model yhau-c single effect steam absorption chiller

LD22728

FORM 155.34-EG2.EN.UL (919)

MODEL YHAU-C SINGLE EFFECT STEAM ABSORPTION CHILLER

30 ton to 2000 ton105 kW to 7034 kW

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

2

Approvals• GB/T 18431-2014 Steam and Hot Water Lithium Bromide Absorption Chiller

• UL 1995 2011 Ed.4 + R:03Oct2014 Standard for Safety Heating and Cooling Equipment

• UL 508A Industrial Control Panel

• NFPA70 National Electrical Code

• NFPA79 Electrical Standard for Industry Machine

• Pressure vessel will follow ASME

Nomenclature

Images contained in this document may represent the standard product with available options.

YHAU C - 500 EXE T LL

Nominal Capacity (RT)

NONE: Single Effect Steam

UNIT York Absorption Unit

Design Symbol

<Model Series name> EXE : 30 - 500RT nominal capacity EXW2S : 630 - 1000RT nominal capacity EXW4S : 1120 - 2000RT nominal capacity

<Generator Design> None :Standard T :Special

<Low temp. CHW> L : 33.8 °F CHW LL : 23 °F CHW

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 3

Table of contents

INTRODUCTION ...................................................................................................................................................... 5

HOW IT WORKS ...................................................................................................................................................... 6

EQUIPMENT OVERVIEW ...................................................................................................................................... 10

OPTIONS AND ACCESSORIES ............................................................................................................................ 16

APPLICATION DATA ............................................................................................................................................. 18

SOUND DATA ........................................................................................................................................................ 21

NOZZLE ARRANGEMENTS ................................................................................................................................. 22

WEIGHTS AND DIMENSIONS .............................................................................................................................. 24

PHYSICAL DATA ................................................................................................................................................... 26

ELECTRICAL DATA .............................................................................................................................................. 28

PROCESS AND INSTRUMENTATION .................................................................................................................. 30

GUIDE SPECIFICATIONS ..................................................................................................................................... 38

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FORM 155.34-EG2.EN.UL (919)

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THIS PAGE INTENTIONALLY LEFT BLANK.

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 5

Today’s environmental and energy considerations demand innovative chiller plant de-signs which save expensive peak load kW hours and eliminate CFC’s. In a growing num-ber of applications with waste heat, or abundant low temperature hot water, single effect absorption chillers offer an ideal means of saving on cooling costs without a significant installation cost penalty.

That’s why Johnson Controls is proud to present the YHAU-C Single Effect Absorption Chiller. The YHAU-C Absorption Chiller offers a rugged, industrial grade design, with PLC-based controls, designed to increase reliability, and enhance performance.

Applications, particularly well suited for the YHAU-C Absorption Chiller, include the fol-lowing:

Combined Heat & Power or Cogeneration – For CHP systems, high pressure steam has many valuable uses, while low pressure steam is considerably less use-ful, yet more plentiful. In these plants, the YHAU-C absorber can provide cooling with low pressure steam, freeing high pressure steam for power generation, or other valuable uses.

Waste Heat Recovery – Recover waste heat from industrial processes, to provide required comfort or process cooling, with minimal operational cost.

Commercial Cooling/Peak Shaving – For particularly pronounced peak loads with few operating hours, the YHAU-C absorber’s lower first cost may provide an accept-able payback when more efficient, yet more expensive double effect chillers cannot.

For these, and similar cost saving designs, consider the field proven YHAU-C design. In many years of operation, the single-effect design has proven itself in applications ranging from schools to refineries. Now, with state of the art controls and continual product im-provement, the YHAU-C absorption chiller is truly without peer. When it comes to absorp-tion technology, there’s only one leader - Johnson Controls.

Introduction

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

6

How it works

The single effect (steam) absorption chiller uses water as the refrigerant, and lithium bro-mide (LiBr) solution as the absorbent. It is the strong affinity that these two substances have for one another that makes the chiller cycle work. The vapor pressure of the lithium bromide (LiBr) solution is lower than the vapor pressure of the refrigerant. The vapor pressure of the LiBr solution is directly related to the amount of refrigerant (water) present in the solution with the LiBr and the solution temperature. The entire absorption process occurs in almost a complete vacuum.

LD22004a

Chilled Water Outlet

Chilled Water Inlet

Cooling Water Outlet Cooling

Water Inlet

Steam Inlet

Steam Drain Outlet M

Chilled WaterCooling WaterSteamRefrigerantDiluted SolutionConcentrated Solution

Evaporator(Upper)

Evaporator(Lower)

(P2)

(P1)

(P3)

Absorber(Lower)

Absorber(Upper)

Condenser

Generator

Solution Heat Exchanger

Drain Cooler

FIGURE 1 - SINGLE EFFECT STEAM ABSORPTION CYCLE

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 7

How it works (cont'd)TWO STEP EVAPORATOR-ABSORBER

The evaporator, as well as the absorber, is split into two sections. This design, similar to a series counterflow chiller arrangement, provides an advantage in that it allows the overall cycle concentration to be lower than a similar chiller with a conventional absorber/evapo-rator. This innovative design provides higher reliability, increased efficiency, and the ability to use lower pressure steam in the Generator.

The two evaporators are in series with respect to the chilled water flow through the tubes. In other words, the chilled water flows through the lower evaporator tubes first and then the upper evaporator tubes. Each evaporator operates at a slightly different temperature and pressure. The refrigerant in the lower evaporator boils at a slightly higher temperature than in the upper evaporator, consequently cooling the chilled water in two steps. The two absorber sections are split as well, with the strong solution first entering the top of the up-permost absorber and flowing down through the top absorber bundle. It then flows into the top of the lower absorber section. The strong solution entering the upper absorber takes advantage of its lower vapor pressure allowing the upper evaporator to operate at a lower pressure and temperature.

When the LiBr solution enters the lower absorber section it is already somewhat diluted from the refrigerant vapor that boiled off in the upper evaporator. At this lower concentra-tion the solution vapor pressure would normally not be sufficient to provide a low enough evaporator pressure to satisfy the leaving chilled water design. However, since the lower evaporator is the first step of the chilled water cooling, the dilute solution vapor pressure is adequate to maintain the lower evaporator at the required temperature and pressure.

The cooling water enters the lower absorber section first, keeping the vapor pressure of the weaker solution as low as possible.

LD19939a1

Evaporator(Upper)

Evaporator(Lower)

Absorber(Lower)

Absorber(Upper)

Refrigerant

LiBr

Chilled Water Out

Cooling Water

In

Chilled Water

In

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

8

SOLUTION HEAT EXCHANGER

The dilute (weak) LiBr solution leaving the lower absorber section is pumped to the gen-erator section through a solution to solution heat exchanger. It is preheated prior to en-tering the generator section. Such preheating of the dilute solution reduces the driving heat source requirement in the generator and also helps to cool down the concentrated (strong) solution before entering the upper absorber section.

LD19939a2

77˚C57.3wt%

(P2)


Concentrated Solution

Dilute Solution

GENERATOR

The generator section is of a falling film design. Such a design ensures substantially re-duced wear and tear at the tube supports compared to the conventional flooded design. The falling film design ensures superior heat transfer and extended tube life. It also re-duces the quantity of LiBr solution thereby ensuring reduced startup time from a cold start. The stainless steel tubes are arranged in a series counter flow arrangement .

The preheated dilute solution enters on the top of the generator tubes where it is heated by the steam flowing through the stainless steel tubes. The refrigerant (water) vapors migrate to the condenser, leaving behind a concentrated (strong) LiBr solution, which is then cooled before being distributed in the upper absorber section using a solution pump.

LD19939a3

Condenser

Generator

Dilute Solution In

Steam Out

Concentrated Solution Out

Steam In

How it works (cont'd)

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 9

How it works (cont'd)CONDENSER

The refrigerant vapor from the generator enter the condenser section where it condenses into liquid refrigerant as a result of the cooling (condenser) water. The liquid refrigerant water is then distributed to the lower evaporator section.

