable computational costs.

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Introduction

High-fidelity numerical simulations of physical and chemical processes within a diesel engine

remain a challenge due to the many complexities associated with modeling spray dynamics,

turbulent mixing, auto-ignition, premixed and diffusion-controlled combustion phases, and

pollutant formation. These processes are highly transient, nonlinear, and multi-dimensional,

involving a large number of chemical species. Recent studies have made substantial progress by

integrating improved sub-models into overall engine modeling frameworks (Reitz and Rutland,

1995). Examples include advanced spray models (Béard et al., 2000; Hasse and Peters, 2002;

Von Berg et al., 2003), improved turbulent mixing models (Subramaniam and Haworth, 2000;

Lee et al., 2002) and integration of detailed reaction mechanisms (Pitsch et al., 1996; Kong and

Reitz, 2000; Gill et al., 1996; Agarwal and Assanis, 1998; Ishii et al., 2001; Pitsch et al., 1995)

into combustion and emission models. Nevertheless, more work is required to test the synergy

of sub-models which have been developed independently in integrated frameworks (e.g. for

prediction of shock tube ignition delay time data or flame species concentration data) for

practical engine modeling. Furthermore, the more physically and chemically realistic

representation of the engine processes should not introduce computational burdens beyond the

capacity of existing computational resources. Therefore, there is a strong need to develop a

comprehensive modeling tool that can reproduce desired key characteristics without being cost-

prohibitive.

One of the most critical components in compression-ignition engine modeling is the

prediction of auto-ignition and combustion. It is well known that both processes are strongly

affected by the fuel-air mixing and chemical reactions (Henein and Bolt, 1969; Mastorakos et al.,

1997; Naber et al., 1994). Previous compression-ignition modeling efforts often considered

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these two aspects separately by describing the ignition/combustion process as a sequence of

homogeneous chemical ignition, followed by a diffusion-controlled combustion phase in which

turbulent mixing is the primary rate-controlling parameter. Both one-step (Emerson and

Rutland, 1999; Dillies et al., 1997; Kong et al., 1995) and detailed reaction mechanisms

(Agarwal and Assanis, 1998; Kong and Reitz, 2000) have been used for the prediction of auto-

ignition. Kong and Reitz (2000) have attempted to integrate the two effects by defining

characteristic time scales for the turbulence and kinetics, based on the eddy break-up and the

chemical equilibration of a reference species, respectively. The expression for the species

reaction rate is then modified from a chemistry-only structure to include contributions from the

two time scales.

An alternative mixing/combustion model was proposed in previous studies of natural gas,

direct-injection, compression-ignition engines (Hong et al., 2002a 2002b) as an attempt to

simultaneously account for the effects of chemistry and mixing on ignition delay. This hybrid

model employs a combination of the chemistry-controlled ignition submodel and a combustion

submodel based on a modified eddy dissipation concept (EDC). A transition between the

ignition and combustion phase was determined by the amount of residual fuel mass, which was

monitored in each computational cell during the calculation.

Predictive engine modeling also needs accurate reaction mechanisms that describe the

pollutant formation processes, primarily NOx and soot. In diesel engines, thermal NOx is

considered the primary path for the NOx formation, so that variants of the extended Zeldovich

mechanism (Lavoie et al., 1970) are found to be adequate. The soot model, on the other hand, is

far more complex and requires in-depth understanding of numerous chemical paths. A few

attempts have been made to apply detailed multi-step kinetic mechanisms for soot formation and

Page 5: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

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oxidation (developed by groups such as Frenklach and Wang, 1994; Appel et al., 2000; Mauss et

al., 1994; Fairweather et al., 1992) in closed-cycle engine simulations (e.g. Karlsson et al., 1998;

Pitsch et al., 1996; Kitamura et al., 2002). However, these detailed models involve an excessive

number of species and reactions such that their application in extensive multi-dimensional

simulations is not feasible. In contrast, the current status of full-cycle engine simulations relies

heavily on empirical models, such as Hiroyasu and Kadota (1976) and its variants (Hampson and

Reitz, 1998; Wadhwa et al., 2001; Mather and Reitz, 1998), or the three-stage model with

refined rate constants (Nagle and Strickland-Constable, 1962; Tesner et al., 1971; Surovikin,

1976; Haynes and Wagner, 1981). This class of models considerably oversimplifies the gas-

phase combustion chemistry and neglects particle dynamics. In an effort to bridge the gap, a

soot model has been recently developed (Hong et al., 2004b) that properly reflects advanced

knowledge and yet is amenable to large-scale simulations such as KIVA 3V. The model was

derived based on a skeletal n-heptane mechanism, integrated with existing submodels that

capture the essential physics of the soot formation processes. The model was calibrated with

data from well-controlled shock tube studies (Kellerer et al., 1996) and was shown to be valid

over a wide range of engine operating conditions.

The primary objectives of the present study is to integrate and extend advanced models of

ignition, combustion, NOx and soot formation into the KIVA-3V platform so as to develop a

comprehensive tool for direct-injection diesel engine application. The basis of the combustion

modeling is the modified EDC concept. The present study extends the previous work by

incorporating a more physically realistic transition between ignition and combustion, dictated by

the amount of reactants remaining in each cell. The second significant contribution is the use of

n-heptane as a surrogate for diesel fuel within the EDC modeling framework. The third major

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enhancement is the application of a recently developed soot model (Hong et al., 2004b).

In the following sections, the basic concept of the EDC model is described first, with

emphasis on the extensions from our previous studies. The calibration of the new model input

parameters and the sensitivity of the modeling results to these parameters are compared against

cylinder pressure data acquired in a modern light-duty diesel engine for a benchmark set of

operating conditions. Once the new input parameters are set at the optimized values, a

parametric study of injection timings, Exhaust Gas Recirculation (EGR) loads and engine speeds

is undertaken to evaluate the predictive capabilities over a broad range of conditions. For the

parametric studies, cylinder pressure data, heat release rates, and soot and NOx emissions are

compared with experimental measurements. Thus, the potential of the present model for high-

fidelity predictions of combustion and pollutant formation processes in practical diesel engines is

explored.

Model Development

For this work, the KIVA 3V (Amsden, 1977) computational fluid dynamics simulation is used as

the modeling platform. In the following sub-sections, our enhancements to critical sub-models

including Ignition, Turbulent combustion, Ignition-combustion transition, NO Emissions and

Soot emissions are described.

