mmt ® & Ferrocene A Comparison June 2011
mmt® & Ferrocene A Comparison
June 2011
Contents
History & Experience
Features and Benefits
Wear Performance
Handling, Stability & Transport Issues
Health, Safety & Environment
Octane Performance
International Reviews and Approvals
mmt® (Methylcyclopentadienyl Manganese
Tricarbonyl) – HiTEC® 3000
► Organometallic Compound Based On Manganese
– Pure Liquid (24.4 % Mn)
– Compatible with all Fuel Components
– Discovered in the late 1950’s
► Production Plant Completed in mid-1970
► First Used by Refiners in Unleaded in 1974
► Used in USA (including California) in low lead gasoline
through early 1990’s.
Ferrocene (Dicyclopentadienyl Iron) –
Plutocen® G Organometallic Compound Based on Iron.
– Comes in Crystalline Powder (30 % Fe)
– Low Solubility in Gasoline (10g/100g)
– Discovered in 1951
Afton owned rights to Ferrocene in 50’s
– Realised there was no way to overcome engine wear problems.
Afton sold rights to VEBA/OEL in the 60’s for $1.00
– Marketed by Pluto (part of VEBA)
Octel Purchased Pluto in late 90’s
Octel renamed as Innospec in 2005
Unleaded Gasoline with mmt® (HiTEC® 3000)
Used in over 150 Refineries and Terminals in >50 Countries
Used by Refineries to make unleaded gasoline in:
– US & Canada
– Europe
– Asia
– Central & South America
– Africa
– Australia
History & Experience
mmt®
(HiTEC 3000)
Ferrocene
(Plutocen® G)
Discovered in 1950’s Yes Yes
Ownership in 1950’s Afton Afton
Ownership in 1960’s Afton Pluto
Ownership in 1990’s and 2000’s Afton Octel / Innospec
Anti-Knock Effectiveness Best Good
1974 - First Introduction to US Yes No
1978 – Clean Air Act bans use in UL Yes Yes
1979 – EPA Grants Temporary Waiver Yes No
80’s – 1994 Used in Leaded gasoline Yes No
1995 – EPA Grants Waiver in UL Yes No
History & Experience (cont.)
mmt®
(HiTEC 3000)
Ferrocene
(Plutocen® G)
Used by multi-national oil companies Yes No
Used in European Union Yes No
Used in US & Canada Yes No
Used in Asia, Americas Yes No
Used in China Yes No
Used in Russia Yes ?
Features & Benefits
mmt®
(HiTEC 3000)
Ferrocene
(Plutocen® G)
Max recommended treat for cars with
catalyst 18 mg Mn/l 6 mg Fe/l
RON gain at recommended treat 1.8 – 3.0 0.5 – 1.2
RON gain at equal metals (10 mg/l) 1.5 – 2.5 0.8 – 1.6
Reduces Refinery Emissions Yes Yes
Reduces Crude Oil Consumption Yes Yes
Protects Against Valve Seat Wear Yes No
Features & Benefits (cont.)
mmt®
(HiTEC 3000)
Ferrocene
(Plutocen® G)
Promotes Catalyst Efficiency Yes No
Lowers CO, NOx, & N2O Emissions Yes No
Approved for Pipeline Use Yes No
Safely Store & Handle at Refinery Yes No
Easy to Safely Transport as Liquid Yes N/A
Extensively Tested Yes No
Approved by Majors for Exchange Yes No
Approved for ULG in USA Yes (Afton) No (Octel)
Automotive Fleet Testing
mmt®
(HiTEC 3000)
Ferrocene
(Plutocen® G)
Number of Cars in Fleet Tests >150 Unknown
Number of Miles Driven in Fleet Tests >10 million Unknown
Fleets/Fuels Approved by US EPA and
OEMs Yes No
Fleets Run at Independent Laboratories Yes No
Fleets Represent 50% of USA Car Sales Yes No
Fleets Designed to Evaluate Emissions Yes No
Fleet Maintenance Records Open for
Inspection Yes No
Automotive Fleet Testing (cont.)
mmt®
(HiTEC 3000)
Ferrocene
(Plutocen® G)
Fleets Equipped with Latest Catalysts and
OBD Yes No
Independent Statistical Analysis of Data Yes No
No Harm Testing on Spark Plugs,
Catalysts, OBD Yes No
US EPA Statement Confirming Lower
Emissions Yes No
US EPA Statement Confirming No Harms Yes No
Canadian Statement Confirming No Harms Yes No
Cases of Fuel Pump Failures No Yes
Automotive Fleet Testing (cont.)
mmt®
(HiTEC 3000)
Ferrocene
(Plutocen® G)
25 Years of Safe Usage in CFR /
Octane Engines Yes No
15 Years of Safe Usage with
Detergents in Bulk Fuel Yes No
Superior BMW Deposit Control with
Detergents Yes No
Controls Deposits in Gasoline Direct
Injection Engines Yes No
mmt® The Most Extensively Tested Fuel
Additive in History
► “In support of its current application, Ethyl conducted the
most extensive test program ever conducted by a waiver
applicant [after seeking] and receiv[ing] EPA’s help in
design of a test program…”
57 Fed. Reg. 2535, 2538
(January 22, 1992)
mmt® - Extensive Review
► “Ethyl has demonstrated that the use of HiTEC® 3000
(MMT) …will not cause or contribute to a failure of any
emission control device or system.”