LD19939a4

Condenser

Condensed Refrigerant Out

Cooling Water Out

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

10

Equipment overview

GENERAL

The YHAU-C Steam Single Effect Absorption Chillers are factory-packaged including the evaporator, condenser, generator, absorber, pumps, automatic purging system, control center, interconnecting unit piping and wiring.

The initial charge of refrigerant is supplied for each chiller. Actual shipping procedures will depend on a number of project-specific details.

Johnson Controls factory-trained, field service representatives will supervise or perform the initial start-up, and provide concurrent operator instructions.

CONSTRUCTION

The chiller shall consist of a generator, solution heat exchanger, absorber, condenser and an evaporator. To minimize the risk of corrosion, the evaporator dispersion tray and the absorber dispersion tray are stainless steel. Each dispersion tray has two stage construc-tion, and any foreign material is removed from the lithium bromide solution or the refriger-ant at the first stage tray. This will avoid any degradation of dispersion performance due to clogging.

The evaporator, absorber, condenser and generator are a shell and tube construction. The steam generator is designed for 43.5 psig and tested to 56.6 psig according to the ASME pressure vessel requirement. A shell-side rupture disc is furnished and set to blow at 12.0 psig.

LD22728

LD22728

FIGURE 2 - YHAU-C COMPONENTS

C

B

D E

F

H

G

I

A

COMPONENTSA Cooling water inletB Touch panel displayC Control panelD Cooling water outletE Chilled water inletF AbsorberG Solution spray pumpH EvaporatorI Solution circulation pump

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 11

The evaporator cycle and the absorber cycle consists of two-steps (upper stage and low-er stage). This technology makes the absorber solution concentration weak, extending the machine life. Furthermore, this technology makes the generator solution temperature lower than the ordinary chiller, which enables the utilizisation of lowered pressure steam as driving heat source.

The steam generator is a falling liquid film type.

The plate-type solution heat exchanger preheats the diluted solution in order to achieve higher efficiency.

TUBE MATERIALS

Generator tubes are made of stainless steel (S22053), with a wall thickness of 0.032 in., and allow for the removal of the tubes from either end of the machine. Evaporator and absorber tubes are made of low residual phosphorus deoxidized copper (C1201), finned type, with a wall thickness before finning of 0.024 in. Condenser tubes are made of low residual phosphorus deoxidized copper (C1201), with a wall thickness of 0.024 in.

WATERBOXES

Waterboxes are removable to permit tube cleaning and replacement, whereas, absorber and condenser waterboxes, for 630EXW2ST model or larger, are of marine type. Water circuit tubing is replaceable from either end of the absorption unit. All waterboxes and associated water circuit nozzles, and tube bundles, are designed for 150 psig working pressure, and air tested to 188 psig. Vent and drain connections are provided on each waterbox. All the water connections are equipped with ANSI flange. Mating flanges are not included. The inside of the waterboxes, and waterbox covers, are coated with epoxy resin paint, except the generator.

FULLY AUTOMATIC DECRYSTALLIZATION SYSTEM

The YHAU-C chiller is built with an anti-crystallization system. The absorber and the evap-orator are located side by side in the same shell, and are separated by the eliminator. When the concentration of LiBr in the chiller goes up, the water level at the evaporator increases and automatically spills over to the absorber. This causes the concentration of the solution at the absorber to decrease.

PUMPS

Solution and refrigerant pumps are hermetically sealed, self-lubricating, totally enclosed, factory-mounted, wired, and tested. Motor windings are not exposed to LiBr or water. The suction and discharge connections for each pump are fully welded to the unit piping to minimize the opportunity for leaks. Suction and discharge connections are equipped with factory installed isolation valves to permit quick and easy servicing of pumps. Pumps are designed to operate for a total of 60,000 hours. The parts in the pumps such as bearings and sealing gaskets, are replaced every 20,000 hours.

Equipment overview (cont'd)

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

12

AUTOMATIC PURGING SYSTEM

The chiller is equipped with a purging system to remove non-condensable gases from the unit during operation. Non-condensables are collected by an eductor and accumulated in the purge tank. The chiller can dictate the pressure increase in the purge tank and auto-matically remove the non-condensable gas through the operation of an electric vacuum pump.

The purge pump is an oil rotary double stage design, and is furnished complete with a motor, and all required accessories. The purge pump is shipped mounted on the chiller and the connecting hose is factory installed. The purge pump oil is charged at the job site.

LITHIUM BROMIDE AND REFRIGERANT CHARGE

LiBr contains lithium molybdate corrosion inhibitor to minimize the rate of ferrous metal corrosion, on both the solution, and refrigerant side, of the unit. The solution and deion-ized refrigerant water are kept in barrels, and shipped with the chiller. They are then charged at the field during the commissioning.

DRY SHIPMENT

The solution and refrigerant water are kept in the barrels and shipped with the chiller. They are charged in the field during the commissioning. The chiller is charged with N2 to 4.4 psig during the delivery.

STEAM CONDENSATE CONTROL VALVE

Steam absorption chillers are furnished with a steam condensate control valve with the actuator motor. The valve features a cast iron or carbon steel body. The steam conden-sate control valve is capable of modulating steam flow continuously from approximately 20% to 100% of the maximum design chiller capacity into the chiller.

The actuator motor is powered by the chiller’s control panel. Actuator motor position is controlled by the control panel through a 4-20 mA DC control signal.

CONTROL PANEL

Each unit is furnished complete with a factory mounted and pre-wired control system. The control panel enclosure is equipped with a hinged access door with lock and key. The pro-tection rating of the control panel is equivalent to IP42. All temperature sensors and other control devices necessary to sense unit operating parameters are factory mounted and wired to panel. The control panel includes a touch panel showing all system parameters in various languages with numeric data in Metric units.

The operating program is stored in non-volatile memory (SRAM) to eliminate chiller failure due to AC power failure.

Capacity Control - The control panel automatically controls the input steam flow rate to maintain the programmed leaving chilled water setpoint for cooling loads ranging from approximately 20% to 100% of design. The input steam flow rate can also be manually adjusted from the control panel to any setting between minimum and maximum, when au-tomatic operation is not desired and when steam input is not being inhibited by a specific operating condition.


FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 13

YHAU-C CONTROL CENTER

The YHAU-C control center, furnished as standard on each chiller, provides the ultimate in efficiency, monitoring, data recording, chiller protection and operating ease. The control center is a factory-mounted, wired and tested, state-of-the-art microprocessor based control system for LiBr absorption chillers. The panel is configured with a color display, with keys that are integrated into the display, which are redefined with one keystroke based on the screen displayed at that time. This revolutionary development makes chiller operation quicker and easier than ever before. Instead of requiring keystroke after keystroke to hunt for information on a small monochrome LCD screen, a single button reveals a wide array of information on a large, full-color illustration of the appropriate component, which makes information easier to interpret. This is all mounted in the middle of a keypad interface and installed in a locked enclosure.

The LCD display allows graphic animated display of the chiller, chiller sub-systems and system parameters; this allows the presentation of several operating parameters at once. In addition, the operator may view a graphical representation of the historical operation of the chiller as well as the present operation. A status bar is displayed at all times on all screens.

The panel text is available in various languages, as standard, and can be changed without turning off the chiller. Data can be displayed in imperial or metric units, plus keypad entry of set points to 0.1 increments.

Security access is provided to prevent unauthorized changes to setpoints. This is accomplished with three differ-ent levels of access and passwords for each level. There are certain screens, displayed values, program mable setpoints and manual controls not shown that are for servicing the chiller. The following listing describes the various system screens and subscreens, and what information they provide.

MAIN SCREEN

The main screen displays equipment status (chiller start/stop, operating conditions, pumps ON/OFF, purge pump ON/OFF, and chilled, cooling, and hot water pumps ON/OFF). Also displayed is the operating status of the various modes of chiller operation.

