MODEL DLW-400ESA4dlw-400esa4 welder generator• parts manual — rev. #1 (01/11/19) — page 5 suggested spare parts dlw400esa4 welder generator 1 to 3 units qty. p/n description

PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this publication, visit our website at:

www.multiquip.com

TM

MODEL DLW-400ESA4WELDER/GENERATOR

(KUBOTA D902-E4B DIESEL ENGINE)

Revision #1 (01/11/19)

PAGE 2 — DLW-400ESA4 WELDER GENERATOR• PARTS MANUAL — REV. #1 (01/11/19)

TABLE OF CONTENTS

DLW400ESA4 Welder-GeneratorTable Of Contents .................................................... 2Parts Ordering Procedures ...................................... 3Explanation Of Code In Remarks Column............... 4Suggested Spare Parts ........................................... 5Generator Assembly ............................................. 6-7Control Panel, Upper Assembly ............................ 8-9Control Panel, Lower Assembly ........................ 10-11Electric Parts 1 Assembly ................................. 12-15Electric Parts 2 Assembly ................................. 16-17Engine And Radiator Assembly ........................ 18-19Battery Assembly.............................................. 20-21Muffler Assembly .............................................. 22-23Fuel Tank Assembly .......................................... 24-25Enclosure Assembly ......................................... 26-27Rubber Seals Assembly ................................... 28-29Nameplate And Decals Assembly .................... 30-31

NOTICE

Specifications and part numbers are subject to change without notice.

DLW-400ESA4 WELDER GENERATOR• PARTS MANUAL — REV. #1 (01/11/19) — PAGE 3

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w.m

ultiq

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.com

Ordering parts has never been easier! Choose from three easy options:

WE ACCEPT ALL MAJOR CREDIT CARDS!

When ordering parts, please supply:❒ Dealer Account Number❒ Dealer Name and Address❒ Shipping Address (if different than billing address)❒ Return Fax Number❒ Applicable Model Number❒ Quantity, Part Number and Description of Each Part

❒ Specify Preferred Method of Shipment: ✓ UPS/Fed Ex ✓ DHL ■ Priority One ✓ Truck ■ Ground ■ Next Day ■ Second/Third Day

If you have an MQ Account, to obtain a Username and Password, E-mail us at: [email protected].

To obtain an MQ Account, contact your District Sales Manager for more information.

Order via Internet (Dealers Only):Order parts on-line using Multiquip’s SmartEquip website! ■ View Parts Diagrams ■ Order Parts ■ Print Specification Information

Note: Discounts Are Subject To Change

Goto www.multiquip.com and click on Order Parts to log in and save!

Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*

Order via Fax (Dealers Only):All customers are welcome to order parts via Fax.Domestic (US) Customers dial: 1-800-6-PARTS-7 (800-672-7877)

Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*

Order via Phone: Domestic (US) Dealers Call: 1-800-427-1244

Best Deal!

International Customers should contact their local Multiquip Representatives for Parts Ordering information.

Non-Dealer Customers: Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.

Note: Discounts Are Subject To Change

Effective: January 1st, 2006

NOTICE

All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST.

PARTS ORDERING PROCEDURES


EXPLANATION OF CODE IN REMARKS COLUMN

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

SAMPLE PARTS LIST

NO. PART NO. PART NAME QTY. REMARKS1 12345 BOLT .....................1 .....INCLUDES ITEMS W/%2% WASHER, 1/4 IN. ..........NOT SOLD SEPARATELY2% 12347 WASHER, 3/8 IN. ..1 .....MQ-45T ONLY3 12348 HOSE ..................A/R ...MAKE LOCALLY4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE

NO. Column

Unique Symbols — All items with same unique symbol (@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

PART NO. Column

Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarifi ed in the “Remarks” Column.

NOTICE

The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.

NOTICE

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

QTY. Column

Numbers Used — Item quantity can be indicated by a number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold separately. Other entries will be clarifi ed in the “Remarks” Column.

REMARKS Column

Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.

Indicated by:“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break — Used to list an effective serial number range where a particular part is used.

Indicated by: “S/N XXXXX AND BELOW”“S/N XXXX AND ABOVE”“S/N XXXX TO S/N XXX”

Specifi c Model Number Use — Indicates that the part is used only with the specifi c model number or model number variant listed. It can also be used to show a part is NOT used on a specifi c model or model number variant.

