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Reproduction & CMOS A medical device company’s adventure from product conception to delivery
98

Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Nov 14, 2014

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Try and fail to make a fertility monitor mixed signal ASIC at a wearable tech start up called iStork. The presentation walks through the development of a wearable fertility monitor from 'conception' to 'delivery' (pun intended). Initially, the iStork team tries the traditional full-custom ASIC approach. This approach results in MAJOR cost and schedule overruns with the company going under before introducing their product. Next, Agile ASIC™ technology from Triad Semiconductor is explained. Agile ASICs utilize via reconfigurable analog and digital capabilities to radically reduce development time and cost. And, an Agile ASIC delivers 4-week respin cycles. With Agile ASIC tech in hand the iStork guys restart the project and successfully deliver their product to trials and production.
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Page 1: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Reproduction & CMOSA medical device company’s adventure

from product conception to delivery

Page 2: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

THIS PRESENTATION HAS BEEN RATED

SMTA-13

SURFACE MOUNT GUIDANCE SUGGESTED DRY ENGINEERING HUMOR

BRIEF MARKETING REFERENCESRAW SCHEMATIC & LAYOUT SCENCES

For information on presentation ratingsgo to www.triadsemi.com

Page 3: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

I had it in the past.1

I failed without it.2

It is changing the world.3

Page 4: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Mom & Dad

Page 5: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

My Wife & I

Page 6: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Kaley

Page 7: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Chase

Page 8: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Caleb

Page 9: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS
Page 10: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Then you have grand kids

Page 11: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS
Page 12: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS
Page 13: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

My DadCardiologist

WEARABLE TECH

FOR THE DAY

Page 14: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

My First Job Medical Image Processing1978

Page 15: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

My First Medical Project1984

Page 16: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

My First ASICCGA Graphics redesign @ IBM1985

Page 17: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

I had it in the past.1

I failed without it.2

It is changing the world.3

Page 18: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

(1) I had it in the past

Universal Library

Page 19: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

I had it in the past.1

I failed without it.2

It is changing the world.3

Page 20: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS
Page 21: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS
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Page 23: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Sun Mon Tue Wed Thr Fri Sat29 30 1 2 3 4 5

6 7 8 9 10 11 12

13 14 15 16 17 18 19

20 21 22 23 24 25 26

27 28 29 30 31 1 2

Page 24: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Three day lifespan.

Page 25: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

-3 Day -2 Day -1 Day Ovulate +1 Day +2 Day

50%

40%

30%

20%

10%

0%

Probability of Conceiving

Page 26: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Probability -3 Day -2 Day -1 Day Ovulate +1 Day +2 Day50%40%30%20%10%

0%

Probability & Her Temperature

Her Temp -3 Day -2 Day -1 Day Ovulate +1 Day +2 Day

+2

+1

0

-1

-2

Page 27: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Your WifeIs Hotter

When SheCan Conceive

Page 28: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

iStorkvisit istork.io to pre-order

Page 29: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Our Real Mission Statement:

We help couples make a baby by telling them when is the best time to have more sex.

Our Mission Statement:

We are the world leader in dermal temperature measurement deltas indicative of ovulation. We deliver mobile medical devices that are intended to delight our customers, provide meaningful careers to our employees, generate shareholder value and provide for a sustainable, green future utilizing wearable technology and the Internet of Things.

Page 30: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

------------------

----------------------

--

iStork Patch

Her Cellphone

BLE Wireless

“the cloud”

His Cellphone

Page 31: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

His Cellphone

9:00AM

Sky rockets in flightAfternoon delight

------------------

----------------------

--

iStork Patch

Her Cellphone

BLE Wireless

“the cloud”

Page 32: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

TemperatureSensor

Analog Filter ADCGain Digital

Filter

Control &

Timing Logic

Non Volatile

Memory

Battery

Power Manager

Bluetooth Low Energy

Radio

Antenna

iStork system diagram (rev 1)

Page 33: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

First proto delivered

Page 34: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Are you kidding me?

Page 35: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Still No!

Page 36: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

That’s more like it

Page 37: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

iStork

Integration!

Page 38: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

We must have an

ASIC

Sounds like fun I remember

our last ASIC attempt

Page 39: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

TemperatureSensor

Analog Filter ADCGain Digital

Filter

Control &

Timing Logic

Non Volatile

Memory

Battery

Power Manager

Bluetooth Low Energy

Radio

Antenna

Page 40: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

$1,000,000

Page 41: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

9 months

Page 42: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

3 months

Page 43: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Bench test 1st Silicon

Page 44: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Problems?

Page 45: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Fact:Most mixed signal ASICs need 2-3 spins to get to production

Who pays for your mistakes?