LD29283_UL


JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

14

DATA SCREEN

The data screen displays values showing temperatures, operating hours, operating fre-quency, data trends and a history of failures, alarms, and time based temperature trends.

LD29284_UL

FAILURE/ALARM SCREEN

This screen displays failure indications (time outs, operation interlock, overcooled refrig-erant, over and under temperatures, and problems with the unit's pumps) and system alarms.

LD29285_UL


FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 15

SETTING SCREEN

This screen displays control parameters (setting method, remote setting base temper-ature, and differential temperature), valve operation (control valve mode auto/manual, pump operation, forced dilution, and purge mode (auto/manual), language (Japanese, German, English, or Chinese), and date and time parameters.

LD29286_UL


JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

16

Options and accessories

Optional Tubes – A CuNi (90/10), SUS436L, SUS316L, SUS304L and Titanium option for absorber, condenser, and evaporator tubes is available, however, the chiller rating may change with this option. Certified selection is issued by Johnson Controls engineering de-partment. Price additions for non– standard tube materials and wall thickness is provided on a job specific basis.

Wet Shipment - The solution and refrigerant is charged at the factory and used for chiller testing. They are discharged and shipped in barrels with the chiller, and charged again during commissioning. The chiller is charged with N2 to 4.4 psig on delivery.

Split Shipment – For tight rigging jobs, it is possible to ship the unit in two pieces – the upper section (evaporator, absorber, condenser, low temperature generator, and high tem perature generator), and the lower section (solution heat exchangers and base frame). The solution and refrigerant are shipped in barrels together, with the chiller, and is charged at the job site.

Long Term Storage - The solution and refrigerant water are stored in the barrels and ship ped with the chiller. The shell side of the chiller is charged with N2 to 4.4 psig and the pres-sure gauge is marked. The tube side and waterbox are sealed and the pressure gauge is installed. The tube side of the chiller is charged with N2 to 2.9 psig and the pressure gauge is marked. The drying agent is then placed in the control panel.

Cold Surface Insulation – Elastomeric foam insulation on cold surfaces is applied at the factory, as an option.

Isolation Pads – 4 pads of 0.39 in. thick NBR isolation are provided as an option.

Pump Isolation Valves – Isolation valve for solution pump and refrigerant pump as an option.

Chilled Water Pressure 300 psig – Option is available with marine type waterboxes only.

Cooling Water Pressure 300 psig – Option is available with marine waterbox only.

Cooling Water Pressure Differential Switch – Chilled water pressure differential switch is included in the base unit. Pressure differential switches for the cooling water are pro-vided as an option when it is required.

IP54 (Indoor Use) – Protection rating for control panel, electrical component and pumps is equivalent to IP54. Water resistant flexible conduit are used for chiller wiring. If the plant room will ever get below 50°F, you must have the cold ambient option.

Outdoor Installation – Protection rating for control panel, electrical component and pumps is equivalent to IP54. Water resistant flexible conduit are used for chiller wiring. Minimum allowable temperature for outdoor installation is 32°F, provided that the chiller includes the cold ambient option. Outdoor installations will be considered on a case-by-case basis.

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 17

Options and accessories (cont'd)Factory Performance Test Option Not 3rd Party Witnessed – Provides a full load per-formance test and a signed report of capacity and performance. (NOTE: Full load single point test. Additional part load points or special testing requirements will be addressed by marketing on a project specific basis.)

Customer Witness Factory Test – Permits a customer witnessed factory performance test of a given chiller at design full load conditions. The time of the test will be based on the manufacturing schedule and will be confirmed by the factory.

Remote Interface Option – Permit the use of 0 – 10 V or 4 - 20 mA remote signals to limit steam condensate control valve opening

Junction Box For Separate Installation Of Control Panel – A junction box is furnished when the control panel is installed at a remote location from the unit.

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

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Application data

The following discussion is a guide for the application and installation of YHAU-C Steam Single-Effect Absorption Chillers to ensure reliable, trouble free life for which this equipment was designed.

While this guide is directed towards normal water-chilling applications, your local Johnson Controls sales representative can provide complete recommendations on other types of applications.

LOCATION

YHAU-C units make very little noise or vibration and may generally be located at any level in a building where the construction will support the total system emergency weight.

The system location should provide sufficient space around the unit to permit tube remov-al, if required. If a door or other large opening is conveniently located opposite one end of the system, the tubes may be extracted and replaced through these openings. Allow suffi-cient clearance on the remaining sides of the unit for necessary access and maintenance.

Standard absorption chillers are not suitable for outdoor installation. The machine room must be enclosed, well lighted and properly ventilated to keep its temperature no higher than 104°F and no lower than 50°F.

WATER CIRCUITS

Flow Rate – For normal fluid chilling duty, the evaporator and absorber/condenser flow rates are permitted at water velocity levels in the heat exchangers tubes of up to 10.9 ft/s.

Under variable chilled fluid and cooling fluid flow conditions, special attention needs to be paid to the rate of change of flow rate with time and the minimum/maximum velocities through the tubes. Applications involving chilled and cooling fluid flow rates which vary by more than +10% from design will require special considerations on a case by case basis.

Water Quality – The practical and economical application of liquid chillers requires that the quality of the water supply for the evaporator and the absorber/condenser be analyzed by a water treatment specialist. Water quality may affect the performance of any chiller through corrosion, deposits of heat resistant scale, sedimentation or organic growth. These will hurt chiller performance and increase operation and main-tenance costs. Normally, performance may be maintained by corrective water treat-ment and periodic cleaning of tubes. If water conditions exist which cannot be cor-rected by proper water treatment, it may be necessary to provide a larger allowance for fouling, and specify special materials of construction.

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 19

General Water Piping – All chilled water and cooling water piping should be de-signed and installed in accordance with accepted piping practice. Chilled water and cooling water pumps should be located to discharge through the YHAU-C unit to as-sure positive pressure and flow through the unit. Piping should include offsets to pro-vide flexibility and should be arranged to prevent drainage of water from the cooler and condenser when the pumps are shut down. Piping should be adequately sup-ported and braced independent of the chiller to avoid imposition of strain on chiller nozzles and components. Hangers must allow for alignment of the pipe. Isolators in the piping and in the hangers are highly desirable in achieving sound and vibration control.

Convenience Considerations – With consideration given to facilitating the perfor-mance of routine maintenance work, some or all of the following steps may be taken by the purchaser.

• Evaporator, absorber and condenser waterboxes are equipped with plugged vent and drain connections.

• If desired, vent and drain valves may be installed with or without piping to an open drain.

• Pressure gauges with stop cocks, and stop valves, may be installed in the inlets and outlets of the cooling and chilled water lines as close as possible to the chiller.

• An overhead monorail or beam hoist may be used to facilitate servicing.

Connections – The standard unit is designed for 150 psig working pressure in both the chilled and cooling water circuits. The connections (water nozzles) to these cir-cuits are furnished in accordance with ANSI flanges. Piping should be arranged for ease of disassembly at the unit for performance of routine maintenance, such as tube cleaning. All water piping should be thoroughly cleaned of all dirt and debris before final connections are made to the YHAU-C unit.

Chilled Water – The chilled water circuit uses a differential pressure switch as stan-dard, factory mounted in the water nozzle connection and wired to the chiller control panel. A water strainer with a 10 mesh, should be field installed in the chilled water inlet line as close as possible to the chiller. If located close enough to the chiller, the chilled water pump may be protected by the same strainer. The flow sensor and strainer assure chilled water flow during unit operation. The loss or severe reduction of water flow could seriously impair the YHAU-C unit performance or even result in tube freeze up.

Cooling Water – Like the chilled water circuit, the cooling water circuit requires a means of proving flow. Low flow protection is provided by an optional differential pressure switch mounted in the water nozzle connection and wired to the chiller control panel.