US EPA (Fed. Reg. /59 FR 42227/August 17, 1994)
► “Current scientific information fails to demonstrate that
MMT impairs the proper functioning of automotive on-
board diagnostic systems…Furthermore, this no new
scientific evidence to modify the conclusions drawn by
Health Canada in 1994 that MMT is no health threat.”
Government of Canada Statement on mmt® July 20, 1998
Ferrocene & Engine Wear
► Afton saw Ferrocene as Possible Marketable Anti Knock
Compound
– Combustion Products Formed an Abrasive Powder
– Found that Concentrations above 20 ppm Fe caused Significant Engine Wear
► VEBA Marketed Product for Over 25 Years
– Recommended dosage for gasoline was 5.5 ppm Fe max or approximately 4 mg
Fe/l
– At higher dosages, the ORI of the engine grows faster than the gain of octane
– Subsequently primarily marketed as additive for home heating oil
Ferrocene & Engine Wear (cont.)
► In China, ferrocene was initially used in some unleaded
gasoline.
– The Iron in the fuel caused blockage of fuel injectors
– Vehicles were shut down
Ferrocene now Banned in China !
► Certain Major Oil Companies will not allow ferrocene to be
tested in CFR engines.
► Engine Lubricants – Iron in motor oil, did it come from engine
wear or the fuel?
Wear Performance
mmt®
(HiTEC 3000)
Ferrocene
(Plutocen® G)
Additive in Pure Form Pure Liquid Solid Powder
(Wear Material)
Stability of Additive Stable
Indefinitely
Short Term – solid
precipitate
possible
Wear Metals in Used Oil Analysis No Yes
Treat Rate Limit Due to ORI No 5 ppm Fe (Pluto)
Treat Rate Limit on Wear No 6 ppm Fe (Pluto)
Banned Due to Wear No Yes – China ’99
Sequence VE Performance Pass Fail
Wear Performance
mmt®
(HiTEC 3000)
Ferrocene
(Plutocen® G)
Valve Seat Protection Yes No
Fleet Cars Used Oil Analysis Yes No
Fleet Test Subject to Ind. Review Yes No
>20 years Experience in Canadian
Fuels
Yes No
Canadian Govt. and Court Review of
Data
Yes No
Marketing Rights Sold because of
Wear Concerns
No Yes
Wear Concerns in CFR / Octane
Engines
No Yes
Health, Safety & Environmental Issues
Manganese Iron
Essential Element for Human Health Yes Yes
Abundant in Nature Yes Yes
Abundant in Food Yes Yes
Included in Vitamin Supplements Yes Yes
Normally Found in the Air (dust suspension) Yes Yes
Released in the Air (mostly from Steel
Production) Yes Yes
Toxic in High Concentrations Yes Yes
Safe in Low Concentrations Yes Yes
*US EPA alternative Tier 2 health assessment
performed and accepted Yes No
*Only Afton has completed these tests. No other additive has gone through this process
Typical Octane Response mmt® (HiTEC® 3000)
vs. Ferrocene (Plutocen® G)
0
0.2
0.4
0.6
0.8
1
1.2
1.4
1.6
1.8
2
0 9 18
mg metal/liter
Rese
arch
Octa
ne N
um
ber G
ain
MMT
Ferrocene
mmt® (HiTEC® 3000) Reviews
US EPA acceptance for unleaded gasoline (1995), updated (2000)
Canadian Government review and acceptance (1998), updated (2000 &
2010))
United Nations/ECE Task Force recommendation for Lead Replacement
Petrol (LRP) (1998)
French government acceptance for unleaded and LRP (1999)
UK Health Dept. & British Standards Institute acceptance, LRP (1999)
China – National EPA of Peoples Republic of China and national
specification approval for unleaded gasoline (1999)
Argentina – IRAM (Government/industry) specification approval for
unleaded gasoline (1999)
Australia EPA accepted for LRP (2000), approval for unleaded (2001)
Philippines – Department of Energy, product registration (2000)
Global use of (HiTEC® 3000) mmt®
Use globally
For over 30 years, mmt® has been in
use by more than 150 refineries and
terminals in over 53 countries as the
most economic octane-enhancing
option to the global octane squeeze.
Why some aren’t using it
Refinery investment allowing to
achieve required octane levels
Use of existing Petrochemical
products/supply
Excess octane, RON giveaway
mmt ® (HiTEC® 3000)
Imagine the Potential
Thank you!