Page 46: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

$500,000

Page 47: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

3 months

Page 48: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

3 months

Page 49: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

It’s working!

Page 50: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

iStork Status Report

We are ready to enter trials, finally!

Total Dev Time 15 months

Total Dev Cost $1,500,000

You are

6

months

behind!

$500K over budget!!!

Page 51: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

“Plans are worthless, but planning is indispensable”

Dwight D. Eisenhower

Page 52: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Plans go out the window

when the chip hits the trial

Page 53: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

TempSensor

Analog Filter ADCGain

Control &

Timing Logic

Non Volatile

Memory

Battery

Better Power

Manager

Bluetooth Low Energy

Radio

Antenna

External Temp Sensor

Vibration Sensor

Ultra Low Power

Real Time Clock

Digital Filter

Gain

Analog wake on vibration

Gain

Page 54: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

What!?!?!We need another year and $1M+ to

get to market

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$800,000

Page 56: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

6 months

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3 months

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Bench test New 1st Silicon

Page 59: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

3 more months

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3 more months

Page 61: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

$400,000 more

Page 62: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Just Stop.

We are shutting

this down!

Page 63: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Going out of business sale

$2,000,000 over budgetA year and a

half late

Page 64: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS
Page 65: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Triad Proprietary & Strictly Confidential© Triad Semiconductor, 2014 65

IntegratedCircuit

Lower CostReduce Size, Weight, PowerReduce NoiseOptimize the SystemProtect IPImprove ReliabilityImprove ManufacturabilityReplace Obsolete IC’s

What you have What you want

ADC

DAC

Micro

ASIC Integration Benefits

Page 66: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Analog & Mixed Signal IC Solutions© Triad Semiconductor, 2014 66

An Agile ASIC Concept

Agile ASICs are full custom ASICs designed to your spec & they are re-configurable

What that means for you…

Year+ faster to market

>70% development cost savings

Page 67: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Triad Proprietary & Strictly Confidential© Triad Semiconductor, 2014 67

Agile ASIC Advantage

Fact: Mixed signal ASICs often require 2 to 3 re-spins to deliver a production ready device

Full-custom ASIC proposals show the time & cost from kick-off to 1st silicon

What happens if your 1st silicon needs a re-spin?

Who pays for your mistakes?

How long does it take to fix them?

Page 68: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Analog & Mixed Signal IC Solutions© Triad Semiconductor, 2014 68

Full-Custom Layout Full Mask Fabrication

Via-Only Fabrication

Full-Custom Rip Up

Automated ViaPath re-layout in hours versus months

Single-mask versus 30-mask fabrication

Schematic

Simulation

Traditional Full-Custom ASIC

Agile ASIC

The Real Savings are from 1st to 2nd Silicon

Jan (1) Feb (2) Mar (3) Apr (4) May (5) Jun (6)

Page 69: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Analog & Mixed Signal IC Solutions© Triad Semiconductor, 2014 69

What makes an Agile ASIC – Agile?

Full-Custom Design of Your Circuit

Via Re-Configurability

Leverage a Large Agile ASIC IP Library

Your Custom ASIC

It is Re-configurable – that’s Agile

Start with

Add

And

Deliver

And,

Page 70: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Analog & Mixed Signal IC Solutions© Triad Semiconductor, 2014 70

Agile ASIC

An Agile ASIC starts with full-custom, mixed-signal circuit design to your spec

Units

uV/rt-Hz

MHz

Bits

uV/rt-Hz

MHz

MHz

Ohms

Volts

Specification

Input referred Noise

Unity Gain Bandwidth

ADC ENOB

Input referred Noise

Unity Gain Bandwidth

Unity Gain Bandwidth

On Resistance

Breakdown Voltage

ESD Protection (HBM)

Min

320

14

320

320

35

2

Typ

16

0.5

Max

5

400

20

5

400

400

1

KV

Re-Configurable Re-Useable IPFull-Custom IP Fab Your ASIC Your Agile ASIC

Page 71: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Analog & Mixed Signal IC Solutions© Triad Semiconductor, 2014 71

An Agile ASIC is your full-custom circuits made re-configurable

Re-Configurable Re-Useable IPFull-Custom IP Fab Your ASIC Your Agile ASIC

Routing Fabric

Full-Custom Circuits

Routing Fabric

Configuration Vias

Standard Vias used to connect resources

Low resistanceIdeal for analog

Routing Fabric

ViaPath Software

Mixed-Signal Aware Place & Route Software

Do in hours what can take months by hand

Decade of refinement

Routing Fabric

Routing Fabric

Agile ASIC Via Re-Configurable Hardware & SoftwareFull-Custom Design Expertise

Agile ASIC

Page 72: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Analog & Mixed Signal IC Solutions© Triad Semiconductor, 2014 72