Application data (cont'd)

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

20

The YHAU-C chiller is engineered for maximum efficiency at both design and part load operation by taking advantage of the colder cooling water temperatures which naturally occur in the winter months. For standard air conditioning applications, YHAU-C absorbers can tolerate entering cooling water temperatures as low as 68°F without a cooling tower bypass.

For process or critical applications which have strict requirements for leaving chilled water temperatures, a three-way cooling tower bypass valve is recommended.

CONTROL VALVES

An automatic control valve is furnished with the unit. The valve will be electrically actuated and will automatically close on unit shutdown. The valve should be located at the absorp-tion unit generator steam condensate drain pipe.

Automatic control valves are sized according to job specific full load parameters.

SOUND AND VIBRATION CONSIDERATIONS

Since the YHAU-C unit generates very little vibration, vibration eliminating mounts are not required. However, when the machine is installed where even mild noise is a problem, rubber pads can be used.

THERMAL INSULATION

YHAU-C units require thermal insulation (by others) on both hot and cold surfaces in order to achieve maximum efficiency and prevent sweating.

TYPICAL OPERATIONAL RANGE

The numbers shown in below are the allowable ranges for each parameter. Not all com-binations are possible. Check with your Johnson Controls Service Center to see if your temperature differential is possible.

PARAMETER ALLOWABLE RANGESChilled water in 44.6°F to 77°F

Chilled water out 39.2°F to 60.8°FCooling water in 28°F to 98.6°F

Cooling water out 77°F to 107.6°FSteam 14.5 psig to 43.5 psig

Application data (cont'd)

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 21

FIGURE 3 - SAMPLE SOUND TESTING FOR YHAU-C CHILLER

LD19948

3

52

4

1

SOUND MEASURE LOCATIONSOptional condition 1 2 3 4 5Full load operation 77 dbs 79 dbs 79 dbs 78 dbs 72 dbs

* Position of Measuring InstrumentHeight: 4.95 ft, Horizon: 3.3 ft (from chiller surface)

Note: These are reference values, as the chiller unit was not insulated and water pipes were not permanently secured during the measurement.

Evaporator Side

Background Noise

Generator Side

B Side(Steam inlet side)

A Side

Sound data

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

22

Nozzle arrangements

YHAU-CNOZZLE LOCATION

CHILLED WATER (CHW) COOLING WATER (COW) STEAMINLET OUTLET INLET OUTLET INLET OUTLET

30-500EXET A

ODD PASS

BA

ODD PASS

BA

ODD PASS

B

EVEN PASS

AEVEN PASS

AEVEN PASS

A

FIGURE 4 - YHAU-C30-500EXET NOZZLE LOCATIONS

30 - 500EXET

NOTE: These images are representations of nozzle arrangements. Reference general arrangement drawings for detailed nozzle locations for each specific unit.

ITEM DESCRIPTION1 Chilled outlet (odd pass)2 Cooling water outlet (odd pass)3 Steam condensate drain (always on the bottom)4 Cooling water outlet (even pass)5 Chilled water outlet (even pass)6 Chilled water inlet7 Cooling water inlet8 Steam inlet

LD22886

1 2 45

6

73

8

B SIDE A SIDE

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 23

YHAU-CNOZZLE LOCATION

CHILLED WATER (CHW) COOLING WATER (COW) STEAMINLET OUTLET INLET OUTLET INLET OUTLET

630EXW2ST-2000EXW4ST

B

ODD PASS

AB

ODD PASS

AA

ODD PASS

B

EVEN PASS

BEVEN PASS

BEVEN PASS

A

630EXW2ST-2000EXW4ST

FIGURE 5 - YHAU-C630EXW2ST-2000EXW4ST NOZZLE LOCATIONS

Nozzle arrangements (cont'd)

NOTE: These images are representations of nozzle arrangements. Reference general arrangement drawings for detailed nozzle locations for each specific unit.

ITEM DESCRIPTION1 Chilled water outlet (even pass)2 Cooling water outlet (even pass)3 Steam inlet4 Cooling water inlet5 Chilled water inlet6 Steam condensate drain7 Cooling water outlet (odd pass)8 Chilled water outlet (odd pass)

B SIDE A SIDE LD22887

13

72

8

56

4

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

24

Weights and dimensions

YHAU-C

DIMENSION WEIGHT

LENGTH FT (M)

WIDTH FT (M)

HEIGHT FT (M)

TUBE EXTRACTING

SPACE FT (M)

MAXIMUM SHIPPING

LBS (TONS)

OPER. LBS (TONS)

EMERGENCY (FILLED WITH

WATER) LBS (TONS)

30EXET 6.2 (1.9)

5.1 (1.55)

6.9 (2.1)

4 (1.25)

6600 (3.3)

7000 (3.5)

10200 (5.1)

40EXET 7.4 (2.25)

5.1 (1.55)

6.9 (2.1)

5.2 (1.6)

7200 (3.6)

7800 (3.9)

12000 (6.0)

50EXET 8.7 (2.65)

5.1 (1.55)

6.9 (2.1)

6.6 (2.0)

8200 (4.1)

8800 (4.4)

14000 (7.0)

65EXET 10.5 (3.2)

5.1 (1.55)

6.9 (2.1)

8.4 (2.55)

9200 (4.6)

10000 (5.0)

16600 (8.3)

80EXET 7.7 (2.35)

6.2 (1.9)

8.2 (2.5)

5.2 (1.6)

10600 (5.3)

11600 (5.8)

18000 (9.0)

100EXET 9 (2.75)

6.2 (1.9)

8.2 (2.5)

6.6 (2.0)

12000 (6.0)

13200 (6.6)

21400 (10.7)

130EXET 10.8 (3.3)

6.2 (1.9)

8.2 (2.5)

8.4 (2.55)

13600 (6.8)

15200 (7.6)

25600 (12.8)

160EXET 13 (3.95)

6.2 (1.9)

8.2 (2.5)

10.5 (3.2)

15800 (7.9)

17800 (8.9)

30800 (15.4)

200EXET 15.5 (4.75)

6.2 (1.9)

8.2 (2.5)

13 (4.0)

18200 (9.1)

20400 (10.2)

36600 (18.3)

255EXET 11 (3.4)

7.7 (2.35)

10.5 (3.2)

8.4 (2.55)

23800 (11.9)

27400 (13.7)

42400 (21.2)

320EXET 13.3 (4.05)

7.7 (2.35)

10.5 (3.2)

10.5 (3.2)

27200 (13.6)

31400 (15.7)

50200 (25.1)

400EXET 16 (4.85)

7.7 (2.35)

10.5 (3.2)

13 (4.0)

30600 (15.3)

35800 (17.9)

59400 (29.7)

500EXET 19.2 (5.85)

7.7 (2.35)

10.5 (3.2)

16.4 (5.0)

36000 (18.0)

42000 (21.0)

71200 (35.6)

630EXW2ST 18 (5.5)

9 (2.75)

10.8 (3.3)

14.7 (4.5)

42200 (21.1)

50800 (25.4)

83600 (41.8)

700EXW2ST 19.7 (6.0)

9 (2.75)

10.8 (3.3)

16.4 (5.0)

45200 (22.6)

54400 (27.2)

90800 (45.4)

800EXW2ST 21.2 (6.7)

9 (2.75)

10.8 (3.3)

18.7 (5.7)

48200 (24.1)

58200 (29.1)

99800 (49.9)

900EXW2ST 23.2 (7.3)

9 (2.75)

10.8 (3.3)

20.7 (6.3)

53200 (26.6)

63800 (31.9)

109800 (54.9)

1000EXW2ST 26.3 (8.0)

9 (2.75)

10.8 (3.3)

23 (7.0)

57200 (28.6)

68600 (34.3)

119800 (59.9)

1120EXW2ST 22.3 (6.8)

10.8 (3.3)

12.8 (3.9)

18.7 (5.7)

79400 (39.7)

95200 (47.6)

150200 (75.1)

1250EXW2ST 24.9 (7.6)

10.8 (3.3)

