Model CDS 1000 - Home - Turbines Incorporated equipment being shipped prepaid to the manufacturer’s principle place of business, Turbines Inc., Highway 283 North, Altus, Oklahoma,

© 2009-Turbines, Inc.-All Rights Reserved CDS 1000-QRG.xls

Model CDS 1000Installation & Operation

SUBJECT TO CHANGE

Web Site: www.turbinesincorporated.com Email: [email protected], [email protected],

[email protected], [email protected]

Section Pg

Warranty 3

Installation 4

Operation 5

Programming 6-9

Specifications 10

Troubleshooting 11

Illustrations 12-13

© 2009-Turbines, Inc.-All Rights Reserved CDS 1000-QRG.xls

Table of Contents

© 2009-Turbines, Inc.-All Rights Reserved Page 3 CDS 1000-QRG.xls

Limited Warranty

Turbines Inc. of Altus Oklahoma provides the following statement of warranty and is subject to the following terms and conditions. No other warranty or guaranty express or implied shall be operative or binding upon the company at any time, or under any circumstances.

Turbines Inc. shall warranty that the product(s) described hereunder shall be free from material defect, shall be of the first quality, manufactured in accordance with the standards and practices of the highest workmanship and materials, for a period not to exceed 12 months (one year) following date of purchase by the end user, subject to limitations as described:

Article 1: The warranty shall be limited to equipment for which the company has been fully paid. In the event of nonpayment, the company reserves the right to void any warranties that may otherwise apply.

Article 2: This warranty shall specifically exclude any deterioration or effects resulting from the normal wear and tear of the equipment or components thereof.

Article 3: This warranty shall specifically exclude damage that has resulted from improper installation of, improper maintenance of, unauthorized change or modification to, improper operation of, and/or misuse or abuse of the subject equipment.

Article 4: At the manufacturer’s sole option, any equipment covered hereunder shall be either repaired or replaced at the manufacturer’s expense during the term of the warranty, subject to said equipment being shipped prepaid to the manufacturer’s principle place of business, Turbines Inc., Highway 283 North, Altus, Oklahoma, USA 73522. o equipment shall be accepted unless first authorized in writing by the manufacturer. Non-warranty damage shall be repaired solely at the customer’s expense.

Article 5: In no event shall the manufacturer’s liability exceed the original cost of said equipment at the time of original purchase. The manufacturer shall, under no circumstances and/or at any time, assume any liability for merchantability, or any damages or contingent liabilities that may arise from the purchase or use of said equipment by any parties.

Article 6: This warranty is non-transferable and shall apply exclusively to the original end purchaser or end user of said equipment.

Article 7: The expected useful service life of said equipment shall vary dependent, among other factors, upon proper use, handling and maintenance.

Turbines, Inc. PO BOX 933 - Altus, OK 73522-0933 U.S.A.


Thank You for your purchase. For best equipment performance, please following these simple installation/operation/programming instructions.

For detailed instructions for assembly and disassembly of your Turbine Meter, download manual from our website: www.turbinesincorporated.com

Call us Toll Free: 1-800-809-1387 or (508) 477-3067 * Fax: (580) 477-3071

[email protected] , [email protected] , [email protected]

Complete Delivery System

Web Site: www.turbinesincorporated.com * Email: [email protected]

Installation

2. Verify you received everything listed on the packing list.

1. Ensure that you have removed all equipment from the shipping box.

3. Mount the CDS 1000 at a height & angle ensuring ease of accessibility and visibility.

4. Apply a thin layer of Oxygen safe lubricant to the knob threads to avoid corrosion.

8. Allow slack in each cable to permit the CDS 1000 to rotate forward for rear panel access.

6. Apply a thin layer of Oxygen safe lubricant to the connector threads to avoid corrosion.

7. Install cables and connect to rear panel. Ensure that each connector is "hand-tight".

5. Avoid installing the unit under piping that defrosts or near pumps that spray liquid.

10. NOTE: The "POWER" is polarity insensitive.

9. Terminate the "POWER" cable at the battery or most direct input source to avoid interference.

11. We recommend that "POWER" be direct to source.

12. Install the 1000ohm probe. (downstream of the turbine) and connect the temperature cable.

15. Press CDS 1000 ON/OFF Button and observe LED lights are on or flashing.

16. Your equipment is now ready for use. Proceed to "Operation"...

14. Install the Turbine Meter and connect the signal cable or connect signal cable to your existing meter.

13. Install the piping. (If you did not purchase piping, skip to next)


Operation

Observe "BLUE" LED illuminated. Indicates unit is powered "ON"

Observe "WHT" LED illuminated or flashing. Indicates unit is receiving signal from turbine meter

Observe "RED" LED "OFF". If Illuminated, Press "D" for alarm list.