Indicated by:“XXXXX ONLY”“NOT USED ON XXXX”

“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.


SUGGESTED SPARE PARTS

DLW400ESA4 WELDER GENERATOR

1 to 3 units

Qty. P/N Description1............D5311501104 .......HOSE, RADIATOR UPPER1............D5311501203 .......HOSE, RADIATOR LOWER1............0602011079 ..........CAP, RADIATOR1............A9924800024 .......CAP, FUEL TANK6............0810105900 ..........FILTER, FUEL6............1552143160 ..........FILTER, FUEL ELEMENT1............1747297011 ..........FAN BELT1............Y0601806433 .......CIRCUIT BREAKER, 2P 20A1............0601806424 ..........CIRCUIT BREAKER, 1P 30A1............0601806425 ..........CIRCUIT BREAKER, 2P 30A1............0601820664 ..........AUTOMATIC VOLTAGE REG.1............0601840219 ..........RHEOSTAT (CUR/VOLT. REG.)1............0601840103 ..........KNOB, RHEOSTAT1............0601840095 ..........RHEOSTAT (WELD. REG.)1............0601840100 ..........KNOB, RHEOSTAT1............0601840095 ..........RHEOSTAT (TIME. REG.)1............0601840170 ..........KNOB, RHEOSTAT TIME REG.5............0601806642 ..........FUSE, 5A5............0601806643 ..........FUSE, 15A5............Y0601806646 .......FUSE, 20A5............0601806640 ..........FUSE, 65A

NOTICE

Part numbers on this Suggested Spare Parts list may supersede/replace the part numbers shown in the following parts lists.

KUBOTA D902-E4B DIESEL ENGINE

1 to 3 units

Qty. P/N Description5............HH15032430 ........CARTRIDGE, OIL FILTER3............0602046391 ..........FILTER, AIR ELEMENT1............1584139010 ..........SWITCH, OIL4............1685165512 ..........GLOW PLUG2............1753883040 ..........SWITCH, THERMO.


GENERATOR ASSY.


GENERATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 D4110000403 ROTOR ASSY. ...................................................1................INCLUDES ITEMS W/$1-1$ 0601820037 RECTIFIER 11-2$ 0601822638 SURGE ABSORBER, 431 K 11-3$ 0071206307 BEARING 11-4$ 0080000035 SNAP RING 12$ 0012410030 HEX. HEAD BOLT 43 D4111100103 FAN 14 011208025 HEX. HEAD BOLT ..............................................6................REPLACES P/N 00171080255 D4153100102 END BRACKET 16 D5135001603 ARMATURE ASSY. 17 D4153000202A END BRACKET .................................................1................REPLACES P/N D41530002028 D4139000003 FIELD ASSY., EXCITER 19 0017105035 HEX. HEAD BOLT 410 D4131500004 SET BOLT 411 0040012000 WASHER, LOCK 412 031112230 WASHER, FLAT .................................................4................REPLACES P/N 004121200013 0030012000 HEX. NUT 414 D5154400003 COVER 115 D4185300004 BRACKET 116 0017108035 HEX. HEAD BOLT 417 0012410025 HEX. HEAD BOLT 818 D4155400204 COVER, FAN 119 0017106040 HEX. HEAD BOLT 119A 020106050 HEX. NUT ..........................................................1................REPLACES P/N 003790600020 D5132100303 GENERATOR FOOT 121 D5132100203 GENERATOR FOOT 122 012210025 HEX. HEAD BOLT ..............................................8................REPLACES P/N 001231002523 0805083904 RUBBER SUSPENSION 224 021112140 HEX. NUT ..........................................................2................REPLACES P/N 0207010000


CONTROL PANEL, UPPER ASSY.

MIN.

MAX.

DROOP

NORMAL

CONSTANT

CURRENT

TERMINALA

MIN.

MAX.