12.8 (3.9)

20.7 (6.3)

83200 (41.6)

100000 (50.0)

160800 (80.4)

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 25

YHAU-C

DIMENSION WEIGHT

LENGTH FT (M)

WIDTH FT (M)

HEIGHT FT (M)

TUBE EXTRACTING

SPACE FT (M)

MAXIMUM SHIPPING

LBS (TONS)

OPER. LBS (TONS)

EMERGENCY (FILLED WITH

WATER) LBS (TONS)

1400EXW2ST 26.9 (8.2)

10.8 (3.3)

12.8 (3.9)

23 (7.0)

87200 (43.6)

104800 (52.4)

172400 (86.2)

1500EXW4ST 28.5 (8.7)

10.8 (3.3)

12.8 (3.9)

24.6 (7.5)

90800 (45.4)

109200 (54.6)

181600 (90.8)

1600EXW4ST 30.2 (9.2)

10.8 (3.3)

12.8 (3.9)

26.2 (8.0)

94400 (47.2)

113800 (56.9)

191000 (95.5)

1680EXW4ST 31.8 (9.7)

10.8 (3.3)

12.8 (3.9)

27.9 (8.5)

98400 (49.2)

118200 (59.1)

200200 (100.1)

1800EXW4ST 33.5 (10.2)

10.8 (3.3)

12.8 (3.9)

29.5 (9.0)

103000 (51.5)

123600 (61.8)

210600 (105.3)

1900EXW4ST 35.1 (10.7)

10.8 (3.3)

12.8 (3.9)

31 (9.5)

107600 (53.8)

129200 (64.6)

220800 (110.4)

2000EXW4ST 36.7 (11.2)

10.8 (3.3)

12.8 (3.9)

32.8 (10.0)

110600 (55.3)

134600 (67.3)

231200 (115.6)

NOTE:Refer to the general arrangement drawings for specific center of gravity locations and data.

Weights and dimensions (cont'd)

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

26

YHAU-C

COLD INSULATION

AREA FT2 (M2)

HOT INSULATION

AREA FT2 (M2)

RADIATION HEAT LOSS

(WITH INSULATION,

AMBIENT TEMP. 50°F) (KW)

RADIATION HEAT LOSS (WITHOUT

INSULATION, AMBIENT TEMP.

50°F) (KW)

WATER VOLUME

CHILLED WATER (EVAP) FT³ (M3)

COOLING WATER

(ABS AND COND) FT³ (M3)

STEAM(GEN)

FT³ (M3)

30EXET 43.04 (4)

64.56 (6)

0.4 5.31.77

(0.05)3.53

(0.10)0.35

(0.01)

40EXET 53.8 (5)

75.32 (7)

0.6 7.02

(0.06)3.88

(0.11)0.71

(0.02)

50EXET 64.56 (6)

86.08 (8)

0.7 8.72.47

(0.07)4.6

(0.13)0.71

(0.02)

65EXET 64.56 (6)

96.84 (9)

0.9 11.33.2

(0.09)5.6

(0.16)0.71

(0.02)

80EXET 64.56 (6)

96.84 (9)

0.9 11.73.5

(0.10)9.17

(0.26)1.06

(0.03)

100EXET 75.32 (7)

107.6 (10)

1.1 14.64.2

(0.12)10.59 (0.30)

1.4 (0.04)

130EXET 96.84 (9)

129.12 (12)

1.5 19.05

(0.14)12.7

(0.36)1.4

(0.04)

160EXET 107.6 (10)

150.64 (14)

1.8 23.35.6

(0.16)15.18 (0.43)

0.35 (0.05)

200EXET 129.12 (12)

172.16 (16)

2.3 29.27

(0.20)18

(0.51)2.12

(0.06)

255EXET 129.12 (12)

182.92 (17)

2.5 31.112

(0.34)31

(0.88)2.47

(0.07)

320EXET 150.64 (14)

204.44 (19)

3.1 39.013.7

(0.39)36

(1.02)3.17

(0.09)

400EXET 182.92 (17)

236.72 (22)

3.9 48.816.6

(0.47)42

(1.19)3.5

(0.10)

500EXET 215.2 (20)

312.04 (29)

4.9 60.719.4

(0.55)47.65 (1.35)

4.2 (0.12)

630EXW2ST 312.04 (29)

333.56 (31)

6.0 71.039.9

(1.13)81.9

(2.32)5.6

(0.16)

700EXW2ST 333.56 (31)

355.08 (33)

6.0 79.043

(1.22)86.48 (2.45)

6.35 (0.18)

800EXW2ST 355.08 (33)

376.6 (35)

7.0 90.047

(1.33)92.84 (2.63)

7.06 (0.20)

900EXW2ST 387.36 (36)

408.88 (38)

8.0 102.050.4

(1.43)98.49 (2.79)

7.76 (0.22)

1000EXW2ST 419.64 (39)

441.16 (41)

9.0 113.054.7

(1.55)104.84 (2.97)

8.47 (0.24)

Physical data

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 27

YHAU-C

COLD INSULATION

AREA FT2 (M2)

HOT INSULATION

AREA FT2 (M2)

RADIATION HEAT LOSS

(WITH INSULATION,

AMBIENT TEMP. 50°F) (KW)

RADIATION HEAT LOSS (WITHOUT

INSULATION, AMBIENT TEMP.

50°F) (KW)

WATER VOLUME

CHILLED WATER (EVAP) FT³ (M3)

COOLING WATER

(ABS AND COND) FT³ (M3)

STEAM(GEN)

FT³ (M3)

1120EXW4ST 473.44 (44)

473.44 (44)

10.0 127.090.7

(2.57)137.67 (3.90)

12.35 (0.35)

1250EXW4ST 505.72 (47)

505.72 (47)

11.0 142.095.6

(2.71)145.79 (4.13)

13.4 (0.38)

1400EXW4ST 527.24 (49)

527.24 (49)

13.0 159.0101.6 (2.88)

155.32 (4.40)

14.82 (0.42)

1500EXW4ST 559.52 (52)

559.52 (52)

14.0 170.0105.5 (2.99)

162 (4.59)

15.88 (0.45)

1600EXW4ST 591.8 (55)

591.8 (55)

14.0 181.0109.78 (3.11)

168.73 (4.78)

16.59 (0.47)

1680EXW4ST 613.32 (57)

613.32 (57)

15.0 189.0114

(3.23)175.44 (4.97)

17.65 (0.50)

1800EXW4ST 645.6 (60)

645.6 (60)

16.0 203.0118.2 (3.35)

182.15 (5.16)

18.71 (0.53)

1900EXW4ST 677.88 (63)

677.88 (63)

17.0 214.0122

(3.46)188.86 (5.35)

19.41 (0.55)

2000EXW4ST 710.16 (66)

710.16 (66)

18.0 225.0126.4 (3.58)

195.56 (5.54)

20.47 (0.58)

Physical data (cont'd)

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

28

Electrical data

YHAU-C VOLTAGE (V-PH-HZ)

MAIN BREAKER

SOLUTION CIRCULATION PUMP

SOLUTION SPRAY PUMP

YHAU-C

REFRIGERANT PUMP

VACUUM PUMP POWER

KVACONSUMPTION

KWSCCR

KARATED CURRENT

FRAME SIZE KW FLA LRA KW FLA LRA KW FLA LRA KW FLA LRA

30EXET AC208V-3Ph-60Hz 30A 125A 1.1 6.2A 22.2A 1.1 6.2A 22.2A 30EXET 0.2 2A 6.8A 0.75 3.4A 20.6 6.9 5.5 5AC460V-3Ph-60Hz 15A 125A 3A 12.9A 3A 12.9A 1.05A 4A 1.6A 9.0 7.4 5.9