Displays "Grand total"(non-resettable)

Temperature Indicator Rate Indicator

Displays "Batch total"(resettable)

Press to enter "PROVE" mode. Password required. To exit "PROVE" , power unit "OFF"

System power (ON/OFF)

Press to see list of "Current Alarms"

Press to PRINT (only if printer is used)

Press to RESET totalizer to ZERO

Press to see unit DETAILS list and perform Battery TEST

Indicates "System Maintenance alarm“ Press “D” for alarm list.

Indicates "Pump Cooldown Timer". Only appears during countdown and if enabled.

Consult Factory for WIRING

CONFIGURATIONS

To 1000 ohm RTD

To Pickup coil (turbine meter)

To Battery

To Pressure device (4-20mA)

To pump control box

To RS232

NiMHBattery

MountingBracket


Your Model CDS 1000 is factory set. You should only use this programming guide to change your parameters or turn on additional features. For problems, call 864-882-4544.

Programming

N/A indicates "PRIVILEGED" access ONLY!NOTE: Press "ESC" to exit any screen, press "ENT" to enter , "CLR" to delete

Power unit "OFF".

Press and hold "ESC". While holding, press and release "ON/OFF" for about 1 second to access the Initialization Options Menu

1] Set Clock & Language

Hours (0-23)?Type value, press "ENT"

Minutes (0-59)?

Type value,

Date (1-31)?Type value, press "ENT"

Month (1-12)?Type value, press "ENT"

Year (0-99)?Type value, press "ENT"

NextPage

2] Adjustment Mode (enter passcode)

1] Calibration

2] Configuration

1] Avg. Kfactor

2] Linearizer Table

3] Linearizer

Enter SettingPress "ENT"

1] Compensation

2] Product

3] Units of measure

Press "0" OFF, "1" ON

Press 1-8

1] Ratemeter

1 = LOX2 = LIN3 = LAR4 = LCO25 = LN2O6 = CC027 = MAPP8 = LPG

2] Totalizer

3] Temperature

Press 1-8

1 = Gal (Gallons)2 = Liter (Liters)3 = Lbs (Pounds)4 = Lbs x 105 = kg (Kilograms)6 = Scf (Standard cubic feet)7 = Scf x 1008 = m3 (Cubic meters)

Press 1-3 1 = Kelvin2 = Centigrade3 = Fahrenheit

4] Digits right of Decimal

Press 0-2

(Not normally used, to use reference full technical manual for instructions. Linearizer (option 3) must be "ON")

(Must be "ON")

5] Dual Coil

Press "0" NO, "1" YES6] Printer Checking Press "0" NO, "1" YES (Must be "ON" for Turbines Inc. printer)


1] Set clock

2] Select language

1] Set time

2] DST start

3] DST end


Sunday of mth (0-5)?Type value, press "ENT"


Press 1-21 - English2 - Francais

Sunday of mth (0-5)?Type value, press "ENT"

(default 1000)


Options 4-9

FactoryUse Only

3] Change System Settings (enter password)

6] "N/A" or "Printer Type" when printer password 77468 is used. All other menu options display "N/A" until unit resets except 0] Goto page 2 (select for ticket set up).

