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Model G0500 Shown
MODEL G0500/G1018/G1018HW8" JOINTER
OWNER'S MaNuaL
Copyright © JANUAry, 2003 By grizzly iNdUstriAl, iNC., revised
oCtoBer, 2013 (st)WaRNING: NO pORTION Of THIS MaNuaL May bE
REpRODucED IN aNy SHapE
OR fORM WITHOuT THE WRITTEN appROvaL Of GRIzzLy INDuSTRIaL,
INc.#tr4986 priNted iN tAiWAN
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This manual provides critical safety instructions on the proper
setup, operation, maintenance, and service of this machine/tool.
Save this document, refer to it often, and use it to instruct other
operators.
Failure to read, understand and follow the instructions in this
manual may result in fire or serious personal injury—including
amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its
safe use. This responsibility includes but is not limited to proper
installation in a safe environment, personnel training and usage
authorization, proper inspection and maintenance, manual
availability and compre-hension, application of safety devices,
cutting/sanding/grinding tool integrity, and the usage of personal
protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling,
and other construction activities contains chemicals known to the
State of California to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints.• Crystalline silica from bricks,
cement and other masonry products.• Arsenic and chromium from
chemically-treated lumber.
Your risk from these exposures varies, depending on how often
you do this type of work. To reduce your exposure to these
chemicals: Work in a well ventilated area, and work with approved
safety equip-ment, such as those dust masks that are specially
designed to filter out microscopic particles.
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TABLE OF CONTENTSPAGE
1.
SAFETY........................................................................................................................................3Safety
Instructions For Power Tools
..................................................................................3-4Additional
Safety Instructions For Jointers
............................................................................5
2. INTRODUCTION
..........................................................................................................................63.
CIRCUIT REQUIREMENTS
........................................................................................................7
220V Operation
......................................................................................................................7110V
Operation
......................................................................................................................8Grounding
..............................................................................................................................9Extension
Cords
....................................................................................................................9
4. IDENTIFICATION
..................................................................................................................10-11Common
Terms and Definitions
..........................................................................................11
5. SETUP
........................................................................................................................................12Unpacking
............................................................................................................................12G0500
Inventory
..................................................................................................................12G1018
Inventory
..................................................................................................................13G1018HW
Inventory
............................................................................................................13Hardware
Recognition Chart
................................................................................................14Clean
Up
..............................................................................................................................15Site
Considerations
..............................................................................................................15Beginning
Assembly
............................................................................................................16Switch
Installation
..........................................................................................................16-17Wiring
Connection
................................................................................................................17Jointer
Stand
........................................................................................................................18V-Belt
..............................................................................................................................18-19Stand
Cover
........................................................................................................................19Fence
to
Jointer....................................................................................................................20G0500/G1018HW
Handwheel
Installation............................................................................20G1018
Table Lever Installation
............................................................................................21Knife
Setting Gauge
............................................................................................................21Knife
Inspection....................................................................................................................22Table
Alignment
..............................................................................................................22-23G1018
Table Stops
..............................................................................................................24Cutterhead
Guard
................................................................................................................25Fence
Stops
....................................................................................................................26-27Plug
Installation
....................................................................................................................27Test
Run
..............................................................................................................................27
6. OPERATIONS
............................................................................................................................28Stock
Inspection & Requirements
..................................................................................28-29Squaring
Stock
....................................................................................................................29Surface
Planing
....................................................................................................................30Edge
Jointing........................................................................................................................31Bevel
Cutting
........................................................................................................................32Rabbet
Cutting
....................................................................................................................33
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7.
MAINTENANCE..........................................................................................................................34General
................................................................................................................................34Table
....................................................................................................................................34Lubrication
............................................................................................................................34V-Belt....................................................................................................................................34Knife
Condition
....................................................................................................................34Maintenance
Log..................................................................................................................35
8. SERVICE ADJUSTMENTS
........................................................................................................36About
Service
......................................................................................................................36Setting
Knives
................................................................................................................36-37Adjusting
Gibs
................................................................................................................37-38Adjusting
V-Belt
..............................................................................................................38-39Replacing
V-Belt
..................................................................................................................39Service
Log
..........................................................................................................................40
9. REFERENCE INFO
....................................................................................................................41Troubleshooting
Guide....................................................................................................42-43G0500/G1018/G1018HW
Wiring Diagram
..........................................................................44G0500
Machine Data
..........................................................................................................45G0500
Parts Breakdown and Parts
List..........................................................................46-51G1018
Machine Data
..........................................................................................................52G1018
Parts Breakdown and Parts
List..........................................................................53-58G1018HW
Machine Data
....................................................................................................59G1018HW
Parts Breakdown and Parts
List....................................................................60-65Warranty
Information
......................................................................................................66-67
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G0500/G1018/G1018HW 8" Jointers -3-
Safety Instructions For Power Tools
SECTION 1: SAFETY
5. KEEP CHILDREN AND VISITORSAWAY. All children and visitors
should bekept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF withpadlocks, master switches, or
by removingstarter keys.
7. NEVER FORCE TOOL. It will do the jobbetter and safer at the
rate for which it wasdesigned.
8. USE RIGHT TOOL. Do not force tool orattachment to do a job
for which it was notdesigned.
1. KEEP GUARDS IN PLACE and in workingorder.
2. REMOVE ADJUSTING KEYS ANDWRENCHES. Form habit of checking
tosee that keys and adjusting wrenches areremoved from tool before
turning on.
3. KEEP WORK AREA CLEAN. Clutteredareas and benches invite
accidents.
4. NEVER USE IN DANGEROUS ENVI-RONMENT. Do not use power tools
indamp or wet locations, or where any flam-mable or noxious fumes
may exist. Keepwork area well lighted.
For Your Own Safety Read InstructionManual Before Operating This
Equipment
Indicates an imminently hazardous situation which, if not
avoided,WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided,COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not
avoided,MAY result in minor or moderate injury. It may also be used
to alertagainst unsafe practices.
This symbol is used to alert the user to useful information
aboutproper operation of the equipment.
The purpose of safety symbols is to attract your attention to
possible hazardous conditions.This manual uses a series of symbols
and signal words which are intended to convey the levelof
importance of the safety messages. The progression of symbols is
described below.Remember that safety messages by themselves do not
eliminate danger and are not a substi-tute for proper accident
prevention measures.
NOTICE
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-4- G0500/G1018/G1018HW 8" Jointers
9. USE PROPER EXTENSION CORD. Makesure your extension cord is in
good condi-tion. Conductor size should be in accor-dance with the
chart below. The amperagerating should be listed on the motor or
toolnameplate. An undersized cord will causea drop in line voltage
resulting in loss ofpower and overheating. Your extensioncord must
also contain a ground wire andplug pin. Always repair or replace
exten-sion cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wearloose clothing, gloves,
neckties, rings,bracelets, or other jewelry which may getcaught in
moving parts. Non-slip footwearis recommended. Wear protective hair
cov-ering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Alsouse face or dust mask if
cutting operation isdusty. Everyday eyeglasses only have
impactresistant lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a vise to holdwork when
practical. It’s safer than using yourhand and frees both hands to
operate tool.
13. DO NOT OVER-REACH. Keep properfooting and balance at all
times.
14. MAINTAIN TOOLS WITH CARE. Keeptools sharp and clean for best
and safestperformance. Follow instructions for lubri-cating and
changing accessories.
LENGTHAMP RATING 25ft 50ft 100ft
0-6 16 16 167-10 16 16 1411-12 16 16 1413-16 14 12 1217-20 12 12
1021-30 10 10 No
Safety Instructions For Power Tools15. USE RECOMMENDED
ACCESSORIES.
Consult the owner’s manual for recom-mended accessories. The use
of improperaccessories may cause risk of injury.
16. REDUCE THE RISK OF UNINTENTION-AL STARTING. On machines with
magnet-ic contact starting switches there is a risk ofstarting if
the machine is bumped or jarred.Always disconnect from power
sourcebefore adjusting or servicing. Make sureswitch is in OFF
position before reconnecting.
17. CHECK DAMAGED PARTS. Before fur-ther use of the tool, a
guard or other partthat is damaged should be carefullychecked to
determine that it will operateproperly and perform its intended
function.Check for alignment of moving parts, bind-ing of moving
parts, breakage of parts,mounting, and any other conditions thatmay
affect its operation. A guard or otherpart that is damaged should
be properlyrepaired or replaced.
18. NEVER LEAVE TOOL RUNNING UNAT-TENDED. TURN POWER OFF. Do
notleave tool until it comes to a complete stop.
19. NEVER OPERATE A MACHINE WHENTIRED, OR UNDER THE INFLUENCE
OFDRUGS OR ALCOHOL. Full mental alert-ness is required at all times
when running amachine.
20. NEVER ALLOW UNSUPERVISED ORUNTRAINED PERSONNEL TO OPER-ATE
THE MACHINE. Make sure anyinstructions you give in regards to
machineoperation are approved, correct, safe, andclearly
understood.
21. IF AT ANY TIME YOU ARE EXPERIENC-ING DIFFICULTIES performing
the intend-ed operation, stop using the machine! Thencontact our
service department or ask aqualified expert how the operation
shouldbe performed.
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G0500/G1018/G1018HW 8" Jointers -5-
Like all power tools, there is danger asso-ciated with the
Grizzly 8" Jointers.Accidents are frequently caused by lack
offamiliarity or failure to pay attention. Usethis tool with
respect and caution to lessenthe possibility of operator injury. If
normalsafety precautions are overlooked orignored, serious personal
injury mayoccur.