50EXETAC208V-3Ph-60Hz 30A 125A

1.16.2A 22.2A

1.16.2A 22.2A

50EXET 0.22A 6.8A

0.753.4A 20.6 6.9 5.5

5AC460V-3Ph-60Hz 15A 125A 3A 12.9A 3A 12.9A 1.05A 4A 1.6A 9.0 7.4 5.9


80EXET AC208V-3Ph-60Hz 30A 125A 1.1 6.2A 22.2A 1.1 6.2A 22.2A 80EXET 0.2 2A 6.8A 0.75 3.4A 20.6 6.9 5.5 5AC460V-3Ph-60Hz 15A 125A 3A 12.9A 3A 12.9A 1.12 4A 1.6A 9.0 7.4 5.9


130EXET AC208V-3Ph-60Hz 35A 125A 2.2 11.4A 40.6A 1.1 6.2A 22.2A 130EXE 0.2 2A 6.8A 0.75 3.4A 20.6 8.8 7.0 5AC460V-3Ph-60Hz 15A 125A 5.2A 24A 3A 12.9A 1.05A 4A 1.6A 9.0 9.1 7.3

160EXET AC208V-3Ph-60Hz 35A 125A 2.2 11.4A 40.6A 1.1 6.2A 22.2A 160EXET 0.2 2A 6.8A 0.75 3.4A 20.6 8.8 7.0 5AC460V-3Ph-60Hz 15A 125A 5.2A 24A 3A 12.9A 1.05A 4A 1.6A 9.0 9.1 7.3

200EXET AC208V-3Ph-60Hz 45A 125A 2.2 11.4A 40.6A 2.2 11.4A 40.6A 200EXET 0.4 2.8A 8.2A 0.75 3.4A 20.6 10.9 8.8 5AC460V-3Ph-60Hz 20A 125A 5.2A 24A 5.2A 24A 1.5A 4.7A 1.6A 9.0 11.3 9.0





630EXW2ST AC208V-3Ph-60Hz 70A 125A 5.5 25A 118A 2.2 11.6A 46A 630EXW2ST 0.4 2.8A 8.2A 0.75 3.4A 20.6 15.9 12.7 5AC460V-3Ph-60Hz 30A 125A 11A 68A 5.4A 24.5A 1.5A 4.7A 1.6A 9.0 16 12.8


800EXW2ST AC208V-3Ph-60Hz 80A 125A 5.5 25A 118A 2.2 11.6A 46A 800EXW2ST 1.3 7.2A 25A 0.75 3.4A 20.6 17.5 14.0 5AC460V-3Ph-60Hz 35A 125A 11A 68A 5.4A 24.5A 3.4A 14A 1.6A 9.0 17.6 14.0



1120EXW4ST AC208V-3Ph-60Hz 110A 125A 7.5 36A 134A 3.7 19A 70A 1120EXW4ST 1.3 8.4A 24A 0.75 3.4A 20.6 24.6 19.7 5AC460V-3Ph-60Hz 50A 125A 16.5A 76A 8.8A 38A 3.9A 13.8A 1.6A 9.0 25.0 20.0






1800EXW4ST AC208V-3Ph-60Hz 150A 225A 11.0 52A 180A 7.5 36A 134A 1800EXW4ST 2.2 11.6A 46A 0.75 3.4A 20.6 37.6 30.1 5AC460V-3Ph-60Hz 70A 125A 23A 103A 16.5A 76A 5.4A 24.5A 1.6A 9.0 37.5 30.0


FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 29

Electrical data (cont'd)

YHAU-C VOLTAGE (V-PH-HZ)

MAIN BREAKER

SOLUTION CIRCULATION PUMP

SOLUTION SPRAY PUMP

YHAU-C

REFRIGERANT PUMP

VACUUM PUMP POWER

KVACONSUMPTION

KWSCCR

KARATED CURRENT

FRAME SIZE KW FLA LRA KW FLA LRA KW FLA LRA KW FLA LRA



50EXETAC208V-3Ph-60Hz 30A 125A

1.16.2A 22.2A

1.16.2A 22.2A

50EXET 0.22A 6.8A

0.753.4A 20.6 6.9 5.5

5AC460V-3Ph-60Hz 15A 125A 3A 12.9A 3A 12.9A 1.05A 4A 1.6A 9.0 7.4 5.9


80EXET AC208V-3Ph-60Hz 30A 125A 1.1 6.2A 22.2A 1.1 6.2A 22.2A 80EXET 0.2 2A 6.8A 0.75 3.4A 20.6 6.9 5.5 5AC460V-3Ph-60Hz 15A 125A 3A 12.9A 3A 12.9A 1.12 4A 1.6A 9.0 7.4 5.9


130EXET AC208V-3Ph-60Hz 35A 125A 2.2 11.4A 40.6A 1.1 6.2A 22.2A 130EXE 0.2 2A 6.8A 0.75 3.4A 20.6 8.8 7.0 5AC460V-3Ph-60Hz 15A 125A 5.2A 24A 3A 12.9A 1.05A 4A 1.6A 9.0 9.1 7.3

160EXET AC208V-3Ph-60Hz 35A 125A 2.2 11.4A 40.6A 1.1 6.2A 22.2A 160EXET 0.2 2A 6.8A 0.75 3.4A 20.6 8.8 7.0 5AC460V-3Ph-60Hz 15A 125A 5.2A 24A 3A 12.9A 1.05A 4A 1.6A 9.0 9.1 7.3



















JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

30

Process and instrumentation

The following System Flow and P & I diagram are used for quoting and bidding. Tempera-tures and pressures on this graphic are representative; actual values may differ.

FIGURE 6 - YHAU STEAM CHILLER FLOW DIAGRAM

V20

V10

Gas Separator

Purge Tank

Purge Pump

Oil Separator

APM

SV1 SV2V14

Vacuum Gauge

V13

V11

Purge Tank Press

Sensor

V5

V12

V15

V19 V18

V21

PI2

P/T1

LD22004

Chilled Water Outlet

Chilled Water Inlet

Cooling Water Outlet Cooling

Water Inlet

Steam Inlet

Steam Drain Outlet M

Chilled WaterCooling WaterSteamRefrigerantDiluted SolutionConcentrated Solution

Evaporator(Upper)

Evaporator(Lower)

(P2)

(P1)

(P3)

Absorber(Lower)

Absorber(Upper)

Condenser

Generator


Drain Cooler

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 31

FIGURE 7 - YHAU STEAM CHILLER EXE SERIES P & I DIAGRAM

Process and instrumentation (cont'd)

LD22

914

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

32

Process and instrumentation (cont'd)

FIGURE 8 - YHAU STEAM CHILLER EXW SERIES P & I DIAGRAM

LD22904

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 33

HOT INSULATION AND COLD INSULATION PROCEDURE

1. The recommended materials and their thickness for hot insulation or cold insulation are shown in Table 1 on page 33.

2. Use a bonding agent, iron wire, iron band, and so on to fix the hot insulation/cold insulation materials. Never rivet them. The use of welding pins is not permitted.

3. Make the outer covering, flanged parts, and evaporator water chamber casing eas-ily removable to facilitate servicing.

4. The points that require hot insulation or cold insulation are shown in Table 2 on page 33. The casing of the absorber and the condenser water chamber does not require hot insulation or cold insulation. If insulation is used, make it easy to remove.

5. Install the generator insulation so that the front, sides, and rear sections can be re-moved separately. Also, a part of the insulation on each side should be removable.

