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MOBILE MACHINES SHREDDING SCREENING SEPARATION COMPOSTING
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Mobilmaschinen_eng_2011

Mar 22, 2016

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Page 1: /Mobilmaschinen_eng_2011

mobile machinesshredding screening separation composting

Page 2: /Mobilmaschinen_eng_2011

02

Komptech is a leading international technology supplier of machinery and systems for the mechanical and mechanical-biological treatment of solid waste and for the treatment of biomass as a renewable energy source.

The product range includes over 30 different types of machines, that cover all key process steps in modern waste handling - shredding, separation, and biological treatment.By combining the right products from our own portfolio with proven components by other leading manufacturers, we can deliver solutions to address complex challenges.

The focus is always on innovative technology and solutions that ensure the maximum customer benefit.

komptech gmbh

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ContentsShredding

terminator ...................................................................................................4/5Low speed single shaft shredder

crambo ...........................................................................................................6/7Low speed double shaft shredder

chippo .............................................................................................................8/9Drum chipper

axtor ..........................................................................................................10/11high speed shredder

Screening

joker primus maxx mustang magnum .............................................12/13Drum screens

cribus ..........................................................................................................14/15Drum screens

muLtistar m2 / m3 .....................................................................................16/17star screens

muLtistar L3 / xL / xxL .............................................................................18/19star screens

Separation

hurrikan / hurrikan s ...........................................................................20/21Wind sifter

compoSting

topturn x53 / x60 / x67 ...........................................................................22/23self-propelled turner for triangular windrows

crambo trailer

axtor 8012

cribus 5000 e

muLtistar xxL

topturn x67

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04

01

02

03

0405

teRminatoRLow speed singLe shaft shredder

01Flap and fold system

for filling hopper

02Shredding drum

with replaceable teeth

03High performance

Caterpillar® diesel engine

04Hydraulic drive

with constant power control

05Track Fast

tracks

Shredding of even difficult materials

Particle size variable by adjusting the cutting gap

Hydraulic drive with overload protection provides high level of protection against contraries

Low downtimes and low maintenance costs through repeatedly reusable teeth

Household waste

Waste woodBulky waste TiresCommercial waste

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specifications Details

machine types

05

3400 3400 S 5000 5000 S 6000 S

Drive

Diesel engine: CAT ® C9 CAT ® C9 CAT ® C13 CAT ® C13 CAT ® C18

Power: 242 kW/330 HP 242 kW/330 HPDrum drive

on both sides

328 kW/446 HP 328 kW/446 HP Drum drive

on both sides

429 kW/583 HP Drum drive

on both sides

Shredding unit

Drum length (mm): 3000

Drum diameter 1050

Drum rpm: max. 30 max. 30 max. 30 max. 32 max. 38

Loading heights

Filling height (mm): Hook: 2465 Trailer: 2930 Track: 2905

Discharge heights Hook: 1365 - 3665 Trailer: 1890 - 4125 Track: 1805 - 4105

Dimensions transport position/working position(Conveyor belt 35°)

L x W x H Hook (mm): 6840 x 2470 x 2650 / 11870 x 3350 x 3820

L x W x H Trailer (mm): 8120 x 2500 x 3255 / 12430 x 3350 x 4290

L x W x H Track (mm): 6495 x 2855 x 3150 / 10900 x 3350 x 4260

Weight (dependent on equipment)

Hook (t): ~ 18.8 ~ 19.8 ~ 19.4 ~ 20.4 ~ 21.3

Trailer (t): ~ 21.0 ~ 22.0 ~ 21.6 ~ 22.6 ~ 23.5

Track (t): ~ 24.2 ~ 25.2 ~ 24.8 ~ 25.8 ~ 26.7

Throughput

Throughput performance (dependent on

up to 45 up to 50 up to 60 up to 80 up to 100

Options

Drum tooth armored, forward movement device (Hook, Trailer), towing unit (Hook), remote control, central lubrication, transferring magnet with swinging arm, magnetic pulley etc.

Drive: The hydraulic drive with load-dependent speed control ensures maximum utilization of the engine output. Overload protection prevents unshreddable contraries from destroying the teeth.

