Project at a glance for 10000 litres model milk processing 1 Land requirement 2 acres 2 Milk handling capacity 10000 liters/day 3 4 Market Domestic 5 Cost of the project Rs. 116.581 laches 6 Bank loan Rs. 87.436 laches 7 Rs. 29.145 laches 8 BC R 1.12 : 1 N P W Rs.134.75 lakhs I R R > 50% >50% 9 Repayment Statement 1 Products to be manufactured Toned milk, Standard milk, Cream, Gee Margin money (Down payment) Financial viability ( at 15% D F ) FRR ( Considering income tax liability) 6 years with one year grace period
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Project at a glance for 10000 litres model milk processing plant
1 Land requirement 2 acres2 Milk handling capacity 10000 liters/day3 Products to be manufactured
4 Market Domestic 5 Cost of the project Rs. 116.581 laches6 Bank loan Rs. 87.436 laches7 Rs. 29.145 laches
8
BC R 1.12 : 1N P W Rs.134.75 lakhsI R R > 50%
>50%
9 Repayment
Statement 1
Toned milk, Standard milk, Cream, Gee
Margin money (Down payment)
Financial viability ( at 15% D F )
FRR ( Considering income tax liability)
6 years with one year grace period
Project at a glance for 10000 litres model milk processing plant
6 Receivables 7 5.67 6.523 7.452Total ( 1 to 6) 13.301 15.42 17.95Less sundry creditors (days) 7 3.822 4.368 4.914Total working capital required 9.479 11.052 13.026Margin money @ 25% of working capital 2.37 2.763 3.259Bank Cash credit 7.11 8.289 9.377Interest on working capital @ 16% 0.569 1.326 1.564
** Outlay on stores and spares is considered @ Rs.0.19, Rs.0.17, Rs.0.15 per litre during first year, second year and third year onwards respectively on assuming 40% of power and fuel charges and repairs and maintenance. (statement 5).
Note : 1. Interest on working capital during first year is considered for 6 months only. 2. It is assumed that payment to the producers are made once in a week.
Statement 2
Unit cost (Rs.)
Period days
III onwards
90%
** Outlay on stores and spares is considered @ Rs.0.19, Rs.0.17, Rs.0.15 per litre during first year, second year and third year onwards respectively on assuming 40% of power and fuel charges and repairs and maintenance. (statement 5).
** Outlay on stores and spares is considered @ Rs.0.19, Rs.0.17, Rs.0.15 per litre during first year, second year and third year onwards respectively on assuming 40% of power and fuel charges and repairs and maintenance. (statement 5).
Sr. No. Particulars Specification Quantity
1 2 3 4 5 6A)
i) -- 2 acres 1.56
ii) Development charges brick wall 424 RM 165/RM 0.7
iii) Gates Steel 2 0.3
iv) Land leveling and roads WBM -- LS 0.5
vi) -- -- LS 1.75
Total 4.81B) CIVIL WORKSi) Dairy plant building RCC 9
ACC 2
ii) E T Tanks -- -- LS 0.75iii) Condenser tank -- -- LS 0.57iv) Superviser quarters ACC 1.12
v) Workers quarters ACC 1.08
Total 14.52C)
i) -- -- LS 1.23
ii) Weigh scale 500 kg 2 1,18,000 2.36
iii) 1000 lts 1 59,000 0.59
Statement 3 CAPITAL COST OF THE PROJECT
Unit Cost (Rs)
Total Cost (Rs. In lakhs)
LAND AND SITE DEVELOPMENT
Land (including registration charges)
78000/acre
15000 each
Water Supply (borewell, tank, pump)
3000 sq.ft
300/sq.ft.
1000 sq.ft.
200/sq.ft.
450 sq.ft.
250/sq.ft.
600 sq.ft.
180/sq.ft.
PLANT AND MACHINERY
Can conveying and washing system
Dump tank and accessories
iv) Detergent tank -- 1 LS 0.31v) Milk chiller 1 LS 0.97
1. $ During the first year the average loan utilisation is considered at 75% of the total amount. 2. Repayment period : 6 years including 1 year grace period. 3. Interest on Term loan and Working loan is assumed @ 16% per annum.
Statement 10 REPAYMENT SCHEDULE
Int. on Term
Loan $
Int. on Wor
Net income
Balance left
king capital
ment (4+5+6)
Begining of year
End of year
ESSENTIAL SECTIONS OF A MILK PROCESSING PLANT The milk processing plant shall have the following essential facilities.
i) Raw Milk Receiption Dock (RMRD) - consisting of can conveyor, can washer, weighting balance, dump tank etc. ii) Processing Hall - cream separator, chiller, homogenizer, pasteuriser and other related machinery are installed. iii) Storage area- for milk storage tanks. iv) Products manufacturing area-depends upon the type of products and the quantity of milk handled, the required equipment needs to be installed. v) Packing area-for packing of liquid milk and other products. vi) Cold storage-for keeping the milk and milk products before sending to market. vii) Quality Control Laboratory-for testing the quality of milk and milk products. viii) Utilities area-for installing boiler, generator set, water treatment plant, maintenance and store area for spares. ix) Waste water treatment plant area-for treating the dairy effluents before releasing to the fields. x) Quarters and office area-for all the essential staff. xi) Vehicle parking area-both for the milk procurement and distribution vehicles. xii) Input supply area- for providing veterinary service, supply of feed, fodder seeds, etc.
Annexure IV
i) Raw Milk Receiption Dock (RMRD) - consisting of can conveyor, can washer, weighting balance, dump tank etc. ii) Processing Hall - cream separator, chiller, homogenizer, pasteuriser and other related machinery are installed.
iv) Products manufacturing area-depends upon the type of products and the quantity of milk handled, the required equipment needs to be installed.
viii) Utilities area-for installing boiler, generator set, water treatment plant, maintenance and store area for spares.