DROOP

NORMAL

CONSTANT

CURRENT

SINGLE

DUAL

CC MODE30~340A

CC MODE30~200A

CV MODE14~36V(~400A)

CV MODE14~36V(~200A)DCADJUSTMENT

FORTERMINALS

“A” AND“B”

DCADJUSTMENT

FORTERMINALS

“A”OR“ B”

TERMINALB

DC WELD METERA

V

AV

Fuel Level

E

1/2

F

Hour Display

CV

CCW

ELDINGMODE

HIGH

HIGH/LOW

OPERATIONLAMP

STOP

RUN

15 MIN.

1 MIN.

30 MIN.

ON

OFF

SENSING MODULE

DC 400AMP/AC14kW

MODEL DLW-400ESA4

IDLE

HOUR METER

ODOA

B

h

0D0-A-BDisplay Change

2

1

1818A

43

3C

9

9A6

6A

3B

8

10

7

15

16

15-1

15-2

1411

13

17

9

9A

6A 6

2222A22A

21

21A

12

12A

19

20

23

3A

1050A

AC220V 25kA

PSE

JET

Fe

8

5

Before using idle stop

fuction turn main CB off.

e MODE SELECTOR

SWITCH

WELDING

REGULATION

WELDING

REGULATION

CURRENT/VOLTAGE

REGULATOR

CURRENT/VOLTAGE

REGULATOR

STARTERSW

ITCH

ENGINE START

BUTTON

TIME REGULATORSELECTOR SW

ITCH

STOP

G.F.C.I

VARIABLE/LOW

WARNING

LAMP

CAUTION: DO NOT SWITCH UNDER LOAD

AC CIRCUIT BREAKER

(G.F.C.I. PROTECTED)

MAIN & No. 1

NO.40A120/240V

SINGLE DUAL SELECTOR SWITCH

Idle stop will not work when lamp is lit

unit will not restart when lamp is blinking

RestartCharge AC Load Main CBON Side Door

Open

TERMINAL A: Welding

TERMINAL B: WeldingIDLE STOP MONITOR

29

31

AUTO RESET

POWER

FAULT

AC CIRCUIT

PROTECTOR

120V30ANo.3

240V

30A

No.2

120V

20A

No.4

30

32

48

28

6

5

7

28A


CONTROL PANEL, UPPER ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 D5511303402 CONTROL PANEL 12 0021506030 MACHINE SCREW ............................................6................REPLACES P/N 00218060303 0601803075 SELECTOR SWITCH ........................................1................INCLUDES ITEMS W/#3A# 0601803116 HANDLE 13B# 0025104018 SET SCREW 13C# 0601830014 MICROSWITCH 14 011106015 HEX. HEAD BOLT ..............................................4................REPLACES P/N 00171060155 Y0601840219 RHEOSTAT (CURRENT/VOLT. REG.), 500W 26 0601840103 KNOB 26A 0023304008 SET SCREW 47 0801883003 INSULATOR 28 0601840095 RHEOSTAT (WELDING REG.), 2KW 29 0601840100 KNOB 29A 0023304008 SET SCREW ......................................................4................REPLACES P/N 002330350810 0801883003 INSULATOR 211 0601840095 RHEOSTAT (TIME REG.), 2KW 112 0601840170 KNOB 112A 0023304008 SET SCREW ......................................................1................REPLACES P/N 002330350813 0801883003 INSULATOR 114 0601800281 AC VOLTMETER, 5A 0-150/300V 115 0601806438 CIRCUIT BREAKER 115-1 0317900080 RUBBER SEAL 215-2 D5491400204 RUBBER SEAL 116 Y0027504055 MACHINE SCREW 217 0601831600 SWITCH, IDLE STOP SELECTOR 118 D5266200104 DIGITAL PANEL 118A 0027103005 MACHINE SCREW 619 Y0601831605 SWITCH, E MODE SELECTOR 120 0601831600 SWITCH, WELDING MODE SELECTOR 121 0602100310 STARTER SWITCH 121A 0602100240 KEY 122 0601831966 ENGINE START BUTTON 122A 0601832048 CAP 123 Y0601814114 LAMP 128 0027104015 MACHINE SCREW 828A OEMAA8 HEX. NUT ..........................................................8................REPLACES P/N 020700400029 0601806425 CIRCUIT BREAKER, CP32EN, 2P 30A 130 0601806424 CIRCUIT BREAKER, CP31EN, 1P 30A 131 Y0601806433 CIRCUIT BREAKER, CP32EN, 2P 20A 132 0021003005 MACHINE SCREW 648 0601829301 EARTH LEAKAGE RELAY, 120A 120V 1.


CONTROL PANEL, LOWER ASSY.