ShreDDing: Applications of the drum/counter comb system range from coarse pre-crushing to defined shredding. The continuous cutting gap adjustment allows adjustment of the particle size for the intended use.

MObiLiTy: With its 3-axle chassis and automatic feed device, the trailer version offers the utmost in mobility. The self-propelled steel tracks allow maneuverability on difficult terrain. On the hook lift version, towing or automatic feed options provide on-site maneuverability.

Hook Trailer Track

ShowcaSeMachine type: TM 5000 Sapplication: commercial wasteThroughput: 50 t/h

The highly variable content of commercial waste can require extreme shredding power – which is exactly what you get from the Terminator S version, with its dual drum drive. The hydraulic drive provides the highest shredding power and prevents jamming and blockages. clearing by reversing is possible at all times.

(mm):

(mm, 10°-35°):

(t/h): material)

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cRambo

01

02

03

04 05

Low speed doubLe shaft shredder

01Flap and fold system

for filling hopper

02Two shredding drums with aggressive teeth

03High performance

Caterpillar® diesel engine

04Hydraulic drive

with constant power control

05Trailer -

3-axle central chassis

High throughput with general-purpose use

Aggressive feed with 2820 mm long, counter-rotating shredding drums

Variable particle size range with less overlengths and low amounts of fine fraction

Quick-change system for screen basket and tools – change screen basket in minutes

Waste wood Forestry waste Green waste Root stocks

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specifications Details

machine types

3400 5000 6000 5000 d

Drive

Diesel engine: CAT ® C9 CAT ® C13 CAT ® C18 via lorryDiesel engine (MAN)

Power: 242 kW/330 HP 328 kW/446 HP 429 kW/583 HP 353 kW/480 HP

Shredding unit

Drum rpm: max. 38 max. 36 max. 41 max. 36

Drum length (mm): 2820

Drum diameter (mm): 610

Loading heights

Filling height (mm): Hook: 2465 Trailer: 2930 Track: 2906 5000 d: 3500

Discharge heights Hook: 1365 - 3665 Trailer: 1890 - 4125 Track: 1805 - 4105 5000 d: 2420 - 4720

Dimensions transport position/working position(Conveyor belt 35°)

L x W x H Hook (mm): 6840 x 2470 x 2650 / 11870 x 3350 x 3820

L x W x H Trailer (mm): 8120 x 2500 x 3255 / 12430 x 3350 x 4290

L x W x H Track (mm): 6495 x 2855 x 3155 / 10900 x 3350 x 4260

L x W x H 5000 d (mm): 9640 x 2555 x 4000 / 14040 x 3170

Weight (dependent on equipment)

Hook (t): ~ 19.2 ~ 20.3 ~ 21.2

Trailer (t): ~ 21.4 ~ 22.4 ~ 23.4

Track (t): ~ 24.6 ~ 25.7 ~ 26.6

5000 d (t): ~ 35

Throughput

Throughput performance (t/h): (dependent on material)

up to 45 up to 60 up to 100 up to 60

Options

Drum armored, sickle teeth armored, hook-shaped teeth, planing teeth, bio cutting unit, screen baskets 80/100/125/150/180/250/300, radio remote control, central lubrication, fine particle separation, transferring magnet with swinging arm, magnetic pulley etc.

Drive: With load-dependent speed regulation, the hydraulic drum drive ensures that full advantage is taken of the engine output. Control electronics continually monitor the operational status of the machine and intervene to protect it should a stoppage occur.

ShreDDing: Low-speed drums with shredding teeth minimize fine particle and noise/dust emissions and resist contraries. The particle size is configurable by simply exchanging screen baskets.

MObiLiTy: The hook lift platform, tri-axle chassis or steel tracks with hydraulic drive option provide the desired degree of mobility. An all-in-one truck version (powered by the truck) with crane is also available as the Crambo direct.

ShowcaSeMachine type: crambo 6000application: Root stocksThroughput: 45 t/h

If the root stock fits into the shredding area, it will go through the machine. The high tooth power deployed by the hydraulic drive, the powerful motion of the material by the two counter-rotating drums and its insensitivity to embedded stones all make the crambo ideal for these jobs.