OpAmps

TIAsOTAPGAVGALNA

Single EndedDifferential

Instrumentation

WidebandLow Noise

High Voltage

Switched Capacitor

AFE

Audio Scramble

Audio Processing

Tone Detect

IntegratorPGATIA

Speech Compander

Sample & Hold

Modulator

Delta Sigma Modulators

Data Converters

ADCsSigma Delta

SARPipelinedSIF ADC

FlashDual Slope

DACsResistive

Switch CapSegment

Current Steering

PWM

Power Management

Linear

SwitchingBuck/BoostLED DriverH-Bridge

FiltersActive RC/LC

Anti-AliasSampled IF

BuckBoost

BandgapCharge pump

LDO

RF/WirelessLNA

Power AmpMixer

AttenuatorSwitch

Log AmpLog DetectorRMS Detector

VCOQuadratureModulator

TimingPLL

OscillatorLC Oscillator

Ring Osc

Re-Configurable Re-Useable IPFull-Custom IP Fab Your ASIC Your Agile ASIC

Agile ASIC

Page 73: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Analog & Mixed Signal IC Solutions© Triad Semiconductor, 2014 73

We use our large library of re-configurable IP

Re-Configurable Re-Useable IPFull-Custom IP Fab Your ASIC Your Agile ASIC

Agile ASIC re-configurable IP library

OpAmpsADCs (24bit)DACsIntegratorsPower Management 8051 micro ARM Cortex M0RS485

High-VoltageH-BridgeBuck RegulatorLDOTIAs, Instr AmpLNAsLow-PowerFiltersSwitch Cap

200MSPS DACs125MSPS ADCsHigh Current FETsBandgapTemp SensorVoltage ReferencePLL, VCO, DelayLinear RegulatorsMixers

IF FiltersDigital LogicRAMs, EEPROM

Your full-custom circuits

Agile ASIC

Page 74: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Analog & Mixed Signal IC Solutions© Triad Semiconductor, 2014 74

Next, your custom ASIC is fabricated

Re-Configurable Re-Useable IPFull-Custom IP Fab Your ASIC Your Agile ASIC

Your full-custom ASIC optimized for your business

Via Re-Configurable

4-weeks for design revisions

Risk Reducer

80-90% SavingsNew designs vs Full-Custom

Agile ASIC

Page 75: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Analog & Mixed Signal IC Solutions© Triad Semiconductor, 2014 75

Re-Configurable Re-Useable IPFull-Custom IP Fab Your ASIC Your Agile ASIC

Your full-custom ASIC optimized for your business

Contains Your Re-Configurable IC

Next Project Benefits

Kick-off to 1st Silicon in 3-5 months

Further reduction in development NRE

Complete projects in 9 months

Agile ASIC

Page 76: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

I had it in the past.1

I failed without it.2

It is changing the world.3

Page 77: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

I had it in the past.

1

I failed without it.

2

It is changing the world.

3

A fast, affordable way to make digital ASICs.

Full custom only mixed signal ASICs.

Agile ASIC™ - fast, affordable mixed signal ASICs for medical

Page 78: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS
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Page 80: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Surgical Saw

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Ultrasonic Surgical ‘Knife’Doc says “make it this size” – ASIC only option

Page 85: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Triad Proprietary & Strictly Confidential© Triad Semiconductor, 2014 85

Kick-off to working silicon in five months

x5

Page 86: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Triad Proprietary & Strictly Confidential© Triad Semiconductor, 2014 86

Part worked great! Failed in system! Our fault. We missed an

undocumented system spec!

STOP

x1

v2

Delivered a rev 2 part in four weeks at no additional charge.

Page 87: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

SEX & CMOS The Sequel

A medical device company’s adventure from product conception to delivery

Page 88: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

$400,000

Page 89: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

6 months

Page 90: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

3 months

Page 91: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Bench test 1st Silicon

Page 92: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Schematic Edits

Simulation

No Full Custom Layout Required

Hours or Days(not months)

Page 93: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS
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Via-Only Auto Place & Route in Hours

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4 weeks

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Give me the bad news….

We already got the Agile ASIC back. No extra

charge

Page 97: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Agile ASIC™Tiny, Fast, Affordable – Agile Solutions

Page 98: Mixed Signal ASIC Wearable Tech - Making Babies with CMOS

Reid WenderTriad Semiconductorcell: 865-684-5106email: [email protected]: reidwenderwebsite: www.triadsemi.com