Ignition

The key assumption used in the ignition model is that in each computational cell, turbulent

mixing is sufficiently rapid (i.e. the Damköhler number is small) during the ignition stage, such

that ignition is controlled by chemical reaction with minimal effects due to mixing. Therefore,

the reaction rate for each species m in each cell is computed based on the cell-averaged

Page 7: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

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temperature and species concentration using:

( ) [ ] [ ]∑ ⎟⎟⎠

⎞⎜⎜⎝

⎛⎟⎟⎠

⎞⎜⎜⎝

⎛∏−∏−=

= =

′′

=

′L

1n

N

1mmrn

N

1mmfnmnmnIgnition,m mnmn XkXk'" ννννω& (1)

where mn"ν and mn'ν are the stoichiometric coefficients of the reactions, kf and kr are the forward

and reverse rate constants, respectively, and Xm is the molar concentration of species m.

For the ignition chemistry calculations, KIVA-3V is modified to incorporate CHEMKIN-

II (Kee et al., 1991) for evaluation of the reaction source terms. A stiff ODE solver, LSODE, is

linked to KIVA-3V to integrate the species and energy equations involving the detailed chemical

reactions and transport. The skeletal mechanism for n-heptane developed by Pitsch (see Hong et

al., 2004b and references therein) is used as a surrogate for diesel fuel, due to its similar cetane

number. The mechanism includes 44 species and 113 reactions. Additional reaction

mechanisms for n-heptane were considered; however, the Pitsch mechanism yielded the best

combination of accuracy and computational costs. A comparison of the mechanism results for

ignition delay time predictions and further details on the benchmarking of the n-heptane

mechanism can be found in Hong et al. (2004a, 2004b).

Turbulent Combustion

As mentioned in the introduction, a modified EDC model has been previously developed in our

group based on work by Magnussen (1981). The EDC model has been implemented as a

physical sub-grid level model to account for the effects of turbulent mixing on combustion for

computational studies in a direct-injected, compression-ignited natural gas engine (Hong et al.,

2002b). A detailed description of the formulation and relevant parameters can be found in that

work. Key steps and new enhancements are summarized here.

Recognizing that chemical reaction occurs within a thin confined reaction zone which is

Page 8: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

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typically smaller than the size of the numerical grid, the original EDC model (Magnussen, 1981)

divides the computational cell into two sub-zones: the fine structure and the bulk gas zone.

Figure 1 shows a schematic of a computational cell based on the EDC model. Chemical

reactions occur only in the fine structure where reactants are mixed at the molecular level at

sufficiently high temperatures. In the bulk gas zone, only turbulent mixing takes place (without

chemical reaction), thereby transporting the surrounding reactant and product gases to and from

the fine structure. The coupling between the fine structure and the bulk gas zone interactively

affects the overall combustion rate. The fine structure is not resolved in detail. Only the size of

the fine structure is calculated using a prescribed equation proposed by Magnussen. Therefore,

the EDC model effectively captures the two essential characteristics of the combustion process:

chemical reaction and mixing, without having to resolve the sub-grid scale fine structures.

The time integration of the conservation equations proceeds as follows. At the beginning

of each time step, all scalar variables in the fine structure are set at conditions determined using

an adiabatic equilibrium calculation. The CEA equilibrium code (McBride and Gordon, 1996) is

integrated into KIVA 3V for the equilibrium calculations. The initialization conditions are

obtained using the cell-averaged values for the initial composition and temperature of the

equilibrium calculation. The product composition and temperature determined by the

equilibrium calculation are then used as the initial conditions in the fine structure. Thus,

complete combustion and locally high temperatures are realized in the fine structure. This

procedure is based on the assumption that the fine structure in each cell represents a flame that

converts the bulk gas in the cell into the equilibrium products. The effects of the initial

conditions used for the fine structure are discussed further below.

All the scalar variables in the bulk gas zone are determined based on the cell-averaged

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conditions. The interaction between the fine structure and the bulk gas zone is integrated using

the governing equations of the EDC model. At the end of each time step, the states of the fine

structure and the bulk gas zone are updated.

The original EDC model developed for steady state conditions has been extended to

incorporate unsteady terms into the governing equations for the fine structure and the bulk gas

zone (Hong et al., 2002b). The modified EDC governing equations for the fine structure are:

( )*

m*m

m*m

r

*m W

YY1

dt

dY

ρω

τ&

+−−= , (2)

( ) ⎥⎦

⎤⎢⎣

⎡−−= ∑ ∑

= =

M

1m

M

1m*

m*m

*m*

mmmr

*p

* WhhhY

1

C

1

dt

dT

ρω

τ&

, (3)

where * represents the fine structure and bar represents the cell-averaged values. mY , mh , mω& ,

and mW are the mass fraction, the enthalpy, the reaction rate, and the molecular weight of species

m, respectively. pC is the heat capacity, and ρ is the density of the gas mixture. The residence

time, τr, during which the species remain in the fine structure is expressed as:

( )

*

*1

mr &

χγτ −= , (4)

where ∗m& is the mass exchange rate between the fine structure and the bulk gas zone, ∗γ is the

mass fraction occupied by the fine structure, and χ represents the fraction of the fine structure

that reacts. The mass exchange rate, ∗m& , and mass fraction, ∗γ , are calculated using the

following equations,

2/1

43.2 ⎟⎠⎞

⎜⎝⎛=∗

νε

m&, (5)

Page 10: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

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34/1

213.2

⎥⎥⎦

⎢⎢⎣

⎡⎟⎠⎞

⎜⎝⎛=∗

k

νεγ , (6)

where k is the turbulent kinetic energy, ε is the dissipation rate of turbulent kinetic energy, and ν

is the kinematic viscosity of the gas.

The solution to Eqs. (2) and (3) determines the state conditions of the fine structure.

Assuming that chemical reactions take place only in the fine structure, the net mean species

reaction rate for the transport equation is given by:

( )mm

rmEDCm YY

W−= *

*

χγρω&. (7)

The reaction rates in the fine structure are determined using the CHEMKIN-II subroutines that

are interfaced with the KIVA-3V code. In the present study, n-heptane is being used as a

surrogate for diesel fuel in the EDC modeling framework. Further, it is assumed that the entirety

of the fine structure reacts, hence χ is set to unity in Eqs. (4) and (7).