4344

45

46 33

46

4543

28A

24

25

26

27

2836

3740

4139

42A

47

38

41

34

35

3940

42


NO. PART NO. PART NAME QTY. REMARKS24 0601814014 RECEPTACLE, CS-6369L 125 0601811033 RECEPTACLE, L6-30R 126 0601811031 RECEPTACLE, L5-30R ......................................1................REPLACES P/N 060181103527 0601814013 RECEPTACLE, 5-20R GF20LA 128 0027104015 MACHINE SCREW 828A OEMAA8 HEX. NUT ..........................................................8................REPLACES P/N 020700400033 0601815109 GROUND TERMINAL 134 0801888204 OUTPUT TERMINAL, WELDING 435 0801840104 INSULATOR WASHER 436 0801840004 INSULATOR WASHER 437 6109170 SET WASHER, OUTPUT TERMINAL ................4................REPLACES P/N 080184120438 0000000002 WING NUT .........................................................4................REPLACES P/N 080188400439 0039312000 HEX. NUT ..........................................................8................REPLACES P/N 003951200040 0042212000 WASHER, LOCK 841 0041412000 WASHER, FLAT 1242 D5237101003 COVER, OUTPUT TERMINAL 142A D5237400504 RUBBER SHEET 143 0821800014 COLLAR .............................................................2................REPLACES P/N W082180001444 D9311200004 STAY RUBBER 145 011206020 HEX. HEAD BOLT ..............................................2................REPLACES P/N 001690602046 020106050 HEX. NUT ..........................................................2................REPLACES P/N 003870600047 D4268304704 NOISE FILTER 2.

CONTROL PANEL, LOWER ASSY.


ELECTRIC PARTS 1 ASSY.


ELECTRIC PARTS 1 ASSY.NO. PART NO. PART NAME QTY. REMARKS1 D5261501903 SET PANEL, ELECTRIC PARTS 12 0016906015 HEX. HEAD BOLT 43 0601842349 RESISTOR, 20W, 35W 14 0601842198 RESISTOR, 20W, 1KW ......................................2................REPLACES P/N 06018422625 0027104015 MACHINE SCREW 66 0601823204 RECTIFIER 27 0027103015 MACHINE SCREW 28 0601815422 TERMINAL BOARD, 8P 18A D9521000704 DECAL; SYMBOL MARK 19 0027104025 MACHINE SCREW 210 1747260605 EMERGENCY UNIT ..........................................1................REPLACES P/N 060220047511 0027105025 MACHINE SCREW 412 6888153542 STARTER RELAY ..............................................1................REPLACES P/N 060220256613 5H63242511 GLOW RELAY ....................................................1................REPLACES P/N Y060220263214 6888153542 RELAY ...............................................................1................REPLACES P/N 060220256615 0601823707 RELAY, 1A 116 0027105015 MACHINE SCREW 417 0601820915 RELAY, DC12V 117A Y0601823174 SOCKET 118 0027104020 MACHINE SCREW 219 Y0601804203 DC CURRENT TRANSFORMER 120 0027104015 MACHINE SCREW 121 D5267300704 COOLING FIN 222 D5261601704 BRACKET 123 D5261601604 BRACKET 124 0016906015 HEX. HEAD BOLT 825 0601823256 RECTIFIER 226 D4268000403 IGBT MODULE ASSY. .......................................2................INCLUDES ITEMS W/@26-1@ 0601821258 IGBT MODULE 226-2@ D9925800044 IGBT PROTECTIVE UNIT 227 0601826170 CONDENSER, 160V, 10000µ F 428 D5261800404 INSULATOR RUBBER 429 0027104010 MACHINE SCREW 830 D5267300404 CONNECTION PLATE 2


ELECTRIC PARTS 1 ASSY. (CONT'D)


ELECTRIC PARTS 1 ASSY. (CONT'D)

NO. PART NO. PART NAME QTY. REMARKS31 D5267300304 CONNECTION PLATE 232 0027105015 MACHINE SCREW 1633 0017806014 HEX. HEAD BOLT 634 0601842198 RESISTOR, 20W 1KW ......................................2................REPLACES P/N 060184226235 0027104010 MACHINE SCREW 436 D4268304204 CONNECTION PLATE 237 D4268304304 CONNECTION PLATE 238 0601804202 DC CURRENT TRANSFORMER 239 D5267301004 CONNECTION PLATE 240 0027104020 MACHINE SCREW 241 D4235400004 INSULATOR 242 0019008016 HEX. HEAD BOLT 442A 0040008000 WASHER, LOCK 442B 0042708000 WASHER, FLAT 443 0601803660 THERMISTER 244 0021003010 MACHINE SCREW 245 0016906015 HEX. HEAD BOLT 1446 D5261700604 COVER, ELECTRIC PARTS 247 Y0605011412 RIVET 848 0601806640 FUSE, 65A 249 011206020 HEX. HEAD BOLT ..............................................4................REPLACES P/N 001710602049A 0023706000 HEX. NUT ..........................................................4................REPLACES P/N 0207206000





