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MITEK - MAGNETIC IMPULSE INSTALLATIONS IM ARE ...5. Scope of Services by MITEK 15 6. Order of installations IM 15 Our company is a leader in the " eld of magnetic-impulse systems.

Jan 22, 2021

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Page 1: MITEK - MAGNETIC IMPULSE INSTALLATIONS IM ARE ...5. Scope of Services by MITEK 15 6. Order of installations IM 15 Our company is a leader in the " eld of magnetic-impulse systems.
Page 2: MITEK - MAGNETIC IMPULSE INSTALLATIONS IM ARE ...5. Scope of Services by MITEK 15 6. Order of installations IM 15 Our company is a leader in the " eld of magnetic-impulse systems.

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MAGNETIC-IMPULSE INSTALLATIONS IM ARE DESIGNED FOR:

- collapse of bridging and elimination of hanging bulk materials;- cleaning di! erent surfaces from sticking and freezing bulk materials.

EQUIPPED OBJECTS: bunkers, silos, rehandling facilities, chutes, dust catching tower, railway cars, heat-transfer apparatus, bag and electric " lters, # uid bed plants, drying installations, etc.

MATERIALS: ore, charge materials, concentrate, limestone, coal, coke, dust, gypsum, slag, molding sand mixture, compound feed, cement, block sulfur, # avor, dry milk, ground oil-cake, shuck, small rock, sand, phospho-semihydrate, potash chloride, mineral fertilizer mixture.

APPLICATION OF IM SYSTEMS - IN ALL THE INDUSTRIES WHERE STORAGE AND PROCESSING OF

BULK SOLIDS ARE INVOLVED, THAT INCLUDES:

- mining and concentrating industry;- electric power industry and fuel industry;- metallurgy industry;- chemical industry;- production of construction materials;- food industry;- cereal-processing and compound feed industry;- gas cleaning;- cleaning of railway cars.

Since 1993 about 500 installations IM were implemented in Ukraine, Russia, Republic of Belarus,

Kazakhstan, Slovakia, Czech Republic, Georgia, etc.

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1. Company introduction 4

2. Installations IM 4

2.1 Composition and schematic structure 4

2.2 Operating principle 6

2.3 Types and designation 7

2.4 Technical characteristics 8

2.5 Basic advantages 9

3. Applications of installations IM (geography, " elds, enterprises) 10

4. Licenses, certi" cates, patents, rewards 14

5. Scope of Services by MITEK 15

6. Order of installations IM 15

Our company is a leader in the " eld of magnetic-impulse systems. More than 20 years develops, manufactures and implements installation IM, which successfully eliminating hanging bulk materials at the production facilities in various industries.

Director RPE MITEK ltdMatviienko O.

CONTENTS

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1. COMPANY INTRODUCTION

2. INSTALLATIONS IM

Research and Production Enterprise «MITEK» Ltd. (Ukraine, Nikolayev) is a stable and dynamically developing organization founded in 1993.From the date of foundation, the company specializes in the development and implementation of new technologies based on the conversion of electrical energy into mechanical energy, including the development and production of the necessary equipment for this purpose.During the years of productive work, the company has worked its way up to improve the developing and manufacturing of products, to educate highly quali" ed team of employees, to create a modern material and technical base, as well as the establish the reputation and the achievement of well-known enterprises. The quality management system, which covers the production, certi" ed to ISO 9001: 2008. Total number of employees - about 50 people, more than 70% have Master Degree in engineering and technical education The company has a modern administrative and production buildings, warehouses and auxiliary premises. The main products of the company are magnetic impulse installations IM (ТУ У3.01-19289902-170-98).

Magnetic-impulse installations IM designed for collapse of bridging and elimination of hanging bulk materials as well as cleaning di! erent surfaces from sticking and freezing bulk materials.

2.1. COMPOSITION AND SCHEMATIC STRUCTUREThe composition of magnetic-impulse installations IM is the following: power block (1), control stand (2), control cable (3), high-voltage coaxial cable (4), set of executive mechanisms (inductor + steel-aluminum plate) (5), connecting boxes (6).