Hook Trailer Track 5000 d

(mm 10°-35°):

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chippodrum chipper

01Variable-speed

blower*

02Two-speed

chipping drum

03Pivoting

discharge conveyor *

04Feed with horizontal and

vertical feed drums

05Wood splitter*

01

02

03

0405

Aggressive feed with pre-compression by two horizontal and two vertical feed drums

Efficient work with two chipping modes: high speed for prunings, lower speed for logs

Perfect wood chips due to large drum and long blade advance

Choice of discharge: Material-friendly, energy-saving discharge by conveyor Flexible and precise discharge by variable-speed blower

Logs Prunings Forestry waste

*option

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specifications Details

machine types

09

510 C 5010 Cd 8010 C

Drive

Type: via PTO tractor via lorry (MAN) CAT ® C18

Power: up to 370 kW/500 HP 353 kW/480 HP 571 kW/780 HP

Material feeding

Feed table L x W (mm): 2180 x 1680

Feed table height (mm): 1600 1870 1870

Feeder opening H x W (mm): 750 x 1000 (with vertical feed drums 1610)

Chipping unit

Drum diameter (mm): 1050

Drum width (mm): 1023

Number of blades: 12

Drum rotation speed (U/min): 400 and 560

Material discharge

Blower: max. blower height 5370 5600 5600

Blower: max. discharge range 20

Conveyor belt: ~ 4.7 ~ 5 ~ 5

Dimensions

Transport dimensions L x W x H (mm):

7170 x 2550 x 3722 3 axle: 8053 x 2550 x 40004 axle: 8252 x 2550 x 4000

9130 x 2550 x 4000

Working dimensions L x W x H (mm):

7170 x 6600 x 5370 3 axle: 8053 x 7550 x 56004 axle: 8252 x 7550 x 5600

9130 x 7550 x 5600

Weight (t):(dependent on equipment)

~ 18 3 axle: ~ 264 axle: ~31.5

~ 33.5

Throughput

Throughput performance (m3/h): (dependent on material)

up to 180 up to 220 up to 320

Options

Two drum speeds, screen baskets, hopper extension, variable blower speed, material discharge belt, central lubrication, Epsilon wood-loading crane, wood gripper,

lorry MAN (3-axle/4-axle, chipping cabin/crane cabin),remote control, wood splitter etc.

varianTS: The Chippo series starts with one of the most powerful tractor-driven drum chippers, the 510 C. For the medium and heavy duty range there is a truck-driven version (5010 Cd). At the heavy-duty end is the 8010 CD with onboard 780 HP engine.

Chipping: The feed system guarantees reliable grabbing and active forwarding to the drum. Chipping is extremely efficient due to the large open drum and the ideally positioned countercutter. The long advance of the chipping blade produces uniform chip shapes and sizes with a minimum of fine fractions.

OpTiOnS: The Chippo is made for the job, with the right options for any scenario – as a 3 or 4-axle trailer, if desired with Hydrodrive, operation from the truck cabin or a crane cabin, with fold-out wood splitter, and more.

510 C 5010 Cd / 4 axle 8010 C

ShowcaSeMachine type: chippo 8010 capplication: Logs, slab woodThroughput: 250 m3/h

Nobody does it more efficiently – an aggressive feed system, a large, open drum with two speeds, and a variable-speed blower or energy-saving conveyor discharge give the best chips at the lowest operating costs

5010 Cd / 3 axle

(mm):

max. discharge height (m):

(m):

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10

axtoRhigh speed shredder

01 Hydraulic swiveling

screen basket

02Feed with horizontal and

vertical feed drums

03Feed area with hinged hopper

04Drum with shredding tools or

chipping blades

05Caterpillar® diesel engine C18

in underfloor position

01

02

03

04

05

Long feed area, open to the front, with filling capability on both sides

Aggressive feed with pre-compression by two horizontal and two vertical feed drums

Two shredding modes: Shredder mode or Chipper mode

Ideal servicing access to the engine (underfloor) and to the shredding area

Logs Green waste Forestry waste Waste wood untreated

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specifications Details

machine types

8012

Drive

Diesel engine: CAT ® C18

Power: 570 kW/780 HP

Material feeding

Feed table L x W (mm): 6000 x 2100

Feed table height (mm): 2800

Feeder opening H x W (mm): 1000 x 1610 (with vertical feed drum 2100)