NO. PART NO. PART NAME QTY. REMARKS1 D5214000403 BOX, ELECTRIC PARTS 12 0016906015 HEX. HEAD BOLT 23 0016906015 HEX. HEAD BOLT 24 0601820664 AUTOMATIC VOLTAGE REGULATOR ...............1................INCLUDES ITEMS W/%4A% 0601806642 FUSE, 250V 5A ..................................................1................REPLACES P/N 06018066825 0016906015 HEX. HEAD BOLT 46 D5266200004 CONTROL UNIT 17 Y0016904015 HEX. HEAD BOLT 68 0601820836 OVER CURRENT RELAY, 42A 19 0027104015 MACHINE SCREW 210 0601815730 TERMINAL BOARD, 2P 110A D9521002004 DECAL; SYMBOL MARK 111 0027104020 MACHINE SCREW 212 D5355600304 BRACKET, GEARED MOTOR 113 0016906015 HEX. HEAD BOLT 214 0601822721 GEARED MOTOR, 12V 115 Y0027203006 MACHINE SCREW 616 D4358800014 ARM, GEARED MOTOR 117 0010106020 HEX. HEAD BOLT 117A 0030006000 HEX. NUT 118 D4355000004 GOVERNOR ROD ASSY. ..................................1................INCLUDES ITEMS W/#18-1# D4355300304 GOVERNOR ROD 118-2# D4355300204 GOVERNOR ROD 118-3# D4355600404 SPRING 118-4# Y0264900100 HOSE 118-5# Y0605515227 BAND 119 0401450080 WASHER, FLAT .................................................1................REPLACES P/N 004120800020 0605010503 SNAP PIN 121 952404470 WASHER, FLAT .................................................1................REPLACES P/N 004120600022 505015300 SNAP PIN ..........................................................1................REPLACES P/N 060501050223 0601830370 LIMIT SWITCH 124 Y0027203015 MACHINE SCREW 225 8511864601A PLATE ................................................................1................REPLACES P/N 851186460426 0016906015 HEX. HEAD BOLT 527 D5261601403 BRACKET, REACTOR 128 0016906015 HEX. HEAD BOLT 429 D4263504303 DC REACTOR 230 0016906015 HEX. HEAD BOLT 831 D5261700704 COVER, REACTOR 132 011008020 HEX. HEAD BOLT ..............................................6................REPLACES P/N 001690802033 D4213600104 FUSE BOX .........................................................1................INCLUDES ITEMS W/#33A# 0601806642 FUSE, 5A 333B# 0601806643 FUSE, 15A 233C# Y0601806646 FUSE, 20A 233D# D2551001104 DECAL; FUSE BOX 134# Y0016905015 MACHINE SCREW 235 D5261502004 BRACKET, FUSE BOX 136 0016906015 HEX. HEAD BOLT 237 Y0601830347 DOOR SWITCH 138 011008020 HEX. HEAD BOLT ..............................................2................REPLACES P/N 001690802039 D5384200004 BRACKET, GEARED MOTOR 140 011008020 HEX. HEAD BOLT ..............................................2................REPLACES P/N 0016908020


ENGINE AND RADIATOR ASSY.