No list of safety guidelines can be complete.Every shop
environment is different. Alwaysconsider safety first, as it
applies to yourindividual working conditions. Use this andother
machinery with caution and respect.Failure to do so could result in
serious per-sonal injury, damage to equipment or poorwork
results.
Additional Safety Instructions For Jointers
1. JOINTING SAFETY BEGINS with yourlumber. Inspect your stock
carefully beforeyou feed it over the cutterhead. If you haveany
doubts about the stability or structuralintegrity of your stock, DO
NOT JOINT IT!
2. MAINTAIN PROPER RELATIONSHIP ofthe outfeed table and the
cutterhead knifepath.
3. ALWAYS USE PUSH BLOCKS wheneversurface planing. Never place
your handsdirectly over the cutterhead.
4. SUPPORT THE WORKPIECE adequatelyat all times during
operation, maintain con-trol over the work at all times.
5. WHEN JOINTING, do not stand directly atthe end of either
table. Position yourselfjust to the side of the infeed table to
avoidinjury from possible kickbacks.
6. NEVER MAKE ANY SINGLE CUT DEEP-ER THAN 1⁄8".
7. NEVER JOINT A BOARD that has looseknots. All defects should
be cut out of theboard before it is planed or jointed.
8. NEVER JOINT end grain.
9. JOINT WITH THE GRAIN. Jointing againstthe grain is dangerous
and could producechatter or excessive chip out .
10. WITH THE EXCEPTION OF RABBETING,all operations must be
performed with theguard in place. After rabbeting, be sure
toreplace the guard.
11. NEVER BACK THE WORK toward theinfeed table.
12. HABITS – GOOD AND BAD – are hard tobreak. Develop good
habits in your shopand safety will become second-nature toyou.
13. “KICKBACK” is when the workpiece isthrown off the jointer
table by the force ofthe cutterhead. Always use pushblocks
andsafety glasses to reduce the likelihood ofinjury from
“kickback.” If you do not under-stand what kickback is, or how it
occurs,DO NOT operate this machine.
14. BE AWARE THAT CERTAIN WOODSMAY CAUSE AN ALLERGIC REACTIONin
people and animals, especially whenexposed to fine dust. Make sure
you knowwhat type of wood dust you will be exposedto and always
wear an approved respirator.
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-6- G0500/G1018/G1018HW 8" Jointers
We are proud to offer the ModelG0500/G1018/G1018HW. These 8"
jointers arepart of a growing Grizzly family of fine wood-working
machinery. When used according to theguidelines set forth in this
manual, you canexpect years of trouble-free, enjoyable operationand
proof of Grizzly’s commitment to customersatisfaction.
The main differences in the three models areshown in the chart
below. All three machines arebuilt with rugged steel cabinets and
precisionground cast-iron tables and fence assemblies.For more
complete information about eachmachine, see Section 9: Reference
Info.
We are pleased to provide this manual with theModel
G0500/G1018/G1018HW. It was written toguide you through assembly,
review safety con-siderations, and cover general operating
proce-dures. It represents our effort to produce the
bestdocumentation possible.
If you have any comments regarding this manu-al, please write to
us at the address below:
Grizzly Industrial, Inc.C/O Technical Documentation
P.O. Box 2069Bellingham, WA 98227-2069
Most importantly, we stand behind our machines.If you have any
service questions or partsrequests, please call or write us at the
locationlisted below.
Grizzly Industrial, Inc.1203 Lycoming Mall Circle
Muncy, PA 17756Phone: (570) 546-9663
Fax: (800) 438-5901E-Mail: [email protected] Site:
http://www.grizzly.com
The specifications, drawings, and photographsillustrated in this
manual represent the ModelG0500/G1018/G1018HW as supplied when
themanual was prepared. However, owing toGrizzly’s policy of
continuous improvement,changes may be made at any time with no
oblig-ation on the part of Grizzly. For your conve-nience, we
always keep current Grizzly manualsavailable on our website at
www.grizzly.com. Anyupdates to your machine will be reflected in
thesemanuals as soon as they are complete. Visit oursite often to
check for the latest updates to thismanual!
SECTION 2: INTRODUCTION
Read the manual beforeassembly and operation.Serious personal
injurymay result if safety oroperational informationis not
understood or fol-lowed.
Description
Motor
Cutterhead
Table Size
TableAdjustment
G0500
2 HP
4 Knife
75"
Handwheels
G1018
11⁄2 HP
3 Knife
65"
Table Levers
G1018HW
11⁄2 HP
3 Knife
65"
Handwheels
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G0500/G1018/G1018HW 8" Jointers -7-
220V Operation
SECTION 3: CIRCUIT REQUIREMENTS
Amperage DrawThe Model G0500/G1018/G1018HW motors areprewired at
220V and will draw the following load:
G0500....................................................12
ampsG1018......................................................9
ampsG1018HW................................................9
amps
Plug TypeThe cord set enclosed does not have a plug asthe style
of plug you require will depend upon thetype of service you
currently have or plan toinstall. We recommend using the following
plugsfor your machine on a dedicated circuit only (seeFigure 1 for
an example):
G0500............................................6-15 or
L6-15G1018............................................6-15 or
L6-15G1018HW......................................6-15 or L6-15
Circuit Breaker RequirementsWe recommend that the circuit you
use yourmachine on should be dedicated. Because themachine motors
are different sizes, please usethe following guidelines when
choosing a circuitbreaker for your machine (circuit breakers
ratedany higher are not adequate to protect the cir-cuit):
G0500 ....................................................15
ampG1018 ....................................................10
ampG1018HW ..............................................10 amp
Your Circuit CapacityAlways check to see if the wires in your
circuit arecapable of handling the amperage load from yourmachine.
If you are unsure, consult a qualifiedelectrician.
If you operate your jointer on any circuit that isalready close
to its capacity, it might blow a fuseor trip a circuit breaker.
However, if an unusualload does not exist and a power failure
stilloccurs, contact a qualified electrician or ourService
Department.
Figure 1. 6-15 plug and outlet.
DO NOT connect your machine to the powersource until you have
completed the assem-bly process and have been instructed to doso in
this manual. Otherwise, serious per-sonal injury could occur.
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-8- G0500/G1018/G1018HW 8" Jointers
110V Operation
110V Amperage DrawThe Model G0500/G1018/G1018HW motors canbe
rewired for 110V if you use a different switch.If you rewire your
machine for 110V, the motorswill draw the following load:
G0500......................................................24
ampG1018......................................................18
ampG1018HW................................................18
amp
Plug TypeThe cord set enclosed does not have a plug asthe style
of plug you require will depend upon thetype of service you
currently have or plan toinstall. We recommend using the following
plugsfor your machine on a dedicated circuit only (seeFigures 2
& 3 for examples):
G0500............................................5-30 or
L5-30G1018............................................5-20 or
L5-20G1018HW......................................5-20 or L5-20
NOTICEThe Model G0500/G1018/G1018HW isprewired for 220V
operation. If you plan torewire your machine for 110V, you mustuse
a different switch. Consult a licensedelectrician before attempting
to rewire yourmachine!
Figure 3. 5-20 plug and outlet.
Figure 2. 5-30 plug and outlet.
DO NOT connect your machine to the powersource until you have
completed the assem-bly process and have been instructed to doso in
this manual. Otherwise, serious per-sonal injury could occur.
110V Circuit Breaker RequirementsUse the following guidelines
when choosing a cir-cuit breaker (circuit breakers rated any higher
arenot adequate to protect the circuit):
G0500......................................................25
ampG1018......................................................20
ampG1018HW................................................20
amp
Your Circuit CapacityAlways check to see if the wires in your
circuit arecapable of handling the amperage load from yourmachine.
If you are unsure, consult a qualifiedelectrician.
If you operate your jointer on any circuit that isalready close
to its capacity, it might blow a fuseor trip a circuit breaker.
However, if an unusualload does not exist and a power failure
stilloccurs, contact a qualified electrician or ourService
Department.
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G0500/G1018/G1018HW 8" Jointers -9-
Grounding
In the event of an electrical short, groundingreduces the risk
of electric shock by providing apath of least resistance to
disperse electric cur-rent. This tool is equipped with a power cord
thathas an equipment-grounding prong. The outletmust be properly
installed and grounded in accor-dance with all local codes and
ordinances.
This machine must have a ground prong inthe plug to help ensure
that it is grounded.DO NOT remove ground prong from plug tofit into
a two-pronged outlet! If the plug willnot fit the outlet, have the
proper outletinstalled by a qualified electrician.
Verify that any existingelectrical outlet and cir-cuit you use
is actuallygrounded. If not, it will benecessary to run a sepa-rate
12 A.W.G. coppergrounding wire from theoutlet to a known ground.If
not grounded properly,serious personal injurycould occur.
220V OperationWe do not recommend the use of extension cordson
220V equipment. Instead, arrange the place-ment of your equipment
and the installed wiring toeliminate the need for extension
cords.
If you find it absolutely necessary to use anextension cord at
220V with your Grizzly 8"Jointer:
• Make sure the cord is rated for StandardService (grade S) or
better.
• The extension cord must also contain aground wire and plug
pin.
• Use at least a 16 gauge cord if the cord is 50feet long or
less.