Shredding unit

Drum diameter (mm): 1250

Drum width (mm): 1630

Tools: 108 pieces free-swinging tools or36 pieces fixed tools

Drum rpm: 400 (Chipping mode) or 730 (Shredder mode)

Material discharge

Conveyor belt L x W (mm): 2500 / 5500 (option) x 1600

Max. discharge height (mm): up to 4700

Dimensions

Transport dimensions L x W x H (mm): 10600 x 2550 x 4000

Working dimensions (Conveyor belt 35°)L x W x H (mm): 15800 x 3580 x 4700

Weight (t, dependent on equipment): ~ 26

Throughput

Throughput performance (m3/h): (dependent on material)

up to 400

Options

Two drum speeds, hinged sides, tool kits, screen baskets, discharge belt extended, magnetic drum, forward movement device,

additional fuel tank etc.

MaTeriaL feeDing: The huge hopper can be loaded from both sides. The feed takes care of the rest: A combination of horizontal and vertical feed drums and a wide steel belt ensure active transport into the machine, even with bulky green material.

ShreDDing: The shredding system can use free-swinging or fixed tools. At high speed, it produces material for composting. At reduced speed in chipper mode, it outputs fuel for heating plants.

MainTenanCe: Excellent access, individually mounted blades and a swivel screen basket simplify maintenance of the shredding system. Large access panels give good access to the underfloor engine, as well as all other drive components.

8012

ShowcaSeMachine type: axtor 8012application: LogsThroughput: 280 m3/h

For making fuel, depending on the input the axtor can use either solid shredder blades or sharp chipper blades. If the machine runs into an unshreddable contrary, the patented contrary safety prevents further damage. Usually just changing a blade is enough to get back up and running.

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jokeR pRimus maxx mustang magnumdrum screens

01Hydraulically

adjustable round brush

02Steep hopper sidewalls with

hopper belt control

03Drumgrip

drive system

04Runout

engine unit

05Hydraulically adjustable

discharge conveyors

01

02

03

04

05

Broad product range for any performance requirement

Selection of drive types on Maxx, Mustang: diesel-hydraulic, diesel-electric or mains operation

Options: Screen drum with fixed hole size or flexible system with interchangeable screen segments

Extensive options for individual needs

Compost Waste shreddedBiomass Soil, Gravel, SandWaste wood shredded

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specifications Details

machine types

jokeR pRimus maxx mustang magnum

13

jOker priMuS MaxxMaxx e

MuSTangMuSTang e

MagnuM

Drive

Diesel engine (kW): 16.5 38 62.5 70 96.5

Electrical power input (kW): Maxx E 26 Mustang E 30

Diesel generator (kVA): Maxx E 48 Mustang E 48

Material feeding - feed hopper

Hopper volume (m3): > 2.3 > 3.0 > 5.0 > 5.0 up to 7.0

Filling length (mm): > 2635 > 2900 > 4000 > 4000 > 4400

Filling width (mm): 1135 1340 1675 1675 1675

Filling height (mm): 2350 2640 2800 2800 3100

Screening drum

Diameter (mm): 1800 1450 1800 2000 2200

Length (mm): 2440 4000 4500 5500 7465

Effective 10 16 22,5 30 47

Drum rpm: 14 max. 21 max. 23 max. 23 max. 19

Material discharge

Max. discharge height coarse fraction (mm):

2125 2300 2550 2550 3050

Max. discharge height fine fraction (mm):

2420 2080 2150 2150 2700

Dimensions

Transport dimensionsL x W x H (mm):

7650 x2550 x3800

9750 x 2550 x 4000

11250 x 2550 x 4000

11950 x 2550 x 4000

14040 x 2550 x 4000

Working dimensionsL x W x H (mm):

7580 x 6100x 3120

11610 x 4810x 3080

13200 x 5000x 3750

14020 x 5000x 3900

18300 x 7000x 3920

Weight (t): 5.0 9.0 16.0 16.0 26.0

Throughput

Throughput performance (dependent on material)

up to 35 up to 70 up to 120 up to 160 up to 250

Options

Conveyor extension, magnet drum, scraper for round brush, central lubrication etc.