ENGINE AND RADIATOR ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 D902E4B ENGINE .............................................................1................INCLUDES ITEMS W/$ REPLACES P/N D29242000341A$ 1747297011 FAN BELT ..........................................................1................REPLACES P/N 06020114701-1$ HH15032430 CARTRIDGE, OIL FILTER .................................1................REPLACES P/N 15853324352 D5304201004 ENGINE FOOT 13 D5304200904 ENGINE FOOT 14 012210020 HEX. HEAD BOLT ..............................................8................REPLACES P/N 00107100205 7605419004A RUBBER SUSPENSION ...................................4................REPLACES P/N 76054190046 021112140 HEX. NUT .........................................................4................REPLACES P/N 02070100007 Y0602012721 RADIATOR .........................................................1................INCLUDES ITEMS W/&7-1& 0602011079 CAP, RADIATOR 18 D5311100704 BRACKET, RADIATOR 19 D5311100604 BRACKET, RADIATOR 110 0016906015 HEX. HEAD BOLT 511 B1312600004 RUBBER MOUNT 212 0016906015 HEX. HEAD BOLT 213 D5311501104 RADIATOR HOSE, UPPER 114 D5311501203 RADIATOR HOSE, LOWER 115 0605515003 HOSE BAND 216 0605515134 HOSE BAND 217 D5311200303 FAN GUARD 118 0016906015 HEX. HEAD BOLT 219 0602046266 AIR CLEANER ...................................................1................INCLUDES ITEMS W/%19A% 0602046391 ELEMENT, AIR CLEANER 120 D4374200304 BRACKET, AIR CLEANER 121 011208025 HEX. HEAD BOLT ..............................................1................REPLACES P/N 001690802522 011008020 HEX. HEAD BOLT ..............................................2................REPLACES P/N 001690802023 D4374100103 HOSE, AIR CLEANER 124 D4374100003 HOSE, AIR CLEANER 125 0602014302 HOSE BAND ......................................................2................REPLACES P/N 060551502126 0605515006 HOSE BAND 127 1502025103C DRAIN JOINT, OIL .............................................1................REPLACES P/N 150202510328 1622014103 DRAIN JOINT, WATER 129 0802011104 PLUG 230 0150000018 O-RING 231 0016906015 HEX. HEAD BOLT 432 D2311100003 DRAIN HOSE 133 0605515132 HOSE BAND 134 0605515132 HOSE BAND 135 0199900620 DRAIN HOSE 136 0199900850 DRAIN HOSE 137 0605515094 HOSE BAND 438 0802081403 RESERVE TANK 139 0802081104 CAP, RESERVE TANK 140 0199100215 HOSE 141 8702082004 BRACKET, RESERVE TANK 142 0016906015 HEX. HEAD BOLT 143 Y0199900460 HOSE 144 0605515094 HOSE BAND 245 0220300400 RUBBER SEAL 2


BATTERY ASSY.


NO. PART NO. PART NAME QTY. REMARKS1 0169105524 BATTERY, 55B24L .............................................1................REPLACES P/N 01661055242 8722251004 BATTERY SHEET 13 7552253004 BATTERY BAND 14 7872251004 BATTERY BOLT 25 0037806000 WING NUT 26 0040006000 WASHER, LOCK 27 952404470 WASHER, FLAT .................................................2................REPLACES P/N 00416060008 BATTERY CABLE ..............................................1................PURCHASE LOCALLY9 BATTERY CABLE ..............................................1................PURCHASE LOCALLY10 0602220312 TERMINAL ASSY., NO.15L (+) 111 0602220313 TERMINAL ASSY., NO.15L (-) 112 0845040414 TERMINAL CAP ................................................1................REPLACES P/N 0602220600

BATTERY ASSY.


MUFFLER ASSY.


MUFFLER ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 D5331001903 MUFFLER 12 011008020 HEX. HEAD BOLT ..............................................9................REPLACES P/N 00169080203 D5334000803 EXHAUST PIPE 14 1526312371 GASKET ............................................................1................REPLACES P/N 06023201535 D9304000104 GASKET 16 Y0207008000 HEX. NUT 47 011208030 HEX. HEAD BOLT ..............................................2................REPLACES P/N 0016908030


FUEL TANK ASSY.