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A power block generates the powerful impulse of current and is made as dust- and moisture-proof box, consists of charge device (CD), capacity store of energy (SE), block of thyristor switches (TS), control and protection systems. A power block is made multichannel, besides one or two executive mechanisms can be connected through connecting boxes and high-voltage coaxial cable to each channel. Recommended length of high-voltage coaxial cable from power block to each connecting box is not more 30 m. An executive mechanism consists of inductor and steel-aluminum plate. Control stand is connected to power block by control cable. Recommended length of control cable is not more 100 m.

Hopper’s equipment by magnetic-impulse system for collapse of bridging on the installation IM

Original appearance of installation IM

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2.2. OPERATING PRINCIPLE

The operating principle of the installation IM is

based on converting electrical energy, stored

in the power block, into mechanical energy

generated by the executive mechanisms of IM

installation.

When the installation works, battery charging set

of the power block charges the capacitor battery

storage capacitor to a voltage of a predetermined

value, and then through the thyristor switch

discharge battery in the inductor.

According to the laws of electromagnetism

inductor, based on a rigid base and steel-

aluminum plate rigidly " xed to the surface

to be cleaned, repel each other. As a result,

implemented a powerful mechanical impulse

e! ect on the cleaning surface, the so-called

«electromagnetic hammer», and the surface is

cleaned of adhering material.

The strength of the mechanical stress and the

number of generated impulses are regulated and

selected to guarantee the collapse of sticking

materials.Type design of executive mechanisms from

installation IM

Defence system

Control system

CD SE TS

Power block

Power supply220В ( 380В)~ ~

CS

ConnectingboxHigh-voltage

coaxial cable

Executivemechanism

Connectingbox

Connectingbox

Connectingbox

Executivemechanism

Executivemechanism

Executivemechanism

Executivemechanism

Executivemechanism

Controlcable

Flow diagram of installation IM

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Depending on size, capacity and construction of the object (e.g. hopper), thickness of the cleaned walls

and surfaces, presence of ribbing, physical and chemical properties and humidity of the loaded material the

di! erent variants of constructions of fastening and placing of executive mechanisms on the cleared surfaces

are possible.

2.3. TYPES AND DESIGNATION

Considering the di! erent type of objects to be equipped by installations IM, it requires an individual approach

to each and every object in order to determine the necessary parameters of mechanical impulses and number

of executive mechanisms for e! ective cleaning.

Therefore, the installations IM are available in di! erent versions, with di! erent energy parameters and the

number of channels.

Energy parameters (maximum working voltage and capacity of condenser battery) are determined the

maximum possible impulse mechanical impact on the cleaning surface. Number of channels determines the

maximum number of impulsive action points realized by one installation.

Two executive mechanisms (two action points) conform to one channel.

Example of designation: IM3-1,5-9, i.e. installation with maximum working voltage 3 kV, by the capacity of condenser battery 1,5 µF, by the number of channels 9.

Installations IM are divided into types according to the size of maximal working voltage: IM1 - to 1000V, IM2 - to 2000V, IM3 - to 3000V, IM4 - to 4000V, IM5 - to 5000V.

Reference designation’s structure of installation IM

IM Х-ХХ-ХХ

Capacity of condenser battery, µF from 0,4 to 3,2

Number of channels, from 1 to 32

Maximal working voltage, kV 1, 2, 3, 4, 5

Principle of work: magnetic-impulse

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Type of installations IM1, IM2 IM3 IM4, IM5

Power supply voltage, V 220(+22;-33) 380(+38;-57) 380(+38;-57)

Power frequency, Hz 50

Installed power, kW from 0,5 to 1,6 from 1,6 to 2,5 from 2,5 to 4,0

Maximum voltage, kV from 1 to 2 3 from 4 to 5

Capacity of condenser battery, µF from 0,4 to 3,2 from 0,4 to 2,4 from 0,4 to 2,4

Number of channels from 1 to 32 from 1 to 24 from 1 to 24

Number of inductors in a channel, items 1 or 2

Pulse repetition period, s to 10

Maximum accumulating energy, kJ from 0,2 to 6,4 from 1,8 to 10,8 from 3,2 to 30

Installation weight, kg to 750 to 850 to 1400

Mode of operation Manual and (or) automatic

2.4. TECHNICAL CHARACTERISTICS

Consider to speci" cs of equipped objects, characteristics of the installation could be di! erent from speci" ed in table.

