The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company. The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric. Presented by: Mike Llapitan, Solutions Architect Wonderware California Mobile Workforce Enablement IntelaTrac Mobile Operator Rounds and Decision Support System (APM Portfolio)
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Mobile Workforce Enablement - Wonderware California€¦ · Mobile Workforce Enablement. Empower the operator • Multiplatform mobile device support (BYOD) ‒ Android, Windows 10,
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The Schneider Electric industrial software business and AVEVA have merged to trade as AVEVA Group plc, a UK listed company. The Schneider Electric and Life Is On trademarks are owned by Schneider Electric and are being licensed to AVEVA by Schneider Electric.
Presented by:
Mike Llapitan, Solutions Architect
Wonderware California
Mobile Workforce EnablementIntelaTrac Mobile Operator Rounds and Decision Support System (APM Portfolio)
IntelaTrac Provides Visibility into the Performance of Non-Instrumented Equipment (40 – 60% of assets)
Why Does Equipment Fail?And can we prevent it?
Source HPI 2011:- 91% of bearings do not reach their conservative design life.
Machines don’t die, we kill them.
• 25% are preventable but not prevented because of an arbitrary decision that is simply not rooted in knowledge or experience
• 15% are predictable but not predicted
• 20% are predicted but not stopped to undertake repair
• 25% are predicted and equipment is shut down
• 14% are other (consequential to an external activity)
• 1% are neither preventable nor predictable
The Traditional Approach
Field results turned in at end of round
Pump fails and secondary damage occurs to exchanger
Hours or Days later data is reviewed, if ever
Pump high vibration noted on paper based system
Data entered into reporting package
Results:•Pump Repair $10K•Exchanger Repair $80K•Lost Production $120K•Time to Repair 4 daysTotal Cost = $220k
Process HistorianWonderware Historian, Aveva Insight, OSI PI
CMMS / Reliability
SAP, Maximo, Avantis
Enterprise Integration
Pima County Water Deploys Decision Support System
Client:Pima County Water
Workforce Enablement:Using Wonderware IntelaTrac, both facility management and operators can view, evaluate, and modify operations, as well as quickly address any issues that arise.
Results:• Capacity of the plant has doubled
resulting in a 50% increase in operational efficiency
• Overall energy consumption has been reduced by 10%
• Current staff levels were maintained, while still achieving significant operational improvements
• • “Institutional Knowledge” is captured to train future workforce, successfully addressing concerns of the facility’s aging workforce
50% increase in operational efficiency
Energy Consumption
Reduced 10%
Received
$352,000Rebate check from county
$
Maintenance Excellence ChallengesWhile reliability initiatives offer huge benefits to many organizations, there are a host of challenges that prevent most people from achieving the highest levels of reliability:
• Top down organizational support and Employee ownership
• Task Selection/Frequency (Failure Finding, Failure Preventing, and Commitment)
• Many PMs exist outside of CMMS (Data Visibility)
• Deficient training (initial and ongoing) / Institutional knowledge capture
• Lack of procedural enforcement / Global vs. site or regional strategy
• Knowledge transfer between experienced and new operators
• Regulatory compliance with real-time visibility
• Streamline Change Adoption: new work processes/technologies
Combined Hardware & Software SolutionComplete Mobile Operator Round Platform