• Use at least a 14 gauge cord if the cord isbetween 51-100
feet.
110V OperationIf you find it necessary to use an extension
cordat 110V with your Grizzly 8" jointer:
• Make sure the cord is rated Standard Service(grade S) or
better.
• The extension cord must also contain aground wire and plug
pin.
• Use at least a 10 gauge cord if the cord is 50feet long or
less.
• DO NOT use a cord longer that 50 feet!
Extension Cords
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-10- G0500/G1018/G1018HW 8" Jointers
Figure 4. The following is a list of controls and components on
the Model G0500/G1018/G1018HW. Pleasetake time to become familiar
with each item and its location. These items will be used
throughout the man-ual and knowing them is essential to
understanding the instructions and terminology used in this
manual.
1. Fence Lock2. Fence3. Outfeed Table4. Rabbeting Edge5. Outfeed
Handwheel6. Outfeed Table Lock7. Dust Port (optional for
G1018/G1018HW)8. Stand Mounting Hole
9. ON/OFF Switch10. Infeed Table Lock11. Depth Scale12. Infeed
Table Handwheel13. Cutterhead Guard Shaft Lock14. Infeed Table15.
Cutterhead Guard16. Fence Tilt Handle
SECTION 4: IDENTIFICATION
2
1
3
5
4
7
6
9
12
11
13
1514
16
10
8
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G0500/G1018/G1018HW 8" Jointers -11-
Common Terms and DefinitionsInfeed Table: The infeed table is
the table where
the cutting operation begins. When facing thefront of the
jointer, it is on the right-hand side.The wood travels right to
left; from the infeedtable, across the cutterhead, and onto the
out-feed table.
Outfeed Table: The outfeed table is the tablewhere the cutting
operation ends. When facingthe front of the jointer, it is on the
left-handside.
Cutterhead: The cutterhead is the cylindricalassembly that holds
each of the jointer knives.It spins on a horizontal axis between
the infeedand outfeed table, and is covered by the cut-terhead
guard.
Fence: The jointer fence is the adjustable castiron surface that
the wood stock runs alongwhen jointing and surface planing. The
fence isadjustable from 45°-90° to the infeed and out-feed
tables.
Adjustment Levers and Handwheels: Controlsthe height of the
infeed and outfeed tables.
Table Lock Handles: The threaded handles thatmust be loosened
before the height of thetables can be adjusted. They are then
tight-ened after the height is properly set.
Rabbet Cut: A rabbet cut is a groove cut alongthe long edge of
the wood stock, usually usedfor making simple joints. The
cutterhead guardmust be removed for this operation, so greatcare is
needed for safe operation.
Surface Planing: Surface planing is running theface of the wood
stock over the jointer. Thisprovides one flat side that is ready to
be runthrough a dedicated planing machine.
Edge Jointing: Edge jointing is running the longedge of the wood
stock over the jointer. Thisprovides one flat edge that is ready to
be runagainst the table saw rip fence or edge glued.
Cutterhead Guard: The metal guard that coversthe cutterhead and
automatically moves out ofthe way during operation, then
automaticallymoves back into place after the operation.
17. 45˚L Stop Nut18. Fence Lock19. Fence Tilt Lock20. 45˚R Stop
Bolt21. 90˚ Stop Bolt22. 90˚ Stop Tab
23. Cutterhead24. Cutterhead Knife25. Gib Bolt26. Gib27. Jack
Screw Access Hole
1718
21
19 22
26
25
27 2423
20
Figure 5. Fence controls. Figure 6. Cutterhead details.
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-12- G0500/G1018/G1018HW 8" Jointers
Unpacking
The Grizzly 8" Jointers are shipped from the man-ufacturer in a
carefully packed crate and a card-board box. If you discover the
machine is dam-aged after you’ve signed for delivery, and thetruck
and driver are gone, you will need to file afreight claim with the
carrier. Save the containersand all packing materials for possible
inspectionby the carrier or its agent. Without the
packingmaterials, filing a freight claim can be difficult. Ifyou
need assistance determining whether youneed to file a freight
claim, or with the procedureto file one, please contact our
Customer Service.
When you are completely satisfied with the con-dition of your
shipment, you should inventory itsparts.
G0500 Inventory
Some metal parts mayhave sharp edges onthem after they
areformed. Please examinethe edges of all metalparts before
handlingthem. Failure to do socould result in injury.
• Jointer Assembly w/Fence ........................1• Infeed
Extension ........................................1• Outfeed
Extension......................................1• V-Belt
M52..................................................2•
Handwheel..................................................2•
Handle ........................................................2•
Dust Port 4" ................................................1•
Hardware Bag #1
—Combo Wrench 8/10MM ........................1—Combo Wrench
12/14MM ......................1—Allen Wrench 3MM
................................1—Allen Wrench 4MM
................................1—Allen Wrench 5MM
................................1—Phillips Head Screw 1⁄4"-20 X
1⁄2" ............4—Flat Washer 1⁄4"
......................................4—E-Clip
......................................................4—Jig Feet
..................................................2—Jig
Rod....................................................1
• Hardware Bag #2—Lock Washers
3⁄8"....................................3—Hex Bolt 5⁄16"-18 x 1"
..............................4—Flat Washer 5⁄16"
......................................4—Special Mounting Bolts
..........................3
• Cutterhead Guard ......................................1• Push
Block..................................................2• Stand
Assembly w/Motor............................1• Stand Door Assembly
w/Knob....................1• Strain Relief
................................................1• Phillips Head
Screw #10-24 x 11⁄4" ............2• Flat Washers #10
......................................2• Hex Nuts #10-24
........................................2
The 8" Jointer is a heavymachine at approximate-ly 460 lbs.
shippingweight. DO NOT movethe machine by yourself– you will need
assis-tance and power equip-ment. Serious personalinjury may occur
if safemoving methods are notfollowed.
SECTION 5: SET UP
Figure 7. G0500 Inventory.
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G0500/G1018/G1018HW 8" Jointers -13-
G1018 Inventory
• Jointer Assembly w/Fence ........................1• V-Belt
M52..................................................2• Table Lever
................................................2• Hardware Bag
#1
—Combo Wrench 8/10MM ........................1—Combo Wrench
12/14MM ......................1—Allen Wrench 3MM
................................1—Allen Wrench 4MM
................................1—Allen Wrench 5MM
................................1—E-Clip
......................................................4—Jig Feet
..................................................2—Jig
Rod....................................................1
• Hardware Bag #2—Lock Washers
3⁄8"....................................3—Special Mounting Bolts
..........................3
• Cutterhead Guard ......................................1• Push
Block..................................................2• Stand
Assembly w/Motor............................1• Stand Door Assembly
w/Knob....................1• Strain Relief
................................................2• Phillips Head
Screw #10-24 x 11⁄4" ............2• Flat Washers #10
......................................2• Hex Nuts #10-24
........................................2
G1018HW Inventory
• Jointer Assembly w/Fence ........................1• V-Belt
M52..................................................2•
Handwheel..................................................2•
Handle ........................................................2•
Hardware Bag #1
—Combo Wrench 8/10MM ........................1—Combo Wrench
12/14MM ......................1—Allen Wrench 3MM
................................1—Allen Wrench 4MM
................................1—Allen Wrench 5MM
................................1—E-Clip
......................................................4—Jig Feet
..................................................2—Jig
Rod....................................................1
• Hardware Bag #2—Lock Washers
3⁄8"....................................3—Special Mounting Bolts
..........................3
• Cutterhead Guard ......................................1• Push
Block..................................................2• Stand
Assembly w/Motor............................1• Stand Door Assembly
w/Knob....................1• Strain Relief
................................................2• Phillips Head
Screw #10-24 x 11⁄4" ............2• Flat Washers #10
......................................2• Hex Nuts #10-24
........................................2
Figure 9. G1018HW Inventory.Figure 8. G1018 Inventory.
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-14- G0500/G1018/G1018HW 8" Jointers
5mm10mm15mm20mm25mm30mm35mm40mm45mm50mm55mm60mm65mm70mm75mm
WasherLock Washer
Hex Nut
Wing Nut
Phillips HeadSheetMetalScrewSetscrew
Phillips Head Screw
ThumbScrew Slotted
Screw
CountersunkPhillipsHead Screw
Cap Screw
Carriage Bolt
Hex Head Bolt
ButtonHead Screw
FlangeBolt
PhillipsHeadHexBolt
LockNut
5⁄16''1⁄4''3⁄8'' 1⁄2''5⁄8''
7⁄16''9⁄16''3⁄4''7⁄8''1''11⁄4''
11⁄2''
13⁄4''
2
21⁄4''
21⁄2''
23⁄4''
3
LIN
ES
AR
E 1
MM
AP
AR
T
LIN
ES
AR
E 1
⁄16''
INC
H A
PA
RT
5⁄8''WA
SH
ER DIAMETER
9⁄16''WA
SH
ERDIAMETE
R
1⁄2''WA
SH
ER DIAMETER
12mm
WA
SHE
R DIAMETER
10mmWA
SH
ERDIAMETE
R
7⁄16''
WA
SHE
R DIAME
TER
8mm
WA
SHE
R DIAME
TER
3⁄8''W
AS
HER DIAM
ETER
5⁄16''
WAS
HER
DIAME
TER
1⁄4''
WAS
H
ERDIAM
ETER
#10
WAS
H
ERDIAM
ETER
4mm
WAS
H
ERDIAM
ETER
6mm
WAS
HER
DIAME
TER
WA
SH
ER
S A
RE
ME
AS
UR
ED
BY
TH
E IN
SID
E D
IAM
ET
ER
ME
AS
UR
E B
OLT
DIA
ME
TE
R B
Y P
LAC
ING
INS
IDE
CIR
CLE #10
1⁄4''
5⁄16''
3⁄8''
7⁄16''
1⁄2''
5⁄8''
4mm
6mm
8mm
10mm
12mm
16mm
Hardware Recognition Chart
Use this chart to match up hardwarepieces during the assembly
process!