Ignition-combustion transition

Both the ignition and combustion models described above are used in the determination of the

reaction rates in the current work. It is anticipated that the reaction rate is dominated by the

ignition process during the early ignition phase. After the initial ignition transient is complete,

the turbulent combustion model should dominate. The transition from ignition to combustion is

expected to occur when sufficient radical growth and thermal runaway are achieved

(Varatharajan and Williams, 2000). Using the reaction rate for species m determined by the

ignition and the EDC turbulent combustion models (Eqs. (1) and (7)), the transition parameter, α,

is introduced such that the overall reaction rate is determined as a linear combination of the two

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reaction rates,

EDCmIgnitionmm ,,)1( ωαωαω &&& ⋅+⋅−= . (8)

The transition parameter α represents the progress of the ignition-controlled reaction (α = 0)

towards the combustion-controlled reaction (α = 1). In our previous work, an abrupt transition

between the ignition and turbulent combustion models was used (Hong et al., 2002a). In this

study, the transition is dictated by the amount of the reactants remaining in each cell. Based on

this approach, a normalized fuel mass fraction, β, is introduced as

eqfmixf

eqff

YY

YY

,,

,

−−

=β (9)

where mixfY , is the cell-averaged fuel mass fraction assuming only mixing occurs with no fuel

oxidation. eqfY , is the cell-averaged fuel mass fraction when the same mixture is allowed to

reach an equilibrium state at the cell-averaged state conditions. eqfY , is calculated using the CEA

equilibrium code. mixfY , is a function of the equivalence ratio only, while eqfY , depends

additionally on temperature and pressure.

For a given cell, during the course of ignition and combustion, the fuel mass fraction can

have a value between the two limiting conditions defined by the unburned fuel (i.e. mixfY , ) and the

complete combustion (i.e. eqfY , ) cases. The two limits correspond to the normalized fuel mass

fraction of β = 1 and β = 0, respectively, according to Eq. (9) .

Based on the definition of β, the transition parameter α is defined as:

⎪⎪⎩

⎪⎪⎨

<

>>−−

>

=

f

fifi

i

i

ββ

βββββββ

ββα

if1

if

if0

(10)

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where βi and βf represent the starting and ending points of transition, respectively. The values

for βi and βf are numerical constants, and appropriate values for βi and βf are explored as part of

this study. Figure 2 shows how the transition parameter, α, varies as the normalized fuel mass

fraction, β, varies for arbitrary values of βi and βf . If βi is set equal to βf, the transition from the

chemistry-only to the chemistry-plus-mixing approach is abrupt and will occur from one time

step to the next in a computational cell. The transition model is considered an appropriate

statistical description of the turbulent ignition and combustion processes because it represents the

fact that the role of mixing becomes progressively more important as the overall reaction rate

becomes dominated by the transport-limited flames.

NO emissions

NO emissions depend strongly on the history of the heat release rates and the major and minor

species concentrations. In this work, NO predictions are determined using the extended

Zeldovich mechanism. Since the extended Zeldovich mechanism is not included in the n-

heptane mechanism by Pitsch, the prediction of NO is performed in a different manner compared

to the prediction of other species. By assuming that NO formation is slower than other species,

NO concentrations are predicted as a post-processing procedure at each time step. The NO

production rates are computed using the extended Zeldovich mechanism for both the bulk gas

zone and the fine structure based on the corresponding conditions (e.g. temperature, composition,

etc.). The two contributions are added as a weighted sum according to the mass fraction of the

fine structure, ∗γ .

Soot emissions

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The soot model used in this study includes representation of soot nucleation, oxidation, surface

growth and growth by collision. A detailed description of the soot model development and

validation can be found in Hong et al. (2004b). Briefly, a moment method is used to monitor the

evolution of the soot properties in the cylinder, i.e., the soot number density, the soot volume

fraction and the deviation from the average volume. A log-normal particle size distribution is

assumed to reduce computational costs. The soot sub-models include (a) direct linking with the

n-heptane skeletal reaction chemistry to calculate the formation rate of soot precursor species

(C2H2); (b) nucleation of soot primary particles; (c) soot coagulation based on collision theory;

(d) soot oxidation by O2 and OH; (e) soot surface growth using a modified HACA mechanism;

and (f) soot particle transport. Because acetylene is considered a primary contributor to soot

nucleation and the C2H2 detailed kinetics are well represented in the skeletal n-heptane

mechanism, soot monomers are assumed to form directly from acetylene. The nucleation rate for

the primary soot particles is given by the expression reported by Leung et al. (1991), which was

developed to represent direct formation of soot primary particles from acetylene. The soot

particle transport includes size-dependent effects such as velocity slip between the soot particles

and the gas medium.

Engine Simulation Details

Using the skeletal kinetic mechanism for n-heptane, the ignition model combined with the

modified-EDC model, and the NO and soot emissions models, KIVA 3V simulations were

performed for a light-duty diesel engine operating at steady state conditions. The engine

geometry is provided in Table 1. All simulations used the TAB spray breakup model with

modified coefficients (Assanis et al., 1993), the RNG-based k-ε turbulence model and a specified

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wall temperature for estimating the heat flux into the combustion chamber. To increase

computational efficiency, a 60°-sector computational mesh with a single fuel spray was used to

model the six-hole injector used in the experiments. Periodic boundary conditions were assumed

in the azimuthal direction. The calculations were performed using a three-dimensional sector

that consisted of 5340 cells at top dead center (TDC), corresponding to a maximum cell wall

dimension of approximately 1.5 mm.

The calculation procedure is modified from the traditional KIVA 3V simulation

procedure (described in Amsden, 1997) to accommodate the integration of the sub-models. The

modified EDC model parameters are evaluated at each time step if the EDC model is invoked

based on the transition parameter α. At each time step, the detailed reaction mechanism is used

to account for chemistry in the ignition and combustion calculations and in the soot calculations.

Thus, the soot sub-models use the kinetically-determined values for the species concentrations.

The soot and NOx emissions calculations are made as post-processing steps after the ignition and

combustion calculations are completed at each time step.