Designation

Maximum working voltage,

kV

Capacity of condenser

battery, µF

Maximum accumulating

energy, kJ

Application

IM1-1,2-n 1,0 1200 0,6

IM1-2,4-n 1,0 2400 1,2

IM2-1,2-n 2,0 1200 2,4

Bins (to 5 tons) with feed stuff, flour, plastic, sand. Drying tower and cyclones of spray-type drying installations.

IM3-0,8-n 3,0 800 3,6

IM3-1,5-n 3,0 1500 6,8

Bins (to 100 tons) with flour, gypsum, slag, molding sand mixture, compound feed, cement, mineral fertilizer mixture. Centrifugal dust collectors, chutes, hoses of bag filter and electrodes electrostatic precipitators.

IM3-1,9-n 3,0 1900 8,6

Bins with coal, compound feed, cement, limestone, small rock, charge materials. Charging and transfer chutes.

IM4-1,8-n 4,0 1800 14,4

IM5-1,8-n 5,0 1800 22,5

Bins (to 1000 ton and more) with ore, concentrate, charge materials, limestone, coal, cement, under car dumper. Dust collecting towers.

Basic modi" cations of installation IM, produced by «MITEK»

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2.5. BASIC ADVANTAGES

• Higher e# ciency of the magnetic-impulse systems of cleaning, realized by the magnetic-impulse installations IM, as compared to other systems (vibrators, pneumo collapse) due to possibility of concordance of amplitude-frequency characteristics of in# uencing impulse with the physiotopological parameters of hopper and friable material and, as a result, to achievement of the assured collapse of sticking material with minimum power expenses. • Low operating costs. Magnetic-impulse technologies in the essence are power-saving. The rated power of installations makes 0,5-4,5 kW. The average consumption of electric power is to 0,2-1,0 kW per hour. Unlike the system of pneumocollapse compressors and devices of preparation (drainages) of air are not required. Maintenance costs of magnetic-impulse installations IM are minimal. • Increase of labour productivity, volumes of the produced products due to the increase of carrying capacity of hoppers, conveyor tracts, diminishing of time of the forced outage related to the manual purging of hoppers, chutes, loadings shoots of agglomachines, especially using damp mix materials. • Increase of quality, decline of reject of the prepared products due to the timely exit of materials from hoppers, that promote the observance of requirements of technology of production. • Increase of safety of labour due to the considerable diminishing, and in some cases exclusions of necessity of application of manual labour for cleaning of hoppers and other objects. Structural execution of IP54 and contactless impulsive in# uence on the wall of hopper provides possibility of application of installations IM in the premises of enhanceable danger. • Providing integrity of walls of hoppers at their cleaning, unlike application of eccentric vibrators or hand labour.-• Reliability and longevity of the magnetic-impulse systems due to absence in the executive mechanisms colliding details and interacting surfaces, application of original schemes decisions, presence of a number of protections from the nonpermanent modes. Term of service of installations IM to major repairs is no less than 10 years. In practice the term of exploitation is considerably longer at timely repair-prophylactic service.• Possibility of functioning of installations IM both in manual and in automatic modes, with the di! erent algorithms of starting work in the interface with the modern automated technological processes control systems. • The magnetic-impulse installations IM do not have harmful in$ uence on sensitive elements of control and measuring apparatus. The installations have the European certi" cate CE on the directives of electrosafety and electromagnetic compatibility, consonant with the di! erent tensoisometric devices.

The main advantages of magnetic-impulse installation IM «MITEK»

in comparison with the magnetic impulse installations of other manufacturers

1. The presence in the executive mechanisms guaranteed gap between the inductor and steel-aluminum plate. As the result of this construction is realized the method of noncontact impact on surface by power impulse of special form, providing a high cleaning e* ciency and reliability, durability operation of IM installations.

2. The existence of the types of installations IM, with the maximum stored energy to30 kJ, that allows to use the installation IM on the complex objects – hopper with capacity of 200 tons and more, with thick walls, lined with rigid " ns and hard-running material. «MITEK» manufactured and implemented about 100 installations with a maximum stored energy of more than 14 kJ and an operating voltage of 4 kV and more. The use of magnetic impulse installations with lower energy indicators can not provide a su* cient e! ect on the complex objects.