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G0500/G1018/G1018HW 8" Jointers -15-
Site Considerations
Make your shop “childsafe.” Ensure that yourworkplace is
inaccessibleto youngsters by closingand locking all entranceswhen
you are away. Neverallow visitors in your shopwhen assembling,
adjust-ing or operating equipment.
FLOOR AND WORKBENCH LOADYour Model G0500/G1018/G1018HW
representsa medium weight load. Most commercial orgarage shop
floors should be sufficient to carrythe weight. Before moving the
jointer onto a res-idential floor, inspect it carefully to
determine thatit will be sufficient to carry the load of
themachine, the device for moving it and its opera-tors. If you
question the strength of your floor, youshould consider having it
inspected for possiblereinforcement.
WORKING CLEARANCESWorking clearances can be thought of as the
dis-tances between machines and obstacles thatallow safe operation
of every machine withoutlimitation. Consider existing and
anticipatedmachine needs, size of material to be processedthrough
each machine, and space for auxiliarystands and/or work tables.
Also consider the rel-ative position of each machine to one another
forefficient material handling.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminateshadow and prevent
eye strain. Electrical circuitsshould be dedicated or large enough
to handleamperage requirements. Outlets should be locat-ed near
each machine so power or extensioncords are clear of high-traffic
areas. Observelocal electrical codes for proper installation ofnew
lighting, outlets, or circuits.
Clean UpThe unpainted surfaces are coated with a waxyoil to
protect them from corrosion during ship-ment. Remove this
protective coating with a sol-vent cleaner or citrus-based
degreaser such asGrizzly’s G7895 Degreaser. To clean
thoroughly,some parts may need to be removed. For opti-mum
performance from your machine, makesure you clean all moving parts
or slidingcontact surfaces that are coated. Avoid chlo-rine-based
solvents as they may damage paintedsurfaces should they come in
contact.
To access all surfaces, remove the fence lock nutand handle (see
Figure 10), and remove thefence from the jointer unit.
Do not use gasoline orother petroleum-basedsolvents to clean
with.They have low flashpoints which make themextremely flammable.
Arisk of explosion andburning exists if theseproducts are used.
Do not smoke while usingsolvents. A risk of explo-sion or fire
exists and mayresult in serious personalinjury.
Figure 10. Jointer fence lock nut (the handle isattached
directly underneath nut).
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-16- G0500/G1018/G1018HW 8" Jointers
4. Place the cover back on the switch andsecure it to the switch
body with the two plas-tic screws.
5. Locate the shortest length cord (motor cord)and close a
grommet around the wire, so thelarger end of the grommet is toward
theswitch.
6. Thread the motor cord through the accesshole in the stand,
which is located just belowthe switch.
This section will cover the minimum assemblyand adjustment
instructions needed to beginoperation. For best results, complete
the assem-bly in the order provided in this manual and thenread the
remaining portion of the manual beforeattempting any type of
operations.
Safety must come first! Read and follow theseinstructions before
beginning assembly:
Switch Installation
To install the switch:
1. Locate the #10-24 x 11⁄2" Phillips headscrews that are
included in the hardware bagwith the switch.
2. Remove the switch cover by unthreading thetwo plastic screws
from the front of theswitch.
3. Position the switch over the holes and secureit to the stand
with the #10-24 x 11⁄2" Phillipshead screws, as shown Figure
11.
Figure 11. Fastening switch to stand.
Beginning Assembly
Most of your 8'' Jointer has been assembled atthe factory, but
some parts must be assembled orinstalled after delivery.
TOOLS REQUIRED: You will need a high qualitysquare, a Phillips
screwdriver, a long straight-edge, 10mm, 12mm and 14mm
open-endwrenches, and a 3mm Allen wrench.
Some metal parts mayhave sharp edges onthem after they
areformed. Please examinethe edges of all metalparts before
handlingthem. Failure to do socould result in injury.
Disconnect power to themachine when perform-ing all assembly
steps.Failure to do this mayresult in serious person-al injury.
Wear safety glasses dur-ing the entire assemblyprocess. Failure
to com-ply may result in seriouspersonal injury.
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G0500/G1018/G1018HW 8" Jointers -17-
Wiring Connection
To connect the motor cord to the motor:
1. Remove three of the four motor mountingbolts and swing the
motor toward the rearstand opening, as shown in Figure 13.
Figure 13. Motor positioned for easy access.
3. Make the motor connections in accordancewith the wiring
schematics that are locatedon the motor label or those shown below
inFigure 14 or Figure 15, depending on whichvoltage you decide to
use.
Figure 12. Installing grommet.
7. Snap fit the grommet into the opening asshown in Figure 12.
Make sure there isenough slack in the wire between the switchand
the grommet before snapping the grom-met into position.
Wiring Junction Box
Figure 14. 110V motor wiring schematic.
Figure 15. 220V motor wiring schematic.
2. Remove the cover from the wiring junctionbox.
4. Make sure the wiring connections aresecure, then replace the
wiring junction boxcover.
5. Swing the motor back into position andreplace the motor
mounting bolts, but leavethem finger tight for now.
NOTICEIf you plan to rewire your machine for 110V,you must use a
different switch!
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-18- G0500/G1018/G1018HW 8" Jointers
To mount the jointer to the stand:
1. Lift the main unit onto the stand and positionthe cutterhead
pulley over the pulley slot inthe top of the stand.
2. Carefully align the mounting holes in thestand (shown in
Figure 17) with the threadedholes in the base of the jointer.
3. Secure the jointer to the stand using the (3)3⁄8"-16 x 3⁄4"
hex bolts and 3⁄8" flat washers pro-vided. Be sure not to
over-tighten!
Jointer to Stand
The jointer unit is veryheavy—get assistancewhen lifting it onto
thestand. Serious personalinjury may occur if safemoving methods
are notfollowed.
Figure 18. Motor adjustment bolts (shownunderneath stand for
clarity).
To install the V-belt:
1. Open the stand cover to access the motoradjustment bolts.
2. Loosen the motor adjustment bolts shown inFigure 18, and
slide the motor up until youcan attach the V-belts to the
pulleys.
V-Belt
Figure 16. Jointer stand floor mounting flanges.
If you will be placing the jointer on a mobile base,set the
stand on the mobile base before installingthe jointer unit onto the
stand.
If you will be bolting the stand to the floor, posi-tion the
stand in its proper location and secure itto the floor, using
fasteners through the mountingflanges shown in Figure 16, before
installing thejointer unit on the stand.
Figure 17. Jointer unit mounting holes.
3. Allow the weight of the motor to rest againstthe V-belts.
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G0500/G1018/G1018HW 8" Jointers -19-
5. Move the motor on the mounting plate toalign the motor and
cutterhead pulleys witheach other (See Figure 20). Visually
confirmthe pulley alignment from above (for the bestaccuracy use a
straightedge for alignmentconfirmation).
6. Tighten the motor mount bolts.
7. If necessary, the pulley alignment can befine tuned by
loosening the motor pulleysetscrews and moving the pulley in or out
asnecessary.
To install the stand cover:
1. Place the inset edge of the stand coveragainst the bottom
edge of the stand open-ing.
2. Close the stand cover against the stand asshown in Figure 21,
and turn the knob tosecure the stand cover to the stand.
Stand Cover
Figure 21. Closing stand cover.
Figure 20. Pulley and V-belt alignment.
8. Place firm tension on the motor and tightenthe motor
adjustment bolts. Note—Only useyour hands to place tension on the
motor.DO NOT use a pry bar or any other device toplace added
leverage on the motor.
9. Check the V-belts for proper tension by light-ly squeezing
both sides together. If the beltscan be easily squeezed together
more than1⁄2" on each side, increase the tension. If thepulley
seems tight enough, continue with theassembly process. (You can
always go backand make adjustments after the initial opera-tion of
the jointer.
Figure 19. Motor mount bolts (shown under-neath stand for
clarity).
4. Loosen the motor mount bolts shown inFigure 19.
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-20- G0500/G1018/G1018HW 8" Jointers
To install the fence on the jointer unit:
1. Place the fence on the jointer unit as it wasbefore you
removed it for clean up. Makesure the key on the fence support
lines upwith the keyway on the fence.
2. Install the fence lock the opposite way thatyou removed it
before clean up, with the han-dle on top and the tabs of the nut
facing upas shown in Figure 22.
Fence to Jointer
To install the handwheels on the ModelG0500/G1018HW:
1. Remove the screw and washer from the endof the leadscrew
under each table, as shownin Figure 23.
G0500/G1018HWHandwheel Installation
Figure 22. Installing fence lock with the tabs onthe nut facing
up.
Figure 23. Removing screw from leadscrew.
Figure 24. Installing handle into handwheel.
3. Lock the fence in place by tightening thefence lock.
NOTICEThe fence can easily scratch the table whileyou are
adjusting the fence position. Toavoid scratches, loosen the fence
lockenough to permit an easy adjustment andalways use care when
moving the fence.