The simulation conditions considered in the study are listed in Table 2. A broad range of

injection timings (as indicated by the start of injection, SOI), EGR content (%, mass basis) and

engine speeds were investigated. The exact simulation conditions were selected to match the

conditions of the corresponding experimental data. The EGR gases were considered to consist of

final products of combustion, (CO2, H2O, O2, and N2). The specific distribution of the EGR

gases for each case was determined using the fuel equivalence ratio and the percent EGR

determined experimentally (based on measured CO2 emissions described below). No trace

species were included in the EGR in these studies due to the lack of any experimentally

determined means to set the composition and amount of trace species.

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Figure 3 shows the conditions studied on EGR versus SOI and equivalence ratio versus

engine speed coordinates. Cases 1-4 represent a study of the effects of changing the EGR levels

while maintaining constant intake manifold conditions and fuel input rates. Cases 4-8 study the

effects of changing the injection timing while fixing all other engine conditions at constant

values. For Cases 1-8, 30 mg of fuel is injected. Cases 9 and 10 explore speed and load

variations where 20 and 42 mg of fuel are injected, respectively.

Engine Experimental Details

A schematic of the experimental engine facility (located in the dynamometer wing of the Ford

Research Laboratories) used for model validation is shown in Fig. 4. The experimental set-up

featured a single-cylinder engine with the same bore and stroke as noted in Table 1, with a

nominal compression ratio of 18:1. The engine speed was controlled using a General Electric

AC motor/generator dynamometer. The facilities allowed control of intake pressure and

temperature, as well as exhaust pressure in order to simulate turbocharged conditions, and were

capable of exhaust gas recirculation. Data acquired in the facility include gaseous emissions

measurements (including NOx) using an emissions bench (Horiba MEXA 7000), condensed

phase particle measurements using a smoke meter (AVL 415), in-cylinder pressure time-histories

using a pressure transducer (AVL GU12P) which was installed in the engine using a glow plug

adapter, and various other pressures and temperatures throughout the engine system. Fuel

injection timing was monitored via an injector current measurement probe. EGR levels were

determined using a ratio of the CO2 emissions in the intake and the exhaust, and mass of fuel

injected was monitored using a low-flow measurement cart (Pierberg PII 609).

The fuel system provided diesel fuel at an injection pressure of 100 MPa. A six-hole

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injector was used to deliver the fuel at 16 cm3/sec. The injector hole diameter was 0.179 mm,

with an included angle of 154o and protrusion of 0.8 mm from injector holes to flame deck. The

intake manifold pressure and temperature were 120 kPa and 354 K, respectively. The intake

valve closing occurred at -133o after top dead center (ATDC) and exhaust valve closing occurred

at 122o ATDC.

Experimental data on engine performance and emissions were obtained over a wide range

of operating conditions. The conditions for the focus of the computational studies were selected

based on the following process. A six-mode mini-map (used to project emissions generated

during a driving cycle) was created for the engine configured for application in a vehicle driving

the light-duty Federal Test Procedure (FTP) for emissions testing (also known as the FTP75 city

cycle) as defined by the United States Environmental Protection Agency (www.epa.gov, 2004).

Conditions that have large contributions to NOx and smoke emissions and that are frequently

encountered in the FTP were particularly targeted for investigation. Figure 5 shows the relative

magnitude of the contributions of each of the six engine modes to NOx and soot emissions.

Mode 5 (1500 rpm, 5 MPa BMEP) was found to be the largest contributor to the soot emissions

and the second largest contributor to the NOx emissions for this FTP cycle. Due to the high

impact on the engine emissions, the Mode 5 operating conditions were the primary focus of the

model calibration and validation, although other modes/operating conditions were also examined.

Results and Discussion

Sensitivity analysis and model calibration

The sensitivity of the diesel simulation results to the proposed approach for setting the initial

conditions of the fine structure must be evaluated before starting a parametric study of the engine

Page 17: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

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operating conditions, as the original steady-state EDC model (Magnussen, 1981) has been

extended for application to transient combustion systems. In addition, there are two key

parameters appearing in the new transition model (βi and βf) that need to be optimized before

conducting parametric studies. Mode 5 conditions (Case 1 of Table 2: 3° ATDC, 0% EGR) were

used for these sensitivity and model calibration tests. The results and the method for selecting

the optimized transition parameters are presented below. Once a reasonable set of parameters

were selected, no further adjustments to model constants were made throughout the remainder of

the computational analysis.

One of the first issues encountered in execution of the modified EDC model is the

determination of the initial conditions for the fine structure in each cell at the start of each time

step. Since the original EDC model was developed for steady-state combustion systems, the

initial thermodynamic conditions of the fine structure did not affect the EDC results. In the

present transient engine simulations, however, the initial conditions for the fine structure are

important as they determine the subsequent reaction rates.

To estimate the initial conditions at each time step for the fine structure, the most

accurate method would be to solve additional transport equations for the quantities inside the fine

structure. Since this is a computationally demanding process, in the present study the initial

conditions were estimated based on the cell-averaged quantities provided by KIVA-3V. This can

be accomplished by either using the cell-averaged quantities themselves or, alternatively, using

the equilibrium condition based on the cell-averaged quantities. The former effectively implies a

rapid mixing model, i.e. the fine structure conditions are completely homogenized with the bulk

gas zone at every time step. The latter implies that the fine structure experiences vigorous

combustion (a rapid chemistry model), which appears to be a more reasonable assumption. Note

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that these estimates are used to initiate the conditions in the fine structure. The conditions in the

fine structure are allowed to evolve from these initial conditions during the modified EDC model

calculations which occur between KIVA time steps. Depending on the magnitude of the

differences between the properties of the bulk and fine structure and the size of the KIVA time

step, the bulk and fine structure can reach equilibrated conditions.

The two initial condition strategies are compared in Fig. 6, where the cylinder pressure

variation is plotted through a cycle. The results show that the initial conditions based on the cell-

equilibrium conditions yield better agreement with the experimental data, supporting the

assumption that the fine structure maintains a near equilibrium condition. Note that, since the

fine-structure conditions will eventually approach those of the final equilibrium product, the two

initial conditions will not affect the long-time behavior of the solution. However, in engine

simulations the duration of the chemistry and mixing events is finite, hence the initial conditions

affect the overall outcome of the predictions as demonstrated in Fig. 6.