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Magnetic-impulse installations IM became widely used in various industry sectors around the World.

1. Mining and concentrating industry – more than 70 installations IM.Objects: reception hoppers, storage hoppers, dosage hoppers, overturning chutes, ba/ e boxes, etc.Bulk materials: coal, ore, limestone, concentrate, dust and other.Customer List: Kuzbasskaya Toplivnaya Company OJSC (Russia), «ArselorMittal Kryviy Rih» (Ukraine), TOO «Altyntau Kokshetau» (Kazakhstan Republic), «Belaruskali» (Republic of Belarus), Riderskiy GOK and Zyryanovskij GOK «Kazzinc» (Kazakhstan Republic), etc.

3. Metallurgy – more 120 installations IM.Objects: various hoppers, grating, silos, " lling hoppers, discharge chutes, trays and heat exchanger, etc.Bulk materials: ore, charge materials, limestone, coal, dolomith, molding sand mixture, etc.Customer List: «Azovstal», «Dneprovsky Iron & Steel Integrated Works named after F. Dzerzhinsky» (Ukraine), Severstal (Russia), U.S.Steel,s.r.o Kosice (Slovakia), Arcelor Mittal Ostrava a.s (Czech Republic), TOO «Kazzinc» (Kazakhstan Republic), etc.

4. Chemical industry – about 50 installations IM.

Objects: hoppers, cyclones, discharging chutes, trays, loading funnel, bag " lters, drums, etc.Bulk materials: ore, solid sulphur, dust, ammophos, phospho-semihydrate, coal, chalk, salts, potassium chloride, blastfurnace slag, compound fertilizer, etc.Customer List: corporate group PhosAgro (Russia), CJSC «Crimea TITAN», «Belaruskali», «Gomel chemical plant» (Republic of Belarus), etc.

2. Electrical energy industry and fuel industry – about 10

installations IM.

Objects: car dumper, bin feeder, Trays and Heat Exchanger, etc.Bulk material: coal, limestone.Customer List: Novo-Irkutsk Thermal Power Station (Russia), «Gazprom neftexim Salavat» (Russia), «Lukoil» (Ukraine), etc.

3. APPLICATIONS OF INSTALLATIONS IM (GEOGRAPHY, FIELDS, ENTERPRISES)

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It’s a promising to use magnetic-impulse installations IM for cleaning railway cars as on car damper as on bottom discharge. Produced and supplied several installations IM for equipping car dampers on enterprises of Ukraine and Russia.

7. Cereal-processing industry and formula feed and grain-

processing industry – about 35 installations IM.

Objects: various silos and hoppers, charging chutes, etc.Bulk materials: protein meal, husk, oil cake, bone # our, grain, mineral and # oury raw materials, etc.Customer List: «Mironovskij breadproduct» (Ukraine), «Oliar» (Ukraine), «Agroprominvest» (Ukraine), etc.

8. Gas cleaning – about 35 installations IM.

Objects: cyclones, hoppers with dust, bag electrostatic " lters, etc.Bulk materials: dust, ash, etc.Customer List: «Metahim» (Russia), «Zaporozhstal» (Ukraine), U.S.Steel, s.r.o Kosice (Slovakia), Arcelor Mittal Ostrava a.s (Czech Republic), Georgian Manganezi LLC (Georgia), etc.

5. Production of building materials –about 10 installations IM.Objects: various hoppers, cyclones, discharging chutes, trays, loading funnel, bag " lters, drums, etc.Bulk materials: small rock, cement, dust, coal, gypsum, slug, chalk, etc.Customer List: Heidelbergcement Ukraine, «Yugcement» Dyckerho! Ukraine, «Metahim» (Russia), etc.

6. Food industry – about 200 installations IM.

Objects: hoppers of free-packing store of # our, cyclones, silos, discharging chutes, " lling hoppers, trays, etc.Bulk materials: # avor, dry milk, powdered whey, etc.Customer List: varied bread-baking plants, milk plant, oil and cheese production companies, and confectionary producing plant, etc.