2. On each leadscrew, install a handwheel, andsecure it with the
phillips head screw andwasher that you removed in step 1.
3. Install a handle into each handwheel, asshown in Figure
24.
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G0500/G1018/G1018HW 8" Jointers -21-
To assemble the knife setting gauge:
1. Insert the steel rod through the hole in eachadjuster arm
until the notches for the E-clipsextend past the adjustment arms on
bothsides.
2. Attach the E-clips to the notches to lockadjustment arms onto
the steel rod. Theadjustment arms are symmetrical, so theplacement
is not a concern. See Figure 26.
Figure 26. Assembled knife setting gauge.
Knife Setting Gauge
To install the table levers on the ModelG1018HW:
1. Thread a table lever into the adjustmentblock below each
table, as shown in Figure25.
G1018 Table Lever Installation
Figure 25. Installing table lever into adjustmentblock.
E-Clip
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-22- G0500/G1018/G1018HW 8" Jointers
Figure 29. Jointer.
Both tables can be adjusted by unlocking thetable locks (see
Figure 29) and rotating the hand-wheels. To accurately joint or
plane a piece ofstock, both tables must be aligned
correctly,beginning with the outfeed table.
Table Alignment
The knives were set to their proper height at thefactory, but we
recommend that you inspect themto ensure proper operation and table
setup.
To inspect the knife height:
1. Make sure that the power has not been con-nected to the
machine at this point in thesetup process!
2. Remove the belt guard shown in Figure 27.
Knife Inspection
Figure 27. Removing belt guard.
Figure 28. Jig placement on cutterhead.
3. Using the cutterhead pulley, rotate the cut-terhead to make
one of the knives accessibleto the knife jig. Lower the tables if
it is nec-essary to make more room.
4. Place the jig over the knife as illustrated inFigure 28.
5. Make sure that the middle pad of the jig isbarely touching
the knife and that the padson the ends of the jig are resting
firmly on thecutterhead.
6. Repeat step 5 on all knives. If you find thatany knives are
out of adjustment, correctthem as discussed in Section 7:
ServiceAdjustments.
To align the outfeed table:
1. Remove the belt guard so you can rotate thecutterhead
safely.
2. Rotate the cutterhead so that one of theknives is at top dead
center. Note—A knife isat top dead center when it is at its
highestpoint during the rotation. See Figure 30 foran illustration
of a knife at top dead center.
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G0500/G1018/G1018HW 8" Jointers -23-
Figure 30. Cutterhead knife at top-dead-center.
Figure 31. Outfeed table check.
Figure 32. Infeed table even with outfeed table.
Figure 33. Pointer set to 0.
3. Place a straightedge across the outfeedtable, so the end of
the straightedge is direct-ly over the knife.
4. If the outfeed table is set correctly, thestraightedge will
lay across the table andbarely touch the knife when it is at top
deadcenter (see illustration in Figure 31). Verifythat the outfeed
table height reflects this con-dition.
5. If the outfeed table needs to be adjusted,release the outfeed
table lock and adjust theheight by rotating the handwheel that
islocated below the table.
6. When you have the outfeed table properlyadjusted, lock the
table height in place.
To adjust the infeed table:
1. Make sure the outfeed table is adjusted aspreviously
described.
2. Place a straightedge half way on the outfeedtable and halfway
over the infeed table.
3. Release the infeed table lock and adjust theinfeed table
flush with the outfeed table asillustrated in Figure 32. The infeed
tableshould be exactly the same height as theoutfeed table.
4. Lock the infeed table in place.
5. Set the pointer shown in Figure 33 to 0 onthe depth indicator
scale.
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-24- G0500/G1018/G1018HW 8" Jointers
The Model G1018 has table stop bolts (seeFigure 34) that can be
set to repeatedly bring thetable back to 0 on the depth indicator
scale.These table stop bolts are located directly underboth table
adjustment levers. If you do not havethe Model G1018, skip these
instructions.
G1018 Table Stops
Figure 34. Model G1018 table stop bolt (onlyone side shown).
To set the Model G1018 outfeed table stopbolt:
1. Make sure the outfeed table has been adjust-ed as previously
described.
2. Loosen the jam nut on the stop bolt, shownin Figure 34.
3. Turn the stop bolt clockwise until it makescontact with the
table base behind the adjust-ment block.
4. Loosen the table lock and move the tabledown, then move it up
until it stops. Makecertain the table returns to its correct
heightby verifying that the outfeed table is evenwith one of the
knife blades at top dead cen-ter.
5. Adjust and check as necessary, then tightenthe jam nut on the
stop bolt when the tablewill return to its correct position.
6. Lock the table in place.
To set the Model G1018 infeed table stop bolt:
1. Make sure that the infeed table has beenadjusted and that the
pointer on the depthindicator scale has been calibrated as
previ-ously described.
2. Loosen the jam nut on the stop bolt.
3. Turn the stop bolt clockwise until it makescontact with the
table base behind the adjust-ment block.
4. Loosen the table lock and move the tabledown, then return it
to the 0 setting. Makecertain the table returns to the 0 point
whileusing the stop bolt.
5. Adjust and check as necessary, then tightenthe jam nut on the
stop bolt when the tablewill return to its correct position.
6. Lock the table in place.
Stop Bolt
Jam Nut
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G0500/G1018/G1018HW 8" Jointers -25-
5. Tighten the lock at the front of the housing.
6. Test the cutterhead guard by moving ittoward the front of the
jointer and then lettingit go. The guard should return back to
itsoriginal position against the fence and overthe cutterhead, or
as shown in Figure 38.This operation is extremely important
foroperator safety!
7. If the guard drags across either table,release the lock at
the shaft housing andmove the guard up a little.
Figure 38. Cutterhead guard properly posi-tioned over cutterhead
and against fence.
To install the cutterhead guard:
1. Locate the spring tang on the cutterheadguard that is shown
in Figure 35.
Cutterhead Guard
Figure 35. Spring tang on cutterhead guard.
Figure 37. Spring tang against infeed table.
Figure 36. Installing cutterhead guard whileholding spring
tang.
2. Rotate the spring tang approximately half ofa turn.
3. Keep tension on the spring tang and installthe shaft into the
shaft housing on the front ofthe infeed table as shown in Figure
36.
4. Lower the shaft into the shaft housing farenough that the
spring tang will rest againstthe edge of the infeed table when
released,as shown in Figure 37.
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-26- G0500/G1018/G1018HW 8" Jointers
The Grizzly 8" Jointers have three fence stops at45˚ R, 90˚, and
45˚L (see Figure 39). It is impor-tant to check and adjust these
stops to ensureproper operation and quality results.
Fence Stops
Figure 39. Fence stops, controls & components.
Figure 40. Checking the fence at 45˚R with abevel gauge.
Figure 41. Checking the fence with a 90˚square.
To check and adjust the 45˚ R fence stop:
1. Loosen the fence tilt lock handle.
2. Rotate the 90˚ stop tab out of the way andease the fence back
with the tilt handle, untilit comes to rest on the 45˚ R stop
bolt.
3. Use a bevel gauge that is set to 135˚, andplace it on the
table so the angled portion isagainst the fence as shown in Figure
40.
4. Check the current position of the fence. If itfits the angle
of the bevel gauge, the fence isalready set correctly. If it does
not, then thefence needs to be adjusted.
5. Loosen the jam nut on the 45˚R fence stopbolt.
6. Adjust the 45˚R fence stop bolt until thefence angle matches
the bevel gauge.
7. Tighten the jam nut on the 45˚R stop bolt tosecure it in
place. The 45˚R fence stopshould now be correctly adjusted.
To check and adjust the 90˚ fence stop:
1. Loosen the fence tilt lock handle.
2. Place a 90˚ square on the table and againstthe fence as shown
in Figure 41.
3. Check the current position of the fence. If itfits the 90˚
square, the fence is already setcorrectly. If it does not, then the
fence needsto be adjusted.
4. Loosen the jam nut on the 90˚ stop bolt.
5. Adjust the 90˚ stop bolt until the fence anglematches the 90˚
square.
6. Tighten the jam nut on the 90˚ stop bolt tosecure it in
place. The 90˚ stop bolt shouldnow be correctly adjusted.
45˚L Stop Nut
Fence Tilt Lock Tilt Handle
45˚R Stop Nut
90˚ Stop Tab
90˚ Stop Bolt
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G0500/G1018/G1018HW 8" Jointers -27-
Figure 42. Checking the fence at 45˚ L with a45˚ square.
To check and adjust the 45˚L fence stop:
1. Loosen the fence tilt lock handle.
2. Using the tilt handle, slowly tilt the fencetoward the front
of the jointer until it stops.
3. Set your bevel gauge to 45˚, and place it onthe table so the
angled portion is against thefence as shown in Figure 42.
4. Check the current position of the fence. If itfits the angle
of the bevel gauge, the fence isalready set correctly. If it does
not, then thefence needs to be adjusted.
5. Loosen the jam nut on the 45˚L fence stopnut.
6. Adjust the 45˚L stop nut until the fence anglematches the
bevel gauge.
7. Tighten the jam nut against the 45˚ L stop nutto secure it in
place. The 45˚L fence stopshould now be correctly adjusted.
Once assembly is complete, you are ready to testrun the
machine.