Drive: The electric drive of the E-versions is especially energy-efficient. The power comes directly from the mains or, if required, from an on-board diesel generator. On the larger machines, the quiet-running, low-wear "Drumgrip" moves the drum.

Joker Primus Maxx Mustang Magnum

ShowcaSeMachine type: Mustangapplication: Fresh compostThroughput: 80 m3/h

work proceeds efficiently on high-bulk materials as well. The feed hopper is matched to the drum size plus a generous reserve. The long discharge conveyors allow high piling, and with a width up to 1 meter, the conveyor belt won’t get blocked either.

prODuCT range: The Joker is the ideal entry-level screener. As requirements grow, the Primus is the right choice. For heavy-duty users, the Maxx, Mustang and Magnum combine high continuous throughput with absolute dependability.

MaTeriaL feeDing: From hopper to drum – on mobile drum screens, everything is designed for heavy duty. Extremely rugged hopper design, straight line travel control of the hopper belt, and automatic fill level control for the screen drum ensure smooth operation.

screening area (m2):

(m3/h):

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cRibusdrum screens

01Wheelgrip drum drive

02Steep hopper side walls

with hopper

03Electrically adjustable

round brush

04Run-out

diesel generator *

05Corrugated edge discharge

conveyor for fines

01

02

03

04

05

Largest screening surface compared to overall length

Electrical drive of all components for highest energy efficiency and lowest operating costs

New chainless drum drive via patented “Wheelgrip“

High degree of maintainability, with excellent access and maintenance-free solutions

Compost Waste shreddedBiomass Soil, Gravel, SandWaste wood shredded

*option

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specifications Details

machine types

15

2800 e 3800 e 5000 e

Drive

Electrical power input (kW): 25 30 36

Diesel generator (kVA): 30 48 48

Material feeding - feed hopper

Hopper volume (m3): > 5.0 > 5.0 > 6.5

Filling length (mm): > 4000 > 4000 > 4700

Filling width (mm): 1675 1675 1675

Filling height (mm): 2950 2950 2950

Screening drum

Diameter (mm): 2200 2200 2200

Length (mm): 4600 6000 7700

Effective screening area (m2): 28 38 50

Drum rpm: max. 20 max. 20 max. 20

Material discharge

Max. discharge height coarse fraction (mm):

2450 3500 3500

Max. discharge height fine fraction (mm):

2250 3350 3350

Dimensions

Transport dimensions L x W x H (mm):

10600 x 2550 x 4000 12000 x 2550 x 4000 14040 x 2550 x 4000

Working dimensions L x W x H (mm):

14900 x 5000 x 4000 16300 x 6560 x 4000 18500 x 6800 x 4000

Weight (t): 16.0 18.0 24.0

Throughput

Throughput performance (m3/h):(dependent on material)

up to 170 up to 220 up to 270

Options

Diesel generator, magnet drum, adjustable belt speed, soot filter, Cleanfix fan, remote control, central lubrication, feed device, hopper pre-screening, hopper sensor controller etc.

MaTeriaL feeDing: Steep side walls and a wide hopper belt prevent bridging and allow a broad spectrum of materials. The feed cross-section to the drum, the drum diameter itself and the unsurpassed gap to the side walls allow stoppage-free screening with large hole sizes.

Drive: Everything on the Cribus is driven electrically, from the hopper to the discharge belts. This minimizes the energy, wear and servicing costs of the whole machine, as does the newly developed "Wheelgrip" direct drum drive.

2800 E 3800 E 5000 E

ShowcaSeMachine type: cribus 3800 eapplication: compostThroughput: 130 m3/h

The adjustable hopper and drum speeds allow precise adjustment to the input material. even with wet compost, the generous clearance to the sidewall and the simple, exact brush adjustment prevent clogging of the screening surface.

MainTenanCe: Simply fold down the sidewall to access the drum. No tools are required for changing the drum. Large panels provide excellent access to the whole engine compartment. The generator unit can be run out or set up externally (Cribus 3800 E).