15 19

20

1-19

1-1B

1-1A

1-2

11

3

5

5

2A

17A

10

1


FUEL TANK ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 D5364000503 FUEL TANK ASSY. 11-1 A9924800024 CAP, FUEL TANK ASSY. ....................................1................INCLUDES ITEMS W/@1-1A@ A9924800024 CAP, FUEL TANK ...............................................1................REPLACES P/N 08101058001-1B@ 0810105900 FUEL FILTER 11-2 D9311400204 RUBBER SEAL 12 B4925300004 SENDER, FUEL GAUGE ...................................1................INCLUDES ITEMS W/#2A# E1924300184 GASKET 13 0022905015 MACHINE SCREW 54 D5434000403 BRACKET, FUEL TANK 15 011008020 HEX. HEAD BOLT ..............................................4................REPLACES P/N 00169080206 0222100320 TANK SHEET 37 D5364200404 TANK BAND 28 D6365300504 PAD, TANK BAND 49 011008020 HEX. HEAD BOLT ..............................................2................REPLACES P/N 001690802010 0207308000 HEX. NUT 211 B9312400004 RUBBER SEAL 112 7812014003 DRAIN JOINT 113 0802011104 PLUG 114 0150000018 O-RING 115 0016906015 HEX. HEAD BOLT 216 Y0370600900 DRAIN HOSE 117 1552143014 FUEL FILTER .....................................................1................INCLUDES ITEMS W/$ REPLACES P/N Y060204246717A$ 1552143160 ELEMENT, FUEL FILTER ..................................1................REPLACES P/N 060204217418 D4367700004 BRACKET, FUEL FILTER 119 0016906015 HEX. HEAD BOLT 220 011208025 HEX. HEAD BOLT ..............................................2................REPLACES P/N 001690802521 Y0370600360 SUCTION HOSE 122 Y0370600750 SUCTION HOSE 123 Y0370700500 RETURN HOSE 124 Y0370700350 RETURN HOSE 125 0605515094 HOSE BAND 626 0605515200 HOSE BAND 4


ENCLOSURE ASSY.


ENCLOSURE ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 D5414001602 BASE 11A D5494001603 LINING 12 D3414800104 FLOOR PANEL 13 0016906015 HEX. HEAD BOLT 24 D6414300103 SPLASHER PANEL 15 D5414300503 SPLASHER PANEL 16 0016906015 HEX. HEAD BOLT 187 D5424001102 FRONT FRAME 17A D5494101303 LINING 18 0601850239 GROMMET 19 0016906015 HEX. HEAD BOLT 210 D4304200604 STOPPER 211 011008020 HEX. HEAD BOLT ..............................................4................REPLACES P/N 001690802012 D5424200903 COVER, FRONT FRAME 112A D5494100404 LINING 113 0016906015 HEX. HEAD BOLT 814 D4425200804 COVER, RADIATOR CAP 115 0016906015 HEX. HEAD BOLT 416 D5434301103 HANGER 117 D5434301003 HANGER 118 0012312030 HEX. HEAD BOLT 419 0012312030 HEX. HEAD BOLT 420 D5444002402 REAR FRAME 120A D5494301804 LINING 121 0016906015 HEX. HEAD BOLT 422 D5444301104 COVER REAR FRAME 122A D5494301704 LINING 123 0016906015 HEX. HEAD BOLT 824 D5464001202 ROOF PANEL 124A D5494500904 LINING 125 0016906015 HEX. HEAD BOLT 1426 D6454100003 SIDE PANEL 126A D5494402204 LINING 127 0016906015 HEX. HEAD BOLT 628 D5454001703 SIDE DOOR 128A D5494402104 LINING 129 B9114000002 DOOR HANDLE 130 0021806015 MACHINE SCREW 431 0810014704 PIN 232 0080200004 SNAP RING 233 7835186014 DOORSTAY 134 7835088004 COLLAR 135 011208030 HEX. HEAD BOLT ..............................................1................REPLACES P/N 001690803036 D5444200003 REAR DOOR 137 0601851613 STOPPER 238 011008020 HEX. HEAD BOLT ..............................................4................REPLACES P/N 001690802039 D6454300003 DUCT 139A D6494400404 LINING 140 0176060030 HEX. NUT ..........................................................5................REPLACES P/N 0207006000


RUBBER SEALS ASSY.


RUBBER SEALS ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 Y0314900715 RUBBER SEAL 22 0314602550 RUBBER SEAL 13 0314900590 RUBBER SEAL 24 Y0314900210 RUBBER SEAL 25 0226900650 RUBBER SEAL 1


NAMEPLATE AND DECALS ASSY.


NAMEPLATE AND DECALS ASSY.