Test Run
To install a plug on your power cord:
1. Refer to Section 3: Circuit Requirements todetermine the
correct plug and receptacle foryour particular setup.
2. Have the plug and receptacle installed by alicensed
electrician.
Plug Installation
DO NOT attempt to investigate or adjust themachine while it is
running. Wait until themachine is turned off, unplugged and
allworking parts have come to a complete stopbefore you do
anything! Otherwise seriouspersonal injury may occur.
Connect the power to the power supply. Pressthe START button.
Make sure that your finger ispoised on the STOP button, just in
case there isa problem. The jointer should run smoothly, withlittle
or no vibration or rubbing noises. Strange orunnatural noises
should be investigated and cor-rected before operating the machine
further.
If the jointer seems to be running correctly, let itrun for a
short time to ensure that the movingparts are working properly with
no excessivevibration. If any problem develops, correct itbefore
attempting to use the machine.
If you cannot locate the source of unusual noises,feel free to
contact our service department forhelp.
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-28- G0500/G1018/G1018HW 8" Jointers
SECTION 6: OPERATIONS
Keep loose clothing outof the way of machineryand keep hair
pulledback during operations.
Your safety is important! Please follow thewarnings below during
this entire section:
Operating this equipment creates thepotential for flying debris
to cause eyeinjury. Always wear safety glasses whenoperating
equipment. Everyday glasses orreading glasses only have impact
resistantlenses, they are not safety glasses. Be cer-tain the
safety glasses you wear meet theappropriate standards of the
AmericanNational Standards Institute (ANSI).
Using this machine pro-duces sawdust that maycause short and
long-term respiratory illness.Always wear a dust maskwhen operating
thismachine.
Stock Inspection& Requirements
Here are some rules to follow when choosingand cutting
stock:
• If the stock has large or loose knots, findanother workpiece.
Knots in a workpiece canbe dangerous to the operator, as well
asdestructive to equipment.
• When jointing, always cut WITH the grainrather than AGAINST
it. Cutting against thegrain (going against the pattern of the
wood’sgrowth rings) chips the wood instead of cut-ting it, making
the workpiece rough and irreg-ular and increasing the chances that
a kick-back will occur.
To check the grain direction, look at the sideof your board. If
the direction of the grainstructure facing the cutterhead runs
towardthe cutterhead as it sits on the infeed table,your cut will
be WITH the grain. See Figure43.
Figure 43. Correct and incorrect grain align-ment to
cutterhead.
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G0500/G1018/G1018HW 8" Jointers -29-
Squaring Stock
The jointer performs two of the four requiredoperations for
squaring up stock—surface plan-ing and edge jointing. To help you
understandthese two operations better, we quickly describethe
squaring process below:
15 30
45
Step 1. Surface plane the concave face with aJOINTER to make it
flat.
Step 3. Plane the second face with a THICK-NESS PLANER to make
it parallel to the first face.
Step 4. Rip the second edge with a TABLE SAWto make it parallel
to the first edge.
Step 2. Edge joint the best edge with a JOINTERto make it
flat.
• Make sure that any stock you process withthe jointer is clean
and free of any dirt, nails,staples, tiny rocks or any other
foreignobjects that may damage the jointer blades.
• Only process natural wood fiber through yourjointer. Never
joint MDF, particle board, ply-wood, laminates or other
synthetically madematerials.
• Make sure any stock you joint is properlydried. Wood with a
moisture content over20% will cause unnecessary wear on theknives
and will produce undesirable results.
NOTICEOccasionally, you will find woods that defyall rules. In
those rare cases, it is best tofeed the workpiece slowly and take
severalshallow cuts. A few extra passes will hurtmuch less than a
ruined workpiece.
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-30- G0500/G1018/G1018HW 8" Jointers
Surface Planing
The purpose of surface planing is to make a flatface on a piece
of stock to prepare it for planingon a thickness planer. See Figure
44.
4. Make sure your fence is set to 90˚
5. If your workpiece is cupped (warped), placeit so the concave
side is face down on thesurface of the infeed table.
6. Start the jointer.
7. With a push block in each hand, press theworkpiece against
the table and fence withfirm pressure.
8. Feed the workpiece over the cutterhead asshown in Figure 45.
Note—When your lead-ing hand (with push block) gets within 4" ofthe
cutterhead, lift it up and over the cutter-head, and place the push
block on the por-tion of the workpiece that is over the
outfeedtable. At this point, focus your pressure onthe outfeed end
of the workpiece while feed-ing, and repeat the same action with
yourtrailing hand when it gets within 4" of the cut-terhead. To
keep your hands safe, DO NOTlet them get closer than 4" from the
cutter-head when it is moving!
9. Repeat steps 7-8 until the entire surface isflat.
To surface plane on the jointer:
1. Make sure that you have read and under-stand all safety
instructions in Section 1:Safety and that your stock has been
inspect-ed for safe operation as described in the“Stock Inspection”
instructions earlier in thissection.
2. Make sure your workpiece is within the mini-mum and maximum
stock dimensions thatyour Grizzly 8" Jointer can safely
process.(Check the data sheet in the back of thismanual for your
particular model.)
3. Set the cutting depth for your operation. (Wesuggest 1⁄32"
for surface planing, using amore shallow depth for harder wood
speciesor for wider stock.)
NOTICEIf you are not experienced with a jointer, setthe depth of
cut to 0", and practice feedingthe workpiece across the tables
asdescribed below. This procedure will betterprepare you for the
actual operation.
Figure 44. Illustration of surface planing effects.
Figure 45. Surface planing the face of a workpiece.
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G0500/G1018/G1018HW 8" Jointers -31-
Edge Jointing
The purpose of edge jointing is to produce a fin-ished,
flat-edged surface that is suitable for join-ery or finishing. It
is also a necessary step in thesquaring process of rough or warped
stock. SeeFigure 46.
Figure 46. Illustration of edge jointing effects.
To edge joint on the jointer:
1. Make sure that you have read and under-stand all safety
instructions in Section 1:Safety and that your stock has been
inspect-ed for safe operation as described in the“Stock Inspection”
instructions earlier in thissection.
2. Make sure your workpiece is within the mini-mum and maximum
stock dimensions thatyour Grizzly 8" Jointer can safely
process.(Check the data sheet in the back of thismanual for your
particular model.)
3. Set the cutting depth for your operation. (Wesuggest between
1⁄16" and 1⁄8" for edge joint-ing, using a more shallow depth for
harderwood species or for wider stock.)
4. Make sure the fence is set to 90˚.
5. If your workpiece is cupped (warped), placeit so the concave
side is face down on thesurface of the infeed table.
6. Start the jointer.
7. Press the workpiece against the table andfence with firm
pressure. Use your trailinghand to guide the workpiece through the
cut.
8. Feed the workpiece over the cutterhead asshown in Figure 47.
Note—If your leadinghand gets within 4" of the cutterhead, lift it
upand over the cutterhead, and place it on theportion of the
workpiece that is over the out-feed table. At this point, focus
your pressureon the outfeed end of the workpiece whilefeeding, and
repeat the same action withyour trailing hand when it gets within
4" ofthe cutterhead. To keep your hands safe,DO NOT let them get
closer than 4" from thecutterhead when it is moving!
9. Repeat steps 7-8 until the entire edge is flat.
Figure 47. Edge jointing a workpiece.
NOTICEIf you are not experienced with a jointer, setthe depth of
cut to 0", and practice feedingthe workpiece across the tables
asdescribed below. This procedure will betterprepare you for the
actual operation.
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-32- G0500/G1018/G1018HW 8" Jointers
Bevel Cutting
The purpose of bevel cutting is to cut a specificangle into the
edge of a workpiece. See Figure48.
The Grizzly 8" Jointers have preset fence stops at45˚ to the
left and 45˚ to the right. If your situationrequires a different
angle, the preset fence stopscan be easily adjusted for your
needs.
3. Set the cutting depth for your operation. (Wesuggest between
1⁄16" and 1⁄8" for bevel cut-ting, using a more shallow depth for
harderwood species or for wider stock.)
4. Make sure your fence is set to the angle ofyour desired
cut.
5. If your workpiece is cupped (warped), placeit so the concave
side is face down on thesurface of the infeed table.
6. Start the jointer.
7. With a push block in your leading hand,press the workpiece
against the table andfence with firm pressure.
8. Feed the workpiece over the cutterhead asshown in Figure 49.
Note—If your leadinghand gets within 4" of the cutterhead, lift it
upand over the cutterhead, and place the pushblock on the portion
of the workpiece that isover the outfeed table. At this point,
focusyour pressure on the outfeed end of theworkpiece while
feeding, and repeat thesame action with your trailing hand when
itgets within 4" of the cutterhead. To keepyour hands safe, DO NOT
let them get clos-er than 4" from the cutterhead when it
ismoving!
9. Repeat steps 7-8 until the angled cut is sat-isfactory to
your needs.
To bevel cut on the jointer:
1. Make sure that you have read and under-stand all safety
instructions in Section 1:Safety and that your stock has been
inspect-ed for safe operation as described in the“Stock Inspection”
instructions earlier in thissection.
2. Make sure your workpiece is within the mini-mum and maximum
stock dimensions thatyour Grizzly 8" Jointer can safely
process.(Check the data sheet in the back of thismanual for your
particular model.)
Figure 48. Illustration of bevel cutting effects.
Figure 49. Bevel cutting with the fence at 45˚.