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multistaR m2 / m3star screens

01Metering drum

02Steep hopper side walls with hopper belt control

03Coarse screen deck

04Fine screen deck

05Run-out

diesel generator

01

02

03

04

05

Separation into three fractions (M2: two fractions) with discharge of all fractions at the machine end

High throughput with precise selectivity with the “Cleanstar” system

High flexibility by changing particle size in seconds

All-electric drive for the highest energy efficiency and lowest operating costs

Compost Waste shreddedBiomass Bark, wood chips Waste wood shredded

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specifications Details

machine types

17

M2 M3

Drive

Electrical power input (kW): 34 46

Diesel generator (kVA): 48 48

Material feeding - feed hopper

Hopper volume (m3): > 5.0 > 5.0

Filling length (mm): > 4000 > 4000

Filling height (mm): 2800 2800

Screen segments

Coarse screen L x W (mm) / area (m2): - 2132 x 1138 /2,4

Fine screen L x W (mm) / area (m2): 4522 x 1138 /5,1 3591 x 1138 /4,1

Screen section (standard)

Coarse particle (mm): > 30...50 (Oversized particle) > 60...80

Medium particle (mm): - 10...25/60...80

Fine particle (mm): 0/30...50 (Undersized particle) 0/10...25

Material discharge

Max. discharge height coarse fraction (mm): 3350 4100

Max. discharge height medium fraction (mm): - 3200

Max. discharge height fine fraction (mm): 3200 3200

Dimensions

Transport dimensions L x W x H (mm): 11750 x 2550 x 4000 11500 x 2550 x 4000

Working dimensions L x W x H (mm): 15000 x 7000 x 4000 13000 x 11000 x 4100

Weight (t): 17.0 17.0

Throughput

Throughput performance (m3/h):(dependent on material)

up to 100 up to 120

Options

Screen deck variants, diesel generator, magnet drum, central lubrication, hopper pre-screening, forward movement device, radio remote control,

wind sifter (M2) etc.

MaTeriaL feeDing: The hopper, familiar from Komptech drum screens, boasts a volume of over 5 cubic meters and a loading height of only 2.8 m. Yet everything runs quietly and smoothly, thanks to the electric drive with intelligent controller and graphic display.

SCreening: A coarse screen above and a fine screen below provide separation into three fractions (M2: one screen for two fractions). Throughput and separation accuracy remain consistent even with increasing material moisture, thanks to the patented "Cleanstar" cleaning system.

DiSCharge: Material is discharged only at the rear of the machine. This way the towing device remains accessible during operation. Windrows can also be created. On the M2, a powerful optional windsifter provides effective separation of contaminants into coarse particles.

M2 M3

ShowcaSeMachine type: Multistar M3application: Root stocks pre-shreddedThroughput: 110 m3/h

The M3 can screen shredded woody biomass into high-quality fuel in just one pass. The rotating stars untangle the material and break apart clumps. The division into fine and oversize fractions is easy to control from the operating panel.

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multistaR l3 / xl / xxlstar screens

01Metering drum

02Coarse screen deck

03Hopper with

scraper conveyor

04Diesel generator

05Fine screen deck

01

02

03

04

05

Large hopper and wide discharge belts for convenient working

High throughput with precise selectivity thanks to the “Cleanstar” system

All-electric drive for top energy efficiency and the lowest operating costs

Multifunctionality through numerous options - magnetic rolls, windsifter, rolling fraction separator

Compost Waste shreddedBiomass Bark, wood chips Waste wood shredded

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19

specifications Details

machine types

19

L3 xL xxL

Drive

Diesel generator (kVA): 60 60 100

Material feeding - feed hopper

Hopper volume (m3): ~ 7 ~ 7 ~ 12

Filling length (mm): 3600 3600 4000 and 5800 (fillable on both sides)

Filling height (mm): 3500 3500 3700

Screen segments

Coarse screen L x W (mm) / area (m2): 3200 x 1250 / 3.8 4000 x 1250 / 4.8 5100 x 1250 / 6.1

Fine screen L x W (mm) / area (m2): 5800 x 1250 / 7.2 5800 x 1250 / 7.2 8900 x 1250 / 10.9

Screen section (standard)

