MI’TY LIFTS, IN Tyrel Ruch Mike Holzer MI’TY LIFTS, INC.
May 26, 2015
MI’TY LIFTS, INC.
Tyrel RuchMike
HolzerMI’TY LIFTS, INC.
MTL – 6000Portable
Automotive Hoist
MI’TY LIFTS, INC.
Concept To create a means for
the do–it-yourself home mechanic to work under their
vehicle safely and comfortably.
MI’TY LIFTS, INC.
Concept
MI’TY LIFTS, INC.
INITIAL DESIGN IDEAS
Self contained, portable design.
Freestanding – not permanently mounted.
DC Electric motor powered.
Concept
MI’TY LIFTS, INC.
INITIAL DESIGN IDEAS
Lead screw driven.
Programmable Logic Controller (PLC Drive).
48” lifting height.
IndividualResponsibili
tiesMI’TY LIFTS, INC.
Responsibilities
MI’TY LIFTS, INC.
TYREL RUCH Design Hoist arms and saddle
assembly. Design hoist arm locking system. Research materials and
components for design.
Responsibilities
MI’TY LIFTS, INC.
TYREL RUCH Create detail drawings for
designed parts. Gantt charting &
presentation.
Responsibilities
MI’TY LIFTS, INC.
MIKE HOLZER Design lead screw drive system. Design weldment assembly and
sheet metal. Research materials and
components for design.
Responsibilities
MI’TY LIFTS, INC.
MIKE HOLZER Create detail drawings for
designed parts. Final package & presentation.
Benchmarking
MI’TY LIFTS, INC.
MI’TY LIFTS, INC.
Large Commercial Size No Portability Expensive
MI’TY LIFTS, INC.
Bulky Components
No Arm Position Locks
MI’TY LIFTS, INC.
Electric Motor & Hydraulic
Pump
MI’TY LIFTS, INC.
Hydraulic Piston & Chain Lift
System
MI’TY LIFTS, INC.
Limited access to undercar components Separate power unit Requires blocking to support pinch weld
MI’TY LIFTS, INC.
MI’TY LIFTS, INC. PROPOSAL
Proposal Our portable
automotive hoist will be capable of safely lifting a vehicle of up
to 6000 lbs to a maximum height of 48” for the home
user. MI’TY LIFTS, INC.
MI’TY LIFTS, INC.
MI’TY LIFTS, INC.
Drive Components
High power demand
NoisyPower Head
Drawbacks to StandardDrive Systems
Minimal power demandQuieter operationIntegrated components
Our Lead ScrewDrive System
1½ -4 Acme Lead ScrewBronze Drive DogTorque required to lift 3000 lbs. = 413.70 IN-LB
Lead Screw Design
9:1 Gear Ratio20° Pressure Angle20 tooth drive gear/180 tooth driven gear
Torque required to lift 3000 lbs. = 17.01 IN-LB
Gear Reduction
Dayton 1F7981 HP – 1750 RPM115V AC / 90V DC10.0A at full load
Motor Selection
Max Torque – 36.5 IN-LB
Integrated motor speed controller and brake.
Reversible
Motor Selection
1” x 48” SS Support RailsHigh Performance Self Aligning Linear Ball Bearing
Maintains hoist saddle alignment
Support Rail System
MI’TY LIFTS, INC.
MI’TY LIFTS, INC.
1750 RPM Motor Speed9:1 Gear Reduction Ratio194.44 RPM Screw Speed4 Threads Per Inch48.61 Inches Per Minute.810 Inches Per Second
Lifting Speed
¾ - 10 Anchor bolts.Permanent floor mounted anchors.
Ensures solid floor positioning.
Floor Mounting
MI’TY LIFTS, INC.
Arm locks disengage at lowest hoist position.
Arm locks engage once hoist is lifted 1”.
Arm Swing Locks
Handle allows for positioning of arms when hoist saddle is raised.
Ensures proper position of hoist arms during operation.
Arm Swing Locks
MI’TY LIFTS, INC.
Arm Swing Lock Disengaged
MI’TY LIFTS, INC.
Arm Swing Lock Engaged
MI’TY LIFTS, INC.
MI’TY LIFTS, INC.
Arm Design
MI’TY LIFTS, INC.
MI’TY LIFTS, INC.
MI’TY LIFTS, INC.
Outside Resources
MI’TY LIFTS, INC.
Outside Resources
MI’TY LIFTS, INC.
DAVID GOLDMANDAMON WRAY
Outside Resources
MI’TY LIFTS, INC.
Owner, Boulevard Sinclair Inc., Minnetonka, MN
35+ years experience
DAVID GOLDMAN
Outside Resources
MI’TY LIFTS, INC.
Service Technician,
Boulevard Sinclair, Minnetonka, MN 24 years experience
DAMON WRAY
Deviations
MI’TY LIFTS, INC.
Deviations
MI’TY LIFTS, INC.
No self contained wheels for positioning.
Use of permanent floor mounted anchors and anchor bolts.
No PLC necessary for control.
FROM INITIAL DESIGN IDEAS
COSMOS
MI’TY LIFTS, INC.
The FutureOf this Design
MI’TY LIFTS, INC.
The Future
MI’TY LIFTS, INC.
Place controllers on both sides for ease of use.
Design a mechanical latching system for the saddle.
FUTURE DESIGN CHANGES
The Future
MI’TY LIFTS, INC.
Re-integrate a Logic Controller into the design for better operation.
Design a more efficient and durable method of pairing the hoist sections.
FUTURE DESIGN CHANGES
What We Learned
From This ExperienceMI’TY LIFTS,
INC.
Learning Objectives
MI’TY LIFTS, INC.
Perform stress analysis calculations to ensure robust design.
Use of SolidWorks to create models, sub-assemblies, completed assemblies, detail drawings, and animations for demonstration purposes.
Learning Objectives
MI’TY LIFTS, INC.
Using SolidWorks Explorer to rename and organize each component to increase design functionality.
Using symmetry and simplicity in the design of each component.
Learning Objectives
MI’TY LIFTS, INC.
Working together as a team to develop the product and to integrate design changes.
Consult with outside sources toward improvement of our design.
Advice toFuture
StudentsMI’TY LIFTS, INC.
Recommendations
MI’TY LIFTS, INC.
Define clear goals for each team member.
Select a project with which you are already familiar.
Recommendations
MI’TY LIFTS, INC.
If offered, choose an internship or mold and tool design course instead of Capstone. Your time would be much better spent.
Recommendations
MI’TY LIFTS, INC.
Carefully research the product which you intend to design. Somebody may already offer something very similar…
Max – Jax Brand 6000 LB Portable Hoist
PartingShot
MI’TY LIFTS, INC.
MI’TY LIFTS, INC.
Questions?
Intelligent Questions?
Thank You