TABLE 1 - INSULATING MATERIAL AND THICKNESSHOT INSULATION COLD INSULATION

Material Rock wool or glass wool Polyurethane foam, polystyrene foam, or glass woolThickness 50 mm 50 mm

TABLE 2 - POINTS REQUIRING HOT OR COLD INSULTIONPOINT REQUIRING HOT

INSULATION POINT REQUIRING COLD INSULATION POINT THAT MUST NOT BE HEAT-INSULATED

Generator shell Evaporator shell Sight glassDrain cooler / Drain piping Evaporator water chamber case Valve manipulatorSolution return piping Refrigerant piping Pressure gauge

Heat exchangerRefrigerant blow piping Thermometer insertion holeValve for vacuuming (use a factory only) Relay insertion hole

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

34

LD22888

Hot Insulation

Cold Insulation

LD22889

Hot Insulation

Cold Insulation

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 35

TABLE 3 - CHILLED WATER AND COOLING WATER QUALITY CONTROL (MAXIMUM CONCENTRATIONS)

ELEMENT (1) (6)

COOLING WATER SYSTEM (3) (4)

CHILLED WATER SYSTEM (3) TENDENCY (2)

CIRCULATING TYPENON-

CIRCULATING WATER

CIRCULATING WATER

REPLENISH WATER (5)

PASSING WATER

CIRCULATING WATER (68°F OR

LOWER)

REPLENISH WATER (5)

CO

RR

OSI

ON

SCA

LE

FOR

MIN

G

STA

ND

AR

D IT

EMS

PH (77°F) 6.5~8.2 6.0~8.0 6.8~8.0 6.8~8.0 6.8~8.0

Electric Conductivity (mS/m) (77°F)(µS/cm) (77°F)(1)

Max 80(Max 800)

Max 30(Max 300)

Max 40(Max 400)

Max 40(Max 400)

Max 30(Max 300)

Chloride Ion (MGCL-/L)

Max 200 Max 50 Max 50 Max 50 Max 50

Sulfulic Acid Ion (mgSO4

2-/I)Max 200 Max 50 Max 50 Max 50 Max 50

Acid Consumption (PH4.8) (mgCaCO3/I)


Total Hardness (mgCaCO3/I)


Calcium Hardness (mgCaCO3/I)


Ionized Silica (mgS1O3/I)


REF

EREN

CE

ITEM

S

Iron (mgFe/I) Max 1.0 Max 0.3 Max 1.0 Max 1.0 Max 0.3

Copper (mgCu/I) Max 0.3 Max 0.1 Max 0.1 Max 0.1 Max 0.1

Sulfurization Ion (mgS2-/I)

NO IONS ALLOWED

Ammonium Ion (mgNH4+/I)

Max 1.0 Max 0.1 Max 1.0 Max 1.0 Max 0.1

Residual Chlorine (mgCI/I)


Free Carbonate Acid (mgCO2/I)


Stability Index 6.0~7.0 - - - -

NOTES: 1. Names and units are according to JIS K 0101-91. The units and figures in braces are no longer used. They are shown for reference. 2. The white circle ( ) in the Tendency column indicates that the item is a factor in corrosion/scale formation. 3. When the water temperature is 104°F or higher, corrosion develops. If the steel in direct contact with water has no protective coating, add a

corrosion-prevention agent or perform deaeration treatment.4. In a cooling water system that uses a closed cooling tower, the closed-circuit circulating water and its replenishment water must meet the

quality standards for a hot water system. The sprinkling water and its replenishment water must meet the quality standards for a circulation-type cooling water system.

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

36

5. The supply water and the replenishment water must be tap water, industrial water, or ground water. Do not use demineralized water, neutral water, or softened water.

6. The 15 items shown above are representative factors in corrosion and scale formation.

PI TI

PI TI

PI TI

PI TI

TH

PI MPI TI

PI TI

1

PI PI TI

PI TI

1

LD19950

FIGURE 9 - CHILLED WATER AND COOLING WATER SYSTEM

NOTE:1. The manufacturer recommends the installation of expansion joints for the chilled water and cooling water connections.

LD19950

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 37

TABLE 4 - STEAM DRAIN QUALITY CONTROLCOMPONENT STANDARD VALUE

PH 7.5 ~ 8.5Cl- (ppm) ≤ 20

SO42- (ppm) ≤ 10

H2S (ppm) nilDO (ppm) ≤ 0.5

All carbonate (ppm) ≤ 20

LD22903

STEAM AND DRAIN SYSTEM

GENERATOR

FIGURE 10 - STEAM AND DRAIN SYSTEM

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

38

GENERAL

Provide single-effect steam absorption chillers capable of producing chilled water per the capacities shown on drawings and schedules.

Each chiller will be of hermetic design and factory helium leak tested.

The chiller ships as a one-piece assembly, charged with nitrogen to 4.4 psig. The solution and refrigerant water are shipped in barrels with the chiller.

All unit mounted controls and control panels are factory mounted, wired, tested, and shipped preinstalled as integral components of the chiller.

Purchase price includes start-up service and parts and labor warranty for a period of one year from start-up or eighteen months from delivery, whichever occurs first.

BASE UNIT INCLUDES:

• Absorber, evaporator, condensor, and generator

• ANSI flanges for chilled water, cooling water. Mating flanges are not included.

• Solution heat exchanger and steam drain cooler

• Hermetic solution circulation pump, solution feeding pump and refrigerant pump

• Compact 150 psig waterboxes for chilled water

• Compact 150 psig waterboxes for cooling water for models up to C500EXET

• Marine type waterboxes for cooling water for models C630EXW2ST through C2000EXW4ST

• Undercoat YORK Caribbean blue paint (Munsell 4.65G 4.50/2.85) for chiller main body

• Epoxy paint inside chilled waterboxes and cooling waterboxes

• Control panel

• Power supply 460 V / 3 phase / 60 Hz and 3 wires

• Rupture disk for over pressure relief 12.0 psig.

• Chilled water pressure differential switch

• Compound gauge

• Automatic purge system including purge pump

• 4-20 mA remote temperature reset control for chilled water

• Initial startup

• Steam drain control valve

Guide specifications

FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 39

• LiBr (Lithium Bromide + Lithium Molybdate Inhibitor)

• Deionized water refrigerant

• 2-Ethyl Hexyl Alcohol

• Modbus / RTU / TCP

• Factory end of line function test

• Steam drain solenoid valve

• Dry shipment

BASE UNIT DOES NOT INCLUDE:

• Cold surface insulation (option)

• Hot surface insulation

• Cooling water pressure differential switch (option)

• Field reassembly of split shipped units

• Factory performance test (option)

CONSTRUCTION

The chiller consists of a generator, solution heat exchanger, absorber, condenser and an evaporator. To minimize the risk of corrosion, the evaporator dispersion tray and the absorber dispersion tray are stainless steel.

The evaporator, absorber, condenser and generator are of shell and tube construction. The steam generator is designed for 43.5 psig and tested to 56.6 psig according to the ASME pressure vessel requirement. A shell-side rupture disc is furnished and set to blow at 12.0 psig.

The evaporator cycle and the absorber cycle consists of two-stages (upper stage and lower stage). This technology makes absorber solution concentration weak, which en-ables to extend the machine life. Furthermore, this technology makes generator solution temperature lower than the ordinary machine, which enables to utilize lowered hot water temperature as driving heat source.

The steam generator is falling liquid film type.

The plate type solution heat exchanger is equipped to preheat the diluted solution and achieve higher efficiency.

The unit is hermetically tight and built to very stringent standards. It operates under a bet-ter vacuum, which improves performance and reliability ensuring design performance to GB/T 18431-2014. Standard (2.03*10^-6 Pa*m3/s).

Guide specifications (cont'd)

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

40

TUBE MATERIALS

Generator tubes are made of stainless steel (S22053), with a wall thickness of 0.032 in., and allow for the removal of the tubes from either end of the machine. Evaporator and ab-sorber tubes are made of Low Residual Phosphorus Deoxidized Copper (C1201), finned type, and the wall thickness, before finning, is 0.024 in.

The condenser tubes are made of Low Residual Phosphorus Deoxidized Copper (C1201) and have a wall thickness of 0.024 in.

WATERBOXES

Waterboxes are removable to permit tube cleaning and replacement. Water circuit tubing is replaceable from either end of the absorption unit. All waterboxes and associated water circuit nozzles and tube bundles are designed for 150 psig and air testing to 188 psig. Vent and drain connections are provided on each waterbox. All the water connections are equipped with ANSI flanges. Mating flanges are not included. Inside of waterboxes and waterbox covers are coated with epoxy paint.