1] Flowmeter size

2] Alarm and timer settings

Press 1-9

1 = 1/2"2 = 5/8"3 = 3/4"4 = 1.0"5 = 1 1/4"6 = 1 1/2"7 = 2.0"8 = 3.0"9 = 4.0"

1]Totalize during alarm

2] Pump cooldown timer

3] Pump cooldown delay

4] Intermittent temp. tolerance

Press "0" NO, "1" YES


Enter Setting in seconds, press "ENT"


(Max 9999)

(Max 9999)5] Pump ON during alarm

6] Count while temp failPress "0" NO, "1" YES


1]Flowmeter

2] Plant

3] Trailer

4] N/A

Type value, press "ENT"



3] Serial numbers

5] N/A

6] BT Authentication # (1234 for standard printer) Type value, press "ENT" (Max 9999)

NextPage

4] User Passcode

5] Maintenance

Factory set to "1000". To change, type new value (up to 16 digits), press "ENT"

1] System maintenance due

2] System maintenance just performed

3] Turbines hrs until maintenance

4] Turbine maintenance just performed

Enter setting "DDMMYY"

Press "1" YES, "0" NO

Enter Setting in hours, press "ENT"


(Max 9999)

5] Pump has until maintenance

6] Pump maintenance just performed

Enter Setting in hours, press "ENT"


(Max 9999)

(default 1000)

(to change printer settings, enter "77468")

1] Disabled

2] N/A

3] N/A

4] Predefined with Titles

5] Turbines w/o titles

6] & 7] are blank

Select to disable "PRINT"

Displays titles.Example- Total: 0000

Doesn't display titlesExample- 0000


SKIP TO NEXT PAGE IF YOU ARE NOT PERFORMING TICKET SETUP

Press "ESC" to EXIT. System will display "R", meaning it is resetting.

Pressing and holding "ESC" immediately following pressing "ESC" to EXIT will

If you do not return back to the main menu, power unit off and start over.

return the system back to the main menu.

1] Product2] Temp.3] Temp. UOM4] Date5] Time6] TCF7] Start8] Stop9] Total

Select and enter the value for the position/order to display on the ticket:

Example…

"01.01" is the first position

An unused value will print blank

3] Change System Settings continued…when password 77468 is initialized

0] Goto page 2

1] N/A

2] Print format 1/2

3] Print format 2/2

4] Print comm

5] Print timeout

6] Spare

7] Spare

8] N/A

9] N/A

0] Return to page 1


1] Deliv UOM2] Deliv info3] Copy #4] Meter #5] Trailer #6] Serial #7] Delivery #8] Title9] Lines/page

Select and enter the value for the position/order to display on the ticket:

Example…

"01.01" is the first position

An unused value will print blank

1] Baud rate

2] EOL character

Use Bluetooth Press "1" YES, "0" NO

Press 1-4

1 = 12002 = 24003 = 48004 = 9600

Press 1-4

1 = none2 = CR (center)3 = LF (left)4 = CR+LF


8] System Activity

Example…

Turbine hrs: 10.9Pump hrs: 15System hours: 25.6Power cycles: 55Backup Batt sec: 125Last System PM: 1-Apr-10Last Turbine PM: Last Pump PM:

(Press any key to continue)

9] N/A

3] Change System Settings continued...

Options 4-9

FactoryUse Only

0] Goto page 2

1] View audit trail

1] Calibration event log

Example…

005 19-Apr-10 14:29 -Lin. table004 19-Apr-10 10:51 -Lin. Table -Factor =158.3444003 16-Apr-10 15:54 -Lin. table002 15-Apr-10 11:54 -Lin. table -Factor =149.853001 12-Mar-10 13:11 -Lin. table


2] Configuration event logExample…

004 19-Apr-10 11:00 -DP =0003 19-Apr-10 10:51 -Product = LOX -DP =1002 16-Apr-10 15:54 -Product = LIN002 15-Apr-10 11:54 -Product = LAR


3] Event counters

Example…

Calibration Counter - 5Configuration counter - 4


4] Print

2] N/A

3] N/A

4] N/A

5] N/A

6] Spare

7] Spare

8] N/A

9] N/A

0] Return to page 1

7] System Alarm Log

Definitions… Low Power Low input power below 8.75vLow Batt Backup battery voltage below 8.5vCoil Short P/U Coil resistance below 250 ohmsCoil Open P/U Coil resistance above 2500 ohmsRTD Short Probe resistance below 100 ohmsRTD Open Probe resistance above 2000 ohmsTloop Short Temperature loop current above 35mATloop Open Temperature loop current below 4mAPloop Short Pressure loop current above 35mAPloop Open Pressure loop current below 4mA (Press any key to continue)

HARDWARE

Amplifier Input Frequency range 0-2500 Hz

Sensitivity 15mv RMS @ 10 Hz (min)100mv RMS @ 500 Hz (min)400mv RMS @ 2.5 KHz (min)

Impedance Approx. 10k ohms

Noise immunity High frequency roll off, FCO @ 2.5 KHz

Pickup coil failure detection

Sensor Inputs Temperature probe 1000 ohm platinum RTD probe

8mA constant current sensor excitation, 200 ohms full scaleratio metric and chopper stabilized to avoid drift

Power Sensors Continuous monitoring of main power, backup battery & sensors.