The next important parameters are associated with the transition model. As expected

from Eqs. (8)-(10), changes in the starting and ending points of transition, βi and βf, can affect

the overall reactivity of the system. To evaluate the effects of the transition parameters on the

reaction rates during the combustion process, the cylinder pressure variations predicted for

different values of βi and βf were explored. To isolate the effects of each parameter, one

parameter was set at a constant value while the other was varied for this exercise. Recall that βi

represents the point at which the turbulent mixing starts to affect the reaction rates, and βf

represents the end of the ignition model, after which combustion is entirely controlled by the

interaction between the fine structure and the bulk gas zone. The formulation for the reaction

rate based on the transition parameter (Eqs. (8)-(10)) allows a numerically smooth and physically

Page 19: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

19

realistic transition process from ignition to turbulent combustion.

It was found that the results for cylinder pressure were little affected by different values

of βf. On the other hand, the onset of the turbulent combustion model, βi, had an impact on the

overall predictions. To explore this effect further, three values for βi were tested while βf was

fixed at 0.1. The results are presented in Fig. 7. Note that ignition, characterized by the rapid

pressure rise, occurs earlier as βi increases, because the intense turbulent mixing and combustion

are initiated at an earlier time. Since the initial conditions for the fine structure are determined

by the equilibrium calculations, an earlier action of the combustion model always tends to reduce

the ignition delay and expedite the start of combustion. It is of interest to note that a slightly

higher peak pressure is achieved with a higher value of βi. This results from the fact that a

longer ignition delay causes a higher heat release rate during the premixed combustion phase.

To assess the effect of βi on heat generation, the computed heat release rate is compared

with experimental determinations. Since the heat release rate is difficult to measure, a net

apparent heat release rate is defined from the experimentally and computationally measured

pressure time histories and the piston displacement profile:

dt

dpV

dt

dVp

dt

dQn

1

1

1 −+

−=

γγγ

(11)

where Qn is the net apparent heat release rate, p is the cylinder pressure, V is the cylinder volume

and γ is the specific heat ratio. Equation (11) is taken from Heywood (Heywood, 1988), in

which γ = 1.35 is recommended as an appropriate value at the end of the compression stroke, and

γ = 1.26 – 1.3 is recommended for the burned gas. In this study, γ = 1.325 was used.

The comparison of the net apparent heat release rate with the predicted heat release rate is

shown in Fig. 7(b). The results clearly show that the point of maximum heat release occurs

Page 20: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

20

earlier as the value for βi is increased, consistent with the behavior of the pressure trace as βi is

varied. On the other hand, the predicted maximum heat release rate decreases as βi increases. It

appears that this behavior is strongly related to the ignition delay. A longer ignition delay

implies a longer time for mixing of the fuel injected into the cylinder chamber with the

surrounding air. The degree of this premixing determines the strength of the premixed

combustion phase after it is ignited. Therefore, the case with βi of 0.5 produces a higher peak

value for the heat release rate compared to the case with βi of 0.7.

Based on the sensitivity analysis and model calibration studies, two decisions were made

regarding the model parameters. The initial conditions of the fine structure were set as the

equilibrium values at each time step, and the transition parameters were set as βi = 0.7 and as βf

= 0.1. These parameter values were adopted for the remainder of the simulations without any

further modification.

Parametric studies – engine performance

With all values of the model parameters fixed, a range of engine conditions were simulated.

Figure 8 compares measured and predicted cylinder pressure traces for Cases 2, 3 and 4 of Table

2. Along with Case 1 shown in Fig. 7, these cases represent approximately the same injection

timing with increasing EGR levels varying from 0-25%. Overall, the modeling predictions are in

excellent agreement with the experimental data.

Figure 9 compares measured and simulated cylinder pressure traces for Cases 5-8 of

Table 2. Along with Case 4 shown in Fig. 8, these cases represent approximately the same EGR

level with advancing injection timing from 3.0o ATDC to –20o ATDC. Again, the simulation

results are in satisfactory agreement with the experimental data for all conditions except the

Page 21: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

21

earliest injection timing, where the peak pressure is over-predicted by ~10 bar.

In general, the predictions for Cases 1-8 were within 0.5 °CA of the experimental data for

ignition delay and within 3 bar of the experimental data for peak pressure (with the exception

noted above for the earliest injection timing). This level of agreement was also observed even

when speed and load conditions were varied, as seen in Figure 10 which compares measured and

simulated cylinder pressure traces for Cases 9 and 10 of Table 2.

Using the procedure described above for Case 1, the apparent heat release rates for Cases

2-10 are calculated using Eq. (11). The results are compared with experimental data in Figure 11.

As in the comparison with the pressure data, the largest discrepancy between the prediction and

measurement is found in Case 8, where the injection timing is significantly advanced.

Nevertheless, the comparison over a broad range of conditions demonstrates a remarkable level

of predictability of the present model in terms of capturing the correct ignition delay timing and

peak heat release rate.

Parametric studies – NO and soot emissions

Figures 12 (a) and (b) show the predicted and measured NO mole fractions, χNO, as a function of

EGR level and injection timing, respectively. All experimental data are normalized by the

maximum value for χNO (the experimental value measured for Case 8) and all numerical data are

normalized by maximum value for χNO (the NO value predicted in Case 8). It is clearly

demonstrated that the present model is capable of capturing the trend for NO emissions, such as

the decrease in NO mole fraction with an increase in EGR amount (Fig. 12 (a)). Similarly, the

trend of increasing NO with advancing injection timing (Fig. 12 (b)) is also reproduced by the

model. This level of fidelity is achieved by consideration of fundamental chemical and turbulent

Page 22: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

22

mixing characteristics.

As a demonstration of the quantitative accuracy of the model results, Fig. 13 shows the

predicted NO mole fractions for all cases, where each data point is normalized by the

corresponding experimental measurement. For all cases examined, the predicted NO mole

fractions are lower than the experimental measurements by 30%. Note the level of agreement is

consistent throughout the broad range of operating conditions considered, further demonstrating

the robustness of the model.