NOTICEIf you are not experienced with a jointer, setthe depth of
cut to 0", and practice feedingthe workpiece across the tables
asdescribed below. This procedure will betterprepare you for the
actual operation.
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G0500/G1018/G1018HW 8" Jointers -33-
Rabbet Cutting
The purpose of rabbet cutting is to remove a sec-tion of the
workpiece edge. When combined withanother rabbet cut edge, the
rabbet joints createa simple, yet strong method of joining stock.
SeeFigure 50.
4. Set the cutting depth for your operation. (Wesuggest between
1⁄16" and 1⁄8" for rabbet cut-ting, using a more shallow depth for
harderwood species or for wider stock.)
5. Make sure your fence is moved forward, sothe amount of
infeed/outfeed table exposedis the same as the size of your rabbet.
Also,make sure your fence is set to 90˚
6. Start the jointer.
7. With a push block in each hand, press theworkpiece against
the table and fence withfirm pressure.
8. Feed the workpiece over the cutterhead asshown in Figure 51.
Note—When your lead-ing hand gets within 4" of the cutterhead,
liftit up and over the cutterhead, and place thepush block on the
portion of the workpiecethat is over the outfeed table. At this
point,focus your pressure on the outfeed end ofthe workpiece while
feeding, and repeat thesame action with your trailing hand when
itgets within 4" of the cutterhead. To keepyour hands safe, DO NOT
let them get clos-er than 4" from the cutterhead when it
ismoving!
9. Repeat steps 7-8 until the your rabbet is cutto depth.
To rabbet cut on the jointer:
1. Make sure you have read and understand allsafety instructions
in Section 1: Safety andthat your stock has been inspected for
safeoperation as described in the “StockInspection” instructions
earlier in this section.
2. Make sure your workpiece is within the mini-mum and maximum
stock dimensions thatyour Grizzly 8" Jointer can safely
process.(Check the data sheet in the back of thismanual for your
particular model.)
3. If your workpiece is cupped (warped), itshould be
straightened out before youattempt to make a rabbet cut.
Figure 50. Illustration of rabbet cutting effectsand a few
sample joints.
Figure 51. Rabbet cutting a workpiece.
NOTICEIf you are not experienced with a jointer, setthe depth of
cut to 0", and practice feedingthe workpiece across the tables
asdescribed below. This procedure will betterprepare you for the
actual operation.
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-34- G0500/G1018/G1018HW 8" Jointers
SECTION 7: MAINTENANCE
Disconnect power to themachine when perform-ing any adjustments
ormaintenance. Failure todo this may result in seri-ous personal
injury.
Regular periodic maintenance on your Grizzly 8"jointer will
ensure its optimum performance.Make a habit of inspecting your
jointer each timeyou use it. Check for the following conditions
andrepair or replace when necessary.
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged V-belt.
5. Any other condition that could hamper thesafe operation of
this machine.
General
Lubrication
Since all bearings are shielded and permanentlylubricated,
simply leave them alone until theyneed to be replaced. DO NOT
lubricate them.Table ways and the fence assembly should notbe
lubricated. If the tables appear to be stuck, dis-assemble and
clean any foreign materials fromthe ways. Re-assemble and reset the
gibs.
V-Belt
Inspect regularly for tension and wear. Check theV-belt tension
by squeezing them in the center. Ifyou can squeeze them more than
1⁄2" on bothsides, using moderate pressure, then they needto be
tightened. Check pulleys to ensure that theyare properly aligned.
To replace or adjust the V-belts, see Section 8: Service
Adjustments.
Knife Condition
Using sharp knives is one of the most importantfactors involved
with the operation of the jointer.A good maintenance procedure is
to hone theknives to keep them in top shape. A knife honewill
polish and finely sharpen jointer knives quick-ly and easily
without removing them.
For damaged or extra dull knives, have themresharpened by a
professional grinder. To avoiddowntime from resharpening, we
recommendhaving an extra set of knives on hand.
Table
The table and other non-painted surfaces on yourGrizzly 8"
Jointer should be protected against rustand pitting. Wiping the
table clean after every useensures that moisture from wood dust
does notremain on bare metal surfaces.
Tables can be kept rust-free with regular applica-tions of
products like SLIPIT® or Boeshield® T-9.For long term storage you
may want to considerproducts like Kleen Bore's Rust Guardit™.
-
G0500/G1018/G1018HW 8" Jointers -35-
Maintenance PerformedApproximate Hours Of Use
Maintenance Log
Date
-
-36- G0500/G1018/G1018HW 8" Jointers
SECTION 8: SERVICE ADJUSTMENTS
Disconnect power to themachine when perform-ing any adjustments
ormaintenance. Failure todo this may result in seri-ous personal
injury.
This section is designed to help the operator withadjustments
that were made at the factory andmight also need to be made during
the life of themachine.
This section is provided for your convenience—itis not a
substitute for the Grizzly ServiceDepartment. If any adjustments
arise that are notdescribed in this manual, then feel free to call
theGrizzly Service Department.
Similarly, if you are unsure of how to perform anyprocedure in
this section, the Grizzly ServiceDepartment will be happy to guide
you throughthe procedures or help in any other way.
About Service
Setting Knives
The Grizzly 8" Jointers come with both jackscrews and springs to
provide you with twooptions for cutterhead adjustments (see
Figure52). Note—Only one of these options is neededto set the
knives—see step 5* for clarification.
Figure 52. Cutterhead profile.
To set the knives:
1. Disconnect the jointer from the powersource!
2. Remove the cutterhead guard from the tableand lower the
infeed and outfeed tables asfar as they go. This will give you
unrestrictedaccess to the cutterhead.
3. Remove the belt guard to expose the cutter-head pulley.
4. Rotate the cutterhead pulley to give yougood access to one of
the cutterhead knives.
5. Loosen the cutterhead gib bolts, starting inthe middle, and
alternating back and forthuntil all of the gib bolts are loose, but
notfalling out.
*Note—If this is the first time you are settingthe knives,
remove the gib and knife from thecutterhead. Decide which
adjustment optionyou are going to use between the jackscrews and
the springs. If you decide to use
Setting the knives correctly is crucial to the prop-er operation
of the jointer and is very important inkeeping the knives sharp. If
one knife is higherthan the others, it will do the majority of the
work,and thus, dull much faster than the others.
The knives on your Grizzly 8" Jointer should beset .051"
(1.3MM)-.060" (1.5MM) higher than thecutterhead. The knife jig
included with the jointeris designed to set the knives within this
height.
-
G0500/G1018/G1018HW 8" Jointers -37-
Adjusting Gibs
the jack screws, remove the springs from thecutterhead. If you
decide to use the springs,you can just thread the jack screws
com-pletely into the cutterhead so they will not getlost. Replace
the gib and knife.
6. Position the knife gauge over the knife asshown in Figure 53
and loosen the gib boltsuntil the knife is completely loose.
Figure 53. Jig placement on cutterhead.
Figure 54. Jack screw access hole.
Figure 55. Table gibs.
Springs—Push the knife down with the jig sothat the knife edge
is touching the middlepad of the jig. Hold the jig down and
tightenthe gib bolts just tight enough to hold theknife in place.
Repeat steps 5-7 with the restof the knives.
8. Rotate the cutterhead to the first knife youstarted with.
Slightly tighten all the gib bolts,starting at the ends and working
your way tothe middle by alternating left and right.Repeat this
step on the rest of the knives.
9. Repeat step 8.
10. Repeat step 8, but final tighten each gib bolt.
7. Jack Screws—Using a 3MM allen wrench,find the jack screws
through the accessholes in the cutterhead (Figure 54) androtate the
jack screws to raise or lower theknife. When the knife is set
correctly, it willbarely touch the middle pad of the knife set-ting
jig. Snug the gib bolts tight enough tojust hold the knife in
place. Repeat steps 5-7 with the rest of the knives.
The function of the table gibs (shown in Figure55) is to
eliminate excessive play in the tablemovement. The gibs also
control how easy it willbe to move the tables up and down.
To adjust the table gibs:
1. Loosen the table lock.
2. Loosen the lock nuts and setscrews shown inFigure 56 on the
next page. Make sure yousupport the table as you loosen it to
preventit from dropping to the end of its travel.
-
-38- G0500/G1018/G1018HW 8" Jointers
Adjusting V-Belts
Figure 57. Motor adjustment bolts (shownunderneath stand for
clarity).
In order for your jointer to perform at its best, youshould
check (and adjust if necessary) the V-belttension and
alignment.
To adjust the V-belt tension:
1. Disconnect the jointer from the powersource!
2. Remove the stand door to gain access to theV-belts.
3. Loosen the motor adjustment bolts shown inFigure 57.
4. Push down on the motor with one hand andtighten the motor
adjustment bolts with theother hand.
5. Check the V-belt tension by squeezing themin the center, as
shown in Figure 58. If youcan squeeze the V-belts more than 1⁄2"
onboth sides, using moderate pressure, thenthey need to be
tighter—repeat steps 3-5.
6. When the V-belt tension is correct, replacethe stand
door.
Figure 56. Table gib lock nuts and setscrews.
5. Evenly tighten both gib setscrews a smallamount, then check
the table by moving it upand down. Adjust the setscrews as
neededuntil the friction of the table movement is bal-anced between
minimal play and ease ofmovement. Note—Tighter gibs reduce playbut
make it harder to adjust the tables.