Outputs Pump Control (1) Form C 2A relayAlarm (1) Form C 2A relayCommunications RS232 & Bluetooth

Indicators Front panel LED Power (blue), Flow (white), Alarm (red)

Keypad 16 button keypad, 4 softkey (A, B,C,D), ON/OFF button. Oil resistant, sealed.

Display 240x128 full graphic LED with back lightAutomatic LCD bias control, self-regulating non-sweating temperature activated heater

Power External 9-26 VDC, self-resetting fuse0.6A with heater OFF, 1.6A with heater ONTransient protection

Internal

Physical & Environmental Operating temperature -40 to +50ºC, humidity 5-95% non-condensatingSealed, shock vibration tested enclosure9.75(L) X 7.50 (H) X 3.75 (W) max size and 4 lbs max weight

Miscellaneous

SOFTWARE System Integrity

Sensor Resolution RTD - .04 ohms approxLoop- .006mA approx.

Math Processing Internal floating point, 15 digits of precision. Calculations carried out in FP for max precision

Overall Error .0001% max (excludes uncertainty of temperature & pressure probe)

Power Management


Built-in diagnostics for all hardware. Power-on self test Constant system monitoring of inputs and sensors

CPU extinguishes backlight when operating on internal battery. Auto shutdown after 10 sec power loss

500µA excitation to read coil resistance via internal circuit. 3250 ohms full scale.

Rechargeable NiMH battery pack. Maintains power for up to 10 seconds after power loss. Typical service live: up to 5 years

Real time clock with daylight savings time, dual 8 MHz CPU's, 1M Flash/64K RAM, Watchdog timer, 8 channel 12 bit Hi-speed ADC. Buffered serial port, FIFO CPU communication.

Specifications

1) Observe "ALARM" list by pressing "D".

2) Check the following:

a) all connections are secure

b) Cables are not split or frayed

c) Power source is connected to the truck battery

d) No water is present in connectors

3) NOTE: If "Totalize During Alarm is "OFF", disable. Got to "Programming and follow instructions:

3) Changes System Setting…2) Alarm & Timer Settings

4) Then proceed as follows:

4-1) Low Power a) Check source connection.

b) Check cable.

4-2) Low Batt a) Check battery connection

b) Replace battery

4-3) Coil Short a) Check signal cable connection

b) Check cable continuity-no reading, replace cable

c) Cable passed- check coil ohms- no reading or out of range, replace coil

4-4) Coil Open a) Check signal cable connection

b) Perform signal test Remove pickup coil from turbine meter. Reconnect signal cable to coil.

With a screw driver, rapidly scratch coil below the threads on the smooth

surface. Observe "signal" light slightly illuminates. If yes, go to

"observe turbine meter for failure"

c) Check coil ohms- no reading or out of range, replace coil

4-5) RTD Short a) Check probe cable connection

b) Check cable continuity- no reading, replace cable

c) Cable passed- check probe ohms- no reading or out of range, replace temperature probe.

4-6) RTD Open a) Check probe cable connection

b) Check cable continuity- no reading, replace cable

c) Cable passed- check probe ohms- no reading or out of range, replace temperature probe.

4-7) Maintenance Due Go to "Programming" follow instructions to reset maintenance.

3) Changes System Setting…5) Maintenance

5) Check turbine meter a) Remove turbine from line and observe the following:

1) Rotor spins freely, if NO, STOP, consult factory

2) No wobble, it YES, STOP, consult factory

3) internals appear in tack, if NO, STOP, consult factory


Troubleshooting

For all other issues, contact factory.


Illustrations


Illustrations

Model CDS 1000 - Home - Turbines Incorporated equipment being shipped prepaid to the manufacturer’s principle place of business, Turbines Inc., Highway 283 North, Altus, Oklahoma,

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