Coarse particle (mm): > 60...80 > 60...80 > 60...80

Medium particle (mm): 10...25/60...80 10...25/60...80 10...25/60...80

Fine particle (mm): 0/10...25 0/10...25 0/10...25

Material discharge

Max. discharge height coarse 3000 3000 3600

Max. discharge height medium 3600 3600 3600

Max. discharge height fine 3200 3200 3200

Dimensions

Transport dimensions L x W x H (mm):

11260 x 2500 x 4000 12850 x 2500 x 4000 13700 x 2500 x 4000

Working dimensions L x W x H (mm):

12950 x 6300 x 4000 16950 x 6500 x 4100 17000 x 6500 x 4000

Weight (t): 18.0 21.0 26.0

Throughput

Throughput performance (m3/h):(dependent on material)

up to 180 up to 250 up to 400

Options

Screen deck variants, wind sifter (coarse-, medium fraction), coarse fraction conveyor, magnet drums, rolling fraction separator (medium, coarse), hopper overload sidewalls,

central lubrication etc.

MaTeriaL feeDing: The giant feed area makes it obvious that this is a high-throughput machine. In fact, one frontloader is often not enough to load and remove material. Wide output conveyors make sure that everything that goes in comes out, with no blockages.

parTiCLe Size: Particle size can be controlled by varying the rotation speed of the star shafts. The particle size can be changed in seconds from a touch screen on the operating panel. Different star geometries and arrangements cover a screening range from 8 - 150 mm.

OpTiOnS: A series of options - windsifter for coarse and medium fraction, magnetic rolls and rolling fraction separator - makes the machine a genuine all-purpose workhorse. Options like hopper overload sidewalls, central lubrication, and pneumatic spring axles add more convenience.

L3 XL XXL

ShowcaSeMachine type: Multistar L3application: compostThroughput: 150 m3/h

Screening is always in season with the L3. high throughput and selectivity are retained, even with variations in moisture content and various rotting stages, because each star has a wear-resistant cleaning finger that clears the gap to the surrounding stars on each rotation.

fraction (mm):

fraction (mm):

fraction (mm):

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20

huRRikan / huRRikan swindsifter

01Suction blowers

02Vibrating feeder

with enclosure

03Diesel generator

04Rolling fraction

separator

05Pressure blower

01

02

03

04

05

High throughput with over 90% selectivity, by precise adjustment of settings to match material properties

Powerful S-version with enlarged suction section (Two suction blowers)

Maximum mobility with 80 km/h chassis and independent operation with on-board diesel power unit

Compatible with most commercially available mobile screening units

Compost Biomass

01

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21

specifications Details

machine types

21

hurrikan hurrikan S

Drive

Electrical power input (kW): 28 47

Diesel generator (kVA): 48 60

Material feeding

Filling width (mm): 1600 1600

Filling height (mm): adjustable from 1950 to 2250 adjustable from 1950 to 2250

blower power

Pressure blower (kW): 7.5 7.5

Suction and feed blower (kW): 15 2 x 15

Material discharge

Max. discharge height (mm): 2650 mm 2650 mm

Dimensions

Transport dimensions L x W x H (mm): 8300 x 2550 x 4000 11000 x 2550 x 4000

Working dimensions L x W x H (mm): 8130 x 3000 x 4100 11000 x 2550 x 4000 mm

Weight (t): 6.5 10.0

Throughput

Throughput performance (m3/h):(dependent on material)

up to 40 up to 60

Options

Magnet drum, separation belt for rolling fraction, diesel generator, frequency controller for suction blower, intake channels,

vibrating feeder enclosure etc.

SeparaTiOn: The patented pressure-suction process ensures extremely effective separation of the lightweight fraction from the screen overflow. In the first step, material is separated by a pressure blower. In the second step, the lightweight material is drawn off by a powerful suction blower.

aDjuSTMenT: The wide chute enables a width up to 1.2 m and feed height of 1.95 to 2.25 m for the screener conveyor belt. The suction performance is adjustable for the material by changing the blower speed, blower distance and vent flaps.

OpTiOnS: The optional magnetic drum and rolling fraction separator make the Hurrikan a real clean-up machine. On the tiltable conveyor belt, round, heavy objects (mainly stones) roll downwards and are diverted via a chute.