6. Repeat steps 1-5 with the other table.
7. Adjust the table height of both tables beforeresuming with
any operations.
-
G0500/G1018/G1018HW 8" Jointers -39-
Figure 58. Checking V-belt tension.
Figure 59. Motor mount bolts(shown underneathstand for
clarity).
To adjust the V-belt alignment:
1. Disconnect the jointer from the powersource!
2. Remove the stand door to gain access to theV-belts.
3. Loosen the motor mount bolts shown inFigure 59.
4. Use a straightedge to align the motor andcutterhead
pulleys.
5. Tighten the motor mount bolts. Note—Minoralignment changes
can be made by loosen-ing the setscrew on the pulleys and
adjustingthem on their shaft. Replace the stand door.
Replacing V-Belt
During the life of your jointer, you will need toreplace the
V-belts when they become cracked ordamaged.
To replace the V-belts:
1. Disconnect the jointer from the powersource!
2. Remove the stand door to gain access to theV-belts.
3. Loosen the motor adjustment bolts shown inFigure 60.
4. Move the motor up to loosen and remove theV-belts from the
motor and cutterhead pul-leys.
5. Install the new V-belts on the motor and cut-terhead
pulleys.
6. Adjust the V-belts to their proper tension.
7. Replace the stand door.
Figure 60. Motor adjustment bolts (shownunderneath stand for
clarity).
-
-40- G0500/G1018/G1018HW 8" Jointers
Service PerformedApproximate Hours Of Use
Service Log
Date
-
G0500/G1018/G1018HW 8" Jointers -41-
The following pages contain aftermarket acces-sories,
troubleshooting, the wiring diagram, gen-eral machine data, parts
diagrams, parts lists and Warranty/Return information for your
Model G0500/G1018/G1018HW.
If you need parts or help in assembling your machine, or if you
need operational information, call the Grizzly Service Department.
Trained ser-vice technicians will be glad to help you.
If you have any comments regarding this manual, please write to
Grizzly at the address below:
Grizzly Industrial, Inc.C/O Technical Documentation
P.O. Box 2069Bellingham, WA 98227-2069
We recommend you keep a copy of our current catalog for complete
information regarding Grizzly's warranty and return policy. If you
need additional technical information relating to this machine, or
if you need general assistance or replacement parts, please contact
the Service Department at the location listed below.
Grizzly Industrial, Inc.1203 Lycoming Circle
Muncy, PA 17756Phone: (570) 546-9663
Fax: (800) 438-5901E-Mail: [email protected] Site:
http://www.grizzly.com.
To order any of the aftermarket accessories below, find the
model number in bold and call our customer service line 24 hours a
day at 1-800-523-4777.
Set of 3 High-Speed Steel Knives ............ G6698Small Push
Block ..................................... G2405Large Push Block
..................................... G24064" Dust Exhaust Hood
.............................. G1841
Jointer Pal® Magnetic Knife Setting JigsThese patented jigs are
remarkably simple to use and hold the blades precise-ly while you
tighten them in to the cutterhead. They also allow you to shift
nicked knives to avoid replacement or removal!
Steel Body ................................................
G1753Brass Body (for Carbide Knives) .............. G1756
DISPOZ-A-BLADE®
Once you install this system, you never have to worry about
setting knives again! Just remove the lock plate, snap replacement
knives in position, and replace the lock plate. That’s all there is
to it! Holder & Knives System ..........................
G6661Replacement Knives Only ........................ G6666
Heavy-Duty SHOP FOX® Mobile BaseMake your jointer mobile with
this popular pat-ented mobile base
.................................... G7314
Aftermarket Accessories
SECTION 9: REFERENCE INFO
-
-42- G0500/G1018/G1018HW 8" Jointers
SYMPTOM
Motor will not start.
Motor will not start; fuses orcircuit breakers blow.
Motor overheats.
Motor stalls (resulting inblown fuses or tripped cir-cuit).
Machine slows when oper-ating.
Loud, repetitious noise com-ing from machine.
Snipe (gouge in the end ofthe board that is unevenwith the rest
of the cut)
Workpiece stops in the mid-dle of the cut
Chipping
Fuzzy grain
POSSIBLE CAUSE
1. Low voltage.2. Open circuit in motor or loose connec-
tions.
1. Short circuit in line cord or plug.2. Short circuit in motor
or loose connec-
tions.3. Incorrect fuses or circuit breakers in
power line.
1. Motor overloaded.2. Air circulation through the motor
restricted.
1. Short circuit in motor or loose connec-tions.
2. Low voltage.3. Incorrect fuses or circuit breakers in
power line.4. Motor overloaded.
1. Applying too much pressure to work-piece.
2. V-belts loose.
1. Pulley setscrews or keys are missing orloose.
2. Motor fan is hitting the cover.3. V-belts are defective.
1. Outfeed table is set too low
1. Outfeed table is set too high.
1. Knots or conflicting grain direction inwood.
2. Dull knives.3. Feeding too fast.4. Taking too deep of a
cut.
1. Wood may have high moisture contentor surface wetness.
2. Dull knives.
CORRECTIVE ACTION
1. Check power line for proper voltage.2. Inspect all lead
connections on motor for loose or open connec-
tions.
1. Inspect cord or plug for damaged insulation and shorted
wires.2. Inspect all connections on motor for loose or shorted
terminals
or worn insulation.3. Install correct fuses or circuit
breakers.
1. Reduce load on motor.2. Clean out motor to provide normal air
circulation.
1. Inspect connections on motor for loose or shorted terminals
orworn insulation.
2 Correct the low voltage conditions.3. Install correct fuses or
circuit breakers.
4. Reduce load on motor.
1. Feed workpiece slower.
2. Adjust V-belts. See page 38-39.
1. Inspect keys and setscrews. Replace or tighten if
necessary.
2. Tighten fan or shim cover.3. Replace V-belts. See page
39.
1. Align outfeed table with cutterhead knife at top dead center.
Seepage 22-23.
1. Align outfeed table with cutterhead knife at top dead center.
Seepage 22-23.
1. Inspect stock for knots and grain.
2. Inspect and sharpen cutterhead knives.3. Slow down the rate
that you feed the wood into the cutterhead.4. Raise the infeed
table to take a smaller depth of cut. Never
exceed 1⁄8" per pass when edge jointing or 1⁄32" when
surfaceplaning. Reduce cutting depth for harder woods.
1. Check moisture content and allow to dry if moisture is too
high.
2. Inspect and sharpen cutterhead knives.
TROUBLESHOOTING GUIDE
Disconnect power to themachine when perform-ing any maintenance
orrepairs. Failure to do thismay result in seriouspersonal
injury.
-
G0500/G1018/G1018HW 8" Jointers -43-
SYMPTOM
Lines or ridges in on board
Uneven knife marks onboard
Wavy surface or chattermarks on board
Board edge is concave or crconvex after jointing
Uneven cut or breakoutwhen rabbeting
Tables are hard to adjust.
Excessive play in tablemovement.
POSSIBLE CAUSE
1. Nicked or chipped knives.
1. One or more knives out of alignment.
1. Board being fed too fast.
2. Knives set incorrectly.
1. Board not held with even pressure oninfeed and outfeed
table.
2. Board was too uneven start.
3. Board has excessive bow or twist alongits length.
4. Insufficient number of passes.
1. Uneven feed rate.2. Depth of cut too deep.
3. Dull knives.4. Improper end grind.
1. Table lock is partially engaged.2. Table gibs are too
tight.
1. Table gibs are too loose.
CORRECTIVE ACTION
1. Inspect and sharpen the cutterhead knives.
1. Reset the knives in the cutterhead, using the knife setting
jig.See page 36-37.
1. Slow down the feed rate and feed consistently. DO NOT stop
orhesitate during feeding.
2. Inspect and sharpen the cutterhead knives. Reset knives in
cut-terhead, using the knife setting jig. See page 36-37.
1. Hold board with even pressure as it moves through the
cutter-head. See page 31 for more details about the proper method
foredge jointing.
2. Take partial cuts to remove the extreme high spots before
doinga full pass.
3. Surface plane one face so there is a good surface to
positionagainst the fence.
4. It may take 3 to 5 passes to achieve a perfect edge,
dependingon the starting condition of the board and the depth of
cut.
1. Feed the board evenly and smoothly during the cut.2. Raise
the infeed table to take a smaller depth of cut. Never
exceed 1⁄16" per pass when rabbeting.3. Inspect and sharpen the
cutterhead knives.4. Grind a bevel on the end face of the knife to
allow a relief, or take
your knives to a professional and have this service
performed.
1. Completely loosen the table lock.2. Re-adjust the table gibs.
See page 37-38.
1. Re-adjust the table gibs. See page 37-38.
TROUBLESHOOTING GUIDE
Disconnect power to themachine when perform-ing any maintenance
orrepairs. Failure to do thismay result in seriouspersonal
injury.
-
-44- G0500/G1018/G1018HW 8" Jointers
G0500/G1018/G1018HW Wiring Diagram
-
G0500/G1018/G1018HW 8" Jointers -45-
Customer Service #: (570) 546-9663 • To Order Call: (800)
523-4777 • Fax #: (800) 438-5901
MODEL G0500 8" X 75" JOINTER W/4-BLADE CUTTERHEAD
MACHINE DATASHEET
Design Type:
............................................................................................................Cabinet
Overall Dimensions:Table
Size..................................................................................................9"
W x 75" LHeight (from floor to table) .