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Hopper before installation of IM system (left) and after installation (right)

Since 1993 «MITEK» has produced and implemented about 500 installations IM in Ukraine, Russia, Republic of Belarus, Kazakhstan, Slovakia, Czech Republic, Georgia, etc.

The asset of our company has a number of technical solutions to implement them to achieve guaranteed collapse hanging mass of bulk materials in hoppers of any construction.

High e* ciency of usage of installations IM con" rmed by numerous customer testimonials.

Places of installations IM implementation

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MORE THAN 150 COMPANIES SUCCESSFULLY OPERATE INSTALLATIONS IM

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4. . LICENSES, CERTIFICATES, PATENTS, REWARDS

During the whole period of work Research and Production Enterprise «MITEK» conducts researches and experiments in the " eld of electrical energy conversion, the results of which are our «know-how», innovations and inventions, protected by more than 25 patents.

Trade mark – MITEK® protected by Certi" cates for the trade mark №97672.On our enterprise was implemented quality management system according to international system ISO 9001:2008, that con" rmed with certi" cate of German expert organization TÜV SÜD, Munich, Germany.

IM installations are certi" ed in system of European Union and have the certi" cate of conformity on Directives of the European Parliament and of the Council of electrical safety and electromagnetic compatibility

IM installations have Russian Certi" cate of Conformity to Technical regulation on safety of machinery and equipment, and also Ukrainian Declaration of Conformity to Technical regulation on safety of electrical equipment.There are licenses of Russian Federal Service for Ecological, Technical and Atomic Supervision, Belarus Government industrial control, Ukrainian Government industrial control for using IM installations on hazardous facility.

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5. SCOPE OF SERVICES BY MITEK

6. TO PLACE AN ORDER

RPE «MITEK» capable of performing the full range of work during the equipping objects by installations IM:- Development of design decisions and design documentation;- Manufacture and supply of installations IM;- Reconstruction of objects in order to prepare them to equipping by installations IM;- Mounting (supervision) of installation IM on objects, including the installation of the power block, control stand, connecting boxes, executive mechanisms, laying cable routes;- Start-up and commissioning of installations IM;- Warranty and post-warranty (service) maintenance of installations IM.On request RPE «MITEK» can produce equipment of objects on «turnkey» basis or perform certain work from the above list.RPE «MITEK» has a great cooperation and trust with various organizations, who have installed our IM system in their projects, such as: JSC «Uralenergotsvetmet» (Ekaterinburg), GP UkrNTTs «Energostal» (Kharkov), SE «Ukrgipromez» (Dnepropetrovsk), SE «Gnip titanium Institute» (Zaporozhye), LLP «Kaztsinkteh» (Ust-Kamenogorsk), «Belgorkhimprom» (Minsk), LLC «KENES» (Moscow), LLC «Mining and Chemical Engineering» (Saint-Petersburg, Cherepovets), etc. (more than 30 design organizations).

If you are interested in purchasing of magnetic impulse system, please " ll in and send us an e-mail with questionnaire form, which can be found on our website http://mitek.com.ua, or send to us the following information:1. Full name and address of the Customer.2. The coordinates of the Сontact person.3. Sketch of the object requiring magnetic-impulse installation IM.4. Characteristics of hanging, sticking material.5. Estimated installation mode (manual, automatic, etc.).

WAITING FOR YOUR ORDERS!

RPE «MITEK» is a regular participant in exhibitions and competitions, where our company and the products we manufacture take a leading position. According to the results of government statistics in the " eld of international economic activity our enterprise is regularly awarded the title of «Exporter of the Year». Production of RPE «MITEK», Ltd was awarded with a quality mark «The Highest grade» and the enterprise was awarded with a diploma «Ukraine - the best companies» and was a laureate of the «Metal-Progress - 2005» in nomination the «Best innovation in the area of production». In international economic ranking of «League of the best” PRE «MITEK», Ltd twice in 2011 and in 2012 has been given the status «Company of the Year» and was award the mark «Star Business of Ukraine». In 2014 year RPE «MITEK» Ltd. became the winner of the contest «100 best goods of Ukraine».

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