Figures 14 (a) and (b) show the predicted and measured soot emissions as a function of

EGR level and injection timing, respectively. The experimental soot measurements are

presented as normalized soot mass based on the measured AVL smoke number, where the AVL

correlation for converting smoke number to soot mass concentration has been used (Christian et

al., 1993). All experimental data are normalized by the maximum value for Case 5. Similar to

the NO emissions, the trends for the soot emissions are well reproduced by the model predictions,

although the decrease in soot emissions is more rapid compared to the experimental

measurements for decreasing EGR loadings (see Fig. 14 (a)). Specifically, the model captures

the increase in soot with increasing EGR and the relatively complex variation in soot with

advanced fuel injection timing. Note that advancing the injection timing does not lead to a

consistent increase or decrease in the soot as was observed with the NO emissions (i.e.

increasing NO with more advanced injection timing).

Figure 15 summarizes the simulation and experimental results for the soot emissions,

including the results for Cases 9 and 10. As in Fig. 14, the normalized experimental data are

compared with the normalized model results, where the maximum values for soot emissions

(Case 5 for both the experimental and modeling soot data) have been used for the normalization.

Page 23: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

23

The simulation results are in excellent agreement with the trends observed in the experimental

diesel engine study. In particular, note that the model captures the soot-NOx trade-off observed

as EGR loadings are increased as seen in Figure 16.

Conclusions

An advanced KIVA 3V simulation capability has been developed by incorporation of a sub-grid

level combustion mixing model based on a modified version of the eddy dissipation concept.

The combustion model represents chemical processes in diesel engines by implementing a more

physically realistic transition between ignition and combustion and skeletal n-heptane chemistry.

Additionally, the capabilities for predicting soot emissions have been enhanced by accounting

for the critical processes of soot nucleation, growth, oxidation and transport. The soot model

also assimilates the n-heptane chemistry. These more physically- and chemically-based sub-

models have led to an overall engine model capable of high fidelity predictions of the

compression ignition combustion processes as demonstrated by the model validation studies.

Comparison of the model results with the experimental data at a specific set of engine

operating conditions led to identification of optimal values for the model parameters regarding

the initial conditions for the fine structure in the modified-EDC calculations and the transition

from the ignition to combustion regime. Subsequent engine studies were conducted using the set

values of the model parameters, and the results were in excellent agreement with the

experimental data. Specifically, a range of injection timings (-20o to 2o ATDC), EGR loadings

(0 to 26%, mass basis) and three engine speeds/loads (1250/20, 1500/30, 1780/42 rpm/mg) were

examined. The predicted and measured in-cylinder pressures and apparent heat release rates

were in excellent quantitative agreement for all conditions, except the early injection timing of -

Page 24: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

24

20o ATDC. Trends for NO and soot emissions were also well reproduced by the model

predictions. In particular, the soot-NOx trade-off observed experimentally for increasing EGR

loadings was clearly replicated in the modeling results. In general, the parametric studies

demonstrate the potential of the current modeling approach as a powerful new tool in diesel

engine design and development.

Next steps to improve the model fidelity include exploring the potential of integrating

this modeling approach with a model that can be used to represent flame propagation. Flame

propagation can play a role in systems where significant premixed combustion occurs. Other

areas for investigation include exploring the effects of nonuniform reaction rates within the

flame and the transition model parameters on the predicted results. In the present model,

χ represents variations in the reaction rate within the flame due to the external effects, such as

flow strain or curvature. While these effects are considered of secondary importance in this

study based on the assumption that most of the diffusion flames are far from extinction

conditions, it may be more appropriate for a wide range of engine conditions to allow χ to vary

throughout the cycle as combustion progresses and the flow turbulence level changes.

Additionally, the transition model parameters βi and βf identified as optimal for the simulations

investigated in this work may not be universal, as the transition from one reaction regime to

another may occur more rapidly or more slowly for different engine operating modes. Altering

the values used for χ, βi or βf may yield improved agreement between the experimental data and

the modeling results for conditions such as Case 8 of this study (the earliest injection timing

considered), where there is time for significant fuel-air mixing to occur.

Acknowledgements

Page 25: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

25

This work has been supported and funded through an Agreement (Simulation Based Design and

Demonstration of Next Generation Advanced Diesel Technology, Contract No. DAAE07-01-3-

0005) between TACOM (U.S. Army Tank-Automotive and Armaments Command), Ford Motor

Company, University of Michigan, and International Truck and Engine Corporation. The

authors would like to thank Prof. Heinz Pitsch of Stanford University for providing the chemical

kinetic mechanism used in this study and for his helpful comments.

Page 26: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

26

Table 1. Geometry of simulated engine.

Bore [cm] 9.5

Stroke [cm] 10.5

TDC clearance (or squish) height [cm]

0.165

Connecting rod length [cm] 17.6

Piston bowl shape Sombrero

Compression ratio 18:1

Page 27: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

27

Table 2. Engine simulation conditions.

Case SOI

(°ATDC)

EGR (%, mass

basis)

Speed (RPM) φ*

1 3.0 0.00 1500 0.54 2 2.0 10.00 1500 0.58 3 1.6 17.47 1500 0.65 4 2.1 25.85 1500 0.73 5 -3.4 25.77 1500 0.74 6 -7.0 25.00 1500 0.74 7 -11.1 26.90 1500 0.75 8 -20.0 25.54 1500 0.74 9 -0.8 0.70 1250 0.35 10 0.5 11.68 1750 0.79

*Here, the equivalence ratio is defined based on the fuel-to-air ratio in the fresh-air charge only and does not include the effect of EGR addition.

Page 28: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

28

List of Figures

Figure 1. Schematic of the computational cell structure based on the EDC model.

Figure 2. Variation of the transition parameter, α, as a function of the normalized fuel mass

fraction, β.

Figure 3. Operating conditions of simulation cases. Here, the equivalence ratio is defined based

on the fuel-to-air ratio in the fresh-air charge only and does not include the effect of EGR

addition.

Figure 4. Schematic of the diesel engine dynamometer facility used for the experimental studies.

Figure 5. Bubble diagrams indicating the relative significance of the engine operating modes (in

terms of speed and load combinations) on NOx and soot emissions. The larger the bubble the

more significant the engine mode is for contribution to NOx and soot emissions.

Figure 6. The effects of the initial conditions of the fine structure on the predicted cylinder

pressure for engine simulation conditions of Case 1.