Hurrikan Hurrikan S

ShowcaSeMachine type: hurrikan Sapplication: compostThroughput: 55 m3/h

If the screen outflow is going to compost, non-compostables like plastic film need to be removed. The hurrikan S is ideal for reliably cleaning the oversize fraction from high-throughput screeners.

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22

toptuRn xseLf-propeLLed turner for trianguLar windrows

01Swinging cabin

02Caterpillar®

diesel engine

03Turning drum

(X-drum)

04Service steps and access platform*

05Robust

plough blades

01

02

03

04

05

“Wheel” version for outstanding traction and quick alignment / “Track” version for maximum mobility on soft ground

Generously-dimensioned turning drum for high throughput and excellent mixing, with low wear

Simple transportation and easy access with swinging cabin

Optional displacement device for optimum utilisation of space

Compost Biomass

*option

Waste shredded Contaminated soil

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23

specifications Details

machine types

x53 x60 x67

Drive

Diesel engine: CAT ® C9 CAT ® C9 CAT ® C13

Power: 242kW/330HP 242kW/330HP 328kW/446HP

Turning device

Drum diameter (mm): 1200 1400 1750

Drum rpm: 0-195 0-195 0-160

Windrow dimensions

Max. intake width (mm): 5000 5700 6400

Max. windrow height (mm): 2400 2800 3100

Max. windrow cross-section (m2): ~ 6.5 ~ 8.5 ~ 10.5

Travelling speeds

Hydraulical traction drivecontinuous

(I standard, II optional)

Hydraulical traction drive continuous

(I standard, II optional)

Hydraulical traction drive continuous

(I standard, II optional)

Wheel (km/h): I: 0-4 II: 0-7 I: 0-4 II: 0-6 I: 0-4 II:0-8

Track (km/h): I: 0-4 I: 0-4 I: 0-3 II:0-6

Dimensions L x W x h

Transport dimensions Wheel 5350 x 3000 x 3000 6165 x 3000 x 3450 6750 x 3000 x 3450

Transport dimensions Track 5350 x 2550 x 3000 6015 x 2650 x 3450 6580 x 3000 x 3560

Working dimensions Wheel 4220 x 5350 x 4635 4220 x 6050 x 5035 4970 x 6750 x 5450

Working dimensions Track 3980 x 5350 x 4525 3980 x 6050 x 4920 4720 x 6750 x 5350

Weight

Wheel (t): ~ 12.5 ~ 14.0 ~ 21.0

Track (t): ~ 13.2 ~ 14.7 ~ 22.0

Throughput

Throughput performance (m3/h): (dependent on material)

up to 3500 up to 3500 up to 4500

Options

Two speed level, lateral displacement device, central lubrication, scraper, protective ventilation, service steps, access platform, watering etc.

fraMe/Drive: The hydraulic chassis combined with a massive telescoping frame provides mobility on any terrain, whether the wheeled version for good traction on pavement or the tracked version for good weight distribution on soft ground.

Turning: A large, powerful hydraulically driven drum with effective conveyor and throwing blades accelerates the turning and rotting processes. Everything gets mixed - nothing gets past the drum.

OpTiOnS: Optimum space utilisation with the lateral positioning option. A powerful watering hose system, patented scraper device for getting the lowermost ground layer and the “Fast” version for quick maneuvers are further options.

X53 X60 X67

ShowcaSeMachine type: Topturn X67application: Sewage sludge compostThroughput: 2500 m3/h

The combination of large drum with conveyor and throwing blades, and the powerful drive makes sure that the Topturn leaves the perfect windrow behind. The hydraulic plough-shaped guide blades steer the material into the feed area, keep the lane clean and, with their sturdy design, allow driving within overlapping windrows.

(mm):

(mm):

(mm):

(mm):

Page 24: /Mobilmaschinen_eng_2011

Komptech GmbHKühau 37, A - 8130 Frohnleiten[t] +43 3126 505-0[f] +43 3126 505-505[e] [email protected]

www.komptech.com

We reserve the right to make technical changes in the course of ongoing development. E2011

teChnology for a better enviRonment

Komptech UK Ltd.Forge End, Lodge Farm KinetonWarwickshire, CV35 0JH[t] +44 1926 64 29 72[f] +44 1926 64 29 71[e] [email protected]