NO. PART NO. PART NAME QTY. REMARKS1 B9504500004 DECAL; WARNING ............................................1................B904500002 D5551001904 DECAL; A WELDING OUTPUT TERMINAL ......1................D551001903 D5551002004 DECAL; B WELDING OUTPUT TERMINAL ......1................D551002004 D5551002104 DECAL; A WELDING OUTPUT TERMINAL ......1................D551002105 D5551002204 DECAL; B WELDING OUTPUT TERMINAL ......1................D551002206 D5551001703 DECAL; OUTPUT TERMINAL ...........................1................D551001707 D2551000703 DECAL; OPERATION ........................................1................D25100070A8 D9531100004 DECAL; WARNING EARTH GROUND ..............1................D931100009 B9504501214 DECAL; DIESEL FUEL ......................................1................B9045012110 A9504000014 DECAL; DANGER ..............................................1................A9040000111 B9504000404 DECAL; WARNING MOVING PARTS ................1................B9040004012 0820610404 DECAL; WARNING ............................................1................S-362713 B9504100104 DECAL; WARNING HOT COOLANT .................1................B9041001014 W8700611804 DECAL; WARNING DANGEROUS ...................1................S-498415 B9504000304 DECAL; WARNING HOT PARTS .......................1................B9040003016 0800689404 DECAL; + ...........................................................1................S-209017 0800689504 DECAL; - ............................................................1................S-209118 0820650604 DECAL; CAUTION BATTERY 119 8700611904 DECAL; DANGER, ELEC. SHOCK HAZARD ....1................S-498520 D2551000603 DECAL; OPERATION INDICATION 121 D5531106604 DECAL; SPECIFICATION ..................................1................D53110660A22 6390671104 DECAL; IMPORTANT CHECK DAILY ................1................S-237723 1630645004 DECAL; OIL DRAIN ...........................................1................S-140324 1630647004 DECAL; WATER DRAIN .....................................1................S-140425 7810680104 DECAL; FUEL DRAIN ........................................1................S-306026 B9511100304 DECAL; WARNING ............................................1................B9111003027 D2551001004 DECAL; ERROR CODES ..................................1................D2510010028 D5551005703 DECAL; PROTECTOR .......................................1................D5510057029 0800628504 DECAL; GROUND .............................................1................S-112330 D5562000002 DECAL; MQ WHISPERWELD ...........................1................D5620000031 D5562100002 STRIPE ..............................................................1................D56210000A32 D5562100102 STRIPE ..............................................................1................D56210010A33 D3561000104 DECAL; MQ 334 D9512100203 DECAL; CAUTION ON WELDING OPER. .........1................D9121002035 DCL160 DECAL; PROPOSITION 65 WARNING .............1................D92210020 REPLACES P/N D952210020436 D9511200503 DECAL; SMART STICK 237 920214100 DECAL; WARNING START FIRES ....................1................M90420000 REPLACES P/N M950420000438 W7810680204 DECAL; COOLING WATER ...............................1................S-306139 1980680004 DECAL; FUEL COCK.........................................1................S-370440 8700611524 DECAL; CAUTION OIL LEVEL GAUGE ............1................S-4926B41 1630610404 DECAL; CAUTION FUEL FILTER ......................1................S-140642 1630610504 DECAL; CAUTION DOOR .................................1................S-1409

PARTS MANUAL

Your Local Dealer is:

HERE’S HOW TO GET HELPPLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

UNITED STATESMultiquip Corporate Office MQ Parts Department

18910 Wilmington Ave.Carson, CA 90746 Contact: [email protected]

Tel. (800) 421-1244Fax (310) 537-3927

800-427-1244310-537-3700

Fax: 800-672-7877

Service Department Warranty Department

800-421-1244310-537-3700

800-421-1244310-537-3700

Fax: 310-943-2249

Technical Assistance

800-478-1244 Fax: 310-943-2238

CANADA UNITED KINGDOM

Multiquip (UK) Limited Head OfficeMultiquip

4110 Industriel Boul.Laval, Quebec, Canada H7L 6V3 Contact: [email protected]

Tel: (450) 625-2244 Tel: (877) 963-4411Fax: (450) 625-8664

Unit 2, Northpoint Industrial Estate, Globe Lane,Dukinfield, Cheshire SK16 4UJContact: [email protected]

Tel: 0161 339 2223 Fax: 0161 339 3226

© COPYRIGHT 2019, MULTIQUIP INC.

Multiquip Inc , the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and specifi cations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifi cations, design or the information published in this publication at any time without notice and without incurring any obligations.

Manufactured forMultiquip Inc.

byDENYO CO., LTD, JAPAN

MODEL DLW-400ESA4dlw-400esa4 welder generator• parts manual — rev. #1 (01/11/19) — page 5 suggested spare parts dlw400esa4 welder generator 1 to 3 units qty. p/n description

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