Figure 7. The effects of changing βi on the cylinder pressure and heat release rate. The heat

release rate is calculated using the pressure time-history and the corresponding piston

displacement.

Figure 8. Comparison of results for EGR loading study corresponding to Cases 2-4 of Table 2.

Figure 9. Comparison of results for injection timing study corresponding to Cases 5-8 of Table 2.

Figure 10. Comparison of results for alternative speeds and loads (represented here as mass of

fuel injected) corresponding to Cases 9 and 10 of Table 2.

Figure 11. Comparison of experimental and modeling results for apparent heat release rate

calculated using Eq. 11 for Cases 1-10 of Table 2.

Figure 12. Comparison of experimental and predicted NO emissions. All experimental data are

normalized by the experimental value for χNO of Case 8 and all predicted data are normalized by

the predicted value for χNO of Case 8.

Figure 13. Comparison of predicted and measured NO mole fraction for all cases of Table 2.

Here, each model result is normalized by the corresponding experimental NO mole fraction.

Figure 14. Comparison of experimental and predicted soot emissions. All experimental data are

normalized by the maximum experimental value of Case 5 and all predicted data are normalized

by the maximum predicted value of Case 5.

Page 29: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

29

Figure 15. Comparison of predicted and measured soot emissions for cases of Table 2. Each

result is normalized by the corresponding predicted and measured Case 5 soot emissions.

Figure 16. Comparison of experimental and predicted values for normalized NO and soot

emissions indicating the soot-NOx tradeoff as a function of EGR loadings.

Page 30: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

30

Figure 1. Schematic of the computational cell structure based on the EDC model.

Page 31: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

31

Figure 2. Variation of the transition parameter, α, as a function of the normalized fuel mass

fraction, β.

Page 32: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

32

0

5

10

15

20

25

30

-25.0 -20.0 -15.0 -10.0 -5.0 0.0 5.0

EG

R (

% )

SOI ( deg ATDC )

1

2

5

3

46

78

9

10

(a) SOI and EGR of simulation cases

0.0

0.2

0.4

0.6

0.8

1.0

1200 1300 1400 1500 1600 1700 1800

Equ

ival

ence

rat

io (

φ )

Speed ( RPM )

12

5

34

678

9

10

(b) Engine speed and equivalence ratio of simulation cases

Figure 3. Operating conditions of simulation cases. Here, the equivalence ratio is defined based on the fuel-to-air ratio in the fresh-air charge only and does not include the effect of EGR addition.

Page 33: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

33

Figure 4. Schematic of the diesel engine dynamometer facility used for the experimental studies.

Page 34: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

34

500 750 1000 1250 1500 1750 20001

2

3

4

5

6

7

8

9

NOx Bubbles

Mode 6

Mode 5

Mode 4

Mode 3

Mode 2Mode 1

BM

EP

(ba

r)

RPM

a) NOx emissions

500 750 1000 1250 1500 1750 20001

2

3

4

5

6

7

8

9

Soot Bubbles

Mode 6

Mode 5

Mode 4

Mode 3

Mode 2Mode 1

BM

EP

(ba

r)

RPM

b) soot emissions

Figure 5. Bubble diagrams indicating the relative significance of the engine operating modes (in

terms of speed and load combinations) on NOx and soot emissions. The larger the bubble the

more significant the engine mode is for contribution to NOx and soot emissions.

Page 35: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

35

0

30

60

90

-180.0 -120.0 -60.0 0.0 60.0 120.0 180.0

Experimentwith Mean quantitieswith Equilibrium quantities

Pre

ssur

e (

bar

)

CA

Figure 6. The effects of the initial conditions of the fine structure on the predicted cylinder

pressure for engine simulation conditions of Case 1.

Page 36: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

36

0

20

40

60

80

100

-60.0 -40.0 -20.0 0.0 20.0 40.0 60.0

Experimentβ

i = 0.101, β

f = 0.1

βi = 0.5, β

f = 0.1

βi = 0.7, β

f = 0.1

Pre

ssur

e (

bar

)

CA

a) Pressure

-1000

3000

7000

11000

15000

-10.0 0.0 10.0 20.0 30.0

Experimentβ

i = 0.101, β

f = 0.1

βi = 0.5, β

f = 0.1

βi = 0.7, β

f = 0.1

App

aren

t ne

t he

at r

elea

se r

ate

( J/

CA

D )

CA

b) Heat release rate

Figure 7. The effects of changing βi on the cylinder pressure and heat release rate. The heat

release rate is calculated using the pressure time-history and the corresponding piston

displacement.

Page 37: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

37

0

20

40

60

80

-60.0 -40.0 -20.0 0.0 20.0 40.0 60.0

ExperimentPrediction

Pre

ssur

e (

bar

)

CA Case 2: 10% EGR

0

20

40

60

80

-60.0 -40.0 -20.0 0.0 20.0 40.0 60.0

ExperimentPrediction

Pre

ssur

e (

bar

)

CA Case 3: 17.5% EGR

0

10

20

30

40

50

60

70

-60.0 -40.0 -20.0 0.0 20.0 40.0 60.0

ExperimentPrediction

Pre

ssur

e (

bar

)

CA Case 4: 25.9% EGR

Figure 8. Comparison of results for EGR loading study corresponding to Cases 2-4 of Table 2.

Page 38: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

38

0

20

40

60

80

-60.0 -40.0 -20.0 0.0 20.0 40.0 60.0

ExperimentPrediction

Pre

ssur

e (

bar

)

CA

0

30

60

90

-60.0 -40.0 -20.0 0.0 20.0 40.0 60.0

ExperimentPrediction

Pre

ssur

e (

bar

)

CA Case 5: -3.4o ATDC Case 6: -7.0o ATDC

0

20

40

60

80

100

-50.0 -30.0 -10.0 10.0 30.0 50.0

ExperimentPrediction

Pre

ssur

e (

bar

)

CA

0

20

40

60

80

100

120

-60.0 -40.0 -20.0 0.0 20.0 40.0 60.0

ExperimentPrediction

Pre

ssur

e (

bar

)

CA Case 7: -11.1o ATDC Case 8: -20.0o ATDC

Figure 9. Comparison of results for injection timing study corresponding to Cases 5-8 of Table 2.