AUTOMATIC DECRYSTALLIZATION SYSTEM

The chiller has an anti-crystallization system. The absorber and the evaporator are lo-cated side by side in the same shell and separated by the eliminator. When the concen-tration rate of LiBr in the chiller goes up, the water level at the evaporator shall increase and automatically spill over to the absorber and the concentration rate of the solution at the absorber will decrease.

PUMPS

The solution and refrigerant pumps are hermetically sealed, self-lubricating, totally en-closed, factory-mounted, wired and tested. Motor windings are not exposed to lithium bromide or water. The suction and discharge connections for each pump are fully welded to the unit piping to minimize the opportunity for leaks. Suction and discharge connections are equipped with factory installed isolation valves to permit quick and easy servicing of pumps. The pump durability is designed to operate for a total of 60,000 hours. The parts of pumps such as bearings and sealing gaskets are to be inspected every 20,000 hours and replaced depending on necessity.

FULLY AUTOMATIC PURGING SYSTEM

The chiller is equipped with a fully automatic purging system to remove non-condensable gases from the unit during operation. Non-condensables are collected by an ejector and accumulated in the purge tank. The chiller can dictate the pressure increase in the purge tank and automatically remove the non-condensable gas through the operation of an electric vacuum pump.

The purge pump is an oil rotary double-stage design, and is furnished complete with a motor and all required accessories. The purge pump is shipped mounted on the chiller and connecting hose is factory installed. The purge pump oil is charged at the job site.


FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 41

LITHIUM BROMIDE AND REFRIGERANT CHARGE

LiBr contains lithium molybdate corrosion inhibitor to minimize the rate of ferrous metal corrosion on both the solution and refrigerant sides of the unit. Deionized water is sup-plied for the refrigerant charge. Solution and refrigerant is charged to the chiller at the factory before the shipment. All chillers are shipped fully charged with LiBr and refriger-ant, except for model 2000EXW4ST. The LiBr and refrigerant of the 2000EXW4ST unit is shipped separately in barrels.

STEAM CONDENSATE CONTROL VALVE

LiBr contains lithium molybdate corrosion inhibitor to minimize the rate of ferrous metal corrosion on both the solution and refrigerant sides of the unit. The solution and deionized refrigerant water are kept in barrels and shipped with the chiller. They are then charged at the field during the commissioning.

DRY SHIPMENT

The solution and refrigerant water are kept in the barrels and shipped with the chiller. They are charged in the field during the commissioning. The chiller is charged with N2 to 4.4 psig during the delivery.

CONTROL PANEL

Each unit is furnished complete with a factory mounted and pre-wired control system. The control panel enclosure is equipped with hinged access door with lock and key. Protection rating of the control panel are IP42. All temperature sensors and other control devices necessary to sense unit operating parameters to be factory mounted and wired to panel. The control panel includes a touch panel showing all system parameters in various lan-guages with numeric data in Metric units

The operating program is stored in non-volatile memory (SRAM) to eliminate chiller fail-ure due to AC power failure.

Capacity Control - The control panel automatically controls the input steam flow rate to maintain the programmed leaving chilled water set-point for cooling loads ranging from approximately 20% to 100% of design. The input steam flow rate can be manually ad-justable from the control panel to any setting between minimum and maximum when automatic operation is not desired and when hot water input is not being inhibited by a specific operating condition.


JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

42

MAIN SCREEN

1. Equipment Status:

• Chiller Stop/Operating/Failure Activating

• Solution Circulation Pump, Solution Spray Pump, Refrigerant Pump ON/OFF

• Purge Pump ON/OFF

• Chilled Water Pump/Cooling Water Pump ON/OFF

2. Operation Status:

• Startup

• Generator Pressure

• Generator Concentration

• Valve Low Limit

• Temperature Control

• Thermo OFF

• Load Limit

• Dilution Operation

• Set Point of Chilled Water Leaving Temperature

• Capacity Control Valve Control Output

• Chilled Water Entering/Leaving Temperature

• Cooling Water Entering/Leaving Temperature

• Refrigerant Temperature

• Absorber Temperature

• Generator Temperature

• Purge Tank Pressure

3. Condition Lamps:

• Chiller Stop/Operation

• Local/Remote

• Failure/Alarm

4. Operation button:

• Chiller Stop/Operation

• Local/Remote Mode Select


FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 43

Guide specifications (cont'd)DATA SCREEN

1. Measured Value:

• Chilled Water Entering Temperature (°F)

• Chilled Water Leaving Temperature (°F)

• Cooling Water Entering Temperature (°F)

• Cooling Water Leaving Temperature (°F)

• Evaporator Refrigerant Temperature (°F)

• Absorber Temperature (°F)

• Generator Temperature (°F)

• Generator Pressure (mmHg)

• Generator Concentration (%)

• Purge Tank Pressure (mmHg)

• Control Valve Output (%)

2. Operation Hours:

• Chiller Operation Hours

• Solution Pump Operation Hours

• Refrigerant Pump Operation Hours

3. Frequency:

• Chiller Operation Times

• Start Times

• Failure Times

• Alarm Times

• Purge Times

4. Trend:

• Chilled Water Temperature

• Cooling Water Temperature

• Generator Temperature

5. History Menu:

• Hourly Operation History (12 hours)

• Minute Operation History (12 minutes)

• Failure History (6 times)

• Alarm History (6 times)

JOHNSON CONTROLS

FORM 155.34-EG2.EN.UL (919)

44

FAILURE/ALARM SCREEN

1. Failure:

• Monitoring Interlock

• Chiller High Pressure

• Chilled Water Time Out

• Cooling Water Time Out

• Operation Interlock

• Cooling Water Pump Interlock

• Chilled Water Suspension

• Chilled Water Overcooled

• Refrigerant Overcooled

• Low Cooling Water Inlet temperature

• Control Sensor Abnormal

• CPU Abnormal

• Generator High Temperature

• Solution Circulation Pump Abnormal

• Solution Spray Pump Abnormal

• Refrigerant Pump Abnormal

2. Alarm:

• Generator High Pressure Prevention Control

• Generator High Concentration Prevention Control

• Abnormal Purge Frequency

• Purge System Abnormal

• Chilled Water Overcool Prevention Control

• Refrigerant Overcool Prevention Control

• Cooling Water Tube Fouling

• Refrigerant Pump Stop

• Generator High Temperature Prevention Control

• Low Cooling Water Inlet Temperature

• High Cooling Water Inlet Temperature

• Recording Sensor Abnormal


FORM 155.34-EG2.EN.UL (919)

JOHNSON CONTROLS 45

• Low Battery

• ELB Trip

SETTING SCREEN

1. Control Parameter:

• Setting Method Local/Remote

• Setting Base Temperature

• Remote Setting Differential

• Set Point (display)

• Automatic Stop Temperature

• Automatic Restart Temperature

2. Valve Operation:

• Control Valve Mode Auto/Manual

• Capacity Control Valve Position Setting

3. Operation Switch:

• Forced Dilution ON/OFF

• Refrigerant Pump Auto/Stop

• Purge Mode Auto/Manual

• Manual Purge ON/OFF

4. Select Language:

• Japanese, English, Chinese, German, and Italian

5. Date & Time

Touch panel mechanical specification -

• Screen size : 10.4 inches

• Electrical power supply : DC 24 V

• Electrical power consumption : Less than 17 W

• Display : TFT 65,536 colors

• Graphic mode : 640 x 480 dot. (VGA)

Communication – Modbus communication as standard.

• Modbus/RTU

• Modbus/TCP


Printed on recycled paperForm 155.34-EG2.EN.UL (919) New ReleaseCopyright © by Johnson Controls 20195000 Renaissance Drive, New Freedom, Pennsylvania USA 17349 Printed in USAwww.johnsoncontrols.comIssued on 09/30/2019

model yhau-c single effect steam absorption chiller

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