Page 39: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

39

0

20

40

60

80

-60.0 -40.0 -20.0 0.0 20.0 40.0 60.0

ExperimentPrediction

Pre

ssur

e (

bar

)

CA Case 9: 20 mg, 1250 rpm

0

20

40

60

80

-60.0 -40.0 -20.0 0.0 20.0 40.0 60.0

ExperimentPrediction

Pre

ssur

e (

bar

)

CA Case 10: 42 mg, 1750 rpm

Figure 10. Comparison of results for alternative speeds and loads (represented here as mass of

fuel injected) corresponding to Cases 9 and 10 of Table 2.

Page 40: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

40

-1000

1000

3000

5000

7000

9000

11000

13000

-20.0 -10.0 0.0 10.0 20.0 30.0 40.0 50.0

ExperimentPrediction

App

aren

t Hea

t Rel

ease

Rat

e ( J

/CA

D )

CA

-1000

1000

3000

5000

7000

9000

11000

13000

-20.0 -10.0 0.0 10.0 20.0 30.0 40.0 50.0

ExperimentPrediction

Ap

pare

nt H

eat

Rel

ease

Rat

e (

J/C

AD

)

CA Case 1 Case 2

-1000

1000

3000

5000

7000

9000

11000

-20.0 -10.0 0.0 10.0 20.0 30.0 40.0 50.0

ExperimentPrediction

Ap

pare

nt H

eat

Rel

ease

Rat

e (

J/C

AD

)

CA

-1000

1000

3000

5000

7000

9000

11000

-20.0 -10.0 0.0 10.0 20.0 30.0 40.0 50.0

ExperimentPrediction

Ap

pare

nt H

eat

Rel

ease

Rat

e (

J/C

AD

)

CA Case 3 Case 4

-1000

1000

3000

5000

7000

9000

-20.0 -10.0 0.0 10.0 20.0 30.0 40.0 50.0

ExperimentPrediction

Ap

pare

nt H

eat

Rel

ease

Rat

e (

J/C

AD

)

CA

-1000

1000

3000

5000

7000

9000

-20.0 -10.0 0.0 10.0 20.0 30.0 40.0 50.0

ExperimentPrediction

Ap

pare

nt H

eat

Rel

ease

Rat

e (

J/C

AD

)

CA Case 5 Case 6

Page 41: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

41

-1000

1000

3000

5000

7000

9000

11000

-20.0 -10.0 0.0 10.0 20.0 30.0 40.0 50.0

ExperimentPrediction

Ap

pare

nt H

eat

Rel

ease

Rat

e (

J/C

AD

)

CA

-1000

1000

3000

5000

7000

9000

11000

13000

-30.0 -20.0 -10.0 0.0 10.0 20.0 30.0 40.0

ExperimentPrediction

Ap

pare

nt H

eat

Rel

ease

Rat

e (

J/C

AD

)

CA Case 7 Case 8

-1000

1000

3000

5000

7000

9000

11000

13000

-20.0 -10.0 0.0 10.0 20.0 30.0 40.0 50.0

ExperimentPrediction

Ap

pare

nt H

eat

Rel

ease

Rat

e (

J/C

AD

)

CA

-1000

1000

3000

5000

7000

-20.0 -10.0 0.0 10.0 20.0 30.0 40.0 50.0

ExperimentPrediction

Ap

pare

nt H

eat

Rel

ease

Rat

e (

J/C

AD

)

CA Case 9 Case 10

Figure 11. Comparison of experimental and modeling results for apparent heat release rate

calculated using Eq. 11 for Cases 1-10 of Table 2.

Page 42: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

42

0.00

0.20

0.40

0.60

0.80

1.00

1 2 3 4

ExperimentPrediction

Nor

mal

ized

NO

Case

EGR=0.0%

10.0%

17.5%

25.8%

(a) Normalized NO mole fraction as a function of EGR level

0.00

0.20

0.40

0.60

0.80

1.00

1.20

4 5 6 7 8

ExperimentPrediction

Nor

mal

ized

NO

Case

SOI = 2.1 -3.4-7.0

-11.1

-20.0

(b) Normalized NO mole fraction as a function of SOI (o ATDC)

Figure 12. Comparison of experimental and predicted NO emissions. All experimental data are

normalized by the experimental value for χNO of Case 8 and all predicted data are normalized by

the predicted value for χNO of Case 8.

25.9 %

Page 43: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

43

Figure 13. Comparison of predicted and measured NO mole fraction for all cases of Table 2.

Here, each model result is normalized by the corresponding experimental NO mole fraction.

Page 44: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

44

0.00

0.20

0.40

0.60

0.80

1.00

353 149 145 120

ExperimentPrediction

Nor

mal

ized

Soo

t

Case

EGR=0.0%

10.0%

16.1%

25.8%

Negligible

(a) Normalized soot as a function of EGR level

0.00

0.20

0.40

0.60

0.80

1.00

1.20

1.40

4 5 6 7 8

ExperimentPrediction

Nor

mal

ized

Soo

t

Case

SOI = 2.1

-3.4-7.0

-11.1

-20.0

(b) Normalized soot as a function of SOI (o ATDC)

Figure 14. Comparison of experimental and predicted soot emissions. All experimental data are

normalized by the maximum experimental value of Case 5 and all predicted data are normalized

by the maximum predicted value of Case 5.

25.9 %

17.5 %

Page 45: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

45

0.00

0.20

0.40

0.60

0.80

1.00

1.20

1 2 3 4 5 6 7 8 9 10

ExperimentPrediction

Nor

mal

ized

Soo

t

Case

Negligible

Figure 15. Comparison of predicted and measured soot emissions for cases of Table 2. Each

result is normalized by the corresponding predicted and measured Case 5 soot emissions.

Page 46: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

46

1.0 1.5 2.0 2.5 3.0 3.5 4.00.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

Case 4: 26% EGR

Case 3: 17% EGR

Case 2: 10% EGR

Experimental Results Model Predictions

N

orm

aliz

ed N

O

Normalized Soot

Case 1: 0% EGR

Figure 16. Comparison of experimental and predicted values for normalized NO and soot

emissions indicating the soot-NOx tradeoff as a function of EGR loadings.

Page 47: Modeling of Diesel Combustion, Soot and NO Emissions Based on a Modified Eddy

47

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